Core-shell Patents (Class 525/902)
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Patent number: 5612397Abstract: The composition having wet state clarity includes an aqueous latex binder combination of polymer particles with a diameter of less than 80 nanometers and a thickener. When glitter flakes are dispersed in these novel compositions in their wet state, they glitter more than conventional glitter compositions. Thus, they are more appealing to a consumer or an artist than conventional glitter compositions that tend to be cloudy or dull in their wet state.Type: GrantFiled: December 19, 1994Date of Patent: March 18, 1997Assignee: Rohm and Haas CompanyInventors: Matthew S. Gebhard, William E. deVry, Caren A. Puschak, Anne M. Bacho, Gary R. Larson
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Patent number: 5605966Abstract: Microcapsules comprise a polymeric wall material and a polymeric core material which is suitable as a leveling agent for film formation by film-forming oligomers and polymers.Type: GrantFiled: December 13, 1993Date of Patent: February 25, 1997Assignee: BASF AktiensellschaftInventors: Bernhard Schuler, Georg Bobar, Tilmann Korth, Ottokar Flocken, Peter Gleich
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Patent number: 5605960Abstract: Polymers containing a high percentage of vinyl alcohol units are difficult to process into sheet, film, injection-molded objects, or fibers. Such melt-processing is greatly enhanced by admixing certain core/shell copolymers having either a rubbery, crosslinked core mainly formed from polymerization of butadiene and/or of an alkyl acrylate, or a non-cross-linked core derived mainly of units derived from an alkyl acrylate, and an outer shell mainly formed from polymerization of methyl methacrylate. Such copolymers do not require the presence of functional groups capable of reaction with the hydroxyl groups of the poly(vinyl alcohol) to impart the improved processing.Type: GrantFiled: February 26, 1996Date of Patent: February 25, 1997Assignee: Rohm and Haas CompanyInventors: Jean M. Brady, Thierry C. C. Diaz
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Patent number: 5599854Abstract: An improved process for preparing core/shell MBS modifiers is disclosed, wherein by adding feeds of the monomers which form the second and/or third stage polymers prior to completion of polymerization of the earlier stages, a process with substantially reduced polymerization time results with no loss in properties of the product. The process further includes agglomeration of the rubbery polymer to increase particle size during the polymerization process.Type: GrantFiled: November 16, 1995Date of Patent: February 4, 1997Assignee: Rohm and Haas CompanyInventors: Edward J. Troy, Anibal Rosado
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Patent number: 5587424Abstract: Novel vulcanizable mixtures comprising silicone-core, acrylate-shell rubber particles dispersed within a fluorocarbon rubber.Type: GrantFiled: June 1, 1995Date of Patent: December 24, 1996Assignee: Bayer AktiengesellschaftInventors: Gerhard Langstein, Ralf Kr uger, Karl-Erwin Piejko, Ulrich Eisele, Leo Morbitzer
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Patent number: 5585184Abstract: A colorable resin particle having an outer shell of a non-sticky olefinic polymer having a flow index of less than 20 decigrams/minute and an inner core of at least 90 wt % of a sticky polymer, the resin particle being made in a gas phase fluidized bed reactor at or above the sticking temperature of the sticky polymer in the absence of an inert particulate material fluidization aid.Type: GrantFiled: September 29, 1994Date of Patent: December 17, 1996Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Edgar C. Baker, Jose F. Cevallos-Candau, Eric A. Lucas, John G. Victor, Allen Noshay
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Patent number: 5585436Abstract: Graft copolymers obtained by(A) polymerization of from 10 to 89% by weight of a mixture consisting essentially of either(a1) from 70 to 99.89% by weight of a C.sub.1 -C.sub.18 -alkyl ester of acrylic acid,(a2) from 0.1 to 10% by weight of a polyfunctional monomer,(a3) from 0 to 29.89% by weight of an ethylenically unsaturated monomer which differs from (a1) and (a2), is copolymerizable therewith and carries no acid group and(a4) from 0.01 to 10% by weight of a copolymerizable monomer containing at least one acid group or(a5) from 49.99 to 99.99% by weight of at least one diene,(a6) from 0 to 50% by weight of a monomer which is copolymerizable therewith and carries no acid group and(a7) from 0.01 to 10% by weight of a copolymerizable monomer containing at least one acid groupin the presence of from 1 to 80% by weight of a crosslinked silicone rubberand to form a graft copolymer A,(B) polymerization of from 10 to 89% by weight of a mixture consisting essentially of(b1) from 50 to 99.Type: GrantFiled: December 2, 1994Date of Patent: December 17, 1996Assignee: BASF AktiengesellschaftInventors: Norbert Niessner, Wolfgang Fischer
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Patent number: 5576106Abstract: Compounds containing polar functional entities can be grafted onto the surface of fluoropolymer powders to obtain grafted fluoropolymer powders having modified surface characteristics but without modifying the bulk of the polymer in the particle. The grafted fluoropolymer powder is effective in such uses as an adhesive to join dissimilar materials.Type: GrantFiled: July 28, 1994Date of Patent: November 19, 1996Assignee: E. I. Du Pont de Nemours and CompanyInventors: Dewey L. Kerbow, Hermann Jenewein
