Specified Blending Process Patents (Class 525/197)
  • Patent number: 6933344
    Abstract: Thermoplastic elastomeric compositions and processes for preparing the compositions comprising a blend of polypropylene, styrene-ethylene butylene-styrene copolymer, ethylene-propylene-diene monomer elastomer, linear low density polyethylene, peroxide crosslinking agent and a crosslinking coagent. The peroxide crosslinking agent and crosslinking coagent provide a crosslinking system. The compositions improve melt strength and increase resistance to flow and tear. The composition may further comprise mineral oil, antioxidant, colorant, a processing aid and stabilizer and mixtures thereof. The processes for preparing thermoplastic elastomeric compositions are particularly useful in microcellular injection molding to form articles with improved surface characteristics.
    Type: Grant
    Filed: September 16, 2002
    Date of Patent: August 23, 2005
    Assignee: Delphi Technologies, Inc.
    Inventors: Suresh Deepchand Shah, Michael William Jary, Ismat Ali Abu-Isa
  • Patent number: 6930150
    Abstract: A method for making a polymer blend composition includes combining at least one component A incorporating at least five percent by weight of anionic functional groups in its structure, at least one component B, preferably free of such functional groups, and at least one component C, which is a metal cation. The method allows for greater flexibility in preparation of polymer compositions than methods previously known.
    Type: Grant
    Filed: August 29, 2002
    Date of Patent: August 16, 2005
    Assignee: Taylor Made Golf Company, Inc.
    Inventor: Hyun Jin Kim
  • Patent number: 6893715
    Abstract: A composition for sealants and films comprising polymers (A-b), (B-b) and from 0 to 50% by weight (C-b) is taught. Polymer (A-b) contains 10 to 70% by weight of an ethylene/?-olefin polymer having a ?-olefin content of 7 to 30 mol %, a density of 0.850 to 0.900 g/cm3 and a melt flow rate (MFR-A), at 190° C., of 0.1 to 10 g/10 min. Polymer (B-b) contains 10 to 80 wt % propylene polymer with a melt flow rate (MFR-B), at 230° C., of 0.5 to 100 g/10 min. Polymer (C-b) contains an ethylene polymer having a density of 0.900 to 0.960 g/cm3. The ratio of MFR-B to MFR-A is 3 to 500.
    Type: Grant
    Filed: May 19, 2003
    Date of Patent: May 17, 2005
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Norihide Inoue, Takashi Kimura
  • Patent number: 6887940
    Abstract: A compatible blend of an engineering thermoplastic such as a polyamide and an olefin polymer material is prepared by (1) making an oxidized olefin polymer material containing carboxylic acid groups or derivatives thereof, (2) extruding a mixture of (a) the oxidized olefin polymer material from step (1), (b) an engineering thermoplastic, (c) optionally, an inorganic base, and (d) optionally, a non-oxidized olefin polymer material, and (3) recovering a blend of the engineering thermoplastic, the oxidized olefin polymer material or an ionomer thereof, which acts as a compatibilizer, and, optionally, the non-oxidized olefin polymer material. The oxidized olefin polymer material can be made by treating the olefin polymer material with an organic peroxide initiator while adding a controlled amount of oxygen.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 3, 2005
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Vu A. Dang, Dinshong Dong, Tam T. M. Phan, Cheng Q. Song
  • Patent number: 6881792
    Abstract: The present invention provides: a production process for a basic water-absorbent resin to be a main component of a water-absorbing agent which exhibits an excellent water absorption capacity under a load with high productivity; a production process for a water-absorbing agent; and use thereof. The production process for an irregular shape basic water-absorbent resin comprises the step of reacting a basic resin and a crosslinking agent in order to obtain the basic water-absorbent resin, with the process forwarding a crosslinking reaction and pulverizing the resultant product at the same time. The first production process for a water-absorbing agent comprises the step of blending an acidic water-absorbent resin with the basic water-absorbent resin obtained by the above-mentioned process.
    Type: Grant
    Filed: October 21, 2003
    Date of Patent: April 19, 2005
    Assignee: Nippon Shokubai Co., Ltd.
    Inventors: Nobuyuki Harada, Shigeru Sakamoto, Yoshifumi Adachi, Kazuhisa Hitomi, Kazushi Torii, Toshimasa Kitayama
  • Patent number: 6872781
    Abstract: A polymer blend is described which contains at least one acrylic resin or vinyl resin having at least one ionic or ionizable group and at least one thermoplastic fluoropolymer. Preferably, the polymer blend is an intimate blend of the two polymers which are useful in a variety of applications including in the formation of a membrane which is useful in batteries and fuel cells and the like. Methods of making the polymer blends are also described.
    Type: Grant
    Filed: September 24, 2003
    Date of Patent: March 29, 2005
    Assignee: Arkema Inc.
