Cellular Product Derived From Two Or More Solid Polymers Or From At Least One Solid Polymer And At Least One Polymer-forming System Patents (Class 521/134)
  • Patent number: 7273894
    Abstract: Disclosed are novel compositions for the preparation of void-containing articles comprising a polymer matrix and a voiding agent The voiding agent comprises at least one first polymer and at least one second polymer, which are selected on the basis of physical properties such as glass transition temperature, tensile modulus, melting point, surface tension, and melt viscosity. Shaped articles such as sheet, film, bottles, tubes, labels, and sleeves may prepared from these compositions. Also disclosed are polyester shrink films prepared using a voiding agent comprising a novel blend of cellulosic and olefinic polymers. The resulting shrink films have better opacity, lower density, reduced shrink force, and improved printability as compared with most standard voiding agents. The films are useful for sleeve label and other shrink film applications and their lower density allows them to be readily separated from soft drink bottles, food containers and the like during recycling operations.
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: September 25, 2007
    Assignee: Eastman Chemical Company
    Inventors: Marcus David Shelby, Tony Wayne Helton, Emerson Eston Sharpe, Jr.
  • Patent number: 7271202
    Abstract: The invention is a reactive hot melt composition which has excellent adhesion and curing properties, and can be formulated into free-flowing pellets or beads, by using an ethylene-acrylic acid copolymer, and athylene-methacrylic acid copolymer, and/or an ethylene-acrylic acid methacrylic acid terpolymer as a component of the composition along with free radical crosslinking initiators. The incorporation of a foaming agent enables the production of compositions which are useful in space-filling applications, (i.e., as so-called “anti-flutter” compositions).
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: September 18, 2007
    Assignee: Dow Global Technologies Inc.
    Inventors: Franciscus J. T. Krabbenborg, Marc A. Mangnus, Philippe C. Belot, Josiane Leon
  • Patent number: 7262226
    Abstract: A thermoprocessable polymeric composition formed by ethylene/chlorotrifluoroethylene copolymers containing from 0.5 to 20% by moles of ethylene, optionally in combination with the chlorotrifluoroethylene homopolymer, wherein the composition contains in total from 90 to 99.5% by moles of chlorotrifluoroethylene and from 0.5-10% by moles of ethylene; said polymeric composition having a second melting temperature (TmII) higher than 185° C., preferably higher than 200° C.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: August 28, 2007
    Assignee: Solvay Solexis S.p.A.
    Inventors: Julio A. Abusleme, Claudia Manzoni, Mattia Bassi
  • Patent number: 7259189
    Abstract: A process for the production of expanded beads, including kneading a base resin containing a polypropylene resin and having a tensile modulus of at least 1,200 MPa together with a mixture of a coloring agent and a thermoplastic polymer having a tensile modulus lower than that of the base resin to form a kneaded mixture including a matrix of the base resin and a multiplicity of domains dispersed in the matrix and each containing the thermoplastic polymer and the coloring agent. The kneaded mixture is formed into resin particles, then treated with an organic peroxide to modify surfaces of the resin particles therewith. Foaming and expanding of the surface-modified resin particles gives expanded beads having an inside region surrounded by a surface region. The heat of fusion of a high temperature peak of the surface region is lower than that of the inside region.
    Type: Grant
    Filed: May 28, 2004
    Date of Patent: August 21, 2007
    Assignee: JSP Corporation
    Inventors: Keiichi Hashimoto, Akinobu Hira, Hidehiro Sasaki
  • Publication number: 20070149629
    Abstract: A expandable or expanded composition comprises either: a) an immiscible blend of polymers having more than one glass transition temperature and one of the polymers has a glass transition temperature greater than 180 degrees Celsius; b) a miscible blend of polymers having a single glass transition temperature greater than 217 degrees Celsius; or, c) a single virgin polymer having a glass transition temperature of greater than 247 degrees Celsius.
    Type: Application
    Filed: December 22, 2005
    Publication date: June 28, 2007
    Inventors: Michael Stephen Donovan, Robert Russell Gallucci, Roy Ray Odle, Mark A. Sanner, Kapil Chandrakant Sheth, Rajendra Kashinath Singh
  • Patent number: 7226956
    Abstract: A polymeric composition to be used in producing low density foam in which the polymeric composition comprises high density polyethylene, alkenyl aromatic polymer and a linear low density polyethylene. The polymeric resins may be prime virgin resin, offgrade virgin resin, recycled resin from a post industrial source, recycled resin from a post consumer source, or blends thereof Inventive compositions for producing polymeric foam are characterized by Dynamic Mechanical Spectroscopy to have a complex viscosity (?*) in the range of 6.0×104 to 2.5×105 poise and a loss tangent (tan ?) in the range of 0.7 to 2.1 at 190° C. and a power-law relation between tan ? and ?* where the exponent is within the range between ?0.70 and ?0.30 for the temperature range of 190° to 230° C.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: June 5, 2007
    Inventors: Gary Richard Wilkes, James L. Zwynenburg
  • Patent number: 7199165
    Abstract: An expandable material and articles incorporating the same are disclosed. The material includes a polymeric admixture; a blowing agent; a curing agent; a tackifier; and optionally, a filler or fiber.
