Polymerizing In The Presence Of A Specified Material Other Than A Reactant And Other Than Group Ia Or Group Iia Material As Sole Metal Atom Patents (Class 528/198)
  • Patent number: 7132497
    Abstract: An aromatic dihydroxy compound conforming to formula 1 is disclosed. Also disclosed are (co)polycarbonates derived from the compound. The novel (co)polycarbonates are characterized by their reduced water uptake and improved flowability.
    Type: Grant
    Filed: August 19, 2004
    Date of Patent: November 7, 2006
    Assignee: Bayer Materialscience Aktiengesellschaft
    Inventors: Helmut-Werner Heuer, Rolf Wehrmann
  • Patent number: 7129315
    Abstract: A process for the isolation of polycarbonate produced by the interfacial polymerization process is disclosed. Accordingly, the process entails (a) evaporating the organic solvent from the solution that contains solvent and polycarbonate to obtain a material system that contains 90 to 99.95% polycarbonate, the percent being relative to the weight of the system, and (b) passing the material system through inlet openings of a separating vessel to obtain a plurality of streams of polycarbonate, on entry into the inlet openings said material system being supersaturated with volatile constituents to an extent of at least 1 bar and having a temperature of 250° to 340° C. and a flow rate of 0.1 to 20 kg/hour, and (c) degassing the streams in the separating vessel wherein the pressure is 0.1 to 20 mbar to effect degassing of the polycarbonate.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: October 31, 2006
    Assignee: Bayer MaterialScience AG
    Inventors: Jörg Kirchhoff, Thomas König, Klemens Kohlgrüber, Steffen Kühling, Dirk Van Meirvenne
  • Patent number: 7125951
    Abstract: The invention relates to bisphenol monomers containing one or more biaryl units and related polymers, derivatives and resins thereof and more particularly to Bisphenol monomers containing two biaryl units separated by a spacer group X, and to bisphenol monomers containing a biaryl unit and an aryl unit separated by a spacer group X, and to polymers, derivatives, resins and related products prepared therefrom.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: October 24, 2006
    Assignee: South Dakota School of Mines and Technology
    Inventors: David A. Boyles, John T. Bendler
  • Patent number: 7125558
    Abstract: The present invention relates to a process for the preparation of activated polyethylene glycols, or PEG(NPC)2s, comprising reacting polyethylene glycol with an activator while in the presence of an aromatic nitrogen containing heterocyclic base. The process is carried out at temperatures ranging from about 20 to about 30° C., more preferably at room temperature, and under stoichiometric conditions.
    Type: Grant
    Filed: August 22, 2002
    Date of Patent: October 24, 2006
    Assignee: Bioartificial Gel Technologies Inc,
    Inventors: Marie-Pierre Faure, Micheal Ibea
  • Patent number: 7122614
    Abstract: The present invention provides an aromatic polycarbonate resin product for producing optical disc substrates of high reliability at high molding yield. The aromatic polycarbonate resin for optical disc substrates is produced by adding 0.015 to 0.05 parts by mass of a C14–C30 fatty acid monoglyceride to 100 parts by mass of an aromatic polycarbonate resin, adding water having an electric conductivity, as measured at 25° C., of 1 ?S/cm or less to the resin, the water content of the resin being controlled to 0.05 to 0.3 mass %, melt-extruding the water-added resin, cooling, and cutting to form pellets, the resin having a viscosity average molecular weight (Mv) of 10,000 to 20,000.
    Type: Grant
    Filed: February 14, 2003
    Date of Patent: October 17, 2006
    Assignee: Idemitsu Kosan Co., ltd.
    Inventor: Munehiro Chosa
  • Patent number: 7122613
    Abstract: A method for the manufacture of a polycarbonate which comprises reacting a carbonate precursor with a dihydroxy compound in the presence of an aqueous base in an inert organic solvent optionally containing a molecular weight regulator to form an oligomeric polycarbonate, wherein the reaction between the dihydroxy compound and the carbonate precursor is about 80 to about 99% completed; removing the inert organic solvent and the aqueous base to isolate the oligomeric polycarbonate; and transesterifying the isolated oligomeric polycarbonate to form a polymeric polycarbonate at a temperature and pressure effective to remove trace amounts of residual solvent. This method eliminates some of the problems of the prior art such as the removal of solvent from high molecular weight polycarbonate, which is both cumbersome, energy intensive and expensive.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: October 17, 2006
    Assignee: General Electric Company
    Inventors: Rudy Francois Alain Jos Peemans, Eugène Theodorus Wilhelmus Maria Schipper, Hendricus Franciscus Zirkzee, Jan Henk Kamps
  • Patent number: 7118806
    Abstract: A plastic molded article laminated a layer with a photochromic property and/or a layer with a polarization property on at least one side of a base material, said base material being a polycarbonate having a photoelastic constant of 55×10?12 m2/N or below.
