At Least One Polymer Is Derived From A -n=c=x Reactant Wherein X Is A Chalcogen Atom Or Wherein The Polymer-forming System Contains The Same Type Of Reactant Patents (Class 521/137)
  • Patent number: 10023738
    Abstract: The invention provides a bioabsorbable blend of (i) a polymer component comprising polylactic acid (PLA), polyglycolic acid (PGA), a copolymer of PLA and PGA, or any combination thereof and (ii) thermoplastic polyurethane (TPU) tailored to a medical application, and a process for making the same. In some embodiments, the TPU comprises units derived from a diol chain extender, a diisocyanate, and a polyol formulated to provide a set biodegradation rate in combination with at least one physical property. The blend of the invention provides useful materials for medical applications that have the individual benefits of polylactic acid and TPU while moderating each material's typical limitations.
    Type: Grant
    Filed: October 14, 2013
    Date of Patent: July 17, 2018
    Assignee: LUBRIZOL ADVANCED MATERIALS, INC.
    Inventors: Umit G. Makal, Roger W. Day
  • Patent number: 9939337
    Abstract: A deformation detection sensor which combines a magnetic resin dispersing a magnetic filler in a resin with a magnetic sensor, of which stability of detection property is highly enhanced. The deformation detection sensor comprises a magnetic resin-containing polymer foam which comprises a magnetic resin, in which a magnetic filler is contained, and a polymer foam in which the magnetic resin is included, and a magnetic sensor that detects a magnetic change caused by a deformation of the magnetic resin-containing polymer foam, wherein the magnetic resin has an elastic modulus of 0.1 to 10 MPa, and a production thereof.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: April 10, 2018
    Assignee: TOYO TIRE & RUBBER CO., LTD.
    Inventors: Takeshi Fukuda, Takuya Tsuzuki
  • Patent number: 9890100
    Abstract: Low molecular weight polyoxyalkylene polyether polyols having a hydroxyl content of from about 3.4 to about 12.1% by weight, and OH numbers of from about 112 to about 400 are produced by a continuous process using a DMC catalyst. In the process of the present invention, oxyalkylation conditions are established in a continuous reactor in the presence of a DMC catalyst; alkylene oxide and a low molecular weight starter are continuously introduced into the continuous reactor; a partially oxyalkylated polyether polyol is recovered from the reactor; and the recovered partially oxyalkylated polyether polyol is allowed to further reactor until the unreacted alkylene oxide content of the mixture is reduced to 0.001% or less by weight. The alkoxylation of the present invention must be carried out a pressure sufficiently high to prevent deactivation of the DMC catalyst. Pressures of from 45 to 55 psia are preferred.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: February 13, 2018
    Assignee: Covestro LLC
    Inventors: Jack Reese, Paul Webb
  • Patent number: 9840603
    Abstract: A process for forming a combustion-modified ether (CME) polyurethane foam includes providing a polyol component including a PIPA polyol that is a dispersion having a solids content from 10 wt % to 75 wt %, based on a total weight of the PIPA polyol, providing an isocyanate component that includes at least one polyisocyanate, providing an additive component that includes at least one flame retardant, and forming a reaction mixture including the polyol component, the isocyanate component, and the additive component to form a CME polyurethane foam. The reaction mixture has an isocyanate index from 90 to 150.
    Type: Grant
    Filed: September 11, 2014
    Date of Patent: December 12, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Paul A. Cookson, Irena Amici-Kroutilova, Alberto Lora Lamia, Francois Casati
  • Patent number: 9758615
    Abstract: Elastomers are prepared from a reaction mixture that contains a polyene compound, an epoxy resin, a thiol curing agent and a basic catalyst. The polyene compound has an average of at least two groups containing aliphatic carbon-carbon double bonds capable of reaction with a thiol group. At least one of said aliphatic carbon-carbon double bonds is separated from each other said aliphatic carbon-carbon double bond by an aliphatic spacer group having a weight of at least 500 atomic mass units. These elastomers are typically phase-separated materials having good elongation and tensile properties.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: September 12, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: William Heath, Phillip S. Athey, Nathan Wilmot, Harshad M. Shah, Kamesh R. Vyakaranam, Nicole Knight, Adam C. Colson
  • Patent number: 9751279
    Abstract: The invention relates to composite elements comprising a thermoplastic polymer and an adjacent polyurethane bonded thereto, to a process for production thereof and to the use thereof.