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Patent number: 5574100Abstract: A polymer composition comprising [A] a polymer selected from a copolymer of .alpha.-olefin having at least 2 carbon atoms and a specific cyclic olefin, a ring-opening polymer of said specific cyclic olefin and a hydroganted, ring-opening polymer thereof and [B] a core-shell elastomer containing 40 to 85 parts of weight of a core component which comprises a styrene-butadiene copolymer and 15 to 60 parts by weight of a shell component which comprises a copolymer of an acrylate or methacrylate having a specific cyclic structure, a monovinyl aromatic monomer, other monovinyl monomer and a plyfunctional monomer. This polymer composition is excellent in transparency and impact resistance.Type: GrantFiled: March 9, 1995Date of Patent: November 12, 1996Assignees: Mitsui Petrochemical Industries, Ltd., Hoechst AktiengesellschaftInventors: Toshihiro Sagane, Masayuki Okabe, Masahiro Kishine
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Patent number: 5571623Abstract: Fine polyurethane particles or fine polyurethane gel particles, which have been surface-covered with colloidal polyurea particles, are provided. They are produced by emulsion polymerization of a polyisocyanate compound and an active-hydrogen-containing compound in an inert liquid while using colloidal polyurea particles as an emulsifier.Type: GrantFiled: September 27, 1994Date of Patent: November 5, 1996Assignees: Dainichiseika Color & Chemical Mfg. Co., Ltd., Ukima Colour & Chemicals Mfg, Co., Ltd.Inventors: Katsumi Kuriyama, Takao Endoh, Teruo Akita
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Patent number: 5556922Abstract: A method for preparing a dispersion for a pressure sensitive adhesive is provided, wherein the dispersions contain a copolymer (CP) having units of butyl acrylate and (meth)acrylic acid, the method involving the steps of polymerizing an aqueous emulsion (EM) containing butyl acrylate, an anionic emulsifier and a non-ionic emulsifier, in the aqueous phase, under heating and in the presence of at least one water-soluble initiator (IN) of formula (I)M R.sub.1 (I)where M represents a metal cation, andR1 represents an anion of a peroxyacid or azo-group-containing acid,wherein (IN) is present in an amount of 0.5-1.5 wt. % (based on weight of the monomers);emulsifying-in (meth)acrylic acid while maintaining an elevated reaction temperature; andadding a second initiator (RI) to complete the polymerization.Type: GrantFiled: August 25, 1994Date of Patent: September 17, 1996Assignee: Roehm GmbH Chemische FabrikInventors: Gunther Mueller, Herbert Fink, Joachim Heyne
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Patent number: 5545689Abstract: Polymers containing a high percentage of vinyl alcohol units may be blended with copolymers of alkyl methacrylates and unsaturated organic acids and processed into sheet, film, fiber and other objects which exhibit an useful balance of barrier and strength properties.Type: GrantFiled: May 1, 1995Date of Patent: August 13, 1996Assignee: Rohm and Haas CompanyInventors: Robert M. Amici, Edward E. LaFleur, William J. Work
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Patent number: 5541244Abstract: The invention relates to polymer mixtures comprising a first polyalkylene phthalate and a second polyalkylene phthalate and/or a thermoplastic elastomer. Certain compounds, namely phosphates, have been found to be good transesterification inhibitors. An important advantage of the said inhibitors is that they do not condense, or hardly condense, to polyphosphates and that they do not negatively influence the impact strength of the polymer mixture.Type: GrantFiled: October 10, 1995Date of Patent: July 30, 1996Assignee: General Electric CompanyInventors: Roelof van der Meer, Constantinus L. J. A. Verbraak, Jan W. Heuseveldt, Johannes van Helmond, Hendrikus H. T. M. Ketels
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Patent number: 5539073Abstract: This invention provides polymers useful in coating compositions. The polymers are prepared via a free radical polymerization using ethylenically unsaturated monomers. The polymers of this invention possess pendant allylic groups which are capable of effecting free-radical flux when the compositions are applied to a substrate and exposed to oxygen. Coatings formed from preferred compositions possess superior solvent, print, and block resistance.Type: GrantFiled: April 12, 1995Date of Patent: July 23, 1996Assignee: Eastman Chemical CompanyInventors: James W. Taylor, Martha J. Collins, Mark D. Clark
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Patent number: 5534594Abstract: An improved process for preparing core/shell MBS modifiers is disclosed, wherein by adding feeds of the monomers which form the second and/or third stage polymers prior to completion of polymerization of the earlier stages, a process with substantially reduced polymerization time results with no loss in properties of the product. The process further includes agglomeration of the rubbery polymer to increase particle size during the polymerization process.Type: GrantFiled: December 5, 1994Date of Patent: July 9, 1996Assignee: Rohm and Haas CompanyInventors: Edward J. Troy, Anibal Rosado