    Type: Grant
    Filed: June 1, 2001
    Date of Patent: October 10, 2006
    Assignee: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Chiharu Nishizawa, Kenji Kouno
  • Patent number: 7115700
    Abstract: Polycarbonates containing low or undetectable levels of Fries rearrangement products and comprising repeat units derived from one or more of resorcinol, hydroquinone, methylhydroquinone, bisphenol A, and 4,4?-biphenol have been prepared by the melt reaction of one or more of the aforementioned dihydroxy aromatic compounds with an ester-substituted diaryl carbonate such as bis-methyl salicyl carbonate. Low, or in many instances undetectable, levels of Fries rearrangement products are found in the product polycarbonates obtained as the combined result of a highly effective catalyst system which suppresses the Fries reaction and the use of lower melt polymerization temperatures relative to temperatures required for the analogous polymerization reactions using diphenyl carbonate.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: October 3, 2006
    Assignee: General Electric Company
    Inventors: James Anthony Cella, Jan Henk Kamps, Jan Pleun Lens, Kathryn Lynn Longley, Patrick Joseph McCloskey, Narayan Ramesh, Warren William Reilly, Paul Michael Smigelski, Jr., Marc Brian Wisnudel
  • Patent number: 7112644
    Abstract: The present invention relates to an aromatic polycarbonate resin which comprises repetitive units originating in residual groups of a 2,2-bis(4-hydroxyphenyl)adamantane compound and a 1,3-bis(4-hydroxyphenyl)adamantane compound having a substituent on an aromatic ring and which is excellent in a transparency, a heat resistance and a mechanical strength and has a good moldability and a production process for the aromatic polycarbonate resin described above in which the adamantane compounds described above are reacted with a carbonic ester-forming compound. Further, it relates to an aromatic polycarbonate resin which is excellent in an optical characteristic and an optical part prepared by molding the same.
    Type: Grant
    Filed: January 21, 2003
    Date of Patent: September 26, 2006
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Hironobu Morishita, Hiroyuki Tamura, Yasushi Hamada
  • Patent number: 7105626
    Abstract: Alkyl ester end-capped polycarbonates have improved release properties and may be produced by a method comprising the step of combining a polycarbonate having free terminal OH groups with an end-capping reagent comprising a symmetrical activated carbonate and an alkyl ester, whereby the end-capping reagent reacts with at least some of the free hydroxyl end groups of the polycarbonate to produce an end-capped polycarbonate comprising optionally substituted aliphatic ester end groups.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: September 12, 2006
    Assignee: General Electric Company
    Inventors: Hans-Peter Brack, Dennis Karlik, Jan Pleun Lens
  • Patent number: 7094861
    Abstract: Compositions exhibiting water resistant anti-static properties prepared from a thermoplastic polymer and a polymeric anti-static salt is disclosed.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: August 22, 2006
    Assignee: General Electric Company
    Inventors: Jennifer Dean, Dibakar Dhara, Theodorus Lambertus Hoeks, Chiel Leenders, Anandrao S. Patil, Bhimrao D. Sarwade, Prakash P. Wadgaonkar
  • Patent number: 7091302
    Abstract: The invention describes a process for the preparation of polycarbonate. The process includes (a) transesterifying at least one aromatic dihydroxyaryl compound and a diaryl carbonate in the melt in the presence of a catalyst, (b) mixing the melt obtained in step (a) with a foaming agent (c) passing the mixture at 250 to 340° C. through inlet openings of a separating vessel at a rate of 0.1 to 20 kg/hour, to obtain a plurality of streams of foamed polycarbonate and degassing the streams of foamed polycarbonate in the separating vessel wherein the pressure is 0.1 to 20 mbar.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: August 15, 2006
    Assignee: Bayer Materialscience AG
    Inventors: Jörg Kirchhoff, Thomas König, Klemens Kohlgrüber, Steffen Kühling, Melanie Möthrath, Dirk Van Meirvenne
  • Patent number: 7084233
    Abstract: A subject for the invention is to provide a branched aromatic polycarbonate which is excellent in hue and in melt characteristics such as melt strength. The invention provides a branched aromatic polycarbonate having a viscosity-average molecular weight of 16,000 or higher obtained by the transesterification method, characterized in that the ratio of the weight-average molecular weight (Mw) to number-average molecular weight (Mn) as measured by gel permeation chromatography and calculated for standard polystyrene (Mw/Mn) is in the range of from 2.8 to 4.5 and that the proportion of the number of moles of all structural units yielded by a rearrangement reaction in the course of melt polymerization reaction to 1 mol of structural units having the framework of an aromatic dihydroxy compound used as a starting material is higher than 0.3 mol % and not higher than 0.95 mol.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: August 1, 2006
    Assignees: Mitsubishi Chemical Corporation, Mitsubishi Engineering-Plastics Corporation
    Inventors: Masaaki Miyamoto, Takao Tayama, Hiroshi Nakano
  • Patent number: 7084232
    Abstract: The present invention relates to a process for preparing high molecular weight polycarbonate resin, particularly to a process for preparing high molecular weight polycarbonate resin, which conducts condensation polymerization of low molecular weight amorphous polycarbonate prepolymer prepared by transesterification of dialkyl(aryl)carbonate and aromatic hydroxy compound and solid state polymerization within short time to increase molecular weight. The present invention introduces condensation polymerization to lower mole fractions of arylcarbonate existing in unreacted diarylcarbonate, end groups of reaction by products of polymerization degree less than 3, and polycarbonate prepolymer obtained by transesterification, and thus can maximize molecular weight increase of polycarbonate after solid state polymerization and remarkably reduce time required for preparing polycarbonate of the same molecular weight.