    Type: Grant
    Filed: June 15, 2004
    Date of Patent: April 3, 2007
    Assignee: L & L Products, Inc.
    Inventors: Abraham Kassa, Matthew Harthcock, Jeffrey Apfel
  • Patent number: 7189763
    Abstract: A crosslinked olefin elastomer foam has a specific gravity of 0.05 to 0.2, an expansion ratio of 8 to 15, a compression set of 30 to 60% and a tear strength of 1.5 to 2.5 kg/cm. The crosslinked foam is obtained by heating an elastomer composition comprising a specific ethylene/?-olefin copolymer, an organic peroxide, a crosslinking auxiliary and a foaming agent. The crosslinked foam has a high expansion ratio, is free from surface roughening attributed to defoaming, realizes a soft touch, exhibits a low compression set and is excellent in mechanical strength (particularly tear strength) and heat resistance.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: March 13, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takanori Sueda, Naoto Yasaka, Chong-Sun Yoo, Jeong-Sik Yoon, Kyung-Man Choi, Kwon-Ik Lee
  • Patent number: 7189764
    Abstract: A crosslinked olefin elastomer foam has a specific gravity of 0.05 to 0.2, an expansion ratio of 8 to 15, a compression set of 30 to 60% and a tear strength of 1.5 to 2.5 kg/cm. The crosslinked foam is obtained by heating an elastomer composition comprising a specific ethylene/?-olefin copolymer, an organic peroxide, a crosslinking auxiliary and a foaming agent. The crosslinked foam has a high expansion ratio, is free from surface roughening attributed to defoaming, realizes a soft touch, exhibits a low compression set and is excellent in mechanical strength (particularly tear strength) and heat resistance.
    Type: Grant
    Filed: June 5, 2003
    Date of Patent: March 13, 2007
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takanori Sueda, Naoto Yasaka, Chong-Sun Yoo, Jeong-Sik Yoon, Kyung-Man Choi, Kwon-Ik Lee
  • Patent number: 7173070
    Abstract: The present invention provides a foam cushion, a method of making the foam cushion, and a method of using the foam cushion. The foam cushion is formed from: (a) at least one of rubber and a resin; (b) a blowing agent; (c) a polymeric adhesion modifier; (d) a decomposition accelerating agent, and (e) a cross-linking agent.
    Type: Grant
    Filed: October 22, 2002
    Date of Patent: February 6, 2007
    Assignee: Phat Cushion LLC
    Inventor: Adam J. Koffler
  • Patent number: 7173069
    Abstract: A non-crosslinked polyolefin foam comprises a plastics component and a blowing agent. The plastics component comprises a first constituent and a second constituent. The first constituent is a Ziegler-Natta catalyzed linear low density polyolefin and the second constituent is a low density polyolefin in one embodiment. The Ziegler-Natta catalyzed linear low density polyolefin has a polydispersity of less than 10 and a melt flow index less than 10 g/10 minutes. The second constituent may be a polypropylene.
    Type: Grant
    Filed: December 4, 2003
    Date of Patent: February 6, 2007
    Assignee: Pregis Innovative Packaging Inc.
    Inventor: Leon Swennen
  • Patent number: 7144925
    Abstract: A macrocellular foam is described having improved cell size and Fire-test-response Characteristics, among other features, which is obtained by selecting a particle size less than 1 micron for the flame retardant adjuvant. The inventors found that the amount of fire retardant adjuvant can be increased for a given foam cell size or the foam cell size can be increased for a given amount of fire retardant adjuvant, allowing the production of foams having exceptionally large, well-formed, cells that have excellent Fire-test-response Characteristics. The benefits are especially noteworthy in relation to thermoplastic foams and inorganic flame retardation adjuvants, due to the unexpected reduction in the nucleation effect of the adjuvant. The foams are useful for improving the acoustic performance of products that are required to meet certain Fire-test-response Characteristics.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: December 5, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: Sandrine Burgun, Jonathan Kammerer, Chung P. Park, William G. Stobby, Suresh Subramonian
  • Patent number: 7115673
    Abstract: The present photosensitive resin composition 2 comprises a polyamic acid resin 4, a photosensitive agent, a dispersible compound 3 dispersible in the polyamic acid resin 4, and a solvent. The porous resin is obtained by removing the solvent from the photosensitive resin composition 2 to form a composition in which the dispersible compound 3 is dispersed in the polyamic acid resin 4, removing the dispersible compound to make the composition porous, and curing the porous photosensitive resin composition. The porous resin enables forming a fine circuit pattern and has a low dielectric constant and, when used as an insulating layer of a circuit board, brings about improved high frequency characteristics.