    Inventors: Lotfi Hedhli, Laurent Billon, Michel Foure, Ramin Amin-Sanayei
  • Patent number: 6864321
    Abstract: Compositions comprising (A) non-branched polybutadiene having terminal hydroxyl functionality less than 2 per molecule by average; and (B) branched polybutadiene having terminal hydroxyl functionality more than 2 per molecule by average; the weight ratio of (A) to (B) being about 99:1 to 1:99. These compositions are reacted with organic polyisocyanates to form prepolymers which are cured by reaction with a chain extender such as a diol to produce cured resins which exhibit unexpectedly improved tear strength properties and themoplasticity with high modulus, and improved tackiness and shelf life for hot melt adhesives. The prepolymers have lower viscosity and better storage stability as compared with those from conventional branched polybutadienes of the (B) type. Alternatively, the compositions can be cured directly in a one-shot reaction with diisocyanates to form a polyurethane with the described combination of properties.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: March 8, 2005
    Assignee: Sartomer Technology Co., Inc.
    Inventors: Herbert Chao, Nan Tian, Alain Drexler, John Schmidhauser
  • Patent number: 6852810
    Abstract: The present invention provides a molecular blended polymer that includes two or more types of polymers blended at the molecular level. At least one monomer is polymerized in the presence of two or more kinds of catalysts supported on a mesoporous molecular sieve having a pore size of 20 ? to 500 ?. The polymerization occurs in the pore of the mesoporous molecular sieve and is controlled at the molecular level. Thus, the polymer material is controlled extremely well and the function and physical properties of the polymer material are greatly enhanced.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: February 8, 2005
    Assignee: Industrial Technology Research Institute
    Inventors: Ching Ting, Joung-Yei Chen, Shu-Hua Chan
  • Patent number: 6841620
    Abstract: The present invention includes a composition comprising a coupled impact propylene copolymer. Preferably, the coupled impact propylene copolymer has an elastomeric phase that is present in an amount of at least 9 weight percent of the coupled propylene copolymer. Articles formed from the coupled propylene copolymer exhibit improved directionally balanced impact properties as compared with articles formed form comparable noncoupled impact propylene copolymers and also exhibit improved ductile-to-brittle transition temperatures compared with comparable noncoupled impact propylene copolymers. The invention also includes methods for making the coupled impact propylene copolymers using coupling agents, preferably, poly(sulfonyl azides). The invention further includes articles of manufacture that are made from the coupled impact propylene copolymer of the invention.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: January 11, 2005
    Assignee: Dow Global Technologies Inc.
    Inventors: Patricia Ansems, H. Craig Silvis, Lisa S. Madenjian
  • Patent number: 6812286
    Abstract: Syndiotactic polypropylene blends having a unique set of mechanical properties may be prepared by blending syndiotactic polypropylene with an ultra low density polyethylene and, optionally, an isotactic polypropylene random copolymer. The syndiotactic polypropylene blends of the present invention have been found to have improved impact strength, reduced haze, increased light transmittance, and reduced flexural modulus. It has been determined that the addition of about 10 to about 50 wt % of an ultra low density polyethylene plastomer to a syndiotactic polypropylene can greatly enhance mechanical toughness, particularly at low temperatures, while maintaining good optical clarity. These results are made possible by using a sPP material with good optical clarity and dispersing the ULDPE plastomer uniformly throughout the sPP matrix to act as a sort of impact modifier.
    Type: Grant
    Filed: August 15, 2002
    Date of Patent: November 2, 2004
    Assignee: Fina Technology, Inc.
    Inventors: Joseph M. Schardl, Jr., Likuo Sun, Al Baumgartner, Kevin Boyle, Greg Dekunder
  • Patent number: 6803419
    Abstract: The present invention is a method for preparing a thermosetting power coating composition having the steps of blending vinylidene fluorine copolymer particles and methyl methacrylate copolymer particles, and pulverizing the blended copolymer particles to an average particle size of 1 to 100 &mgr;m under 40° C.
    Type: Grant
    Filed: February 24, 2003
    Date of Patent: October 12, 2004
    Assignee: Daikin Industries, Ltd.