    Type: Grant
    Filed: May 28, 2003
    Date of Patent: August 1, 2006
    Assignee: LG Chem, Ltd.
    Inventors: Jong-Hun Kim, Boo-Gon Woo, Eun-Duck Park, Mi-Jeung Hong
  • Patent number: 7084234
    Abstract: In a process for producing polyester, the esterification of dicarboxylic acids and diols is carried out in at least one reaction stage, the prepolycondensation of the esterification product in at least one reaction stage and the polycondensation of the prepolycondensation product in at least one reaction stage. To increase the capacity of the apparatus forming one or more of the reaction stages in the production of the polyesters, at at least one of the reaction stages the supplied product system before it enters the reaction stage or within the reaction stage is divided into at least two partial streams and the partial streams entirely or partially separate from one another are passed through the reaction stage.
    Type: Grant
    Filed: April 2, 2003
    Date of Patent: August 1, 2006
    Assignee: Zimmer Aktiengesellschaft
    Inventors: Fritz Wilhelm, Michael Reisen
  • Patent number: 7074878
    Abstract: A water soluble polymer is provided having two or more oligomers linked to each other by hydrolytically degradable carbonate linkages. The polymer can be hydrolytically degraded into oligomers (e.g., oligomers of ethylene oxide) under physiological conditions. The polymer can be conjugated to biologically active agents such as proteins or peptides to impart improved water solubility, reduced immunogenicity, reduced rate of renal clearance, and increased stability. The polymer is useful in making hydrolytically degradable hydrogels which can be used in drug delivery and related biomedical applications. On example of the polymer is a poly (ether carbonate) of the formula X—O—[(—CH2CH2—O—)n—CO2—]n—(CH2CH2))n-y where X and Y are independently H, alkyl, alkenyl, aryl, or a reactive moiety, and at least one of X and Y is a reactive moiety.
    Type: Grant
    Filed: April 10, 2003
    Date of Patent: July 11, 2006
    Inventors: J. Milton Harris, Michael David Bentley, Xuan Zhao, Xiaoming Shen
  • Patent number: 7071285
    Abstract: An electrophotographic photoconductor has an electroconductive support, and a photoconductive layer formed thereon containing as an effective component an aromatic polycarbonate resin having a structural unit of formula (2) and a structural unit with charge transporting properties, each of the structural units being contained in an amount of 5 wt. % or more of the total weight of the polycarbonate resin. There is disclosed an aromatic polycarbonate resin having a structural unit of formula (1) and the structural unit of formula (2), with the relationship between the composition ratios being 0<k/(k+j)<1 when the composition ratio of the structural unit (1) is k and that of the structural unit (2) is j, or an aromatic polycarbonate resin having a repeat unit of formula (3). The formulas (1) to (3) are specified in the specification.
    Type: Grant
    Filed: July 1, 2004
    Date of Patent: July 4, 2006
    Assignee: Ricoh Company, Ltd.
