Abstract: A polyurethane foam essentially free of organic carbon-based blowing agent, the polyurethane foam comprising a foam core having a density of from about 5 to about 45 pounds per cubic foot and an integral skin consisting of substantially non-cellular, non-porous polyurethane. The presence of the integral skin is characterized by a compression force deflection index of at least about 1.20, the compression force deflection index being defined as the ratio of (i) the compression force deflection orthogonal to a cross-section of the foam to (ii) the compression force deflection of the foam core, the compression force deflection measured according to ASTM 3574C. In a preferred embodiment, the present polyurethane foam is further characterized by a flexural modulus index of at about 1.60. In another preferred embodiment, the present invention is characterized by a density index of at least about 1.60.

Abstract: Disclosed is a water blown, open cell, hydrophilic polyurethane foam, a process for preparing such a foam and articles made therefrom. Utilizing a one step process the foam is formed from a reaction mixture comprising an organic polyisocyanate, water, a reaction catalyst and a mixture of certain polyols. The first polyol utilized in the invention is a poly(oxyalkylene) triol, chain terminated with propylene oxide and having a molecular weight in the range of about 2800 to about 6200. The second polyol is a poly(oxyalkylene) polyol, chain terminated with ethylene oxide or propylene oxide and having a molecular weight in the range of about 60 to about 800. The third polyol comprises at least one selected from the group of (i) poly(oxyalkylene) diols chain terminated with ethylene oxide and having a molecular weight in the range of about 500 to about 4000 and (ii) polyfunctional polyols chain terminated with propylene oxide and having a molecular weight in the range of about 250 to about 1000.

Abstract: A polyol composition is provided which when reacted with and organic isocyanate, has good flow characteristics and makes an all water blown rigid polyurethane foam having good dimensional stability at low core densities of 1.1 pcf to 2.0 pcf. The polyol composition has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less, an average functionality of 3.1 or greater, and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and an equivalent weight of greater than 130. The polyol composition also has water as the blowing agent, and further contains a blow catalyst, a delayed action gel catalyst, and preferably a cure catalyst and a surfactant.

Abstract: Polyurethane elastomers exhibiting improved green strength while maintaining short demold times are prepared from ultra-low unsaturation polyoxypropylene polyols containing up to 20 weight percent internal random oxyethylene moieties. The elastomers adsorb less than 10 weight percent water at 0.degree. C. The internal polyoxyethylene moiety-containing polyoxypropylene polyols may be used to prepare ultra-low unsaturation polyoxyethylene capped polyols which are haze-free and which may be used to prepare haze-free 4,4'-MDI prepolymers. Multidisperse blends of monodisperse internal oxyethylene moiety-containing polyoxypropylene polyols of ultra-low unsaturation provide yet further improvements in elastomer processing.

Abstract: A flexible high-resilience polyurethane foam which has improved impact resilience and compression set, excellent effect on the reduction of transmissibility at 6 Hz and also improved mechanical strengths even under a reduced amount of a catalyst and is prepared by using, as an organic polyisocyanate composition, a mixture having a specified ratio of tolylene diisocyanate to polymethylenepolyphenyl isocyanate having a specific benzenoid composition or by using an isocyanate terminated prepolymer obtained by reacting the mixture with polyoxyalkylene polyol which has specific structure and is used for modification, and by using polyalkylene polyol which satisfies specific conditions in a hydroxyl value, monool content, and head-to-tail coupling selectivity; and a preparation process of the flexible high resilience polyurethane foam.

Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles. In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.

Abstract: Cold molded flexible polyurethane foams may be prepared from low primary hydroxyl Polyoxyalkylene polyols when polyoxyalkylene polyols having an unsaturation of 0.02 meq/g or less provide the substantial portion of the polyol component.

Abstract: It has been found that 1,1,1,2-tetrafluoroethane (HFC-134a) may be used alone or in combination with water as blowing agents in flexible integral skin foams. Foams prepared using HFC-134a alone or in combination with water exhibit physical characteristics such as resistance to abrasion and cracking on flex comparable to conventional chlorinated fluorocarbon blown foams. The foams of the present invention are suitable for use in shoe sole applications.