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Patent number: 5529876Abstract: The present invention is directed to an encapsulated toner for heat-and-pressure fixing having a heat-fusible core material containing at least a thermoplastic resin and a coloring agent and a shell formed thereon so as to cover the surface of the core material. An amorphous polyester is used as the main component of the shell, and the amount of the amorphous polyester is normally 3 to 50 parts by weight, based on 100 parts by weight of the core material. The encapsulated toner of the present invention is excellent in offset resistance, fixable even at a low temperature and excellent in blocking resistance when it is used for heat-and-pressure fixing using a heat roller.Type: GrantFiled: May 25, 1995Date of Patent: June 25, 1996Assignee: Kao CorporationInventors: Mitsuhiro Sasaki, Tetsuya Asano, Kuniyasu Kawabe, Hiroyuki Kawaji, Kazuhiro Fujiki
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Patent number: 5527877Abstract: A laser-sinterable powder product has been prepared having unique properties which allow the powder to be sintered in a selective laser sintering machine to form a sintered part which is near-fully dense. For most purposes, the sintered part is indistinguishable from another part having the same dimensions made by isotropically molding the powder. In addition to being freely flowable at a temperature near its softening temperature, a useful powder is disclosed that has a two-tier distribution in which substantially no primary particles have an average diameter greater than 180 .mu.m, provided further that the number average ratio of particles smaller than 53 .mu.m is greater than 80%, the remaining larger particles being in the size range from 53 .mu.m to 180 .mu.m. A powder with slow recrystallization rates, as evidenced by non-overlapping endothermic and exothermic peaks in their differential scanning calorimetry characteristics for scan rates of on the order of 10.degree. C. to 20.degree. C.Type: GrantFiled: August 30, 1994Date of Patent: June 18, 1996Assignee: DTM CorporationInventors: Elmer D. Dickens, Jr., Biing L. Lee, Glenn A. Taylor, Angelo J. Magistro, Hendra Ng, Kevin McAlea, Paul F. Forderhase
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Patent number: 5521252Abstract: Acrylic multilayer polymer powders containing coagulated powders of emulsified latexes of acrylic multilayer polymers, which are suitable for drying methods using pressure dehydration extruders, etc, comprises not more than 40 wt % of a fine powder of a particle size of 212 .mu.m or less after drying, and have a volume of gaps of a pore size of 5 .mu.m or less after drying of not more than 0.7 cc per unit weight as measured by a mercurial pressure method. A desired monomer is subjected to emulsion polymerization to produce an emulsified latex of an acrylic multilayer polymer, which is then poured into a coagulating solution for coagulation.Type: GrantFiled: February 17, 1995Date of Patent: May 28, 1996Assignee: Mitsubishi Rayon Company Ltd.Inventors: Kaoru Matsuda, Hirofumi Uno, Akihiro Toritani, Jun Nakauchi
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Patent number: 5521253Abstract: This invention relates to polymer particles that are acid-free in the swellable polymer core and to hollow polymer particles derived therefrom, and to a process for the production of these particles. The acid-free core advantageously decreases the polymer particle's affinity to water. Applicants have discovered that non-carboxylated latexes having a variety of Tg's will swell at temperatures higher than the Tg of the polymer. These latex particles are useful as opacifying plastic pigments for various coatings and particularly as gloss-enhancing plastic pigments for paper and paperboard coatings. Preparation of the hollow polymer particle comprises the use of (meth)acrylate ester monomers, vinyl esters of carboxylic acids or a mixture thereof which are hydrolyzable and swellable at higher temperatures in alkaline environments. The particles may be encapsulated with a hard shell.Type: GrantFiled: January 19, 1995Date of Patent: May 28, 1996Assignee: The Dow Chemical CompanyInventors: Do I. Lee, Michael R. Mulders, Dwayne J. Nicholson, Arthur N. Leadbetter
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Patent number: 5508313Abstract: The invention provides inherently tacky, polymeric, organic, solvent-insoluble, solvent dispersible, elastomeric, pressure sensitive adhesive microspheres having pendant hydrophilic polymeric or oligomeric moieties having a degree of polymerization greater than or equal to 2. The microspheres which are sterically stabilized can offer enhanced stability against coagulation caused by alkali, alkali salts, polyelectrolytes and repeated freeze/thaw cycles. The present invention also provides pressure-sensitive adhesives comprising these microspheres including aerosol spray PSAs, coated sheet materials prepared therefrom, and method of making the microspheres.Type: GrantFiled: November 2, 1994Date of Patent: April 16, 1996Assignee: Minnesota Mining and Manufacturing CompanyInventors: Joaquin Delgado, Richard J. Goetz, Spencer F. Silver
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Patent number: 5508322Abstract: Blends of starch with acrylic polymers containing at least one of copolymerized acid or amide groups may be melt-processed into useful thermoplastic articles.Type: GrantFiled: January 5, 1995Date of Patent: April 16, 1996Inventors: Newman M. Bortnick, Roger K. Graham, Edward E. LaFleur, William J. Work, Jiun-Chen Wu