    Type: Grant
    Filed: July 25, 2012
    Date of Patent: September 5, 2017
    Assignee: Covestro Deutschland AG
    Inventors: Rolf William Albach, Hartmut Nefzger, Harald Knaup, Frank Hahn, Petra Venner, Monika Haselbach
  • Patent number: 9637585
    Abstract: The subject disclosure provides a viscoelastic polyurethane foam and a method of forming the viscoelastic polyurethane foam. The viscoelastic polyurethane foam comprises the reaction product of a toluene diisocyanate and an isocyanate reactive component. The isocyanate reactive component comprises a first polyether triol, a second polyether triol, an amino alcohol chain extender, and a hydrolyzable polyether polydimethylsiloxane copolymer. The first polyether triol has a weight-average molecular weight of from 500 to 5,000 g/mol, at least 60 parts by weight ethyleneoxy units, based on the total weight of the first polyether triol, and at least 10% ethyleneoxy end caps. The second polyether triol, which is different from the first polyether triol, has a weight-average molecular weight of from 5,000 to 10,000 g/mol and at least 80% ethyleneoxy end caps.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: May 2, 2017
    Assignee: BASF SE
    Inventors: Theodore M. Smiecinski, Chad Alan Rogers
  • Patent number: 9586304
    Abstract: The invention provides a method of manufacturing a polishing pad suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The method obtains a liquid polyurethane material formed from an isocyanate-terminated molecule and a curative agent. The liquid polyurethane material has a Tgel temperature and contains fluid-filled polymeric microspheres. The fluid-filled polymeric microspheres are a blend of preexpanded and unexpanded fluid-filled polymeric microspheres. The preexpanded and unexpanded fluid-filled polymeric microspheres each have a Tstart temperature where diameter of the preexpanded and unexpanded fluid-filled polymeric microspheres increases and a Tmax temperature where gas escapes to decrease diameter of the expanded and unexpanded fluid-filled polymeric microspheres. The cured polyurethane matrix contains preexpanded and expanded fluid-filled polymeric microspheres.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: March 7, 2017
    Assignee: Rohm and Haas Electronic Materials CMP Holdings, Inc.
    Inventors: Bainian Qian, Andrew Wank, George C. Jacob
  • Patent number: 9505881
    Abstract: This invention relates to novel polymer polyols, to a process for preparing these novel polymer polyols, to flexible polyurethane foams comprising these novel polymer polyols, and to a process for the production of these flexible polyurethane foams. These novel polymer polyols provide unexpected improvements in foams prepared therefrom.
    Type: Grant
    Filed: June 10, 2015
    Date of Patent: November 29, 2016
    Assignee: Covestro LLC
    Inventors: Rick L. Adkins, Brian L. Neal
  • Patent number: 9481070
    Abstract: The invention provides a polishing pad suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The polishing pad is a cast polyurethane polymeric matrix formed from an isocyanate-terminated molecule and a curative agent. The cast polyurethane polymeric matrix contains 4.2 to 7.5 weight percent fluid-filled microspheres in the isocyanate-terminated molecule. The fluid-filled-microspheres is polymeric and has an average diameter of 10 to 80 ?m and the polishing pad having a conditioner sensitivity (CS) of 0 to 2.6.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: November 1, 2016
    Assignees: Rohm and Haas Electronic Materials CMP Holdings, Inc., Dow Global Technologies LLC
    Inventors: Bainian Qian, George C. Jacob, Kun-Ming Tsai
  • Patent number: 9452507
    Abstract: The invention provides a method of manufacturing a polishing pad suitable for planarizing at least one of semiconductor, optical and magnetic substrates. The method obtains a liquid polyurethane material formed from an isocyanate-terminated molecule and a curative agent. The liquid polyurethane material contains 4.2 to 7.5 weight percent fluid-filled polymeric microspheres in the isocyanate-terminated molecule. The fluid-filled polymeric microspheres are a blend of preexpanded and unexpanded fluid-filled polymeric microspheres. The liquid polyurethane material contains a blend of preexpanded and unexpanded fluid-filled polymeric microspheres having a relative viscosity ? ? 0 of 1.1 to 7. Then the liquid polyurethane material solidifies into a polyurethane matrix that contains preexpanded and expanded fluid-filled polymeric microsphere for forming the polishing pad.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: September 27, 2016
    Assignees: Rohm and Haas Electronic Materials CMP Holdings, Inc., Dow Global Technologies LLC
    Inventors: Bainian Qian, George C. Jacob
  • Patent number: 9399696
    Abstract: Embodiments include polymer polyol dispersions which include a polyol liquid phase and solid particle phase. Embodiments include methods of making the polymer polyol dispersions. The polymer polyol dispersions are essentially free of tin, have a solid content of between about 20 and 50 wt % based on the total weight of the polymer polyol dispersion, and have a viscosity at 20 C. of less than 9000 mPas. The solid particle phase has more than 90% by weight of particles in the solid particle phase having a particle diameter of less than 5 ?m.