    Inventors: Shinichi Kawamura, Masaomi Sasaki, Kazukiyo Nagai, Kohkoku Ri, Susumu Suzuka, Katsuhiro Morooka
  • Patent number: 7071284
    Abstract: An improvement in the continuous two-phase interfacial condensation process for preparing polycarbonate is disclosed. In the process that entails at least one diphenol, phosgene, at least one chain terminator, and optionally branching agents and is carried out in the presence of a catalyst the improvement comprising maintaining the concentration of the catalyst at a level of at least 0.012 mol per mol of diphenol.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: July 4, 2006
    Assignee: Bayer Aktiengesellschaft
    Inventors: Hermann Kauth, Christian Kords, Jürgen Heuser
  • Patent number: 7071283
    Abstract: The invention relates to a method for producing polycarbonate according to the method for the transesterification of molten mass whereby bis-(hydroxyaryl) compounds (bisphenols) and diaryl carbonates are reacted by means of reactive rectification.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: July 4, 2006
    Assignee: Bayer MaterialScience AG
    Inventors: Gerald John, Edmund Dikow, Christine Mendoza-Frohn, Georg Ronge, Rolf Bachmann, Lutz Gottschalk, Michael Prein
  • Patent number: 7067609
    Abstract: The present invention relates to a polycarbonate resin that has a viscosity average molecular weight of from 10,000 to 17,000 and has characteristic features in an iron content, a free total phenol content, a content of a releasing agent, a fraction of hydroxyl end groups, a 1H-NMR spectrum or the like. The polycarbonate resin has less defects due to flash without increase of an addition amount of a releasing agent to an unnecessary level and therefore is suitable for a material of an optical disk substrate.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: June 27, 2006
    Assignee: Idemitsu Kosan Co., Ltd
    Inventors: Tatsuya Tomioka, Hiroshi Kawato, Munehiro Chosa
  • Patent number: 7067610
    Abstract: An integrated method for producing aromatic polycarbonate, including the steps of: (1) making a liquid mixture of acetone and diphenylcarbonate; (2) transporting the liquid mixture of step (1) to a polycarbonate production plant; (3) separating the diphenylcarbonate from the acetone in the liquid mixture in the polycarbonate production plant; (4) reacting the diphenylcarbonate with bisphenolacetone to produce polycarbonate, thereby liberating phenol; (5) reacting phenol of step (4) with acetone of step (3) to produce bisphenolacetone; (6) using bisphenolacetone of step (5) in the reaction of step (4).
    Type: Grant
    Filed: September 14, 2004
    Date of Patent: June 27, 2006
    Assignee: Shell Oil Company
    Inventor: Garo Garbis Vaporciyan
  • Patent number: 7060780
    Abstract: A molded article produced by injection-molding a molten form of a flame-retardant aromatic polycarbonate resin composition comprising: 100 parts by weight of an aromatic polycarbonate (A) (Mw: 17,000 to 35,000), 0.01 to 3 parts by weight of inorganic compound particles (B) (average diameter: 10 nm to 10 ?m), 0.001 to 0.5 part by weight of an alkali metal salt (C) of an organic sulfonic acid, and 0.01 to 0.
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: June 13, 2006
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Akira Miyamoto, Toshiharu Sakuma, Kazuhiro Shibuya, Hiroshi Hachiya
  • Patent number: 7057004
    Abstract: A method is provided for reducing the color generated during production of copolycarbonate that includes quinone-type residues. The method includes the steps preparing a reaction mixture containing precursors of monomer residues, selecting a catalyst introduction strategy and adding catalysts according to the strategy. The strategy is sufficient to result in a product copolycarbonate with improved color. The method further includes the steps of introducing the reaction mixture to a series of process units and allowing the reaction mixture to polymerize thereby forming a copolycarbonate. The resulting copolycarbonate has improved color as compared to a copolycarbonate formed in a process without the steps of selecting a catalyst introduction strategy and introducing catalysts according to the selected strategy.
    Type: Grant
    Filed: January 29, 2004
    Date of Patent: June 6, 2006
    Assignee: General Electric Company
    Inventors: Jan Henk Kamps, Jan Pleun Lens
  • Patent number: 7057005
    Abstract: The present invention is a process for producing branched polycarbonate providing for optimum utilization of the branching agent. It was surprisingly found that adding at least a portion of the coupling catalyst to the polymerization at a point during the oligomerization in the reaction results in a higher degree of branching and improved rheological properties.
    Type: Grant
    Filed: June 29, 2004
    Date of Patent: June 6, 2006
    Assignee: Dow Global TechnologiessInc.
    Inventors: Susanne Rohde, Bernhard Elbert
  • Patent number: 7045214
    Abstract: A method for recycling an optical disk includes crushing a recovered optical disk without further treatment into chips that are used as a raw material of a resin composition for forming a film. The resin composition can be formed by injection molding to form a resin molded article. A film is formed on the surface of the resin molded article by plating or coating.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: May 16, 2006
    Assignee: Sony Corporation
    Inventor: Yasuhito Inagaki
  • Patent number: 7041775
    Abstract: The present invention provides a method of making polycarbonate oligomers, polycarbonate, molded articles formed from polycarbonate, and an apparatus for making polycarbonate. An oligomer mixture is first prepared by the steps of providing an equilibration system comprising a vessel, a reaction mixture contained within the vessel, and means for mixing the reaction mixture contained within the vessel wherein the reaction mixture comprises a melted activated diaryl carbonate composition, and a catalyst present in sufficient amount to initiate an oligomerization reaction between a dihydroxy composition and the activated diaryl carbonate to form polycarbonate oligomers.