    Type: Grant
    Filed: December 17, 2003
    Date of Patent: October 3, 2006
    Assignee: Nitto Denko Corporation
    Inventors: Amane Mochizuki, Takahiro Fukuoka, Mitsuhiro Kanada, Takayuki Yamamoto, Tomohiro Taruno
  • Patent number: 7112417
    Abstract: The present patent describes a biocompatible composite made of a first fibrous layer attached to a three-dimensional inter-connected open cell porous foams that have a gradient in composition and/or microstructure through one or more directions. These composites can be made from blends of absorbable and biocompatible polymers. These biocompatible composites are particularly well suited to tissue engineering applications and can be designed to mimic tissue transition or interface zones.
    Type: Grant
    Filed: August 24, 2001
    Date of Patent: September 26, 2006
    Assignee: Ethicon, Inc.
    Inventors: Murty N. Vyakarnam, Mark C. Zimmerman, Angelo George Scopelianos, Iksoo Chun, Mora C. Melican, Clairene A. Bazilio, Mark B. Roller, David V. Gorky
  • Patent number: 7109249
    Abstract: A suitable cross-linkable matrix precursor and a poragen can be treated to form a porous cross-linked matrix having a Tg of greater than 300° C. The porous matrix material has a lower dielectric constant than the corresponding non-porous matrix material, making the porous matrix material particularly attractive for a variety of electronic applications including integrated circuits, multichip modules, and flat panel display devices.
    Type: Grant
    Filed: July 16, 2004
    Date of Patent: September 19, 2006
    Assignee: Dow Global Technologies Inc.
    Inventors: Kenneth J. Bruza, James P. Godschalx, Edward O. Shaffer, II, Dennis W. Smith, Jr., Paul H. Townsend, III, Kevin J. Bouck, Qing Shan J. Niu
  • Patent number: 7030167
    Abstract: Methods for producing nanoporous structures are provided. In the subject methods, two or more, e.g., first and second, different types of self-assembling molecules are combined with each other under conditions sufficient to produce a composite ordered structure from the two or types of molecules. A feature of two or more molecules that are combined in this first step is that a portion of the molecules include cross-linking functionalities not found in the other portion of the molecules. The resultant self-assembled composite structure is then subjected to conditions sufficient for cross-linking of the portion of the molecules that includes the cross-linking functionalities to produce a stabilized composite structure. Finally, the remaining non-cross-linked molecules of the stabilized composite structure are separated from the stabilized composite structure to produce a nanoporous structure.
    Type: Grant
    Filed: June 25, 2003
    Date of Patent: April 18, 2006
    Assignee: Agilent Technologies, Inc.
    Inventor: Janelle Gunther
  • Patent number: 7005458
    Abstract: A static dissipative flexible polyurethane foam is formed under free rise expansion conditions from a polyether graft polyol and an isocyanate, wherein one or more anti-static additives are incorporated into the reaction mix in an amount from 0.10 to 20 parts by weight. Water is added in an amount of from 0.2 to 1.0 parts per weight. Upon curing, the foam has a density in the range of 6 to 20 pounds per cubic foot, a surface resistivity below 1×1011 ohms/square, and a pore size in the range of 100 to 250 pores per inch. The foam may be fabricated (cut or shaped) to form a shaped article, such as a roller, a clean room wipe, a cosmetic applicator or a packaging element.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: February 28, 2006
    Assignee: Foamex L.P.
    Inventor: Joseph W. Lovette
  • Patent number: 6995191
    Abstract: A golf ball with relatively rigid inner core and soft intermediate layer is disclosed. The rigid inner core maintains the balls' high coefficient of restitution at high impact speeds, while the soft intermediate layer provides better feel for greenside play. The intermediate layer can be made from a highly neutralized polymer, which can be thermoset or thermoplastic. The highly neutralized polymer is foamed or otherwise has its specific gravity reduced. The intermediate layer can also be made from a castable reactive liquid polymer.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: February 7, 2006
    Assignee: Acushnet Company
    Inventors: Michael J Sullivan, Derek A Ladd, Christopher Cavallaro
  • Patent number: 6992115
    Abstract: Crosslinked particles are provided that are useful in the manufacture of dielectric materials for use in electronic devices such as integrated circuits. The crosslinked particles are prepared by activating crosslinkable groups on synthetic polymer molecules, where the crosslinkable groups are inert until activated and, when activated, undergo an irreversible intramolecular crosslinking reaction to form crosslinked particles.