Abstract: The present invention relates to water-blown integral skin polyurethane foam compositions, molded polyurethane articles, a process of preparing said articles, and an isocyanate composition for use therein. In particular, the invention relates to water-blown integral skin molded polyurethane articles having particularly advantageous physical properties, and compositions useful for producing such articles. In particular, the invention provides a polyurethane composition which has an isocyanate component (a) an isocyanate reactive component (b), a blowing agent comprising water (c), a polyether (d) selected from the group consisting of polytetrahydrofuran and polyethylene glycol having a number average molecular weight of from 200 to 2000 and optionally, one or more additives (e) from the group consisting of catalysts, chain extenders, oxo alcohols, and mixtures thereof.

Abstract: A process and a polyurethane material for molding a semi-rigid integral skin foam which comprising an integral skin having a low degree of foaming and a core having a high degree of foaming. The process includes evacuating a mold cavity to reduce the pressure thereof below atmospheric pressure; injecting into the evacuated mold cavity a polyurethane material; and foaming the material to fill the cavity. The polyurethane material contains a polyol component and an isocyanate component with, at most, 5 parts by weight of a solvent for 100 parts by weight of the polyol component, in the absence of freon.

Abstract: This invention relates to a process for preparing a heat-resistant reinforced polyurethane/polyurea foam by(A) preparing, at an isocyanate index of about 100 to about 115, a foamable reaction mixture comprising(a) an organic polyisocyanate;(b) 0 to about 80% by weight, based on the total amount of components (b), (c), and (d), of an isocyanate-reactive compound containing two or more isocyanate-reactive groups and having a number average molecular weight of from 400 to about 10,000;(c) about 10 to about 90% by weight, based on the total amount of components (b), (c), and (d), of an isocyanate-reactive compound containing two or more isocyanate-reactive groups other than amino groups and having a molecular weight of from 32 to 399; and(d) about 5 to about 35% by weight, based on the total amount of components (b), (c), and (d), of certain organic amines containing at least one amino group having a moderated reactivity toward the organic polyisocyanate, as indicated by a gel time exceeding about 5 seconds measu

Abstract: Disclosed is an active hydrogen-containing composition suitable for the production of flexible polyurethane foam when reacted with a polyisocyanate, said composition comprising,(a) a polyol having an average functionality of about 2.0 to about 4.0, and an equivalent weight in the range of from about 500 to about 5000;(b) from about 0.5 to about 5 parts, per 100 parts by weight of component (a), of a crosslinker selected from the group consisting of monoethanolamine, diethanolamine, triethanolamine, monoisopropanolamine, diisopropanolamine, methylene bis(o-chloroaniline) and mixtures thereof; and(c) from about 0.3 to about 15 parts per 100 parts by weight of component (a), of a compound having at least 3 hydroxyl groups, at least two of which are secondary hydroxyl groups; and an equivalent weight of less than about 500;as well as flexible polyurethane foams prepared therefrom.

Abstract: Polyurethanes and/or polyurethane ureas which are optionally cellular are produced by the process of the present invention. This process consists of reacting at least one polyisocyanate with a specific reaction mixture. This reaction mixture containsA) non-basic compounds having a molecular weight of 62 to 10,000 and containing at least two hydroxyl groups;andB) at least one component selected from:B)1) basic polyhydroxyl compoundsandB)2) acids or the salts thereof;andC) at least one component selected from:C)1) fatty acidsandC)2) the salts of the fatty acids.The reaction occurs at temperatures of from 0.degree. to 150.degree. C., and component A) is used as an at least 50 wt. % aqueous solution.

Abstract: High resilience polyurethane foams exhibiting little or no shrinkage may be prepared from low unsaturation double metal cyanide catalyzed polyoxyalkylene polyols in amounts greater than 20 weight percent of the total polyol component, when low unsaturation poly(oxypropylene/oxyethylene) random polyols having less than 35 weight percent of an all polyoxypropylene block catalyzed by double metal cyanide catalysts and one or more external random polyoxypropylene/polyoxyethylene blocks each containing 2 weight percent or more oxyethylene moieties, and an unsaturation of less than 0.02 meq/g are employed.

