Polymerizing In The Presence Of A Specified Material Other Than A Reactant And Other Than Group Ia Or Group Iia Material As Sole Metal Atom Patents (Class 528/198)
  • Patent number: 7541419
    Abstract: A branched polycarbonate resin prepared from a divalent phenol, a carbonate precursor, a branching agent, and a chain terminating agent is provided, in which the branching agent is composed of a trisphenol compound represented by the general formula (I). The use of the branching agent brings about excellent washability and permits molding which barely suffers from sagging (blow down) of the melt or stringiness thereof and is accompanied with high melt tension and excellent moldability, thus enabling efficient production of good molded products at high productivity.
    Type: Grant
    Filed: May 19, 2005
    Date of Patent: June 2, 2009
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventor: Yasuhiro Ishikawa
  • Patent number: 7541418
    Abstract: A transparent antimicrobial thermoplastic molding composition is disclosed. The composition contains aromatic polycarbonate resin and 0.01 to 3.8 of an antimicrobial compound conforming to formula (I) AgaM1bM22(PO4)3??(I) wherein M1 is at least one ion selected from the group consisting of alkali metal ion, alkaline earth metal ion, ammonium ion and hydrogen ion, M2 a tetravalent metal selected from the group consisting of Ti, Zr and Sn, and where a and b are positive numbers where a+mb=1 where m is a valence of M1, the percent being relative to the weight of the polycarbonate. The composition is suitable for molding articles having good appearance and surface qualities.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: June 2, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Michael A. Gerace, James P. Mason, John J. Charles
  • Patent number: 7541420
    Abstract: A method for preparing a molded article includes the steps of (a) obtaining a polycarbonate resin and (b) molding the polycarbonate resin. The polycarbonate resin is made by a transesterification reaction using an activated diaryl carbonate such that the polycarbonate is susceptible to the formation of internal ester linkages (IEL). The method occurs with the proviso that the polycarbonate resin, the molding conditions or both are selected to control the amount of IEL formed during the molding process to a level of less than 0.4 mol %.
    Type: Grant
    Filed: March 20, 2007
    Date of Patent: June 2, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Sjef Berndsen, Hans Peter Brack, Bernd Jansen, Jan Henk Kamps, Edward Kung, Daniel Lowery, Patrick Joseph McCloskey, Paul Michael Smigelski, Jr., Dennis Willemse
  • Patent number: 7531616
    Abstract: It is an object of the present invention to provide a specific process that enables aromatic carbonates to be produced with high selectivity and high productivity stably for a prolonged period of time on an industrial scale of not less than 1 ton per hour from a dialkyl carbonate and an aromatic monohydroxy compound using two continuous multi-stage distillation columns. Although there have been various proposals regarding processes for the production of aromatic carbonates by means of a reactive distillation method, these have all been on a small scale and short operating time laboratory level, and there have been no disclosures whatsoever on a specific process or apparatus enabling mass production on an industrial scale.
    Type: Grant
    Filed: July 12, 2005
    Date of Patent: May 12, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
  • Patent number: 7531615
    Abstract: A polycarbonate such as aliphatic/aromatic polycarbonate comprises repeating structural carbonate units of the formula (H-1): in which Rh is a radical having the formula (H-2): wherein each of R11, R12, R13, R14, R15, R16, R17, R18, R19, R20, R21, R22, R23, R24, R25, R26, R27, and R28 is independently a hydrogen, a C1-C6 alkyl group, or a halogen substituted C1-C6 alkyl group. The polycarbonate, and a thermoplastic composition thereof, have improved thermal stability, cost-effectiveness, and exhibit improved manufacturability such as, for example, minimum cyclic carbonate formation and minimum amine acceptor requirement.
    Type: Grant
    Filed: January 4, 2006
    Date of Patent: May 12, 2009
    Assignee: SABIC innovative Platics IP B.V.