    Type: Grant
    Filed: April 21, 2004
    Date of Patent: May 9, 2006
    Assignee: General Electric Company
    Inventors: Maria Tomas Martinez, Alberto Nisoli, Alfredo Lopez Carretero, Ganesh Kailasam, David Domingo, Patrick Joseph McCloskey
  • Patent number: 7041781
    Abstract: Homo- and/or copolymers of one or more ethylenically unsaturated monomers, suitable for the preparation of molded articles that feature improved properties, especially improved fracture properties, heat stability and notched impact strength are disclosed. These homo- and/or copolymers are characterized in that they contain less than 400 particles per m2 of surface area with a diameter greater than 200 ?m.
    Type: Grant
    Filed: May 21, 2001
    Date of Patent: May 9, 2006
    Assignee: Bayer Aktiengesellschaft
    Inventors: Alfred Eitel, Michael König, Dorothy Rose, Hans-Bernhard Hauertmann, Heinrich Alberts, Dieter Wittmann
  • Patent number: 7041774
    Abstract: Disclosed herein are zeolite compositions comprising structural units of the formulae: wherein “B” and “C” are spacer groups comprising C2 to C20 hydrocarbyl groups; and R1 and R2 independently of each other comprise alkali metal, hydrogen, or C1 to C20 alkyl groups. The zeolite compositions further comprise structural units derived from a heteropolyacid compound of the formula: (M3)3(M4)(M5)12O40; where M3 comprises hydrogen or an alkali metal; M4 comprises phosphorus or silicon, and M5 comprises tungsten or molybdenum. Methods for preparing these zeolite compositions are also disclosed. The zeolite compositions are useful as catalysts for producing bisphenols.
    Type: Grant
    Filed: September 30, 2003
    Date of Patent: May 9, 2006
    Assignee: General Electric Company
    Inventors: Gurram Kishan, Rajappan Vetrivel, Nileshkumar Prakash Kukalyekar, Adil Minoo Dhalla, Jonathan L. Male, James L. Spivack, Arumugamangalam Venkataraman Ramaswamy, Anand Pal Singh
  • Patent number: 7034099
    Abstract: A method is provided for reducing the color generated during production of copolycarbonate that includes quinone-type residues. The method includes the steps of mixing the precursors of monomer residues, a carbonate source and a polymerization catalyst into a reaction mixture. The method further includes the steps of introducing an antioxidant such as a hydroxycarboxylic acid to the reaction mixture in an amount sufficient to reduce color formation and introducing the reaction mixture to a series of process units wherein the reaction mixture polymerizes. The resulting copolycarbonate has improved color as compared to a copolycarbonate formed in a process without the step of introducing an antioxidant to the melt polymerization process.
    Type: Grant
    Filed: August 24, 2004
    Date of Patent: April 25, 2006
    Assignee: General Electric Company
    Inventors: Jan Henk Kamps, Jan Pleun Lens
  • Patent number: 7015302
    Abstract: Copolymers having repeating units derived from monocyclic esters or carbonates and certain bicyclic diesters and/or carbonates have controllable rheological properties. The bicyclic diester and/or carbonate copolymerizes easily with the monocyclic monomers, especially with lactide, to form copolymer that can have tailored levels of branching. The copolymers have excellent rheological properties, including increased melt tensions and improved shear thinning, compared to the analogous linear polymers.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: March 21, 2006
    Assignee: Natureworks LLC
    Inventors: Ray Drumright, Mark Hartmann, Richard A. Wolf
  • Patent number: 7005496
    Abstract: A method for producing trimethylene carbonate poly(trimethylene carbonate which comprises (a) introducing liquid poly(trimethylene carbonate) and an optional catalyst into a wiped film evaporator reactor under a vacuum about 15 kPa or less, said reactor having walls heated to at least about 230° C. and an internal condenser heated to a temperature above the boiling point of trimethylene carbonate, (b)spreading the poly(trimethylene carbonate) into a thin film and allowing it to flow down the interior surface of the heated walls, (c) depolymerizing the poly(trimethylene carbonate) to form trimethylene carbonate which is driven to the internal condenser and residue poly(trimethylene carbonate) which continues down the reactor, and (d) collecting the trimethylene carbonate in a cooled distillate receiver.
    Type: Grant
    Filed: July 9, 2004
    Date of Patent: February 28, 2006
    Assignee: Shell Oil Company
    Inventors: Wyndham Henry Boon, David Eric Gwyn, Thomas Clayton Forschner, Laurel Arden Gingrich
  • Patent number: 6960641
    Abstract: A method of preparing block copolymers by solid state polymerization is described. A mixture of a partially crystalline polycarbonate having activated terminal aryloxy groups, for example terminal methyl salicyl groups, when heated together with an oligomeric polyester having reactive terminal hydroxy groups under solid state polymerization conditions affords block copolymers. The activated terminal aryloxy groups play a key role in preserving the block lengths of the starting materials. A control sample in which the partially crystalline polycarbonate lacks activated terminal aryloxy groups, for example polycarbonates substituted by phenol, affords a much lower molecular weight, more highly randomized copolymer product. The product block copolymers are useful as “weatherable” plastic materials.