Abstract: Polyether polyol comprising as alkylene oxide units ethylene oxide and propylene oxide units, said polyol having a nominal average hydroxyl functionality of 2-6, an hydroxyl value of 16-45 mg KOH/g, a primary hydroxyl content of at least 50% calculated on the total amount of hydroxyl groups and an amount of ethylene oxide units, calculated on the weight of the alkylene oxide units in the polyol, of 21-49% by weight these polyols are useful for making flexible foam.

Abstract: Polyether polyol comprising as alkylene oxide units ethylene oxide and propylene oxide units, said polyol having a nominal average hydroxyl functionality of 2-6, an hydroxyl value of 16-45 mg KOH/g, a primary hydroxyl content of at least 50% calculated on the total amount of hydroxyl groups and an amount of ethylene oxide units, calculated on the weight of the alkylene oxide units in the polyol, of 21-49% by weight. These polyols are useful for making flexible foam.

Abstract: A RIM process utilizing a reaction product of an MDI containing from 6 to 50% by weight of the 2,4'-isomer and a polypropylene glycol as the isocyanate reactant results in a molded product having excellent low temperature impact properties.

Abstract: Flexible polyurethane foams based on a blend of polyether and polyester polyols are described. The polyurethane foams of the invention have at least one of (a) enhanced pourability of a predominantly polyether foam; (b) flame laminability to a predominantly polyether foam without having as an essential ingredient an additive; (c) improved flame retardancy of a predominantly polyether or polyester foam; (d) improved hydrolytic stability to a predominantly polyester foam, or (e) increased softness to a predominantly polyether or polyester foam.

Abstract: Polyol composition comprising a polyol having a high functionality and a high ethylene oxide content and another polyol. Process for preparing a flexible foam from such polyols.

Abstract: It has been found that 1,1,1,2-tetrafluoroethane (HFC-134a) may be used alone or in combination with water as blowing agents in flexible integral skin foams. Foams prepared using HFC-134a alone or in combination with water exhibit physical characteristics such as resistance to abrasion and cracking on flex comparable to conventional chlorinated fluorocarbon blown foams. The foams of the present invention are suitable for use in shoe sole applications.

Abstract: A flexible polyurethane foam formulation comprising a first polyol, a second polyol, an unhindered primary diamine or its corresponding carbamate, a diol, water, at least one catalyst, a foam stabilizer and isocyanate is disclosed. No auxiliary blowing agent is required. The resulting soft foams have densities of less than about 2 pcf and 25% IFD values of less than about 10 pounds/50 sq. inches.

Abstract: This invention relates to a polyurea based RIM composition, a method of molding a polyurea based composition and molded articles of a polyurea based RIM composition.

Abstract: Process for preparing a flexible foam by reacting an isocyanate-terminated prepolymer having an NCO value of 5-18% by weight, a polyisocyanate having an NCO value of at least 25% by weight, 20-95 parts by weight, per 100 parts by weight of polyisocyanate, of an isocyanate-reactive compound of molecular weight of 1000-12000, and water.

Abstract: A polyol composition is provided which when reacted with an organic isocyanate, has good flow characteristics and makes a rigid polyurethane foam having good dimensional stability at low densities. The polyol compostion has a polyol component which must have present a polyoxyalkylene polyether polyol having an equivalent weight of 130 or less and a hydroxyl number of 400 or more, a polyoxyalkylene polyether polyol having an average functionality from 1.5 to 3.1 and a viscosity of less than 800 cP at 25.degree. C., and a polyoxyalkylene polyether polyol having an average functionality of greater than 3.1 and a viscosity of 5,000 cp or less at 25.degree. C. The polyol composition also has formic acid or a mixture of formic acid and water as blowing agents, and further contains a delayed action blow catalyst and a delayed action gel catalyst.