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Patent number: 5506281Abstract: Aqueous dispersions of colloidal particles comprising a particle core and at least one particle shell are obtained by preparing a seed dispersion by copolymerization of tetrafluoroethylene, ethylene and, if desired, further fluoroolefinic comonomers and then continuing the polymerization by supplying the monomers for the particle shell, where the particle shell is a polymer having a melting point at least 20.degree. C. lower than that of the particle core, and where the volume of the particle shell is from 1 to 26% by volume of the total volume. These dispersions can be coagulated or spray dried to give powders which are suitable for the production of porous structures.Type: GrantFiled: July 10, 1995Date of Patent: April 9, 1996Assignee: Hoechst AktiengesellschaftInventor: Hans P. Muhlbauer
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Patent number: 5504160Abstract: There is a need for polymers which are utilized in automotive interiors which offer increased heat and ultraviolet light resistance. It is particularly critical for polymers which are utilized in making skin compounds for automotive instrument and door panels to display excellent heat and ultraviolet light resistance. This invention discloses a rubbery polymer which can be blended with polyvinyl chloride to make leathery compositions having good heat and ultraviolet light resistance, said rubbery polymer being comprised of repeat units which are comprised of (a) butyl acrylate, or optionally a mixture of butyl acrylate and 2-ethylhexyl acrylate containing up to about 40% 2-ethylhexyl acrylate, (b) at least one member selected from the group consisting of methyl methacrylate, ethyl methacrylate, methyl acrylate, and ethyl acrylate, (c) acrylonitrile, (d) styrene, (e) a half ester maleate soap, and (f) a crosslinking agent.Type: GrantFiled: May 12, 1995Date of Patent: April 2, 1996Assignee: The Goodyear Tire & Rubber CompanyInventors: Hung D. Ngoc, Mariano Salazar
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Patent number: 5504153Abstract: Polymers containing a high percentage of vinyl alcohol units may be blended with copolymers of alkyl methacrylates and unsaturated organic acids and processed into sheet, film, fiber and other objects which exhibit an useful balance of barrier and strength properties.Type: GrantFiled: April 25, 1994Date of Patent: April 2, 1996Assignee: Rohm and Haas CompanyInventors: Robert M. Amici, Edward E. LaFleur, William J. Work
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Patent number: 5500457Abstract: A water-based toner-receptive composition suitable for electrophotographic or xerographic imaging, comprising:a) from about 65 to about 99 parts of a transparent film-forming core/shell latex polymer, wherein the ratio of core to shell of said core/shell latex polymer ranges from about 10/90 to about 90/10, with the core having a lower T.sub.g than the shell;b) from about 1 to about 15 parts polymeric particles; andc) from 0 to about 20 parts of an antistatic agent selected from the group consisting of cationic agents, anionic agents, fluorinated agents, and nonionic agents.Type: GrantFiled: November 18, 1994Date of Patent: March 19, 1996Assignee: Minnesota Mining and Manufacturing CompanyInventors: Manisha Sarkar, Ying-Yuh Lu
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Patent number: 5494752Abstract: A composite microparticle of fluorine containing resin which is obtained by emulsion polymerization, having a core portion of a perfluoro resin which contains 80 to 100% by weight of TFE and 0 to 15% by weight of other copolymerizable fluorine containing olefin in a monomer composition, is crystalline and has a melting point of not lower than 250 C.; and a shell portion of vinylidene fluoride resin which contains 30 to 100 mole % of vinylidene fluoride and 0 to 70 mole % of other copolymerizable fluorine containing olefin (excluding hexafluoroisobutene), is crystalline and has a melting point of not lower than 70.degree. C.; the composite particle having a multilayer or gradient structure and an averaged particle size of 0.05 to 1.0 .mu.m, which is excellent in blending property with other resins or elastomers, and dispersibility in coating materials.Type: GrantFiled: March 8, 1994Date of Patent: February 27, 1996Assignee: Daikin Industries, Ltd.Inventors: Tetsuo Shimizu, Seitaro Yamaguchi, Yoshihisa Yamamoto
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Patent number: 5494974Abstract: Disclosed is a reactive particulate resin which is characterized by each particle thereof having a core of three-dimensionally crosslinked resin having a degree of crosslinking from 0.05 to 2.0 mmol/g, and a shell formed thereon having a radical-polymerizable ethylenic unsaturated bond and is formed by polymerization of one or more polyfunctional monomers (A) and one or more non-aromatic radical-polymerizable monomers (B), the polyfunctional monomer (A) having in the molecule (a) at least one species of 1-monosubstituted and 1,1-disubstituted radical-polymerizable ethylenic unsaturated bonds and also (b) at least one of at least one species of 1,2-disubstituted, 1,1,2-trisubstituted, and 1,1,2,2-tetrasubstituted radical-polymerizable ethylenic unsaturated bonds.Type: GrantFiled: June 3, 1994Date of Patent: February 27, 1996Assignees: Ferro Enamels (Japan) Limited, Nippon Paint Co., Ltd.Inventors: Yasumasa Asanaka, Hiroshi Takeuchi, Masanori Ohiwa, Tohru Nakatsuka, Shuhei Yamoto
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Patent number: 5494980Abstract: A water-dispersible hybrid polymer comprises an ethylenically unsaturated polyurethane (core) onto which an addition polymer chain (shell) has been provided by polymerization, with the unsaturation of the polyurethane being achieved by the incorporation therein of dimethyl-m-isopropenyl benzyl isocyanate, and the acid number of the shell polymer being in the range of 30 to 120 (mg KOH/g). Aqueous dispersions of these hybrid polymers are pre-eminently suitable for use in aqueous coating compositions of the so-called clear coat type, particularly when stringent demands are imposed with regard to the acid resistance of the topcoats applied using these compositions.Type: GrantFiled: April 6, 1995Date of Patent: February 27, 1996Assignee: Akzo Nobel NVInventors: Roelof Buter, Andreas H. J. Roelofs