    Type: Grant
    Filed: March 14, 2013
    Date of Patent: July 26, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: Ricco B. Borella, Paul Cookson, Daniel Hoehener, Francois M. Casati
  • Patent number: 9309346
    Abstract: A method is provided for preparing polyurethane foams, which comprises contacting at least one organic isocyanate compound, at least one polyol, at least one blowing agent, and a tertiary amine catalyst composition. The catalyst composition has the general formula wherein R1, R2, and Y are, independently, an alkyl group having from one to three carbon atoms or —CH2CH2OH; Z is —CH2CH2OH; and n is an integer from 3 to 7, inclusive. Also provided is a method for catalyzing the reaction between at least one isocyanate compound and at least one active hydrogen-containing compound, such as a polyol and/or a blowing agent.
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: April 12, 2016
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Juan Jesus Burdeniuc, Douglas P. Freyberger
  • Patent number: 9260346
    Abstract: A graft polyol includes a natural oil including at least 50% by weight of a natural oil polyol. Particles are dispersed in the natural oil and comprise the reaction product of a macromer polyol, a polymerizable monomer, a chain transfer agent, and a free radical initiator. The macromer polyol and the polymerizable monomer react in the presence of the natural oil. The graft polyol is formed by providing the natural oil and providing the macromer polyol, the chain transfer agent, the free radical initiator, and the polymerizable monomer. The natural oil, the polymerizable monomer, the macromer polyol, the chain transfer agent, and the free radical initiator are combined, and the polymerizable monomer, the macromer polyol, the chain transfer agent, and the free radical initiator react to form particles dispersed in the natural oil.
    Type: Grant
    Filed: September 11, 2012
    Date of Patent: February 16, 2016
    Assignee: BASF SE
    Inventors: Joseph P. Borst, Irina Ternyayeva, Steven E. Wujcik, David K. Bower, Andreas Kunst
  • Patent number: 9212250
    Abstract: A method of improving the mechanical strength of polyurethane foams made from bio-based polyols, the polyol-containing compositions utilized in the method of the invention, and the polyurethane foams produced by the method of the invention are provided. The method of the invention involves the incorporation of aromatic polyester polyol in the polyol-containing composition used to manufacture the foams. In one embodiment, the aromatic polyester polyol is utilized in a polyol-containing composition which is employed in the manufacture of flexible polyurethane foam. In another embodiment, the aromatic polyester polyol transesterified with a natural oil-containing composition to form a transesterification reaction product that is utilized in a polyol-containing composition which is employed in the manufacture of flexible polyurethane foam.
    Type: Grant
    Filed: November 4, 2010
    Date of Patent: December 15, 2015
    Assignee: Stepan Company
    Inventors: Warren A. Kaplan, Xiuguang A. Guo, David J. Norberg
  • Patent number: 9139708
    Abstract: Methods of extruding polyurethane composite materials are described. One method includes introducing at least one polyol and inorganic filler to a first conveying section of the extruder, transferring the at least one polyol and inorganic filler to a first mixing section of an extruder, mixing the at least one polyol and the inorganic filler in the first mixing section, transferring the mixed at least one polyol and inorganic filler to a second conveying section of the extruder, introducing a di- or poly-isocyanate to the second conveying section, transferring the mixed at least one polyol and inorganic filler and the di- or poly-isocyanate to a second mixing section, mixing the mixed at least one polyol and inorganic filler with the di- or poly-isocyanate in the second mixing section of the extruder to provide a composite mixture, and transferring the composite mixture to an output end of the extruder. Other related methods are also described.
    Type: Grant
    Filed: February 14, 2014
    Date of Patent: September 22, 2015
    Assignee: Boral IP Holdings LLC
    Inventor: Wade H. Brown
  • Patent number: 9139683
    Abstract: The present invention relates to a process for producing a polyurethane foam, where the blowing agent used is present in the supercritical or near-critical state. A reaction mixture is introduced into a closed mould, where the closed mould has been set up in such a way that its interior volume and/or the pressure prevailing in its interior can be altered after the introduction of the mixture by external influence. Through the selection of the surfactant it is possible to obtain microemulsions of the blowing agent in the polyol phase. The invention further relates to a nanocellular polyurethane foam obtainable by the process of the invention.