Abstract: It has been found that 1,1,1,2-tetrafluoroethane (HFC-134a) may be used alone or in combination with water as blowing agents in flexible integral skin foams. Foams prepared using HFC-134a alone or in combination with water exhibit physical characteristics such as resistance to abrasion and cracking on flex comparable to conventional chlorinated fluorocarbon blown foams. The foams of the present invention are suitable for use in shoe sole applications.

Abstract: A method for the preparation of flexible polyurethane foams by reacting a polyisocyanate containing at least 85% by weight of 4,4'-diphenylmethane diisocyanate or a liquid variant thereof with a polyol composition comprising at least one poly(oxyethylene-oxyalkylene) polyol, the composition having an average nominal hydroxyl functionality of from 2.5 to 6, a number average hydroxyl equivalent weight of from 1000 to 3000 and an average oxyethylene content of from 25 to less than 50% by weight and with water.

Abstract: Process for preparing a flexible foam from a polyisocyanate, water as blowing agent and an isocyanate-reactive composition comprising a polyol with a low ethylene-oxide (EO) content, a polyol with a high EO content and an amine chain extender/cross-linker.

Abstract: Isocyanate-based foams are produced by the reaction of polyisocyanates with compounds with molecular weights of from 400 to 10,000 and having at least two hydrogen atoms active towards isocyanates in the presence of hydrocarbons which are vaporizable under the foaming conditions as blowing agents. The active hydrogen component is a mixture of a) one or more nitrogen-free polyethers having at least two hydrogen atoms active towards isocyanates and containing oxyethylene residues, and b) one or more polyethers having at least two hydrogen atoms active towards isocyanates and containing no oxyethylene groups.

Abstract: The present invention relates to a process for the preparation of flexible, soft polyurethane foams having viscoelastic, structure-borne soundproofing properties in a temperature range of from -20.degree. C. to +80.degree. C. by reactinga) a polyoxyalkylene-polyol mixture containingai) block polyoxypropylene-polyoxyethylene-polyol mixture having a hydroxyl number of from 14 to 65 and containing from 2 to 9% by weight of terminal ethylene oxide units, based on the weight of the polyoxypropylene units, prepared by anionic polymerization, at elevated temperatures, of 1,2-propyleneoxide onto an initiator molecule mixture having a mean functionality of from 2.3 to 2.

Abstract: Substantially closed-cell rigid foams containing urethane, urea and biuret groups are produced by reacting an NCO terminated prepolymer with a compound having at least two isocyanate-reactive hydrogen atoms and a molecular weight of from about 400 to about 10,000 in the presence of a catalyst and water by any of the known techniques. The NCO terminated prepolymer is the reaction product of x parts by weight of an at least difunctional polyol having an OH value of less than 100 with y parts by weight of an at least difunctional polyisocyanate. The ratio of x to y is at least 1:10. The product foams are particularly useful as insulating materials.

Abstract: High concentration-low viscosity polymer-polyols are prepared by polymerizing mixtures of acrylonitrile and styrene in polyols, which are free of any polymerizable carbon-carbon double bond, in the presence of alkyl-substituted tertiary amines. Without use, as a dispersion stabilizer, of organic compounds which have a polymerizable carbon-carbon double bond and terminal hydroxyl groups, there can be obtained polymer-polyols which have a concentration of the polymer of 33-60 wt % and a glass transition temperature of the polymer of 90.degree.-120.degree. C.

Abstract: The invention is a rigid polyurethane foam to which a base stock lubricating oil made of at least 55 weight percent paraffinic carbons and less than 10 weight percent aromatic carbons has been added as a hydrophobic agent protecting the polyurethane foam from reacting with environmental moisture. The foam is useful for deposit in railroad spike holes or any structural member having a cavity and where moisture within or on the cavity would otherwise react with the isocyanate to produce an uncontrollable foaming mass.

Abstract: Flexible, slabstock polyurethane foam compositions useful for a rapid-cool process are disclosed. The foams are produced in the presence of a tetravalent tin catalyst, preferably at a relatively low isocyanate index, and preferably with a polyol that contains a non-volatile inhibitor. The foams of the invention eliminate or greatly reduce the amount of visible smoke produced in a rapid-cool process.