    Type: Grant
    Filed: December 22, 2003
    Date of Patent: November 1, 2005
    Assignee: General Electric Company
    Inventors: Gregory Allen O'Neil, James Day, Daniel Joseph Brunelle, Joseph Anthony Suriano, Patrick Joseph McCloskey, Paul Michael Smigelski, Jr.
  • Patent number: 6930164
    Abstract: A method of preparing a telechelic ionomeric polyester includes reacting a first diol with a sulfoaromatic carboxylic acid salt to form a sulfoaromatic carboxylate ester salt, and reacting the sulfoaromatic carboxylate ester salt with a diester and a second diol in the presence of a transesterification catalyst to form a telechelic ionomeric polyester. Also disclosed are telechelic ionomeric polyesters.
    Type: Grant
    Filed: June 15, 2004
    Date of Patent: August 16, 2005
    Assignee: General Electric Company
    Inventors: Daniel Joseph Brunelle, Corrado Berti, Martino Colonna, Maurizio Fiorini, Laura Sisti
  • Patent number: 6919419
    Abstract: An aromatic block polycarbonate resin is prepared by polymerizing a diphenol compound of formula (2) or (4), a diol compound of formula (1) or (5), and a halogenated carbonyl compound. The diphenol compound of formula (4) is produced by polymerizing the diphenol compound of formula (2) and a halogenated carbonyl compound by solution or interfacial polymerization. An electrophotographic photoconductor has an electroconductive support and a photoconductive layer formed thereon containing the above-mentioned aromatic block polycarbonate resin. An electrophotographic image forming method or apparatus employs the above-mentioned photoconductor. A process cartridge holds therein the photoconductor and at least one of the electrophotographic image forming units.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: July 19, 2005
    Assignees: Ricoh Company Ltd., Hodogaya Chemical Co., Ltd.
    Inventors: Kohkoku Ri, Masaomi Sasaki, Kazukiyo Nagai, Shinichi Kawamura, Susumu Suzuka, Katsuhiro Morooka
  • Patent number: 6916899
    Abstract: A process of using of a particularly substituted phenol as a chain terminator of a polymeric resin is disclosed. The chain terminator is a member selected from among ortho-substituted phenol, metha-substituted phenol, and their corresponding coupled esters. The polymeric resin is selected among polycarbonate, polyester carbonate and polyester. The thus chain terminated resin is suitable for producing molded parts and extrudates. Also disclosed are the process for producing these polymers and processes for producing the molded parts and extrudates.
    Type: Grant
    Filed: February 5, 2004
    Date of Patent: July 12, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Friedrich-Karl Bruder, Helmut-Werner Heuer, Alexander Meyer, Rolf Wehrmann
  • Patent number: 6900283
    Abstract: Stable, homogeneous melt solutions are prepared at temperatures of 200° C. or less from solid mixtures comprising at least one diaryl carbonate, at least one high melting dihydroxy aromatic compound (mp>200° C.), a transesterification catalyst, and optionally a lower melting dihydroxy aromatic compound. Thus, a stable, homogeneous melt solution is obtained from a solid mixture comprising 4,4?-biphenol (mp 282-284° C.) at a temperature of about 200° C. using either diphenyl carbonate or bis(methyl salicyl) carbonate as the diaryl carbonate component. It is shown that formation of the stable, homogeneous melt solutions requires the presence of the transesterification catalyst when substantial amounts of the high melting dihydroxy aromatic compound are present in the initial solid mixture. Solid mixtures comprising a variety of high melting bisphenols; 4,4?-biphenol; 3,3,3,3?-tetramethylspirobiindanbisphenol, and 4,4?-sulfonyidiphenol are converted to stable, homogeneous melt solutions at 200° C.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: May 31, 2005
    Assignee: General Electric Company
    Inventors: Narayan Ramesh, Patrick Joseph McCloskey, Kathryn Lynn Longley
  • Patent number: 6896966
    Abstract: This invention relates to thermoplastic article having one or more decorative materials on the surface thereof which is obtained by applying heat and pressure to a laminate wherein said thermoplastic article comprises (1) one or more decorative materials; and (2) an upper or lower sheet material; wherein the upper or lower sheet material is formed from a polyester/aromatic polycarbonate blend.