    Inventors: Nobuhiko Tsuda, Ryuzi Iwakiri
  • Patent number: 6797774
    Abstract: The present invention provides a polyolefin resin for hot melt adhesives containing [I] a propylene polymer in an amount of 20 to 99 mass %, and [II] an adhesive capacity applying resin in an amount of 80 to 1 mass %, wherein [I] the propylene polymer satisfies the requirements of (1) a meso pentad fraction (mmmm) is from 0.2 to 0.6; and (2) a racemic pentad fraction (rrrr) and (1−mmmm) satisfy the relation: [rrrr/(1−mmmm)]≦0.1. The polyolefin resin for hot melt adhesives is superior in thermostability or flowing ability at high-temperature, easy for coating, environmentally friendly with little fear of generating toxic gas in the disposal and incineration, superior in adhesive property to lowly polar substances and in heat resistance of the adhesion face.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: September 28, 2004
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventor: Masato Kijima
  • Patent number: 6790912
    Abstract: Provided is a melt processable fluorothermoplastic composition comprising a major amount of a first semi-crystalline fluorinated copolymer and a minor amount of a second fluoropolymer effective to reduce melt defects in the composition. Each fluoropolymer is selected from four classes. The first class, (a), includes a semi-crystalline perfluorinated copolymer. The second class, (b), includes a fluoropolymer derived from interpolymerized units of at least one essentially perfluorinated monomer and at least one non-fluorinated hydrogen-containing monomer. The third class, (c), includes a fluoropolymer derived from interpolymerized units of at least one partially-fluorinated monomer, and optionally at least one essentially perfluorinated monomer. The second fluoropolymer is selected from a category other than the category in which the first fluoropolymer is selected. The minor component also can include interpolymerized units of a PAVE, and/or a PAOVE.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: September 14, 2004
    Assignee: 3M Innovative Properties Company
    Inventor: Thomas J. Blong
  • Patent number: 6780506
    Abstract: Disclosed is a fiber-reinforced polyolefin resin composite containing a polyolefin resin (components (A)), fibers (component (B)) and a heavy metal deactivator (component (C)), the ratio of the weight of component (A) to the weight of component (B), (component (A)/component (B)), being from 20/80 to 95/5, the ratio of the weight of component (C) to the combined weight of component (A) and component (B), (component (C)/[component (A)+component (B)]), being from 0.001/100 to 5/100, wherein in the composite substantially all the component (B) have lengths of 2 mm or more. The composite has an improved durability under circumstances of contact with metal. A molded article obtained from the composite is also disclosed.
    Type: Grant
    Filed: April 24, 2003
    Date of Patent: August 24, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yoshiaki Oobayashi, Katsuhisa Kitano
  • Patent number: 6780935
    Abstract: A polymer blend is described which contains at least one acrylic resin or vinyl resin having at least one ionic or ionizable group and at least one thermoplastic fluoropolymer. Preferably, the polymer blend is an intimate blend of the two polymers which are useful in a variety of applications including in the formation of a membrane which is useful in batteries and fuel cells and the like. Methods of making the polymer blends are also described.
    Type: Grant
    Filed: January 30, 2001
    Date of Patent: August 24, 2004
    Assignee: Atofina Chemicals, Inc.
    Inventors: Lotfi Hedhli, Laurent Billon
  • Patent number: 6774181
    Abstract: A process for making an aqueous emulsion of self-emulsifiable polyolefin employs a high molecular weight functionalized polyolefin and a hydrophilic polymer. The aqueous emulsion can be used to prepare a hybrid polyolefin-polyurethane dispersion useful, inter alia, as an adhesion-promoting coating for polymers such as the polyolefins.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: August 10, 2004
    Assignee: Crompton Corporation
    Inventors: Ibrahim Bechara, Pavel Ilmenev, Oleg Tselnik
  • Patent number: 6774162
    Abstract: The invention relates to a thermoplastic vulcanizate comprising four components (A, B. C, D), notably: a thermoplastic (A); a substantially non-cross-linked polyethylene (B); an at least partially vulcanized rubber (C); a softener (D); as well as standard blend ingredients (E). The above mixture contains between 5 and 20% by weight thermoplastic (A), in relation to the sum of the four components (A, B, C, D). The invention also relates to advantageous material parameters and process steps.
    Type: Grant
    Filed: August 15, 2001
    Date of Patent: August 10, 2004
    Assignee: PolyOne Corporation
    Inventors: Jörg Vortkort, Friedrich Wilhelm Gräbner, Andre Bontemps, Stefan Volkmann
  • Publication number: 20040127647
    Abstract: The present invention relates to a polymer blend containing at least one nitrile rubber polymer having a Mooney viscosity (ML 1+4 @ 100° C.) below 10 and at least one nitrile rubber polymer having a Mooney viscosity (ML 1+4 @ 100° C.) above 30 wherein said polymer blend has a multi-modal molecular weight distribution, a process for preparing said polymer blend wherein at least one nitrile rubber polymer having a Mooney viscosity (ML 1+4 @ 100° C.) below 10 and at least one nitrile rubber polymer having a Mooney viscosity (ML 1+4 @ 100° C.) above 30 are mixed in a solvent and the blend is isolated from the solvent. The present invention also relates to a process for the manufacture of a shaped article including the step of injection molding the polymer blend.
    Type: Application
    Filed: October 14, 2003
    Publication date: July 1, 2004
    Inventors: Christopher M. Ong, Frederic Guerin
  • Patent number: 6750293
    Abstract: Disclosed are a precursor composition, a rubber component and a shear ply prepared from the precursor composition, and methods for making and using the same. The precursor composition includes a first hydrogenated nitrile conjugated-diene copolymer modified by a metal salt unsaturated carboxylic acid ester, wherein the first hydrogenated nitrile conjugated-diene copolymer is derived from a first ethylenically unsaturated nitrile and a first conjugated diene a second hydrogenated nitrile conjugated-diene copolymer derived from a second ethylenically unsaturated nitrile and a second conjugated diene; and a curing agent.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: June 15, 2004
    Assignee: Alliant Techsystems, Inc.