Abstract: The use of solutions of zinc carboxylates having 8 to 24 carbon atoms in aliphatic polyamines having molecular weights of from 131 to 500 having a total of 2 or 3 primary, secondary and/or tertiary amine nitrogen atoms as additives for the formation of a compact surface in the production of molded foams having a maximum gross density of 500 kg/m.sup.3 from organic polyisocyanates, polyether polyols, chain lengthening agents, water and optionally other auxiliary agents and additives.

Abstract: The strength and integrity of hydrophilic polyurethane resins prepared by reacting a diol component, an organic chain extender and an organic diisocyanate are improved by critical selection of the diol component, the amount of water in the reaction mixture and the mole ratios of the reactants. The diol component is at least one of (1) a long chain poly(oxyethylene) glycol of molecular weight above 2500 and (2) a medium chain poly(oxyethylene) glycol or polyester glycol of 250-2500 molecular weight. The chain extender is a difunctional compound having a molecular weight of less than 250. The amount of water in the reaction mixture is 0.5 to 2.5 weight % and the urea content of the resins is from about 13.6 to 33.7 weight %.

Abstract: This invention relates to a polyurethane foam stabilizing additive that comprises from about 10 to about 50 weight percent a hydrocarbon oil, and in from about 90 to about 50 weight percent a polyester polyol which is a solid at room temperature. Use of the additive in a polyurethane foaming process provides for improved dimensional stability of the resulting foam. The additive is especially of value when preparing water blown polyether polyol-based polyurethane foam useful, for example, in sealant applications.

Abstract: A method for producing a polyurethane flexible foam, which comprises reacting at least one high molecular weight polyol selected from the group consisting of a polyoxyalkylene polyol having a hydroxyl value of from 5 to 38 mgKOH/g, from 2 to 8 hydroxyl groups and a total unsaturation degree of not more than 0.07 meq/g and a polymer-dispersed polyol containing said polyoxyalkylene polyol as the matrix, an optional crosslinking agent and a polyisocyanate compound in the presence of a low viscosity compound having an addition-polymerizable unsaturated group, a catalyst, a foaming agent and a foam stabilizer.

Abstract: Hydrophilic polyurethane urea foams which are made without toxic, leachable additives are disclosed. High molecular weight, isocyanate-terminated, ethylene oxide-rich prepolymers are used in place of surfactants to make the foams.

Abstract: The invention relates to energy absorbing, water blown, rigid polyurethane foams. The foams of the present invention are low density, predominantly open-celled foams which exhibit a relatively constant consistency of compressive strength over deflection. Such foams are suitable as light weight alternatives in traditional energy absorbing applications.

Abstract: A process for the production of chlorofluorocarbon-free, urethane- or urethane- and urea-containing, soft-elastic, semirigid or rigid moldings having a cellular core and a compacted peripheral zone and an essentially pore-free, smooth surface involves reactinga) an organic and/or modified organic polyisocyanate withb) at least one relatively high-molecular-weight compound containing at least two reactive hydrogen atoms, and, if desired,c) a low-molecular-weight chain extender and/or cross-linking agent,in the presence ofd) a blowing agent,e) a catalyst,f) at least one microporous activated charcoal and/or microporous carbon molecular sieve which preferably has a mean pore diameter with a frequency of occurrence of more than 40% in the range from 0.3 to 3 nm, a pore volume of from 0.20 to 1.4 ml/g and a BET surface area of from 500 to 2500 m.sup.2 /g, and, if desired, further additives andg) assistants,in a closed mold with compaction.

Abstract: The invention relates to energy absorbing, water blown, rigid polyurethane foams. The foams of the present invention are low density, predominantly open-celled foams which exhibit a relatively constant consistency of compressive strength over deflection. Such foams are suitable as light weight alternatives in traditional energy absorbing applications.

Abstract: The present invention is directed to a polyisocyanate prepolymer prepared by reacting an isocyanate based on 4,4-methylenebis(phenyl isocyanate) and a polyester polyol by reacting 1,4-cyclohexanedimethanol and adipic acid. The invention is also directed to a RIM process using such prepolymers.