    Type: Grant
    Filed: February 9, 2004
    Date of Patent: January 31, 2006
    Assignee: International Business Machines Corporation
    Inventors: Craig Jon Hawker, Robert Dennis Miller, James Lupton Hedrick, Victor Yee-Way Lee
  • Patent number: 6960619
    Abstract: Acrylic composition for use in variety of indoor or outdoor sealing applications, where it is required to seal, to fill or to repair cracks, joints, gaps etc. in concrete, masonry, stone, wood or other constructional materials. The composition comprises acrylic based reactionable oligomers and it can be foamed and then polymerized while producing foam with structure suitable for sealing.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: November 1, 2005
    Assignee: Acryfoam Ltd.
    Inventors: Oleg Figovsky, Leonid Shapovalov, Raisa Potashnikov, Yury Tzaid, J. Bordado, David Letnik, Aster De Schijuer
  • Patent number: 6956068
    Abstract: The present invention is directed to a novel foamed polymer material for use as a dielectric in electric transmission lines. The foam dielectric of the present invention is obtained from extrusion of a polymer alloy and a supercritical fluid, especially carbon dioxide. Specifically, the foam polymer dielectric is made by: (1) feeding a polymer alloy into an extruder and heating the polymer alloy, (2) feeding a supercritical fluid into the extruder, (3) mixing the polymer alloy and the supercritical fluid, (4) exiting the polymer alloy and the supercritical fluid from the extruder, and (5) passing the polymer alloy and the supercritical fluid through a crosshead. The foam dielectric of the present invention may be used in coaxial transmission lines. In this embodiment, an inner conductor is surrounded by the foam dielectric, which is further surrounded by a second conductor. Stripline and microstripline transmission lines may also be manufactured using the disclosed foam dielectric.
    Type: Grant
    Filed: July 18, 2002
    Date of Patent: October 18, 2005
    Assignee: Radio Frequency Systems, Inc.
    Inventors: Daniel E. Bufanda, Karl Audenaerde
  • Patent number: 6946495
    Abstract: A polymeric composition to be used in producing foam in which the polymeric composition comprises conventional linear polypropylene, high melt strength polypropylene and a rheology modifier resin. The conventional linear polypropylene is in an amount of from about 1 to 25 weight percent of the polymeric composition. The high melt strength polypropylene is in the amount of from about 51 to 85 weight percent of the polymeric composition. The rheology modifier resin is in the amount of from 5 to about 30 weight percent of the polymeric composition. The conventional linear polypropylene may be offgrade virgin polypropylene or recycled polypropylene from post-industrial or post-consumer sources. The rheology modifier resin is a member of the group of styrene-olefin copolymers.
    Type: Grant
    Filed: January 28, 2004
    Date of Patent: September 20, 2005
    Inventors: James L. Zwynenburg, Gary R. Wilkes
  • Patent number: 6930133
    Abstract: Low density polymeric beads made by polymerizing monomeric building blocks into large crosslinked polymer molecules in porous, spherical bead form by droplet or suspension polymerization in the presence of a porogen.
    Type: Grant
    Filed: May 30, 2003
    Date of Patent: August 16, 2005
    Inventors: Robert L. Albright, Richard Mapp
  • Patent number: 6930132
    Abstract: Use of a polypropylene based composition (C) comprising (a) from 5 to 95% by weight of a random copolymer of propylene (A) containing from 0.5 to 12 mole % of at least one comonomer chosen from ethylene and/or an alpha-olefin containing from 4 to 6 carbon atoms, and having an MFIA in the range from 0.01 to 5 g/10 min, (b) from 95 to 5% by weight of a random copolymer of propylene (B) containing from 0.5 to 12 mole % of at least one comonomer chosen from ethylene and/or an alpha-olefin containing from 4 to 6 carbon atoms, and having an MFIB in the range from 15 to 1000 g/10 min, said composition (C) being such that random copolymers (A) and (B) contain the same comonomer(s) and have, for each comonomer, substantially the same comonomer content, for the manufacturing of expanded beads.