    Inventors: Gary C. Davis, James A. Mahood, James M. Silva, Joshua J. Stone
  • Patent number: 7528213
    Abstract: It is a task of the present invention to provide a method which enables the production of a high quality, high performance aromatic polycarbonate (which is colorless and has excellent mechanical properties) from a molten aromatic polycarbonate prepolymer obtained from an aromatic dihydroxy compound and a diaryl carbonate, wherein the polycarbonate can be stably produced on a commercial scale at 1 to 50 t/hr for a long time without the need for a large amount of an inert gas. In the present invention, this task has been accomplished by a method for producing an aromatic polycarbonate by the melt transesterification process, in which the prepolymer is caused to absorb a specific amount of an inert gas, followed by polymerization using a guide-wetting fall polymerizer device having a specific structure, whereby a high quality, high performance aromatic polycarbonate as mentioned above can be stably produced on a commercial scale at 1 to 50 t/hr for a long time (more than several thousand hours, e.g.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: May 5, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
  • Patent number: 7528214
    Abstract: A method for producing a transparent article comprises the steps of melt transesterifying a monomer mixture in the presence of a transesterification catalyst to produce a hydroquinone polycarbonate copolymer product comprising greater than 45 mole percent of structural units derived from the hydroquinone. The monomer mixture comprises a hydroquinone, at least one aromatic dihydroxy compound other than the hydroquinone, and a carbonic acid diester. The hydroquinone polycarbonate copolymer product is then heated to a highest processing temperature of 5° C. to 20° C. above a maximum melting melt temperature for the hydroquinone copolymer product for a sufficient period of time to render the hydroquinone polycarbonate copolymer product transparent upon cooling to ambient temperature; and cooling the hydroquinone polycarbonate copolymer product to produce the transparent article.
    Type: Grant
    Filed: October 28, 2005
    Date of Patent: May 5, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Gautam Chatterjee, Patrick J. McCloskey, Warren W. Reilly, William D. Richards, Subash Scindia, Gokul Srinivasan, Yatin Tayalia
  • Patent number: 7524919
    Abstract: A polycarbonate copolymer comprising 90 to 100 mol % of units derived from a cyclohexylidene bisphenol of the formula wherein Ra? and Rb? are each independently C1-12 alkyl, T is a C5-16 cycloalkylene, a C5-16 cylcloalkylidene, a C1-5 alkylene, a C1-5 alkylidene, a C6-13 arylene, a C7-12 arylalkylene, C7-12 arylalkylidene, a C7-12 alkylarylene, or a C7-12 arylenealkyl, and r and s are each independently 1 to 4; 2 to 35 wt % of units derived from a polysiloxane diol of the formulas or a combination thereof, wherein Ar is a substituted or unsubstituted C6-36 arylene group, each R is the same or different C1-13 monovalent organic group, each R6 is the same or different divalent C1-C30 organic group, and E is an integer from 2 to 100; and 0 to 10 mol % of units derived from a dihydroxy aromatic compound of formula (3) wherein Ra and Rb are each independently halogen, p and q are each independently integers of 0 to 4, and the dihydroxy aromatic compound of formula (3) is not the same as the cyclohexy
    Type: Grant
    Filed: September 29, 2006
    Date of Patent: April 28, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: James Franklin Hoover, Jan-Pleun Lens, Brian Mullen
  • Patent number: 7521521
    Abstract: High-functionality highly or hyper-branched polycarbonates based on dialkyl or diaryl carbonates and on aliphatic diol or polyols, processes for preparing them, and their use for preparing printing inks.
    Type: Grant
    Filed: September 4, 2004
    Date of Patent: April 21, 2009
    Assignee: BASF Aktiengesellschaft
    Inventors: Bernd Bruchmann, Jean-Francois Stumbe, Joelle Bédat
  • Patent number: 7521119
    Abstract: Windows and other articles made from dimethyl bisphenol cyclohexane (DMBPC) polycarbonate exhibit enhanced scratch resistance properties and Mw degradation resistance properties as compared to traditional polycarbonates. Such windows and other articles made from DMBPC polycarbonate can be used in various applications including buildings, particularly in agricultural environments and in electronic devices.