Abstract: The invention relates to polyol components, in particular for reaction with polyisocyanates of the diphenylmethane series, which comprisea) a polyol having a hydroxyl equivalent weight of up to 150 and a functionality of 4 to 8,b) a polyether-polyol having a hydroxyl equivalent weight of more than 1900 and a functionality of 2 to 4 andc) a polypropylene glycol having a functionality of 2 to 3, a polytetrahydrofuran, each of which has a hydroxyl equivalent weight of 150 to 500, or a mixture of the two. The polyol components are distinguished by a low tendency to demix, even during prolonged storage. Reaction mixtures of the polyol components described and polyisocyanates of the diphenylmethane series cure fully without passing through a brittle phase. The mouldings formed have good mechanical properties.

Abstract: The invention pertains to a water blown integral skin polyurethane foam having a skin with good abrasion resistance. The foam is manufactured by employing as a polyol composition a polyol having a functionality of from 1.75 to 2.65 and a molecular weight of from 1500 to 5000 along with a surfactant and water as a blowing agent. The particular surfactant is a particular siloxane or an ethylene oxide adduct of octylphenol.

Abstract: A RIM molded energy absorbing polyurethane rigid foam prepared from reacting inter alia a graft polymer polyol and an organic isocyanate using water as the blowing agent.

Abstract: Open-celled, cold-formable polyurethane foams are made by reacting a specific crude MDI with a polyol component which includes hydroxyl polyethers having an OH number of from about 28 to about 600, a difunctional phthalic acid hydroxyl polyester having an OH number of from about 150 to about 440, glycerol, a blowing agent (water is preferred), a tertiary amine catalyst and optionally a silicone foam stabilizer. These foams generally have a density of from about 23 to about 30 kg/m.sup.3 and may be molded into articles having intricate shapes (e.g., roof for automobiles) using known cold-forming techniques.

Abstract: The invention relates to water blown integral skin polyurethane foams made with a particular isocyanate quasi-prepolymer and resin side ingredients to yield a foam having good overall mechanical properties. The isocyanate quasi-prepolymer component of the present invention comprises from 0.5 weight percent to 30.0 weight percent or less uretonimine-carbodiimide-modified diphenylmethane diisocyanate, from 50 weight percent to 80 weight percent 4,4'-diphenylmethane diisocyanate and reacted with from 15 weight percent to 40 weight percent of a polyether polyol containing predominately secondary hydroxyl groups and having an average molecular weight from about 2,000 to 10,000, an average functionality from 1.5 to about 3.2, and a hydroxyl number from about 20 to 60, and optionally with a low molecular weight diol in an amount of from 1.0 weight percent to 10 weight percent, the weight percentages based on the weight of the quasi-prepolymer reactants.

Abstract: A perfluorinated sulfonamide surfactant is provided which reduces polyurethane foam shrinkage upon demolding. The surfactant is particularly useful to reduce shrinkage of water-blown flexible polyurethane foams without the need for mechanical crushing.

Abstract: A method for the manufacture of flexible polyurethane foam of a density between 35 and 70 kg/m.sup.3 and having improved comfort properties, wherein a reaction mixture is composed containing at least a polyether polyol of equivalent weight between 1400 and 2800 and having a primary hydroxyl group content of more than 50%, an organic polyisocyanate, a catalyst and 0.5 to 1% by weight water with respect to the total foam weight and wherein, in order to allow the reaction mixture to expand up to said density by means of this limited amount of water and by means of up to 1.5 mole of a physical blowing agent per mole polyol, the reaction mixture is frothed mechanically and/or the reaction mixture is allowed to expand under a reduced pressure.

Abstract: The present invention relates to a process for the preparation of a hard foam containing urethane groups or urethane and isocyanurate groups by the polyisocyanate polyaddition process, by reactinga) a polyoxypropylene- or polyoxyethylene-polyoxypropylene-polyol containing secondary hydroxyl groups, having a functionality of from 3.5 to 4.3, a hydoxyl number of from 350 to 650 and a viscosity of from 500 to 2,500 mPa.s at 23.degree. C.