    Type: Grant
    Filed: November 22, 2002
    Date of Patent: May 24, 2005
    Assignee: Eastman Chemical Company
    Inventors: Emmett Dudley Crawford, Robert William Seymour
  • Patent number: 6894141
    Abstract: A main chain type liquid crystalline polyester comprises at least two units selected from aromatic diol units, aromtic dicarboxylic acid units, and aromatic hydroxycarboxylic acid units as essential units and a structural unit containing a cationically polymerizable group selected from the group consisting of vinyloxy groups, epoxy groups, and oxetany groups in at least one of the terminal ends of the main chain.
    Type: Grant
    Filed: April 26, 2002
    Date of Patent: May 17, 2005
    Assignee: Nippon Oil Corporation
    Inventors: Yasushi Satoh, Tadahiro Kaminade, Hitoshi Mazaki
  • Patent number: 6894142
    Abstract: A process of preparing a branched (co)polycarbonate resin is disclosed. The process entails using at least one compound conforming to formulae 1a or 1b in which R1, R2 and R3 independently denote linear or branched C1-C10-alkyl, R4 and R5 independently denote hydrogen or linear or branched C1-C10-alkyl, p1 and p2 independently of one another denote a whole number between 3 and 10, as a branching agent.
    Type: Grant
    Filed: April 1, 2004
    Date of Patent: May 17, 2005
    Assignee: Bayer Materialscience AG
    Inventors: Helmut-Werner Heuer, Rolf Wehrmann, Michael Erkelenz
  • Patent number: 6890988
    Abstract: The present invention provides an aromatic polyester which is obtained by condensation polymerization reaction of terephthalic acid, 2,6-naphthalenedicarboxylic acid and acylated product obtained by acylation of parahydroxybenzoic acid and hydroquinone with fatty acid anhydride, wherein said aromatic polyester satisfy the following conditions (A) to (D), and the acylation and/or the condensation polymerization reaction are conducted in the presence of heterocyclic organic compound containing at least two nitrogen atoms: (A): Number of moles of a monomer unit derived from parahydroxybenzoic acid (UNIT (1)) is 54-62 moles per 100 moles of UNIT (1), a monomer unit derived from hydroquinone (UNIT (2)), a monomer unit derived from terephthalic acid (UNIT (3)) and a monomer unit derived from 2,6-naphthalenedicarboxylic acid (UNIT (4)) in total; (B): Number of moles of UNIT (2) is 19-23 moles per 100 moles of UNIT (1), UNIT (2), UNIT (3) and UNIT (4) in total; (C): The molar ratio of UNIT (3) and UNIT (4), which is
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: May 10, 2005
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Tomoya Hosoda, Hiroshi Harada, Satoshi Okamoto
  • Patent number: 6891015
    Abstract: High yields of ester-substituted diary carbonates such as bis-methyl salicyl carbonate were obtained by the condensation of ester-substituted phenols with phosgene in the presence of a phase transfer catalyst (PTC) and optionally a tertiary amine catalyst in a solvent free reaction system comprising an aqueous phase held at a pH of 8.3 or higher. The optimized conditions of the present invention use an excess of ester-substituted phenol relative to phosgene and high conversion of phosgene to ester-substituted diaryl carbonate is observed. The product ester-substituted diaryl carbonate may be conveniently isolated as a solid by filtration or as a liquid in which the excess ester-substituted phenols serves as solvent. The method represents an attractive route for the manufacture of bis methyl salicyl carbonate and ester-substituted diaryl carbonates generally. The ester-substituted diaryl carbonates are useful for the preparation and modification of polycarbonates.
    Type: Grant
    Filed: August 12, 2002
    Date of Patent: May 10, 2005
    Assignee: General Electric Company
    Inventors: Timothy Brydon Burnell, Patrick Joseph McCloskey, Ganesh Kailasam, James Anthony Cella
  • Patent number: 6887968
    Abstract: A process for making a high molecular weight (co)polycarbonate resin is disclosed. The process entails (i) obtaining at least one member selected from the group low molecular weight residue (weight average molecular weight 15,000 to 30,000) of aromatic (co)polycarbonate production, waste of (co)polycarbonate production, remainders of (co)polycarbonate production and (co)polycarbonate recyclate (ii) melting the said member in a suitable vessel to obtain a melt and (iii) feeding the melt into a reactor optionally along with at least one bisphenol or oligocarbonate having terminal OH groups and further optionally with a transesterification catalyst, and (iv) subjecting the melt to transesterification reaction at a temperature of 250 to 350° C., at a pressure below 5 mbar and residence time of 0.02-4 hours.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: May 3, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Heinrich Hähnsen, Uwe Hucks, Silke Kratschmer, Manfred Schraut
  • Patent number: 6887969
    Abstract: Usually, polycarbonate polymerization is limited by the rate at which inhibitory byproducts, such as phenol and salicylate, can be removed from the reaction. To facilitate the removal of volatile reaction byproducts from the reaction as polymerization occurs, the present invention provides a spray mist reactor. The formation of a spray mist polymerization reaction allows for the creation of an enormous surface area for exchange of volatile byproducts. The present invention is applicable to polymerization of polycarbonate and its copolymers starting with monomers or oligomers. The invention may be used to increase throughput and minimize initial investment for a give melt process, especially the fast reacting bis(methylsalicylate) carbonate process.