    Type: Grant
    Filed: July 7, 2005
    Date of Patent: April 21, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Geert Boven, Dennis Karlik, Edward Kung, Jan Pleun Lens
  • Patent number: 7521505
    Abstract: A method of producing a polycarbonate, the method comprising: polymerizing a dihydric phenol and a carbonate precursor in the presence of oxalic acid to produce a polycarbonate with a yellowness index of less than or equal to 10 measured in accordance with ASTM E313 test method on molded samples having a thickness of about 2.5 millimeters; wherein the amount of oxalic acid ranges from about 20 parts per million to about 350 parts per million, relative to an amount of the dihydric phenol; wherein the dihydric phenol is represented by Formula (I): wherein R is a hydrogen atom or an aliphatic functionality having 1 to 6 carbon atoms; and n is an integer having a value of 1 to 4.
    Type: Grant
    Filed: June 12, 2006
    Date of Patent: April 21, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Venugopal Boddapaty Venkata, Gurram Kishan, Jan Pleun Lens, Daniel Francis Lowery, Mahesh Malusare, Patrick Joseph McCloskey, Manisha Potdar
  • Patent number: 7517944
    Abstract: Provided a process for producing a polycarbonate which comprises reacting an aqueous alkali solution of a dihydric phenol with phosgene in the presence of an organic solvent to produce a polycarbonate oligomer and subsequently polycondensing the oligomer, wherein an emulsion solution of a polycarbonate oligomer-containing organic solvent obtained in the polycarbonate oligomer production step is introduced into a coalescer to separate the emulsion solution into a polycarbonate oligomer-containing organic solvent phase and an aqueous phase, and the polycarbonate oligomer-containing organic solvent phase is subjected to polycondensation. Thus the emulsion solution of a polycarbonate oligomer-containing organic solvent obtained in the polycarbonate oligomer production step is efficiently separated to reduce the content of impurity-containing water in the oligomer for producing a polycarbonate having excellent quality and to a obtain wastewater having a low content of organic materials.
    Type: Grant
    Filed: February 22, 2005
    Date of Patent: April 14, 2009
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Noriyuki Kunishi, Eizo Saito
  • Patent number: 7514521
    Abstract: Unexpected corrosion of downstream sections of a dialkyl carbonate manufacturing apparatus has been traced to alkyl chloroformate impurities, which slowly decompose to yield hydrochloric acid. An improved process and apparatus for dialkyl carbonate synthesis reduce corrosion by physically removing or chemically decomposing the alkyl chloroformate impurities within the corrosion-resistant upstream sections of the apparatus.
    Type: Grant
    Filed: August 14, 2001
    Date of Patent: April 7, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Eugene Pauling Boden, Ganesh Kailasam, Larry Neil Lewis, Ignacio Vic Fernandez
  • Patent number: 7514524
    Abstract: Disclosed herein is a method comprising reacting a phenolphthalein material and a primary hydrocarbyl amine in the presence of an acid catalyst to form a reaction mixture comprising 2-hydrocarbyl-3,3-bis(4-hydroxyaryl)phthalimidine, wherein the phenolphthalein material comprises greater than or equal to 95 weight percent phenolphthalein, based on the total weight of phenolphthalein material; quenching the reaction mixture and treating the quenched reaction mixture to obtain a first solid. The first solid is then triturated with a trituration solvent and washed to obtain a second solid, wherein the second solid comprises greater than or equal to 97 weight percent 2-hydrocarbyl-3,3-bis(4-hydroxyaryl)phthalimidine, based on the total weight of the second solid. The second solid may be polymerized to form a polycarbonate.
    Type: Grant
    Filed: March 30, 2007
    Date of Patent: April 7, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Rajshekhar Basale, Balakrishnan Ganesan, Venkata Rama Narayanan Ganapathy Bholta, Gurram Kishan, Surendra Kulkarni, Pradeep Nadkarni, Suresh Shanmugam, Ravindra Vikram Singh
  • Patent number: 7514523
    Abstract: A composition is disclosed having a matte surface and high optical transmission characteristics. The composition comprises a polycarbonate and refractive index compatible polymer particles such as crosslinked polystyrene. The polycarbonate composition is useful for manufacture of anti-glare lenses, ATM screens, decorative articles, and housings for electronic appliances such as a computer.