    Inventors: Albert R. Harvey, John W. Ellertson
  • Patent number: 6743863
    Abstract: A resin composition comprising the following components (A), (B) and (C), wherein the content of component (A) is from 10 to 90 wt %, component (B):component (C)=from 10:1 to 1:5 (weight ratio), the intrinsic viscosity [&eegr;] is in the range from 0.17 to 0.40 m3/kg, and the density is in the range from 935 to 968 kg/m3: Component (A): a homopolymer of ethylene or a copolymer of ethylene having an &agr;-olefin content of from 0 to 0.5 wt %, and an intrinsic viscosity [&eegr;] of from 0.035 to 0.17 m3/kg, Component (B): a homopolymer of ethylene or a copolymer of ethylene having an &agr;-olefin content of from 0 to 0.5 wt %, and an intrinsic viscosity [&eegr;] of from 0.2 to 1.0 m3/kg, and Component (C): a copolymer of ethylene having an &agr;-olefin content of from 0.7 to 15 wt %, and an intrinsic viscosity [&eegr;] of from 0.2 to 1.0 m3/kg.
    Type: Grant
    Filed: August 2, 2002
    Date of Patent: June 1, 2004
    Assignee: Maruzen Petrochemical Co., Ltd.
    Inventors: Tetsuya Iizuka, Shigeharu Yamamoto, Masao Kawahara, Toshifumi Takemori, Masashi Iida, Katsutoshi Nishitani
  • Patent number: 6737476
    Abstract: A brominated butyl rubber and a polymer based on a conjugated diolefin monomer are grafted by mixing the solid polymer at a temperature greater than 50° C. for a time sufficient to cause grafting. The grafted copolymer is useful especially in tire tread compositions.
    Type: Grant
    Filed: January 28, 2002
    Date of Patent: May 18, 2004
    Assignee: Bayer Inc.
    Inventor: William Hopkins
  • Patent number: 6710131
    Abstract: A melt processable thermoplastic blend and a process for the preparation thereof is disclosed. The blend comprises an intimate mixture of polypropylene copolymer, EPDM and other additives and exhibits suitable flow properties as well as mechanical properties (such as melt flow index: 10-15 g/10 minutes; flexural modulus: 8000-15000 kg/cm2; (notched Izod impact strength: 50-60 kg.cm/cm; and heat deflection temperature: 60-105° C.) necessary for injection molding of car bumpers as well as their property requirements. It is prepared by extruding the components in a twin screw extruder or a Buss co-kneader all together or in separate batches, while for example, the twin screw temperature is maintained in the range of 180 to 250° C. and the screws are rotated at a speed of 50 to 100 rpm.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: March 23, 2004
    Assignee: Indian Petrochemicals Corporation Limited
    Inventors: Francis Xavier Sodagudi, Pendyala Veera Nageswara Sastry
  • Patent number: 6710130
    Abstract: A propylene polymer composition of high melt tension, which is especially favorable for foam moldings of uniform thickness, and foam moldings thereof having a uniform thickness, are obtained by melt-kneading a polymer mixture of a specific ethylene polymer (A) and a specific olefin multi-stage polymer (B) to satisfy the following formula: Log(MS)>0.91−0.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: March 23, 2004
    Assignees: Chisso Corporation, Chisso Petrochemical Corporation
    Inventors: Akira Yamauchi, Yoshitaka Kobayashi, Tadamitu Hamasaki, Shunji Kawazoe, Jun Shinozaki, Hiroyuki Maehara
  • Patent number: 6669591
    Abstract: This invention relates to power transmission belts and to a rubber composition for use therein. The composition contains from 90 to 10 phr alkylated chlorosulfonated polyethylene and 10 to 90 phr ethylene vinyl acetate.
    Type: Grant
    Filed: November 8, 2000
    Date of Patent: December 30, 2003
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Paul Norman Brinkman, Thomas George Burrowes
  • Publication number: 20030216520
    Abstract: A golf ball whose core is covered with a cover, wherein the core is constituted of a rubber composition containing polybutadiene rubber and the cover is constituted of a resin composition composed of ionomer resin and diene rubber. A golf ball cover material composition composed of ionomer resin, diene rubber and non-staining antioxidant. A method of manufacturing a golf ball cover material composition constituted by mixing/kneading ionomer resin and diene rubber.
    Type: Application
    Filed: June 2, 2003
    Publication date: November 20, 2003
    Applicant: The Yokohama Rubber Co., Ltd.