    Type: Grant
    Filed: October 4, 2002
    Date of Patent: May 3, 2005
    Assignee: General Electric Company
    Inventors: James Day, Patrick J. McCloskey, Paul M. Smigeiski, Jr.
  • Patent number: 6887970
    Abstract: The invention relates to a continuous method for producing polycarbonates by transesterifying diaryl carbonates with dihydroxyaryl compounds in the presence of quaternary onium compounds. The invention also relates to polycarbonates produced thereby and products produced from said polycarbonates.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: May 3, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Silke Kratschmer, Uwe Hucks, Michael Prein
  • Patent number: 6884864
    Abstract: The present invention relates to a polycarbonate which can be obtained by a melting method and whose loss angle ? and complex viscosity ?* (Pa·s) measured under the conditions of 250° C. and an angular velocity of 10 rad/s satisfy the following relation (1): 2,500?Tan ?/(?*)?0.
    Type: Grant
    Filed: April 10, 2002
    Date of Patent: April 26, 2005
    Assignee: Mitsubishi Engineering-Plastics Corporation
    Inventors: Tatsuya Masuki, Hiroshi Yoshioka, Takao Tayama, Masaaki Miyamoto
  • Patent number: 6872798
    Abstract: The invention relates to a polycarbonate composite material which can be thermoplastically shaped and which comprises at least two layers. The invention is characterised in that at least one layer comprises an LOI value of lower than 29 and at least one layer comprises an LOI value of higher than 29. The invention also relates to methods for producing said material, the use of the same and flame-proof polycarbonate moulded parts.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: March 29, 2005
    Assignee: Roehm GmbH & Co., KG
    Inventors: Detlef Bumann, Andreas Fetzer, Michael Meier-Kaiser
  • Patent number: 6870025
    Abstract: Polycarbonates containing low or undetectable levels of Fries rearrangement products and comprising repeat units derived from one or more of resorcinol, hydroquinone, methylhydroquinone, bisphenol A, and 4,4?-biphenol have been prepared by the melt reaction of one or more of the aforementioned dihydroxy aromatic compounds with an ester-substituted diaryl carbonate such as bis-methyl salicyl carbonate. Low, or in many instances undetectable, levels of Fries rearrangement products are found in the product polycarbonates obtained as the combined result of a highly effective catalyst system which suppresses the Fries reaction and the use of lower melt polymerization temperatures relative to temperatures required for the analogous polymerization reactions using diphenyl carbonate.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: March 22, 2005
    Assignee: General Electric Company
    Inventors: Patrick Joseph McCloskey, Jan Pleun Lens, James Anthony Cella, Jan Henk Kamps, Kathryn Lynn Longley, Narayan Ramesh, Warren William Reilly, Paul Michael Smigelski, Jr., Marc Brian Wisnudel
  • Patent number: 6858303
    Abstract: A thermoplastic molding composition comprising polycarbonate and 50 ppm to 300 ppm, in relation to the weight of the composition, of diphenyl carbonate is disclosed. The composition is especially suitable for the preparation of extruded sheets, in particular coextruded.
    Type: Grant
    Filed: October 7, 2003
    Date of Patent: February 22, 2005
    Assignee: Bayer Aktiengesellschaft
    Inventors: Rüdiger Gorny, Siegfried Anders, Wolfgang Nising, Heidemarie Pantke, James Mason, Melanie Möthrath
  • Patent number: 6855794
    Abstract: Polycarbonate substrates, the preparation of which is based on 1,1-bis-(4-hydroxyphenyl) -3,3,5-trimethylcyclohexane, and their use for producing shaped articles with particularly high purity and extremely high surface brilliance and also the shaped articles which can be produced from the polycarbonate substrate are described.
    Type: Grant
    Filed: February 23, 2004
    Date of Patent: February 15, 2005
    Assignees: Bayer Aktiengesellschaft, Bayer Antwerpen N.V.
    Inventors: Michael Bödiger, Steffen Kühling, Franky Bruynseels, Dirk van Meirvenne, René de Cleyn
  • Patent number: 6844417
    Abstract: Optical articles, including light management films, prepared from brominated polycarbonate material are disclosed. The brominated polycarbonate provides a film exhibiting good light transmittance, high refractive index, good flame resistance, and good mechanical properties.
    Type: Grant
    Filed: September 19, 2003
    Date of Patent: January 18, 2005
    Assignee: General Electric Company
    Inventors: Bret Ja Chisholm, Dennis Joseph Coyle