    Type: Grant
    Filed: January 5, 2006
    Date of Patent: April 7, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Jing Chen, Theodorus Lambertus Hoeks, Kazushige Inoue, Dake Shen
  • Patent number: 7514522
    Abstract: A method for producing a polycarbonate copolymer having structural repeating units represented by formulas (I) and (II): wherein each of R1 and R2, X, R3, R4, Y, a to d and n are defined in the application by reacting (A) a dihydric phenol, (B) a phenol-modified diol and (C) a carbonate precursor, wherein the phenol-modified diol is contains 500 ppm by mass or less of a hydroxybenzoic acid.
    Type: Grant
    Filed: February 17, 2005
    Date of Patent: April 7, 2009
    Assignee: Idemitsu Kosan Co., Ltd.
    Inventors: Yasuhiro Ishikawa, Koichi Suga, Yoshio Ikeda, Masatoshi Saitou
  • Patent number: 7511114
    Abstract: Colored aromatic polycarbonate resin compositions are prepared by dispersing a colorant (b) selected from phthalocyanine-based compounds, anthraquinone-based compounds and ultramarine blue in a polyalkyleneglycol compound (c) having a number-average molecular weight of 62 to 4000 of formula (2): HO—[—CHR1—CHR2—]m—OH??(2) where R1, R2, R3 and R4 are independently hydrogen atoms or alkyl groups, and m is not less than 1. The dispersion is added to an aromatic polycarbonate resin (a) kept in a molten state which has a viscosity-average molecular weight of not less than 16000 and contains a branched constitutional unit of formula (1): in an amount of 0.3 to 0.95 mol % where X is a single bond, an alkylene group having 1 to 8 carbon atoms, an alkylidene group having 2 to 8 carbon atoms, a cycloalkylene group having 5 to 15 carbon atoms, a cycloalkylidene group having 5 to 15 carbon atoms, or a divalent connecting group —O—, —S—, —CO—, —SO— and —SO2—.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: March 31, 2009
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Masaaki Miyamoto, Takao Tayama, Kiyoji Kuma, Eiji Fujimoto
  • Patent number: 7510768
    Abstract: This invention relates to thermoplastic article having one or more decorative materials embedded therein which is obtained by applying heat and pressure to one or more laminates wherein at least one of said laminates comprises, in order, (1) an upper sheet material; (2) one or more decorative materials; and (3) a lower sheet material; wherein the upper and lower sheet materials are formed from a polyester/aromatic polycarbonate blend wherein the thermoplastic article comprises at least one polyester composition comprising at least one polyester which comprises terephthalic acid and 2,2,4,4-tetramethyl-1,3-cyclobutanediol.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: March 31, 2009
    Assignee: Eastman Chemical Company
    Inventors: Emmett Dudley Crawford, David Scott Porter, Gary Wayne Connell
  • Patent number: 7504472
    Abstract: This invention concerns a process for the preparation of semicrystalline polycarbonate compositions by synthesizing the polycarbonate in the presence of a sepiolite-type clay as a nucleating agent. The semicrystalline compositions produced are useful as starting materials for the production of high molecular weight polycarbonate by solid state polymerization.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: March 17, 2009
    Assignee: E. I. du Pont de Nemours + Company
    Inventor: David T. Williamson
  • Patent number: 7501481
    Abstract: A method is provided for reducing the color generated during production of copolycarbonate that includes quinone-type residues. The method includes the steps preparing a reaction mixture containing precursors of monomer residues, selecting a catalyst, introduction strategy and adding catalysts according to the strategy. The strategy is sufficient to result in a product copolycarbonate with improved color. The method further includes the steps of introducing the reaction mixture to a series of process units and allowing the reaction mixture to polymerize thereby forming a copolycarbonate. The resulting copolycarbonate has improved color as compared to a copolycarbonate formed in a process without the steps of selecting a catalyst introduction strategy and introducing catalysts according to the selected strategy.
    Type: Grant
    Filed: January 20, 2005
    Date of Patent: March 10, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Jan Henk Kamps, Jan Pleun Lens
  • Patent number: 7498397
    Abstract: A copolycarbonate of the formula wherein 5 to 50 mole percent of the total number of R1 groups is derived from a monomer of formula (2) wherein each Rf is independently at each occurrence a halogen atom, a hydrocarbon group having 1 to 10 carbons, or a halogen substituted hydrocarbon group having 1 to 10 carbons, and n is 0 to 4; and 50 to 95 mole percent of the R1 groups are derived from a dihydroxy compound of formula HO—R5—OH, wherein at least 60% of the R5 groups are aromatic, and the dihydroxy compound of formula (3) is not a compound of formula (2), and wherein the copolycarbonate comprises at least 10% fewer carbonate linkages of formula (4) than would be theoretically obtained in a random copolymer made from the same ratio of the monomer of formula (2) and the dihydroxy compound of formula (3).