    Inventors: Daisuke Irii, Yoshihiro Inomata, Nobuo Suzuki, Kazuyuki Kabe, Michihiko Sugiura
  • Patent number: 6649267
    Abstract: A thermosetting powder coating composition has an average particle diameter of entire particles is within a range from 5 to 50 &mgr;m, an average circularity of the particles is 0.90 or more, and a circularity of particles having a maximum number frequency in circularity distribution is within a range from 0.98 to 1.00, prepared by spray-drying an organic solvent solution containing, as a coating film forming component, an epoxy group-containing vinyl copolymer (A) having a glass transition temperature of 40° C. or higher, an epoxy group-containing vinyl copolymer (B) having a glass transition temperature of 0° C. or lower and a polycarboxylic acid (C) as an essential component.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: November 18, 2003
    Assignees: Dainippon Ink and Chemicals, Inc., Liquid Gas Co., Ltd.
    Inventors: Tetsuro Agawa, Katsuhiko Okada, Hiroo Tanaka, Masaya Hashimoto, Takaaki Asakura
  • Patent number: 6646052
    Abstract: Solid blends of rubbery polymers and amorphous or crystalline polymers, said blends being free-flowing at temperatures lower than the glass transition temperature or crystalline melting temperature of the amorphous or crystalline polymer, are prepared by intimate mixing procedures. In general, said mixing conditions include high shear conditions sufficient to convert polymer A to dispersed particles coated with polymer B and produce a free-flowing powder blend.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: November 11, 2003
    Assignee: General Electric Company
    Inventors: Navjot Singh, Joseph Michael Anostario
  • Publication number: 20030187159
    Abstract: The present invention provides a molecular blended polymer that includes two or more types of polymers blended at the molecular level. At least one monomer is polymerized in the presence of two or more kinds of catalysts supported on a mesoporous molecular sieve having a pore size of 20 Å to 500 Å. The polymerization occurs in the pore of the mesoporous molecular sieve and is controlled at the molecular level. Thus, the polymer material is controlled extremely well and the function and physical properties of the polymer material are greatly enhanced.
    Type: Application
    Filed: March 28, 2002
    Publication date: October 2, 2003
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Ching Ting, Joung-Yei Chen, Shu-Hua Chan
  • Patent number: 6610786
    Abstract: A thermoplastic elastomer exhibiting scarce tendency of depositing gummy crust around the extrusion die upon extrusion molding articles therefrom and a superior oil-resistance, which comprises (A) a crystalline polyolefin resin and (B) a cross-linked rubber component produced by a specific melt-kneading technique and which has a certain high level of gel content, a high oil-resistance and a certain reduced rate of deposition of gummy crust on the extrusion die.
    Type: Grant
    Filed: September 29, 1998
    Date of Patent: August 26, 2003
    Assignee: Mitsui Chemicals Inc
    Inventors: Yuichi Itoh, Akira Uchiyama
  • Patent number: 6599983
    Abstract: A golf ball whose core is covered with a cover, wherein the core is constituted of a rubber composition containing polybutadiene rubber and the cover is constituted of a resin composition composed of ionomer resin and diene rubber. A golf ball cover material composition composed of ionomer resin, diene rubber and non-staining antioxidant. A method of manufacturing a golf ball cover material composition constituted by mixing/kneading ionomer resin and diene rubber.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: July 29, 2003
    Assignee: The Yokohama Rubber Co., Ltd.
    Inventors: Daisuke Irii, Yoshihiro Inomata, Nobuo Suzuki, Kazuyuki Kabe, Michihiko Sugiura
  • Patent number: 6593427
    Abstract: The present invention provides a method of molding a polyolefin-based resin comprising the steps of dissolving at least one dibenzylidene sorbitol compound in a molten polyolefin resin, cooling the molten resin to a temperature not higher than the sol-gel transition temperature during the cooling cycle to form network-like crystals of the dibenzylidene sorbitol compound, and molding the resulting resin composition at a temperature not lower than the melting temperature of the polyolefin-based resin but not higher than the sol-gel transition temperature during the heating cycle; and a polyolefin resin molded article obtainable by this molding method.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: July 15, 2003
    Assignee: New Japan Chemical Co., Ltd.
    Inventors: Toshiaki Kobayashi, Kiyoshi Sadamitsu
  • Patent number: 6573303
    Abstract: Materials ranging from impact-modified thermoplastics to thermoplastic elastomers (TPE) can be obtained from blends of phase compatibility-treated recycled thermoset rubber with thermoplastic polymers by varying the ratio of components in the blend, or by changing the components themselves. The rubber component may include carbon black, or other fillers and additives, and it may be selected from among a variety of thermoset rubbers, both natural and synthetic. The thermoset rubber component can be obtained from a rubber material recycled according to a variety of known techniques. The thermoplastic component can be virtually any suitable polymer, the properties of which can be advantageously modified by combination with a rubber. Polyolefins are among the more preferred thermoplastic components.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: June 3, 2003
    Assignee: University of Massachusetts
    Inventors: Helen S. Liu, Joey L. Mead, Ross G. Stacer
  • Patent number: 6569946
    Abstract: Polymer composition comprising (A) (co)polymers based on chlorotrifluoroethylene (PCTFE) and (B) copolymers based on ethylene/chlorotrifluoroethylene (ECTFE) and/or ethylene/tetrafluoroethylene (ETFE).