    Type: Grant
    Filed: October 17, 2002
    Date of Patent: August 16, 2005
    Assignee: BP Belgium NV
    Inventors: Valerio Coppini, Herve Cuypers, Emmanuel Delaite
  • Patent number: 6908668
    Abstract: An object of the present invention is to provide a foamed polyolefin resin sheet which exhibits a high adhesive strength when laminated with a layer formed of a saponified ethylene-vinyl ester copolymer and which still exhibits a high adhesive strength even when laminated with a layer of a thermoplastic resin having relatively low polarity such as a polyolefin resin. This object is attained by a foamed polyolefin resin sheet including a foamed polyolefin resin layer and a non-foamed surface layer formed of a thermoplastic resin composition having an A1/A2 ratio falling within a range between 1×10?8 and 1×10?1, wherein A1 is a maximum absorbance of the infrared absorption spectrum of the thermoplastic resin composition within an infrared ray wave number region of from 1700 to 1750 cm?1 and A2 is a maximum absorbance of the infrared absorption spectrum of the thermoplastic resin composition within an infrared ray wave number region of from 1455 to 1465 cm?1.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: June 21, 2005
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Satoshi Hanada, Ryuma Kuroda
  • Patent number: 6908949
    Abstract: Interpolymer resin particles comprised of 20% to 80% by weight polyolefin, e.g. polyethylene and 80% to 20% by weight of an in situ polymerized vinyl aromatic resin, e.g. polystyrene or poly(styrene-butyl acrylate) and forming an interpenetrating network of polyolefin and vinyl aromatic resin particles. The interpolymer particles are impregnated with a volatile hydrocarbon blowing agent, and limonene, e.g. d-limonene, ranging from about 0.1 to about 5 parts, preferably 0.1 to 1 part by weight, based on 100 parts by weight of the interpolymer particles, for improved expandability and a pleasant fragrance.
    Type: Grant
    Filed: January 23, 2004
    Date of Patent: June 21, 2005
    Assignee: Nova Chemicals Inc.
    Inventors: Paul Edward Arch, Edwin H. Niemann
  • Patent number: 6890703
    Abstract: Crosslinked particles are provided that are useful in the manufacture of dielectric materials for use in electronic devices such as integrated circuits. The crosslinked particles are prepared by activating crosslinkable groups on synthetic polymer molecules, where the crosslinkable groups are inert until activated and, when activated, undergo an irreversible intramolecular crosslinking reaction to form crosslinked particles.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: May 10, 2005
    Assignee: International Business Machines Corporation
    Inventors: Craig Jon Hawker, Robert Dennis Miller, James Lupton Hedrick, Victor Yee-Way Lee
  • Patent number: 6890965
    Abstract: Foamable compositions are provided including a polymeric component, an encapsulated foaming component in an amount effective in foaming the foamable composition and a wood component in an amount effective as a filler in a foamed composition obtained from the foamable composition. Foamed compositions and methods of producing foamed positions are also provided.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: May 10, 2005
    Assignees: Hughes Processing, INC, Jet Plastics, Inc.
    Inventors: Lowell Frank Johnson, Roderick E. Hughes
  • Patent number: 6887910
    Abstract: A suitable cross-linkable matrix precursor and a poragen can be treated to form a porous cross-linked matrix having a Tg of greater than 300° C. The porous matrix material has a lower dielectric constant than the corresponding non-porous matrix material, making the porous matrix material particularly attractive for a variety of electronic applications including integrated circuits, multichip modules, and flat panel display devices.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: May 3, 2005
    Assignee: Dow Global Technologies Inc.
    Inventors: Kenneth J. Bruza, James P. Godschalx, Edward O. Shaffer, II, Dennis W. Smith, Jr., Paul H. Townsend, III, Kevin J. Bouck, Qing Shan J. Niu
  • Patent number: 6887912
    Abstract: An expanded cellular ethylenic polymer product is provided from an irradiated, noncross-linked linear ethylenic polymer. Linear ethylenic polymers can be irradiated at ambient conditions sufficient to introduce branching in the polymer in the absence of detectable cross-linking as indicated by the absence of gels. The irradiated linear ethylenic polymer is compatible with highly branched low density polyethylene and, when mixed therewith, produces a resin having a single broad based melting temperature range as determined by direct scanning calorimetry, which indicates that the polymers in the mixture have similar crystallization behavior suitable for producing low density foams by extrusion foaming. The linear polymers can be obtained from recycled shrink wrap film. Low densities of from 0.7 to less than 4 pcf can be achieved. The foams typically have improved tear resistance as compared to previous products prepared from low density polyethylene, at comparable low densities.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: May 3, 2005
    Assignee: Sealed Air Corporation (US)
    Inventors: Nelson E. Malwitz, Natarajan S. Ramesh, Shau-Tarng Lee
  • Patent number: 6878754
    Abstract: Heat-induced gelling foaming composition comprising an aqueous phase, said aqueous phase comprising a polymer comprising water-soluble units and units having in water a lower critical solution temperature LCST, the heat-induced demixing temperature by heating in aqueous solution of said units with an LCST being from 5 to 40° C. for a concentration by mass in water of 1% of said units, and the concentration of said polymer in said composition being such that the gel point is in the range from 5 to 40° C. Foam obtained from the said foaming composition. The compositions according to the invention are essentially compositions for topical application and especially cosmetic or dermatological compositions, for example make-up-removing compositions.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: April 12, 2005
    Assignee: L'Oreal
    Inventor: Florence L'Alloret
  • Patent number: 6869980
    Abstract: The present invention relates to novel polymer blend membranes comprising a functional polymer based on sulfonated aryl polymers, a reinforcing polymer based on aminated or nitrated polyether sulfones and/or polyether ether sulfone and a plasticizer, and also their use as polymer electrolyte membrane in fuel cells, in particular in low-temperature fuel cells.