    Type: Grant
    Filed: March 10, 2006
    Date of Patent: March 3, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventor: James A. Mahood
  • Patent number: 7498401
    Abstract: A thermoplastic composition, contains a polycarbonate resin, a polycarbonate-polysiloxane copolymer, an aromatic vinyl copolymer, an impact modifier, and a mineral filler, wherein the composition has least about 40% ductility under multiaxial impact strength test conditions per ASTM D3763 at ?30° C. Alternatively, a composition contains a polycarbonate resin, a polycarbonate-polysiloxane copolymer in an amount sufficient to provide at least about 2.5 wt. % siloxane by weight of the composition, an aromatic vinyl copolymer comprising SAN, an impact modifier comprising ABS, and a mineral filler. Such compositions may be made by combining, by weight of the composition, polycarbonate resin, a polycarbonate-polysiloxane copolymer, an aromatic vinyl copolymer, an impact modifier, and a mineral filler, wherein the composition has at least 40% ductility under multiaxial impact strength test conditions per ASTM D3763 at ?30° C.
    Type: Grant
    Filed: March 3, 2005
    Date of Patent: March 3, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventor: Naveen Agarwal
  • Patent number: 7498398
    Abstract: A polyacrylate-polycarbonate copolymer comprises a polycarbonate block comprising aromatic carbonate units, and a polyacrylate block derived from a difunctional polyacrylate polymer having the formula Z1-(M)x-Z2 wherein M is an acrylate block unit comprising a reaction residue of a (meth)acrylate monomer, a non-(meth)acrylate monomer, or a combination comprising a (meth)acrylate and a non-(meth)acrylate monomer, at least one acrylate block unit is a (meth)acrylate monomer; x is greater than one; and Z1 and Z2 are each independently functionalized terminal groups of the formula -(A3)y-B, wherein B is a reactive group comprising a hydroxy or non-hydroxy group, A3 an aliphatic group, an aromatic group, or an aliphatic-aromatic group, y is 0 or 1, A3 is free of hydrogen atoms beta to B when B is a hydroxy group, and B and A3 are each free of sulfur atoms. A method of making, a thermoplastic composition, and articles are also disclosed.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: March 3, 2009
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Jianbo Di, Brian Mullen, Paul Dean Sybert
  • Patent number: 7498400
    Abstract: Polycarbonates incorporating terminal carbonate groups derived from ester-substituted activated carbonates in a transesterification process have unfavorable properties with respect to color, hydrolytic stability and thermal stability, particularly when the polycarbonate containing such end groups is molded. The number of activated carbonate end groups formed during the melt transesterification formation of polycarbonate can be reduced by reacting a dihydroxy compound with an activated diaryl carbonate in the presence of an esterification catalyst to produce a polycarbonate, in the presence of a monohydroxy chainstopper such as para-cumyl phenol in an amount that results in 35 to 65 mol % of the end groups being derived from the monohydroxy chainstopper. Suitably, the reactants are provided such that the molar ratio of activated diaryl carbonate to the total of dihydroxy compound plus ½ the chainstopping reagent that is less than 1.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: March 3, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Bernd Jansen, Jan Henk Kamps, Edward Kung, Patrick Joseph McCloskey, Paul Michael Smigelski, Jr.
  • Patent number: 7498399
    Abstract: An improved method for the preparation of ester-substituted diaryl carbonates prepared by reacting phosgene with recycle streams of ester-substituted phenols from reaction processes using a tetraalkyl ammonium hydroxide catalyst, a tetraalkyl phosphonium hydroxide catalyst, or both, where at least one alkyl group of the tetraalkyl ammonium hydroxide or the tetraalkyl phosphonium hydroxide is a methyl group. The improvement includes the step of treating the recycle stream to reduce the concentration of a trialkyl amine, trialkyl phosphine, or both, if present, from the recycle stream prior to reacting it with phosgene to form the ester-substituted diaryl carbonate.