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: May 27, 2003
    Assignee: Ausimont SpA
    Inventors: Julio A. Abusleme, Claudia Manzoni
  • Patent number: 6569915
    Abstract: A heat-shrinkable article suitable for use as an insulating or coating material comprises a crosslinked composition of a polypropylene homopolymer or copolymer and an ethylene-propylene elastomer. The article is formed by a process comprising: i) creating a blend of the polypropylene homopolymer or copolymer and the ethylene-propylene elastomer by melt mixing; ii) melt processing the blend produced in i) to produce a melt processed material; iii) crosslinking the melt processed material produced in ii) by exposing it to radiation to produce a crosslinked material; iv) stretching the crosslinked material at a first temperature close to or above its softening or melting point and subsequently cooling it to a second temperature below its softening or melting point, to thereby freeze the crosslinked material in its stretched form. Subsequent heating of the article close to or above its softening point or crystalline melting point results in recovery of the pre-stretched dimensions of the article.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: May 27, 2003
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Marcus P. Heydrich
  • Patent number: 6503984
    Abstract: A combination of a low flexural modulus and low crystallinity polyolefin and a functionalized polyolefin were found to result in an olefin composition with excellent adhesion to metals and polar polymers (e.g. polyesters, polyamides, etc) especially fibers therefrom. When these two polyolefins were added to a thermoplastic vulcanizate (e.g. used to partially or fully replace the semicrystalline polyolefin of a thermoplastic vulcanizate), the thermoplastic vulcanizate was found to have the necessary adhesion to form fiber reinforced thermoplastic vulcanizate.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: January 7, 2003
    Assignee: Advanced Elastomer Systems, L.P.
    Inventors: Jim Johnson, Marvin Hill
  • Patent number: 6492447
    Abstract: This invention relates to a technique for making a high quality natural rubber composition having a dirt content of less than 0.
    Type: Grant
    Filed: December 29, 2000
    Date of Patent: December 10, 2002
    Assignee: The Goodyear Tire & Rubber Company
    Inventors: Lee Craig Chestnutt, Adam Christian Quentin James
  • Patent number: 6472473
    Abstract: The present invention includes a composition comprising a coupled impact propylene copolymer. Preferably, the coupled impact propylene copolymer has an elastomeric phase that is present in an amount of at least 9 weight percent of the coupled propylene copolymer. Articles formed from the coupled propylene copolymer exhibit improved directionally balanced impact properties as compared with articles formed form comparable noncoupled impact propylene copolymers and also exhibit improved ductile-to-brittle transition temperatures compared with comparable noncoupled impact propylene copolymers. The invention also includes methods for making the coupled impact propylene copolymers using coupling agents, preferably, poly(sulfonyl azides). The invention further includes articles of manufacture that are made from the coupled impact propylene copolymer of the invention.
    Type: Grant
    Filed: June 23, 2000
    Date of Patent: October 29, 2002
    Assignee: Dow Global Technology Inc.
    Inventors: Patricia Ansems, H. Craig Silvis, Lisa S. Madenjian
  • Patent number: 6455637
    Abstract: A moisture-crosslinkable polypropylene material, comprising silane-grafted polyolefin or olefin-silane copolymer and non silane-modified polypropylene homopolymer or copolymer; and coatings or insulations, including heat-shrinkable coatings and insulations, prepared therefrom. The coating material is formed by a process comprising: (a) reacting polyolefin with a silane in the presence of a free-radical initiator to form a silane-grafted polyolefin, or copolymerizing a polyolefin with silane; (b) preparing a mixture of the silane-modified polyolefin prepared in (a) with polypropylene homopolymer or copolymer, and a silanol condensation catalyst; (c) forming the coating or insulating material by melt processing the mixture formed in step (b); and (d) crosslinking the coating or insulating material by exposing it to moisture, preferably at an elevated temperature.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: September 24, 2002
    Assignee: ShawCor Ltd.
    Inventors: Peter Jackson, Robert Edward Steele, Amarjit Tathgur, Marcus P. Heydrich, Dilip K. Tailor
  • Patent number: 6451900
    Abstract: The invention concerns redispersible polymer powders which can be used in a variety of ways, for example, in hydraulically binding systems, but also as binder in greatly varied applications and which can be produced by spray-drying of aqueous dispersions. The sprayable aqueous dispersions are prepared by mixing an aqueous polymer dispersion 1 (containing polymer I) with an aqueous polymer dispersion 2 (containing polymer II) where the diameters of the particles of polymer I are greater by a factor of 5 to 150, preferably 15 to 50, than the diameter of the particles of polymer II, and polymer I is a polymer which forms films at room temperature, while polymer II has a glass transition temperature which is higher than that of polymer I, is insoluble in water and thus it is present in the undissolved form in the aqueous dispersion to be sprayed. The polymer powders according to the invention excel by a clearly improved resistance to blocking and very good storage stability.