    Type: Grant
    Filed: November 3, 2010
    Date of Patent: September 22, 2015
    Assignee: Bayer MaterialScience AG
    Inventors: Stefan Lindner, Wolfgang Friederichs, Reinhard Strey, Thomas Sottmann, Elena Khazova, Lorenz Kramer, Verena Dahl, Agnes Chalbi
  • Patent number: 9062148
    Abstract: A method for producing a fine-particle-dispersed polyol (I) is provided, the method including the steps (1) and (n?1): the step (1) of polymerizing an ethylenically unsaturated monomer (b) in a polyol (a), in the presence of fine particles (P1) and a radical polymerization initiator (c), so as to obtain a fine-particle-dispersed polyol intermediate (B2); and the step (n?1) of polymerizing (b) in a fine-particle-dispersed polyol intermediate (B(n?1)), in the presence of (c), so as to obtain a fine-particle-dispersed polyol intermediate (Bn) or the fine-particle-dispersed polyol (I), where n represents an integer of 3 to 7, wherein (P1) have a volume-average particle diameter (R1) of 0.01 ?m to 1.0 ?m, and a concentration of (b) in the step (1) is 7 wt % to 40 wt %.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: June 23, 2015
    Assignee: Sanyo Chemical Industries, Ltd.
    Inventors: Shigekuni Nakada, Takayuki Tsuji, Yukiya Kobayashi
  • Patent number: 9018272
    Abstract: A flexible polyurethane foam comprises the reaction product of an isocyanate component and an isocyanate-reactive component in the presence of a blowing agent. The isocyanate component comprises a polymeric diphenylmethane diisocyanate component and a monomeric diphenylmethane diisocyanate component. The monomeric diphenylmethane diisocyanate component comprises 2,4?-diphenylmethane diisocyanate and 4,4?-diphenylmethane diisocyanate. The flexible polyurethane foam is substantially free of supplemental flame retardant additives and exhibits flame retardance under flammability tests according to California Technical Bulletin 117 regulations.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: April 28, 2015
    Assignee: BASF SE
    Inventors: Raymond A. Neff, Theodore M. Smiecinski
  • Patent number: 9000061
    Abstract: The present invention relates to poured-in place polyurethane foams and polyol premixes comprising 1-chloro-3,3,3-trifluoropropene (HFCO-1233zd) and one or more additional co-blowing agents.
    Type: Grant
    Filed: July 26, 2011
    Date of Patent: April 7, 2015
    Assignee: Honeywell International Inc.
    Inventors: Yiu Keung Ling, David J Williams
  • Publication number: 20150072115
    Abstract: The invention is related to a processing formulation and method for producing fabrics which are eco-friendly and easy to implement. The invention provides stereoscopic fabrics with special patterns and tactile texture produced by an eco-friendly non-dye formulation and process.
    Type: Application
    Filed: September 12, 2014
    Publication date: March 12, 2015
    Inventors: Hsing-Nan Chung, Meng-Yueh Wu
  • Patent number: 8957121
    Abstract: A polyether siloxane of formula (I) R1—Si(CH3)2—O—[-Si(CH3)2—O—]n—[-Si(CH3)R—O—]m—Si(CH3)2—R2??(I) where R, R1 and R2 are the same or different, R in each occurrence is the same or different and represents —(CH2)x—O—(CH2—CR?R?—O)y—R??, R? and R? are the same or different and each represent —H, —CH3, —CH2CH3 or phenyl, R?? represents —H, alkyl or acyl, R1 and/or R2 each represent methyl or R, wherein the alkylene oxide units (CH2—CR?R?—O) within a polyether residue R can be the same or different and the polyether residues R within a polyether siloxane molecule of formula (I) can be the same or different, wherein on average (number average, averaged over all compounds of formula (I)) n+m+2=>10 to 200, m=0 to 40 for R1 and/or R2 representing R or m=1 to 40 for R1 and R2 representing —CH3, x=2 to 10, y=1 to 50, at least 25% of the R?? radicals represent hydrogen and at least 50% of all polyether residues R which have an end group R??=—H have a secondary or tertiary OH end group.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: February 17, 2015
    Assignee: Evonik Degussa GmbH
    Inventors: Carsten Schiller, Martin Glos, Christian Eilbracht
  • Patent number: 8957120
    Abstract: The embodiments of the invention are directed to a composite material comprising a fiber reinforcing material, a binder resin and polyurethane foam particles. Other embodiments are related to a process for manufacturing a composite material comprising a fiber reinforcing material, a binder resin and polyurethane foam particles, the method comprising depositing the binder resin and polyurethane foam particles the fiber reinforcing material to form a composite precursor and treating the composite precursor to form the composite material.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: February 17, 2015
    Assignee: Mobius Technologies, Inc.