    Type: Grant
    Filed: March 1, 2001
    Date of Patent: March 22, 2005
    Assignee: Celanese Ventures GmbH
    Inventor: Wei Cui
  • Patent number: 6855740
    Abstract: Molded foam bodies made of silicone can be produced in large series by means of known injection molding machines for liquid silicone by virtue of the fact that mixtures of ammonium carbonate, and/or ammonium carbaminate, and/or ammonium hydrogen carbonate, in powdered form, and at least one of the two liquid-paste-like components of liquid silicone are produced and the two liquid silicone components are then processed in the known manner, with the proviso that the mold is not completely filled with the dispersion.
    Type: Grant
    Filed: February 26, 2002
    Date of Patent: February 15, 2005
    Assignee: Stuemed GmbH
    Inventor: Rolf Siegel
  • Patent number: 6852763
    Abstract: A polyurethane foam compound for an ink holder, characterized in that it comprises a polyol and an isocyanate as main components, and also a crosslinking agent; an ink holder, characterized in that it is prepared by foaming, curing and crosslinking the compound; a method for securing the close contact of an ink holder, which comprises using the above described ink holder, and placing the ink holder in an ink tank for containing an ink in a manner such that the ink holder is attached to the inner wall of the ink tank.
    Type: Grant
    Filed: June 19, 2001
    Date of Patent: February 8, 2005
    Assignee: Bridgestone Corporation
    Inventor: Yosuke Noda
  • Patent number: 6846225
    Abstract: The present invention is directed, in general, to a method of polishing a surface on substrates, such as semiconductor wafers and, more specifically, to a polishing pad suitable for this purpose. The polishing pad comprises a polishing body that includes a cross-linked polymer material, and may be incorporated into a polishing apparatus. Polishing includes positioning the substrate containing at least one layer against the polishing body and polishing the layer.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: January 25, 2005
    Assignee: PsiloQuest, Inc.
    Inventors: Yaw S. Obeng, Edward M. Yokley
  • Patent number: 6841582
    Abstract: The present invention relates to a thermoplastic elastomer composition having a three-dimensional network structure which is not formed by a chemical crosslinking and having an excellent elasticity recovery and flexibility, a foam having a highly closed cell, an uniform cell shape, an excellent elasticity recovery, flexibility and appearance, and a process for producing the same. A thermoplastic elastomer of the invention is obtained by mixing in a predetermined ratio an EPDM (1), a crystalline polyethylenic resin (2) and a block copolymer (3) having a crystalline ethylenic polymeric block and a block which is more compatible with said EPDM than with said crystalline polyethylenic resin together with an anti-aging agent followed by kneading in a pressurized kneader. A foam of the invention is obtained by adding 1 part by mass of a wetting agent to 100 parts by mass of the thermoplastic elastomer composition described above together with a foaming agent, agitating and then performing an extrusion foaming.