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Patent number: 5492944Abstract: A powdery bonding agent for paints which is soluble in pure aliphatic compounds, and which is in the form of powdery polymerizate particles, which consists of, at least on the particle surface, of a copolymerizate formed of: (i) 60 to 95 percent by weight of units of at least one hardening monomer selected from the group consisting of (A) isobutylmethacrylate and (B) cycloalkylmethacrylate; and (ii) 5 to 40 percent by weight of units of at least one aliphatic-substance-solubilizing monomer selected from the group consisting of (C) alkylmethacrylates having 6 to 18 carbon atoms in the alkyl residue, where the units of isobutylmethacrylate account for no more than 60 percent by weight and the units of cycloalkylmethacrylates account for no less than 10 percent by weight, based on, in each case, the weight of the copolymerizate.Type: GrantFiled: November 25, 1994Date of Patent: February 20, 1996Assignee: Roehm GmbH Chemische FabrikInventors: Wilhelm Elser, Karl J. Folsch, Peter Rossberg, Dieter Tessmer, Michael Wicke
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Patent number: 5476908Abstract: A cured resin product has a strain energy release rate (GIC) of at least 400 J/m.sup.2, a flexural modulus of at least 300 Kg/mm.sup.2, and a glass transition temperature (Tg) of at least 120.degree. C. The cured resin composition comprises a thermoset resin component (A), optionally including a curing agent (B), and a thermoplastics resin component (C), the thermoplastics resin and thermoset resin components (C) and (A) being present at least partly in respective phases (1) and (2) each being elongate in at least one direction and each preferably having a three dimensionally continuous structure. Phase (1) may contain a silicon containing compound providing a concentration therein of elemental silicon higher than that in any other phase, and/or the cured resin product may additionally include regions where one of the phases (1) and (2) essentially surrounds the other.Type: GrantFiled: April 12, 1993Date of Patent: December 19, 1995Assignee: Toray Industries, Inc.Inventors: Hajime Kishi, Nobuyuki Odagiri, Kuniaki Tobukuro
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Patent number: 5475057Abstract: A cationically electrodepositable finely divided gelled polymer obtained by, in the first step, emulsion polymerizing (A) a monomer component comprising(a) a polymerizable unsaturated vinylsilane monomer containing a vinylic double bond and a hydrolyzable alkoxysilane group,(b) a polymerizable monomer having at least two radically polymerizable unsaturated groups in a molecule,(c) a polymerizable unsaturated monomer having a vinylic double bond and a hydroxyl group, and(d) another polymerizable unsaturated monomer using a cationically reactive emulsifying agent having an allyl group in a molecule; and in the second step, emulsion polymerizing a monomer component (B) comprising(e) a blocked monoisocyanate or polyisocyanate in which at least one isocyanate group in a molecule is blocked with a radically polymerizable monohydroxy compound,(f) a polymerizable unsaturated monomer having a vinylic double bond and a hydroxyl group, and(g) another polymerizable unsaturated monomer in the presence of an aqueous finelyType: GrantFiled: August 1, 1990Date of Patent: December 12, 1995Assignee: Kansai Paint Co., Ltd.Inventors: Kenji Yamamoto, Haruo Nagaoka, Teiji Katayama, Tadayoshi Hiraki, Kiyoshi Kato
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Patent number: 5473014Abstract: A rubber modified styrenic resin composition which can be obtained by dispersing rubber-like polymer particles in a homopolymer or a copolymer of a styrenic monomer. The rubber modified styrenic resin composition has:(a) a volume-average particle size of the rubber-like polymer particles is in the range of from 0.2 to 0.8 .mu.m,(b) a particle size distribution curve on the basis of the volume of the rubber-like polymer particles has one peak,(c) a ratio of a 5% value to a 95% value of the cumulative distribution of the particle size on the basis of the volume of the rubber-like polymer particles is in the range of from 3 to 45.Type: GrantFiled: March 19, 1993Date of Patent: December 5, 1995Assignee: Mitsui Toatsu Chemicals, IncorporatedInventors: Toshihiko Ando, Mune Iwamoto, Masahiro Kaneko, Kouzou Ichikawa, Akihiko Nakajima, Masato Takaku
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Patent number: 5472996Abstract: An aqueous dispersed resin composition comprising (A) an aqueous dispersion of carbonyl-containing resin particles having an inner layer and an outermost layer, which is obtained by emulsion polymerization of a monomer mixture comprising (a) not less than 0.5% by weight of a carbonyl-containing monomer containing at least one aldo group or keto group and one polymerizable unsaturated double bond in the molecule thereof, (b) not less than 0.5% by weight of an ethylenically unsaturated carboxylic acid, (c) not more than 99% by weight of a monomer having a water-solubility of not more than 8 g/100 ml at 20.degree. C.Type: GrantFiled: April 7, 1994Date of Patent: December 5, 1995Assignee: Mitsubishi Yuka Badische Co., Ltd.Inventors: Ryutaro Hayashi, Masahiro Aoki, Toyoji Tomita, Yoshinori Kato, Takeo Tsukamoto, Takeshi Awata