    Inventors: Paul R. Berthevas, Michael Schoeler, Michael Grossenbacher, Dean Budney, Robert D. Villwock
  • Publication number: 20150038607
    Abstract: A method for making a low density foamed article includes placing a desired amount of thermoplastic polyurethane foam beads in a cavity of an injection mold and closing the mold; combining in an extruder connected to the mold a molten polymer selected from the group consisting of thermoplastic polyurethane elastomers and thermoplastic ethylene-vinyl acetate copolymers with both a physical or chemical blowing agent other than a supercritical fluid present in an amount up to about 15 wt % based on molten polymer weight and a supercritical fluid that is at least one of about 0.1 to about 5 weight percent of supercritical CO2 based on molten polymer weight or about 0.1 to about 4 weight percent of supercritical N2 based on molten polymer weight, to form a mixture and injecting the mixture into the mold and foaming the mixture to form the low density foamed article.
    Type: Application
    Filed: August 2, 2013
    Publication date: February 5, 2015
    Applicant: NIKE, Inc.
    Inventor: Hossein A. Baghdadi
  • Publication number: 20150038605
    Abstract: Foamed thermoplastic elastomeric polyurethane and ethylene-vinyl acetate copolymer articles are made with a combination of a supercritical fluid and a non-supercritical fluid blowing agent.
    Type: Application
    Filed: August 2, 2013
    Publication date: February 5, 2015
    Applicant: Nike, Inc.
    Inventor: Hossein A. Baghdadi
  • Publication number: 20150038608
    Abstract: This patent is provided a method for producing a porous polymer film using vanadium oxide nanowires, and a porous polymer film obtained from the method. The method allows control of a uniform pore size and density through a simple process including the steps of: adding an ion exchanger to deionized water to perform acidification and adding a vanadate compound thereto to grow vanadium oxide nanowires by a sol-gel process; mixing the resultant solution of grown nanowires with a polymer solution to provide a mixed solution of nanowires; pouring the mixed solution of nanowires to a mold, followed by drying and curing, to form a film; and etching the resultant film with an etching solution to remove the vanadium oxide nanowires.
    Type: Application
    Filed: June 5, 2014
    Publication date: February 5, 2015
    Inventors: Taek-Seung KIM, Hee-Deung Park, Gyu-Tae Kim, Man-Joong Han, Yun-Jeong Kim
  • Publication number: 20150038606
    Abstract: Foamed thermoplastic elastomeric polyurethane and ethylene-vinyl acetate copolymer articles are made with from about 0.1 to about 4 weight percent of supercritical fluid nitrogen based on polymer weight and from about 0.1 to about 5 weight percent of a supercritical fluid carbon dioxide based on polymer weight, with the supercritical fluid nitrogen and the supercritical fluid carbon dioxide being separately added to the molten polymer.
    Type: Application
    Filed: August 2, 2013
    Publication date: February 5, 2015
    Applicant: NIKE, Inc.
    Inventor: Hossein A. Baghdadi
  • Patent number: 8946313
    Abstract: This invention relates to hybrid polymer polyols. These hybrid polymer polyols comprise the free-radical polymerization product of (A) a base polyol comprising (1) a polymer modified polyol selected from (a) dispersions of polyureas and/or polyhydrazodicarbonamides in a hydroxyl group containing compound and (b) polyisocyanate polyaddition polyols, and (2) optionally, a polyol having a functionality of 2 to 6 and an OH number of from 20 to 500; (B) optionally, a preformed stabilizer; and (C) one or more ethylenically unsaturated monomers, in the presence of (D) a free-radical polymerization initiator, and (E) optionally, a polymer control agent. The present invention also relates to a process for the preparation of these hybrid polymer polyols, foams prepared from these hybrid polymer polyols and to a process for the preparation of these foams.
    Type: Grant
    Filed: December 16, 2011
    Date of Patent: February 3, 2015
    Assignee: Bayer MaterialScience LLC
    Inventors: Rick L. Adkins, Brian L. Neal
  • Publication number: 20150028247
    Abstract: A rigid polyurethane or polyisocyanurate foam includes 1 to 50 weight percent of a particulate poly(phenylene ether) having a mean particle size of 1 to 40 micrometers. The particulate poly(phenylene ether) imparts reduced flammability and reduced water absorption to the foam. The foam is useful as a thermally insulating material in articles including domestic appliances, building materials, tanks, pipelines, heating pipes, cooling pipes, cold stores, and refrigerated vehicles.
    Type: Application
    Filed: July 23, 2013
    Publication date: January 29, 2015
    Inventor: Edward Norman Peters
  • Publication number: 20150024178
    Abstract: An ink composition contains hollow resin particles and an anti-clearing agent preventing the clearing phenomenon of the hollow resin particles.