    Type: Grant
    Filed: August 10, 2000
    Date of Patent: September 17, 2002
    Assignee: Buna Sow Leuna Olefinverbund GmbH
    Inventors: Hartmut Kuehn, Bernd Rothenhaeusser, Volker Kiesel, Andreas Wichmann
  • Patent number: 6433062
    Abstract: The invention provides a process for the preparation of a thermoplastic elastomeric resin composition comprising melt kneading (a) 100 parts by weight of a block copolymer consisting of at least two polymeric blocks (A) composed mainly of a vinyl aromatic compound and at least one polymeric block (B) composed mainly of a conjugated diene compound, and/or a hydrogenated block copolymer obtained by hydrogenating said block copolymer, (b) 40 to 240 parts by weight of a non-aromatic softening agent for rubber, (c) 5 to 300 parts by weight of polyethylene or a copolymer composed mainly of ethylene, and (d) 5 to 60 parts by weight of polypropylene or a copolymer composed mainly of propylene, characterized in that the process comprises the following steps: (I) melt kneading the whole amounts of components (a), (b) and (d) and a part of component (c), and, at the same time or subsequently, melt kneading these with (f) an organic peroxide, and (II) melt kneading the product obtained from step (I) with the remai
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: August 13, 2002
    Assignee: Riken Vinyl Industry Co., Ltd.
    Inventors: Michihisa Tasaka, Akihiro Tamura
  • Patent number: 6429263
    Abstract: A method for fabricating a preform for a plastic optical fiber, having continuous refractive index profile in a radial direction, comprising a firs step of introducing a mixture consisting of at least two substances, each having a different density and refractive index relative to each other, to a cylindrical reactor and polymerizing the mixture in a centrifugal field generated by rotating the reactor; a second step of compensating for a void formed by volume shrinkage from the polymerization in the first step with a mixture consisting of at least two substances, each having a different density and refractive index relative to each other, and polymerizing the mixture in a centrifugal field generated by rotating the reactor, and a third step of repeating the second step until there is no void after polymerization
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: August 6, 2002
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jin Teak Hwang, O Ok Park, Sang Hyuk Im, Duck Jong Suh, Han Sol Cho
  • Patent number: 6423758
    Abstract: A foam composition and method of making the same. The foam of the present invention comprises a mixture of glutarate ester plasticizer, adipate ester plasticizer, alcohol carboxylic acid ester, cell stabilizer, barium/zinc activator stabilizer, potassium/zinc activator stabilizer or zinc stabilizer, azodicarbonamide blowing agent, low-fogging vinyl dispersion resin, vinyl blending resin, and black acrylic pigment dispersion. The foam is made by the process of mixing the ingredients until a homogenous liquid mixture is present, de-airing the homogeneous liquid mixture, casting the liquid mixture on a non-fogging release-coated surface, expanding the cast liquid mixture by exposing it to an elevated temperature for a prescribed duration of time, and then either cooling the expanded mixture and winding it into rolls, or coating the stabilized composition with pressure sensitive adhesive, cooling it, and then winding it into rolls.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: July 23, 2002
    Assignee: Gaska Tape, Inc.
    Inventor: Lawrence A. Cascino
  • Patent number: 6407174
    Abstract: The present invention relates to a thermoplastic elastomer vulcanizate obtained from a thermoplastic propylene/ethylene/&agr;-olefin terpolymer, a rubber component and optional additives, by dynamic vulcanization of the rubber component with a non-peroxide curing system. The vulcanizate has both superior physical properties and excellent processability.
    Type: Grant
    Filed: May 23, 2000
    Date of Patent: June 18, 2002
    Assignee: Advanced Elastomer Systems, L.P.
    Inventor: Trazollah Ouhadi
  • Patent number: 6401776
    Abstract: A thermoplastic elastomer prepared by a process comprising reacting an elastomer containing at least one reactive halogen atom with a poly(R1(R2)ethylene-co-maleimide) in the presence of a compatibilizer that reduces surface tension between the elastomer and the poly(R1(R2) ethylene-co-maleimide) and in the presence of a Lewis base catalyst, where R1 is a monovalent organic group and R2 is hydrogen or a monovalent organic group.