    Type: Grant
    Filed: May 31, 2006
    Date of Patent: March 3, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Paul William Buckley, David Michael Dardaris, Patrick Joseph McCloskey
  • Patent number: 7495063
    Abstract: Polyalkylene glycol compositions having reduced low molecular weight oligomers are disclosed. Some compositions, particularly polyethylene glycol compositions, have a number average molecular weight range from about 3000 to about 10,000 g/mol and have a total oligomer concentration of less than about 400 ppm of all oligomers having a molecular weight of less than or equal to 812 g/mol and a total oligomer concentration of less than about 50 ppm of all oligomers having a molecular weight of less than or equal to 240 g/mol. Other polyalkylene compositions, particularly polyethylene glycol compositions, are characterized by a total oligomer concentration of less than about 90 ppm of all oligomers having a molecular weight less than or equal to 460 g/mol and are obtained without further processing to remove oligomers having a molecular weight of less than about 460 g/mol. Methods for making such compositions are also disclosed.
    Type: Grant
    Filed: February 3, 2006
    Date of Patent: February 24, 2009
    Assignee: Dow Global Technologies Inc.
    Inventors: Robert Kirk Thompson, Pierre Thomas Varineau, Bruce Armin Barner, David Alan Wilson
  • Patent number: 7495065
    Abstract: A method of preparing a polycarbonate resin having improved thermal stability is provided. The method includes: mixing polycarbonate having hydroxy terminal groups and a end terminator, a compound of formula (1) (refer to the detailed description section) at normal temperature and pressure to obtain a mixture; and performing a melt reaction on the mixture at 250-320° C. and reduced pressure to highly reduce the final concentration of the hydroxy terminal groups of the polycarbonate resin.
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: February 24, 2009
    Assignee: LG Chem, Ltd.
    Inventors: Jong Hun Kim, Boo Gon Woo, Sung Kyou Park, Mijeung Hong
  • Patent number: 7495064
    Abstract: A method of producing a polycarbonate is provided. In an embodiment of the present invention the method includes the steps of: (i) introducing to a melt polymerization reactor system a reaction mixture having a first dihydroxy compound and an acid stabilizer, a carbonate source, and a polymerization catalyst system containing K2HPO4; and (ii) allowing the reaction mixture to polymerize thereby forming polycarbonate.
    Type: Grant
    Filed: June 26, 2006
    Date of Patent: February 24, 2009
    Assignee: Sabic Innovative Plastics IP BV
    Inventors: David Domingo, Ignacio Vic Fernandez, Jorge Garcia Agudo, Gerardo Hidalgo-Llinas, Alfredo Lopez-Carretero, Miguel Angel Salomon
  • Patent number: 7495067
    Abstract: The invention is directed to polyester processes that utilizes a pipe reactor in the esterification, polycondensation, or both esterification and polycondensation processes. Pipe reactor processes of the present invention have a multitude of advantages over prior art processes including improved heat transfer, volume control, agitation and disengagement functions.
    Type: Grant
    Filed: September 26, 2006
    Date of Patent: February 24, 2009
    Assignee: Eastman Chemical Company
    Inventor: Bruce Roger DeBruin
  • Patent number: 7491792
    Abstract: Moldings can be produced from a polymer powder containing at least one block polyetheramide containing an oligoamide dicarboxylic acid and a polyetheramine; wherein the powder is suitable for use in a layer-by-layer process in which regions of a powder layer are selectively melted via introduction of electromagnetic energy.