    Type: Application
    Filed: October 3, 2014
    Publication date: January 22, 2015
    Inventors: Takayoshi KAGATA, Tsuyoshi SANO
  • Patent number: 8933139
    Abstract: Combinations of gelatinous elastomer and polyurethane foam may be made by introducing a plasticized A-B-A triblock copolymer resin and/or an A-B diblock copolymer resin into a mixture of polyurethane foam forming components including a polyol and an isocyanate. The plasticized copolymer resin is polymerized to form the gelatinous elastomer in-situ while simultaneously polymerizing the polyol and the isocyanate to form polyurethane foam. The polyurethane reaction is exothermic and can generate sufficient temperature to melt the styrene-portion of the A-B-A triblock copolymer resin thereby extending the crosslinking and in some cases integrating the A-B-A triblock copolymer within the polyurethane polymer matrix. The combination has a marbled appearance. The gel component has higher heat capacity than polyurethane foam and thus has good thermal conductivity and acts as a heat sink. Another advantage of in situ gel-foam is that the gel component provides higher support factors compared to the base foam alone.
    Type: Grant
    Filed: February 26, 2010
    Date of Patent: January 13, 2015
    Assignee: Peterson Chemical Technology, Inc.
    Inventors: Bruce W. Peterson, Mark Crawford
  • Patent number: 8933140
    Abstract: Combinations of gelatinous elastomer containing one or more phase change materials, known as “phase change gel”, and polyurethane foam may be made by introducing at least partially cured phase change gel particles comprising plasticized triblock copolymer resin and/or diblock copolymer resin and one or more phase change materials, into a mixture of polyurethane foam-forming components including a polyol and an isocyanate. The phase change gel can be crosslinked to form a cured gelatinous gel, which is then reduced in size before introduction. After the foam-forming components polymerize to make polyurethane foam, the phase change gel particles are discrete visible particles dispersed throughout the foam. The polyurethane reaction is exothermic and can generate sufficient temperature to at least partially melt the styrene-portion of the triblock copolymer resin thereby extending the crosslinking.
    Type: Grant
    Filed: July 1, 2013
    Date of Patent: January 13, 2015
    Assignee: Peterson Chemical Technology, Inc.
    Inventors: Bruce W. Peterson, Mark L. Crawford
  • Patent number: 8927614
    Abstract: The invention relates to a process for producing polyurethanes by reacting a) polyisocyanates with b) compounds having at least two hydrogen atoms which are reactive toward isocyanate groups, wherein the compounds b) having at least two hydrogen atoms which are reactive toward isocyanate groups comprise at least one polyether alcohol b1) which has been prepared by reaction of an aromatic amine b1a) with propylene oxide using an amine b1b) which is different from b1a) as catalyst.
    Type: Grant
    Filed: April 22, 2011
    Date of Patent: January 6, 2015
    Assignee: BASF SE
    Inventors: Marc Fricke, Markus Schütte, Sirus Zarbakhsh, Johann Klassen
  • Publication number: 20140371337
    Abstract: A foam article for use in a seat cushion includes an open cell, polyurethane foam material that includes a base polyol; a crosslinker; an isocyanate; a surfactant; and water, that are reacted together to produce a seat cushion having dynamic and static performance specifications that are better than the performance characteristics for a traditional, high resilient material seat cushion, as well as other seating materials.
    Type: Application
    Filed: August 28, 2014
    Publication date: December 18, 2014
    Inventors: James T. McEvoy, Terrence M. McRoberts, Ryoko Yamasaki, William Li, Murray D. Metcalfe
  • Publication number: 20140371338
    Abstract: The shelf life of polyurethane polyol pre-blends containing halogenated olefins is extended by encapsulation of active components such as catalysts and/or surfactants. The active component is encapsulated in a crystallizable or thermoplastic polymer. The encapsulated particles have a size of 2,800 microns or less and the active components are not significantly leaked out, particularly in the presence of halogenated olefins.
    Type: Application
    Filed: January 31, 2013
    Publication date: December 18, 2014
    Inventors: Benjamin Bin Chen, Joseph S. Costa, Laurent Abbas, Sri R. Seshadri
  • Publication number: 20140364521
    Abstract: Heat-expandable microspheres with high encapsulation efficiency of a blowing agent and good heat-expansion performance, a process for reproducibly producing the heat-expandable microspheres and application thereof are provided. The heat-expandable microspheres comprise essentially a thermoplastic resin shell and a blowing agent encapsulated therein, and contain not more than 500 ppm of silicon, not more than 350 ppm of aluminum and not more than 600 ppm of the total of the silicon and aluminum. The heat-expandable microspheres retain at least 70% of the blowing agent encapsulated therein at the temperature which is the average of their expansion-initiation temperature and maximum expansion temperature.