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Patent number: 5462993Abstract: There is a need for polymers which are utilized in automotive interiors which offer increased heat and ultraviolet light resistance. It is particularly critical for polymers which are utilized in making skin compounds for automotive instrument and door panels to display excellent heat and ultraviolet light resistance. This invention discloses a rubbery polymer which can be blended with polyvinyl chloride to make leathery compositions having good heat and ultraviolet light resistance, said rubbery polymer being comprised of repeat units which are comprised of (a) butyl acrylate, or optionally a mixture of butyl acrylate and 2-ethylhexyl acrylate containing up to about 40% 2-ethylhexyl acrylate, (b) at least one member selected from the group consisting of methyl methacrylate, ethyl methacrylate, methyl acrylate, and ethyl acrylate, (c) acrylonitrile, (d) styrene, (e) a half ester maleate soap, and (f) a crosslinking agent.Type: GrantFiled: May 15, 1995Date of Patent: October 31, 1995Assignee: The Goodyear Tire & Rubber CompanyInventors: Hung D. Ngoc, Mariano Salazar
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Patent number: 5461125Abstract: The present invention provides:A core-shell insert latex composition comprising latex particles, each latex particle comprising:(a) a core comprising a (co)polymer comprising (meth)acrylate ester;(b) a shell, surrounding the core, comprising a copolymer, wherein the copolymer comprises:(i) a nitrogen-bearing ethylenically-unsaturated free-radically polymerizable monomer;(ii) at least one (meth)acrylate ester of about a C.sub.1 to about a C.sub.14 alcohol; and(iii) an optional ethylenically-unsaturated free-radically polymerizable silane monomer; wherein the nitrogen-bearing ethylenically-unsaturated free-radically polymerizable monomer comprises from about 15 to about 60 percent by weight of the shell and further wherein the core comprises from about 40 to about 85 percent of the weight of the total core-shell latex particle.The invention also relates to the use of the core-shell latex composition as a binder or primer for coatings and adhesives.Type: GrantFiled: April 30, 1993Date of Patent: October 24, 1995Assignee: Minnesota Mining and Manufacturing CompanyInventors: Ying-Yuh Lu, Chi-Ming Tseng, James E. Bunker, Terrence E. Cooprider, Ronald W. Most, Gregory J. Stanich
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Patent number: 5459203Abstract: A catalyst system for the polymerization of alpha-olefins comprising a chromium-containing catalyst and an yttrium-containing catalyst wherein the yttrium-containing catalyst is represented by the formula (Cp.sub.2 YX.sub.x).sub.y .multidot.M.sub.z L.sub.n, wherein Cp is cyclopentadienyl or cyclopentadienyl substituted with an alkyl or alkyl silyl radical, X is a halogen, M is an alkali metal, L is a suitable electron donor ligand, x is 1 or 2, y is 1 or 2, z is 0 or 1, and n is a number corresponding to the value needed to form a stable complex, with the proviso that when y is 2, z and n are 0 is provided. Also disclosed is a polymerization process employing such a catalyst system, and novel olefin polymers. Polymers thus produced exhibit high bulk density and a broad molecular weight distribution.Type: GrantFiled: November 8, 1994Date of Patent: October 17, 1995Assignee: Phillips Petroleum CompanyInventors: Rolf L. Geerts, Elizabeth A. Benham, Max P. McDaniel
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Patent number: 5453458Abstract: There is disclosed a core-shell polymer which comprises:(a) a core layer polymerized from a core forming monomer mainly comprising an aromatic monovinyl monomer; and(b) a shell layer polymerized from a shell forming monomer which comprises:(b1) 25-95% by weight of an aromatic monovinyl monomer as a first monomer;(b2) 5-40% by weight of at least one monomer selected from the group consisting of an .alpha., .beta.-ethylenically unsaturated carboxylic acid and a hydroxyalkyl ester of .alpha., .beta.-ethylenically unsaturated carboxylic acid as a second monomer; and(b3) 0-70% by weight of a third monomer which is other than the first and second monomers and is copolymerizable therewith,wherein the shell layer is contained in an amount of 5-70% by weight based on the core-shell polymer, and the core-shell polymer having a weight average particle size of 0.1-50 micrometers.There is further disclosed a plastisol which comprises the core-shell polymer dispersed in a liquid plasticizer.Type: GrantFiled: May 13, 1994Date of Patent: September 26, 1995Assignee: Takeda Chemical Industries, Ltd.Inventors: Hiroshi Takeuchi, Susumu Okatani, Junji Oshima
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Patent number: 5451624Abstract: The invention relates to improved thermoplastic compositions composed of one or more thermoplastics (component A), and a stabilized MBS core shell graft copolymer (component B) formed from a rubber-elastic core based on polybutadiene, and a hard graft shell.The stabilized MBS core shell graft copolymer (component B) contains a special stabilization formulation of at least one hindered phenol, a phosphite, an organic sulfide, and optionally a pH buffer system. The stabilized MBS core shell graft copolymer improves the impact strength and heat aging properties of thermoplastic compositions and polyacetal compositions.The shaped articles produced from the improved thermoplastic compositions are particularly distinguished by an excellent high-temperature impact strength and a good heat aging performance.Type: GrantFiled: February 15, 1994Date of Patent: September 19, 1995Assignee: Rohm and Haas CompanyInventors: Nazir A. Memon, Richard H. Weese