    Type: Grant
    Filed: March 1, 2001
    Date of Patent: January 11, 2005
    Assignee: JSR Corporation
    Inventors: Akihiko Morikawa, Kentarou Kanae, Hideo Nakanishi, Minoru Maeda
  • Patent number: 6841583
    Abstract: A composition that has an ethylene/?-olefin copolymer (A), a blowing agent (B), and optionally, an organic peroxide and a crosslinking assistant. The ethylene/?-olefin copolymer (A) has an ethylene/?-olefin copolymer (A1) having a density of not less than 0.880 g/cm3 and less than 0.900 g/cm3 and MFR (190° C.) of 0.1 to 50 g/10 min and an ethylene/?-olefin copolymer (A2) having a density of 0.900 to 0.930 g/cm3, MFR (190° C.) of 0.1 to 50 g/10 min and a main melting point peak at a position of not higher than 110° C., in a specific ratio. A foamed product, obtained by heat treatment of the composition, may be further subjected to secondary compression. A laminate made of the foamed product and a layer made of a polyolefin, a polyurethane, a rubber, a leather or an artificial leather. Footwear or a footwear part made of the foamed product or the laminate.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: January 11, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Takanori Sueda, Masayoshi Yamaguchi, Atsushi Komoriya, Kouichi Kizu
  • Publication number: 20040266898
    Abstract: An expandable material and articles incorporating the same are disclosed. The material includes a polymeric admixture; a blowing agent; a curing agent; a tackifier; and optionally, a filler or fiber.
    Type: Application
    Filed: June 15, 2004
    Publication date: December 30, 2004
    Applicant: L&L Products, Inc.
    Inventors: Abraham Kassa, Matthew Harthcock, Jeffrey Apfel
  • Publication number: 20040249008
    Abstract: The present invention relates to a pellet-type non-crosslinked polypropylene foam having a melting point of 125 to 140□, and a process and device for producing said foam. Since the pellet-type foams of non-crosslinked polypropylene of the present invention has a lower melting point and a closed cell content of 80% or more, it is advantageous to mold such foams. The present invention also relates to an article molded from the above pellet-type non-crosslinked polypropylene foams.
    Type: Application
    Filed: November 18, 2003
    Publication date: December 9, 2004
    Inventors: Hee-Sung Lee, Chul Lee, Ryeong Lee, Jea-Myung Kim
  • Publication number: 20040249009
    Abstract: An olefinic thermoplastic elastomer foam of the present invention has a density of less than 700 kg/m3, a compression set of less than 60% and a density of elastically effective chains v of preferably 3.0×10−5 to 2.0×10−4 (mol/cm3). An olefinic thermoplastic elastomer composition for preparing the above foam has an equilibrium creep compliance Je0 of 1.0×10−6 to 5.0×10−4 (Pa−1) and contains a crosslinked olefin rubber and an olefin plastic in a specific proportion. The olefinic thermoplastic elastomer composition can be prepared by melt kneading a specific crosslinked olefinic thermoplastic elastomer and a specific olefin plastic.
    Type: Application
    Filed: January 30, 2004
    Publication date: December 9, 2004
    Inventors: Kiyoshi Homma, Noboru Sakamaki, Kunihide Hiraoka, Takeharu Isaki, Hirohisa Shiode, Eiichi Sugihara
  • Patent number: 6818676
    Abstract: The present invention provides a foam cushion, a method of making the foam cushion, and a method of using the foam cushion. The foam cushion is formed from: (a) at least one of rubber and a resin; (b) a blowing agent; (c) a polymeric adhesion modifier; (d) a decomposition accelerating agent, and (e) a cross-linking agent.
    Type: Grant
    Filed: February 1, 2002
    Date of Patent: November 16, 2004
    Assignee: Phat Cushion, LLC
    Inventors: Adam J. Koffler, Donald W. Hopwood, Binh Van Hoang
  • Publication number: 20040224021
    Abstract: The present invention features a method for the formation of superporous hydrogels using an ion-equilibration technique. Anionic polysaccharides are included in the hydrogel reaction mixture and cations are introduced either during or after hydrogel formation. Properties of the resulting hydrogel can be subsequently adjusted by treating the cation-complexed gel with a different cation or cation mixture under equilibrating conditions. It has been found that by properly adjusting the cations and the sequence in which they are used in the equilibration process, superporous hydrogels can be formed that are highly absorbent while maintaining favorable structural properties, including strength, ruggedness, and resiliency. It has also been found that applying appropriate dehydration conditions to them after their formation can further stabilize the superporous hydrogels formed by the method of the invention.
    Type: Application
    Filed: April 20, 2004
    Publication date: November 11, 2004
    Inventors: Hossein Omidian, Jose Gutierrez-Rocca
  • Patent number: 6812262
    Abstract: A silane-crosslinking expandable polyolefin resin composition that is flowable before foaming and composition, does not cause degassing even when foaming is carried out immediately after heat molding without the conventional crosslinking operation, and gives a crosslinked foam having superior heat resistance (heat deformation properties) after the foaming. The silane-crosslinking expandable polyolefin resin composition includes 100 parts by weight of a mixture of 5-90% by weight of a silane-grafted polyethylene resin obtained by melt mixing 100 parts by weight of LLDPE having a molecular weight distribution of 5 or less and a density of 0.87-0.945 g/cm3, 0.1-5 parts by weight of a vinyl-functional silane compound and 0.01-0.5 parts by weight of a free radical generator, and 95-10% by weight of a polyolefin resin; and 2-20 parts by weight of a specified organic blowing gas.