    Type: Application
    Filed: January 21, 2013
    Publication date: December 11, 2014
    Inventors: Naoya Tayagaki, Yasuyuki Nomura
  • Publication number: 20140343180
    Abstract: Prepare a thermoset polyurethane foam containing a brominated polymer with aliphatic bromine as a flame retardant.
    Type: Application
    Filed: December 11, 2012
    Publication date: November 20, 2014
    Inventors: Steven P. Crain, William G. Stobby, Ted A. Morgan, Daniel T. Youmans
  • Patent number: 8877863
    Abstract: The present invention provides a process for preparing a polymer polyol (PMPO) by alkoxylating a starter compound(s) having active hydrogen atoms in the presence of a double metal cyanide (DMC) catalyst, radical initiator(s) and optionally PMPO stabilizers and simultaneously polymerizing unsaturated monomer(s) with radical initiator(s). The polymer polyols (PMPOs) made by the inventive process may find use in the preparation of polyurethane foams and elastomers.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: November 4, 2014
    Assignee: Bayer MaterialScience LLC
    Inventors: Jose F. Pazos, John E. Hayes
  • Publication number: 20140288202
    Abstract: A powdered polyurethane, preferably a powdered recycled polyurethane rigid foam is co-dried with a water insoluble film-forming polymer to obtain a redispersible polymer powder composite for use in hydraulic binders or cementitious compositions to improve performance of cementitious compositions or mortar, in applications such as cement based the adhesives (CBTA), or external thermal insulating composite systems (ETICS).
    Type: Application
    Filed: October 24, 2012
    Publication date: September 25, 2014
    Inventors: Juergen Dombrowski, Hartmut Kuehn, Margarita Perello, Sonja Scharlemann
  • Patent number: 8841403
    Abstract: A catalyst system which is suitable for catalyzing the production of polyurethane systems is provided. The catalyst system contains a metal salt of a carboxylic acid to whose carbonyl carbon a hydrogen atom or a hydrocarbon radical is bound, with the proviso that the carboxylic acid does not have exclusively a single ethyl or n-propyl branch in the 2 position.
    Type: Grant
    Filed: July 14, 2010
    Date of Patent: September 23, 2014
    Assignee: Evonik Degussa GmbH
    Inventors: Sarah Schmitz, Roland Hubel
  • Publication number: 20140275307
    Abstract: Powdered polyurethane flexible foams, preferably powdered recycled polyurethane flexible foams are used with a redispersible polymer powder (RDP), preferably as a preblended additive, in hydraulic binders or cementitious compositions to improve performance of cementitious compositions or mortar, in applications such as cement based tile adhesives (CBTA), or external thermal insulating composite systems (ETICS). The use of the powdered polyurethane flexible foam as a partial replacement for an RDP unexpectedly provides an increase in wet mortar density while maintaining excellent workability and quick open time, quicker setting times, improved impact resistance, and increased adhesion after water immersion.
    Type: Application
    Filed: October 24, 2012
    Publication date: September 18, 2014
    Inventors: Juergen Dombrowski, Hartmut Kuehn, Margarita Perello, Sonja Scharlemann
  • Publication number: 20140275306
    Abstract: Pellets, beads, particles, or other pieces of a thermoplastic elastomer having a maximum size in at least one dimension of 10 mm or less (collectively, “pellets”) are infused with a supercritical fluid in a pressurized container, then rapidly depressurized and heated either by immersion in a heated fluid or with infrared or microwave radiation to foam the pellets The pellets are prepared with at least two different densities. Pellets with different densities, thermoplastic elastomer compositions, or foam response rates are placed in different areas of a mold. The mold is filled with pellets, then the pellets are molded into a part. The part has areas of different density as a result of the placement of pellets of different density.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Inventors: Richard L. Watkins, Hossein Baghdadi, Charles Edwards, Yihua Chang
  • Publication number: 20140249242
    Abstract: The present invention relates to a novel type of grafting or crosslinking method for (meth)acrylates in which the reaction is initiated by isocyanates and specific bases having an imine structure. Using this novel and specifically applicable method, polymers, particularly polyolefins having double bonds, may be grafted or crosslinked in a suitable reaction procedure. Furthermore, these unsaturated polymers may be used, following reaction with (poly)isocyanates, to prepare graft or block copolymers or also for the bonding of the modified unsaturated polyolefins to polyamides, polyesters, polycarbonates, polyimines or polyurethanes.