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Patent number: 5447970Abstract: An aqueous dispersed resin composition is disclosed, comprising (A) an aqueous dispersion of carbonyl-containing resin particles having an inner layer and an outermost layer, which is obtained by emulsion polymerization of a monomer mixture comprising (a) not less than 0.5% by weight of a carbonyl-containing monomer containing at least one aldo group or keto group and one polymerizable unsaturated double bond in the molecule thereof, (b) not less than 0.5% by weight of an ethylenically unsaturated carboxylic acid, (c) not more than 99% by weight of a monomer having a water-solubility of not more than 8 g/100 ml at 20.degree. C.Type: GrantFiled: April 7, 1994Date of Patent: September 5, 1995Assignee: Mitsubishi Yuka Badische Co., Ltd.Inventors: Toyoji Tomita, Masahiro Aoki, Takeo Tsukamoto, Takeshi Awata, Ryutaro Hayashi
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Patent number: 5446084Abstract: Synthetic resins contain, as essential components,A) from 20 to 95% by weight of a crosslinkable binder selected from the group consisting of the polymers, polyadducts or polycondensates having reactive centers in the form of hydroxyl, thio, primary and/or secondary amino groups and/or hydrophilic centers in the form of ammonium, sulfonium and/or phosphonium groups andB) from 5 to 80% by weight of polymers consisting of a core and one or more shells and furthermoreC) from 0 to 10% by weight of one or more crosslinking agents andD) from 0 to 10% by weight of a pigment formulation consisting of one or more pigments and a resin having surfactant properties andE) from 0 to 10% by weight of additives and/or assistants.Type: GrantFiled: March 8, 1993Date of Patent: August 29, 1995Assignee: BASF Lacke+ Farben AGInventors: Klaus Huemke, Gerhard Hoffmann, Dieter Faul
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Patent number: 5443903Abstract: A hot melt stick that includes a core of a moisture-curable hot melt composition and a moisture-resistant shell coaxial with the core. The shell includes one or more ethylene-containing copolymers that are compatible with the core upon melting. The hot melt stick is adapted for delivery to the melting chamber of a hot melt applicator.Type: GrantFiled: February 25, 1993Date of Patent: August 22, 1995Assignee: Minnesota Mining and Manufacturing CompanyInventor: Dennis D. Hansen
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Patent number: 5442012Abstract: Core/shell additives, useful in modifying the processing and/or physical properties of poly(vinyl chloride) and other thermoplastic matrix polymers, are prepared separately at small particle sizes by emulsion polymerization, co-agglomerated, further encapsulated by a final shell, and isolated by spray-drying or coagulation. The isolated powders are readily re-dispersed to their original particle sizes in the matrix polymer.Type: GrantFiled: October 26, 1993Date of Patent: August 15, 1995Assignee: Rohm and Haas CompanyInventors: James S. Kempner, Hsing-Yeh Parker, Janis C. Stevenson, Morris C. Wills, Judith L. Allison
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Patent number: 5441994Abstract: An acrylic resin plastisol composition that forms coatings or molded articles having excellent anticreep property. The plastisol composition maintains excellent fluidity required for the coating and molding even after preserved for extended periods of time and further exhibits excellent gelation property upon heating, enabling the obtained coating or the molded article to exhibit excellent resistance against the relaxation of stress. The plastisol composition comprises a dispersing medium composed chiefly of a plasticizer and acrylic resin grains dispersed in said dispersing medium, wherein said acrylic resin grains have a functional group selected from the group consisting of carboxyl group, hydroxyl group, epoxy group, methylol group and etherified methylol group, and said dispersing medium contains a crosslinking agent that has reactivity to said functional group in a state of being at least partly solubilized in said dispersing medium.Type: GrantFiled: May 16, 1994Date of Patent: August 15, 1995Assignee: Toyo Seikan Kaisha, Ltd.Inventors: Toshinori Moriga, Shunji Kojima, Seishichi Kobayashi
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Patent number: 5432210Abstract: A method for preparing polymer particles having diameters within the range from less than 0.1 micron to about 200 microns is described. The method involves encapsulating at least one water insoluble monomer within a water soluble polymer containing at least one thiol functional group. This is accomplished by combining an organic phase containing the monomers and a free radical source with an aqueous phase containing the polymer to form a two phase mixture, and subjecting the two phase mixture to agitation or ultrasonic irradiation. This invention allows for the preparation of polymer particles with sizes not available by conventional suspension or emulsion polymerization methods. It also provides for polymer particles within the specifed size range having compositions not readily obtained by other polymerization methods. The polymer particles made by this method have an exterior portion of water soluble polymer bound to an interior polymer.Type: GrantFiled: November 22, 1993Date of Patent: July 11, 1995Assignee: Rohm and Haas CompanyInventor: Leonard E. Bogan, Jr.