    Type: Grant
    Filed: April 14, 2003
    Date of Patent: November 2, 2004
    Assignee: Tosoh Corporation
    Inventor: Shigehiko Abe
  • Patent number: 6809125
    Abstract: A foam and method for making such foam includes a blend of a low density polyethylene and a higher density ethylene polymer. The ethylene polymer has a density ranging from greater than 0.94 to about 0.97 grams/cubic centimeter and a melt flow index of greater than 10 g/10 minutes, and may include at least one member selected from ethylene/alpha-olefin copolymer, ethylene homopolymer, and blends thereof.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: October 26, 2004
    Assignee: Sealed Air Corporation (US)
    Inventors: Shau-Tarng Lee, Natarajan S. Ramesh
  • Publication number: 20040209968
    Abstract: A non-halogenated, fire retardant, expanded poly (arylene ether)/polystyrene blends is produced by the method comprising, in a first step, forming a fire retardant mixture comprising a non-halogenated fire retardant, poly(arylene ether) resin and polystyrene resin by intimately mixing in melt; and in a second step, forming the non-halogenated, fire retardant, expandable poly (arylene ether)/polystyrene blend by intimately mixing in melt the fire retardant mixture with a blowing agent and in a third step expanding the non-halogenated, fire retardant, expandable poly (arylene ether)/polystyrene blend.
    Type: Application
    Filed: March 31, 2004
    Publication date: October 21, 2004
    Inventors: Jos Bastiaens, Jan Keulen, Adrie Landa
  • Patent number: 6806348
    Abstract: A method of removing and reclaiming a double metal cyanide (DMC) catalyst from a polyol is disclosed. A polymeric acid that is soluble in the polyol is introduced into the polyol during or after the polymerization reaction. The polymeric acid reacts with the double metal cyanide catalyst thereby causing the double metal cyanide catalyst and the polymeric acid to form an agglomeration in the polyol. The agglomeration is easily separated from the polyol via filtration, for example. The recovered agglomerated DMC catalyst can then be reconstituted using an acid solution.
    Type: Grant
    Filed: February 11, 2003
    Date of Patent: October 19, 2004
    Assignee: BASF Corporation
    Inventors: Werner Hinz, Edward Michael Dexheimer
  • Publication number: 20040197543
    Abstract: Foamable compositions comprising a chlorotrifluoroethylene (CTFE) based polymer containing at least 80% by moles of CTFE and a nucleating agent.
    Type: Application
    Filed: April 1, 2004
    Publication date: October 7, 2004
    Applicant: Solvay Solexis S.p.A.
    Inventors: Julio A. Abusleme, Claudia Manzoni, Giambattista Besana
  • Patent number: 6800668
    Abstract: The invention relates to methods for preparing a syntactic foam composition suitable for use as a carrier for chemicals or other compounds, including pharmaceuticals. The invention further relates to compositions prepared in accordance with the methods of the present invention.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: October 5, 2004
    Assignee: Intellipharmaceutics Corp.
    Inventors: Isa Odidi, Amina Odidi
  • Patent number: 6797737
    Abstract: This invention relates to crosslinked polymer foam compositions of an ethylene vinyl acetate copolymer, an acid copolymer or ionomer, and a crosslinking agent. Such compositions exhibit enhanced melt strength, as well as lower density and compression set. They are especially useful as midsoles or insoles for footwear.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: September 28, 2004
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Chin-Fu Hsu, Richard T. Chou, Wayne C. Whelchel, Yun-Tong Ou
  • Patent number: 6790870
    Abstract: A method of producing a foamed material comprises contacting a mixture comprising a first thermoplastic polymer and a second thermoplastic polymer with a blowing agent, wherein the first thermoplastic polymer has a higher percent crystallinity that the second thermoplastic polymer; and subjecting the mixture to conditions sufficient to create a thermodynamic instability in the blend foam the mixture, wherein the mixture comprising the first and second thermoplastic polymers has a percent crystallinity lower than the first thermoplastic polymer.
    Type: Grant
    Filed: March 1, 2000
    Date of Patent: September 14, 2004
    Assignees: North Carolina State University, The University of North Carolina at Chapel Hill
    Inventors: Joseph M. DeSimone, Saad A. Khan, Joseph R. Royer, Richard J. Spontak, Teri Anne Walker, Yvon J. Gay, Srinivas Siripurapu