    Type: Application
    Filed: August 24, 2012
    Publication date: September 4, 2014
    Applicant: Evonik Degussa GmbH
    Inventors: Friedrich Georg Schmidt, Stefan Spange, Ingmar Polenz
  • Publication number: 20140234284
    Abstract: The present invention relates to an isocyanate-free multi-component system, in particular for medical uses such as foamable wound coverings, with at least two separate components, wherein the first component comprises at least one alkoxysilane-terminated prepolymer and the second component comprises an aqueous component, wherein the aqueous component is a polyurethane dispersion.
    Type: Application
    Filed: September 24, 2012
    Publication date: August 21, 2014
    Applicant: Bayer Intellectual Property GmbH
    Inventors: Jan Schönberger, Sebastian Dörr
  • Patent number: 8796346
    Abstract: A cyanate ester resin mixture with at least one cyanate ester resin, an isocyanate foaming resin, other co-curatives such as polyol or epoxy compounds, a surfactant, and a catalyst/water can react to form a foaming resin that can be cured at a temperature greater than 50° C. to form a cyanate ester foam. The cyanate ester foam can be heated to a temperature greater than 400° C. in a non-oxidative atmosphere to provide a carbonaceous char foam.
    Type: Grant
    Filed: March 1, 2012
    Date of Patent: August 5, 2014
    Assignee: Sandia Corporation
    Inventors: Mathias C. Celina, Nicholas Henry Giron
  • Publication number: 20140213661
    Abstract: A composition having a hydrogel bearing side of a biostable polymer network, wherein the biostable polymer network comprises a first gradient of the biostable polymer, which biostable polymer network decreases in concentration from the hydrogel bearing side to a bone interface surface; and a second gradient of a biostable polyurethane network, which polyurethane network increases in concentration from the hydrogel bearing side to the bone interface surface, the bone interface surface useful for an orthopedic implant.
    Type: Application
    Filed: April 2, 2014
    Publication date: July 31, 2014
    Inventors: Robert Ward, Keith McCrea
  • Publication number: 20140193630
    Abstract: Multi-component materials are substantially homogeneous and fully curable and comprise an elastic filler, an isocyanate curing agent, and a polyol resin ingredient that when combined produce a polymeric matrix, polyurethane and/or polyurea, having the filler dispersed therein. The material has a variation in polyisocyanate weight ratio of up to 350%. The filler is ground rubber tire particles sized 20 mesh or smaller. The mix weight ratio of the curing agent to resin ingredient is from about 40:100 to 140:100. The material is made and dispensed using a system configured to combine a heated mixture of the resin and filler with the curing agent at a desired variable mix ratio. A controller is used to provide the desired mix ratio and permits “on the fly” adjustment of the mix ratio while the resin and curing agent is being dispensed.
    Type: Application
    Filed: July 21, 2011
    Publication date: July 10, 2014
    Applicant: RHINO LININGS CORPORATION
    Inventors: Russell Lewis, Mihai Solomon
  • Publication number: 20140193197
    Abstract: A two-part polyurethane foam for lifting concrete. The two parts are mixed at a 1:1 ratio where the first part is isocyanate (“Part A”), and second part (“Part B”) is a polyol. The second part is comprised of recycled polyurethane foam and other polyols.
    Type: Application
    Filed: January 2, 2014
    Publication date: July 10, 2014
    Inventor: Brian Antone Cvetezar
  • Patent number: 8765828
    Abstract: Polyurethane foams of improved resilience properties can be produced from: a) a polyisocyanate, b) a polyether polyol or polyester polyol, c) a blowing agent, d) one or more optional additives or auxiliary compounds, and e) a redispersible polymer powder based on a homopolymer or copolymer of one or more monomers from the group consisting of vinyl esters of un-branched or branched alkylcarboxylic acids having from 1 to 15 carbon atoms, methacrylic esters and acrylic esters of alcohols having from 1 to 15 carbon atoms, vinylaromatics, olefins, dienes and vinyl halides.
    Type: Grant
    Filed: January 13, 2009
    Date of Patent: July 1, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: Francois M. Casati, Margarita Perello
  • Publication number: 20140171531
    Abstract: Disclosed is an antimicrobial bio polyurethane foam and a method for manufacturing thereof, and more specifically, a polyurethane foam which comprises a reaction product of a resin premix comprising the biopolyol in an amount of 5 to 30 wt % based on total weight of the resin premix, and a prepolymer. The antimicrobial bio polyurethane foam is enhanced in an antimicrobial property by maximizing the content of the biopolyol.
    Type: Application
    Filed: December 16, 2013
    Publication date: June 19, 2014
    Applicants: HYUNDAI DYMOS INCORPORATED, HYUNDAI MOTOR COMPANY
    Inventors: Seok-Hwan Kim, Jeong Seok Oh, Jun-Ho Song, Hyung-Won Jeon