    Type: Grant
    Filed: August 14, 2001
    Date of Patent: June 11, 2002
    Assignee: Bridgestone Corporation
    Inventors: Xiaorong Wang, Victor J. Foltz, James E. Hall
  • Patent number: 6399710
    Abstract: Random thermoplastic ethylene copolymers can be used to increase the elongation to break and toughness of thermoplastic vulcanizates. Polypropylene is a preferred thermoplastic phase. The rubber can be olefinic rubbers. Random thermoplastic ethylene copolymers are different from Ziegler-Natta ethylene copolymers as the compositional heterogeneity of the copolymer is greater with Ziegler-Natta copolymers. This difference results in substantial differences in properties (elongation to break and toughness) between thermoplastic vulcanizates modified with random thermoplastic ethylene and those modified with Ziegler-Natta ethylene copolymers. An increase in elongation to break results in greater extensibility in the articles made from a thermoplastic vulcanizate.
    Type: Grant
    Filed: July 3, 2000
    Date of Patent: June 4, 2002
    Assignee: Advanced Elastomer Systems, L.P.
    Inventors: Terry M. Finerman, Maria D. Ellul, Sabet Abdou-Sabet
  • Patent number: 6384145
    Abstract: Disclosed is a method of preparing a blended thermoplastic resin composition that includes combining a ground crosslinked rubber with a thermoplastic material and a compatibilizer, and the products formed thereby. The ground crosslinked rubber has an average particle size of about 80 mesh or smaller. The thermoplastic material can be a polyolefinic resin or a polyolefinic elastomer or olefinic vulcanizate elastomer. The ground crosslinked rubber is included in amounts of up to 70% by weight, based on the total weight of the blended thermoplastic composition.
    Type: Grant
    Filed: January 13, 2000
    Date of Patent: May 7, 2002
    Assignee: Cooper Technology Services LLC
    Inventors: Elaine A. Mertzel, Ronald G. Weber, Louis Citarel, James P. Sheets, Annette K. Hollister, Laurel A. Rodak
  • Patent number: 6359021
    Abstract: The invention relates to polymer blends which can be used both in foamed and unfoamed states as a replacement for conventional EPDM and other elastomers. The composition of the blend includes a single-site catalyzed polyolefin resin having a density of below 0.878 g cm−3 and up to 40 weight percent a polyolefin including ethylene and propylene. The polymer blend is cross-linked. The polymer blends are formable and foamable. The use of sulfur to vulcanize the polymer blend is not necessary. The polymer blends can be used to make foam for floatation or for making gaskets.
    Type: Grant
    Filed: April 10, 2001
    Date of Patent: March 19, 2002
    Assignee: Sentinel Products Corp.
    Inventors: John D. Bambara, Matthew L. Kozma, Todd Cagwin, Robert F. Hurley
  • Patent number: 6359073
    Abstract: The invention includes a process of reacting a poly(sulfonyl azide) with a polymer comprising steps (a) forming a first admixture of a first amount of a first polymer or in a liquid which does not require removal from the polymer and a poly(sulfonyl azide); (b) then forming a second admixture of the first admixture with a second amount of at least one second polymer; and (c) heating the second admixture at lest to the decomposition temperature of the coupling agent for a time sufficient to result in coupling of polymer chains. The invention further includes all compositions obtainable by processes of the invention as well as blends of those compositions with one or more polymers of compositions different from the first or second polymer or the product of a process of the invention.
    Type: Grant
    Filed: October 23, 2000
    Date of Patent: March 19, 2002
    Assignee: The Dow Chemical Company
    Inventors: David A. Babb, Che-I Kao, Wendy D. Hoenig, Michael E. Rowland, Clark H. Cummins, H. Craig Silvis, Michael J. Mullins, Thoi H. Ho
  • Patent number: 6342567
    Abstract: A rubber composition obtained by (a) kneading at least one low air permeable rubber having vulcanizable functional group and a curing agent, which can vulcanize the low air permeable rubber having vulcanizable functional group, at a temperature within a range where the low air permeable rubber having vulcanizable functional group is not vulcanized, and (b) blending 25 to 100 parts by weight of at least one rubber having vulcanizable carbon-carbon double bond per 100 parts by weight of the low air permeable rubber having vulcanizable functional group with the kneaded product, kneading at a temperature within a range where the low air permeable rubber having vulcanizable functional group can be vulcanized to selectively vulcanize the low air permeable rubber having vulcanizable functional group.
    Type: Grant
    Filed: February 5, 2001
    Date of Patent: January 29, 2002
    Assignee: Sumitomo Rubber Industries, Ltd.
    Inventors: Yasuhisa Minagawa, Hiroki Sarashi, Minoru Ueda
  • Patent number: 6306970
    Abstract: A polymer blend having a high melt strength and a low Young's modulus after irradiation of the polymers contains (1) a propylene homopolymer or copolymer having an isotactic index of greater than 90 and (2) a propylene homopolymer or copolymer having a crystallinity of <24% made using a metallocene catalyst. The blend can be used for extrusion coating (including fabric coating), foam extrusion, blow molding, and thermoforming applications.
    Type: Grant
    Filed: June 19, 2000
    Date of Patent: October 23, 2001
    Assignee: Montell Technology Company BV
    Inventors: Vu A. Dang, Dinshong Dong