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Patent number: 5409967Abstract: Impact modifiers which produce transparent, high notched Izod impact strength blends with amorphous, aromatic polyesters are described. The impact modifiers are core-shell polymers with cores comprised mainly of rubbery polymers of diolefins and vinyl aromatic monomers and shells comprised mainly of styrene copolymers (e.g. styrene and hydroxyalkyl (meth)acrylate).Type: GrantFiled: March 22, 1994Date of Patent: April 25, 1995Assignee: Rohm and Haas CompanyInventors: William G. Carson, Choung-Houng Lai, Edward J. Troy
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Patent number: 5409971Abstract: An aqueous, radiation-curable, functionalized latex polymer composition and its preparation are disclosed. The composition is a multistaged latex polymer formed from a first stage polymer and a second stage polymer having .alpha., .beta.-unsaturated carbonyl functionalization which permits curing by UV radiation. The composition dries tack-free before curing. The final cured UV coating has excellent solvent resistance, water resistance, stain resistance, direct impact resistance and hot print resistance. The composition is useful in coatings, adhesives, inks and leather coatings, and is particularly useful as a coating on wood.Type: GrantFiled: February 4, 1994Date of Patent: April 25, 1995Assignee: Rohm and Haas CompanyInventors: Martha H. Wolfersberger, Frederick J. Schindler, Ronald S. Beckley, Ronald W. Novak
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Patent number: 5403873Abstract: There is provided a plastisol for use in a electrically conductive molded article comprising non-conductive high polymer particles having surfaces coated with an electrically conductive high polymer or non-conductive high polymer particles having surfaces coated with filler of electrically conductive fine particles, and a plastisizer compatible with the said non-conductive high polymer. The plastisol is excellent in fluidity and good in processability. Said plastisol can provide a molded article having excellent electrical conductivity and is suited for, e.g., production of floor materials or sealing materials having low static properties and formation of an electrically conductive path.Type: GrantFiled: February 11, 1993Date of Patent: April 4, 1995Assignee: Nippon Zeon Co., Ltd.Inventors: Eitaro Nakamura, Kazunori Ueki
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Patent number: 5403894Abstract: Redispersible polymer powders made by core-shell polymers having an alkali-soluble emulsion polymer shell and an aqueous-insoluble emulsion polymer core wherein the core and the shell polymers are chemically grafted by utilizing a polyfunctional compound. The core-shell polymers are produced by a two-stage sequential emulsion polymerization process in which an alkali-insoluble emulsion polymer core is polymerized in the presence of an alkali-solubilized emulsion polymer. When the core-shell polymer powders of this invention are employed as a cement modifier, improvements in the powder physical properties and cement mortar properties are realized.Type: GrantFiled: July 11, 1991Date of Patent: April 4, 1995Assignee: Rohm and Haas CompanyInventors: Min-Chi Tsai, George A. Papsin, Jr., Shang-Jaw Chiou
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Patent number: 5403866Abstract: Disclosed are a foamable resin composition which comprises a copolymer with a weight-average molecular weight of 150,000-350,000 produced by copolymerization of a monomer mixture of 55-85% by weight of styrene and 45-15% by weight of a methacrylic acid ester represented by general formula (I)CH.sub.2 .dbd.C(CH.sub.3)COOR (I)(wherein R represents a C.sub.Type: GrantFiled: August 18, 1993Date of Patent: April 4, 1995Assignees: Hitachi Chemical Co., Ltd., Foseco International Ltd.Inventors: Yoshiyuki Kato, Hideaki Shibata, William Simmons, Nigel K. Graham
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Patent number: 5399622Abstract: A catalyst system for the polymerization of alpha-olefins comprising a chromium-containing catalyst and an yttrium-containing catalyst wherein the yttrium-containing catalyst is represented by the formula (Cp.sub.2 YX.sub.x).sub.y.M.sub.z L.sub.n, wherein Cp is cyclopentadienyl or cyclopentadienyl substituted with alkyl or alkyl silyl radical or radicals, X is a halogen, M is an alkali metal, L is a suitable electron donor ligand, x is 1 or 2, y is 1 or 2, z is 0 or 1, and n is a number corresponding to the value needed to form a stable complex, with the proviso that when y is 2, z and n are 0 is provided. Also disclosed is a polymerization process employing such a catalyst system, and novel olefin polymers. Polymers thus produced exhibit high bulk density and a broad molecular weight distribution.Type: GrantFiled: November 17, 1993Date of Patent: March 21, 1995Assignee: Phillips Petroleum CompanyInventors: Rolf L. Geerts, Elizabeth A. Benham, Max P. McDaniel