    Type: Grant
    Filed: February 17, 2006
    Date of Patent: February 17, 2009
    Assignee: Degussa AG
    Inventors: Sylvia Monsheimer, Franz-Erich Baumann, Maik Grebe, Ulrich Simon, Sigrid Hessel
  • Patent number: 7485694
    Abstract: Polycarbonate is prepared by reactive extrusion on a reactive extruder. A method incorporates the steps of introducing a polycarbonate oligomer, an activated carbonate residue, and a transesterification catalyst to the extruder through a feed section. The extruder has the feed section, a polycarbonate exit section, and a reaction section between the feed section and the polycarbonate exit section. The reaction section is made up of at least one conveying section, kneading sections, and venting sections. The configuration of the reaction section requires that at least one venting section be disposed between each pair of kneading sections, and that the kneading sections and venting sections are selected such that the number of venting sections minus the number of kneading sections is greater than or equal to one. The method further contains the step of extruding the reaction components at a temperature in a range between 100° C. and 500° C.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: February 3, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Peter Davis, Hans Looij
  • Patent number: 7485695
    Abstract: Polycarbonate is prepared by reactive extrusion on a reactive extruder. A method incorporates the steps of introducing a polycarbonate oligomer, an activated carbonate, and a transesterification catalyst to the extruder through a feed section. The extruder has a feed section, a polycarbonate exit section, and a reaction section between the feed section and the polycarbonate exit section. The reaction section has one or more devolatilization units, wherein each devolatilization unit incorporates an array of vent-conveying sections and conveying sections arranged in a configuration of: (C V C)x(V)n, and/or (V C V)x(C)n. (V) is a vent-conveying section, (C) is a conveying section, x is 1 or more, and n is 1 or 0. The extruder screw in the vent-conveying sections and the conveying sections in each devolatilization unit have conveying elements or conveying elements and mixing elements and no elements that create a melt seal in the devolatilization unit.
    Type: Grant
    Filed: September 6, 2006
    Date of Patent: February 3, 2009
    Assignee: Sabic Innovative Plastics IP B.V
    Inventors: Peter Davis, Hans Looij
  • Patent number: 7482423
    Abstract: Polycarbonates incorporating terminal carbonate groups derived from ester-substituted activated carbonates, for example terminal methyl salicyl carbonate (TMSC) derived from the use of BMSC as the activated carbonate in a transesterification process, have unfavorable properties with respect to color, hydrolytic stability and thermal stability, particularly when the polycarbonate containing such end groups is molded. The number of activated carbonate end groups formed during the melt transesterification formation of polycarbonate can be reduced, however, without sacrificing the benefits of using an activated diaryl carbonate, and without requiring a separate reaction or additional additives by reacting a dihydroxy compound with an activated diaryl carbonate in the presence of an esterification catalyst to produce a polycarbonate, wherein the molar ratio of activated diaryl carbonate to dihydroxy compound is less than 1 when expressed to at least three decimal places, for example 0.996 or less.
    Type: Grant
    Filed: June 30, 2006
    Date of Patent: January 27, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Bernd Jansen, Jan Henk Kamps, Edward Kung, Patrick Joseph McCloskey, Paul Michael Smigelski, Jr.
  • Patent number: 7479258
    Abstract: It is a task of the present invention to provide a method for producing a high quality, high performance aromatic polycarbonate (which is colorless and has excellent mechanical properties) from a molten aromatic polycarbonate prepolymer obtained by reacting an aromatic dihydroxy compound with a diaryl carbonate, wherein the polycarbonate can be stably produced on a commercial scale at 1 to 50 t/hr for a long time. In the present invention, this task has been accomplished by a method for producing an aromatic polycarbonate by the melt transesterification process, in which the prepolymer is polymerized by a guide-wetting fall polymerizer device having a specific structure, whereby a high quality, high performance aromatic polycarbonate as mentioned above can be stably produced on a commercial scale at 1 to 50 t/hr for a long time (more than several thousand hours, e.g., more than 5,000 hours) without fluctuation of the molecular weight thereof.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: January 20, 2009
    Assignee: Asahi Kasei Chemicals Corporation
    Inventors: Shinsuke Fukuoka, Hiroshi Hachiya, Kazuhiko Matsuzaki
  • Patent number: 7473756
    Abstract: The present invention relates to low-viscosity oligocarbonate polyols, their preparation and use. The oligocarbonate polyols are based on diols of formula I below, which are used in combination with a further aliphatic polyol.
    Type: Grant
    Filed: April 17, 2006
    Date of Patent: January 6, 2009
    Assignee: Bayer MaterialScience AG
    Inventor: Steffen Hofacker
  • Patent number: 7473753
    Abstract: Adhesive compositions are described which comprise at least one organic sulfoxide, sulfone or sulfide and at least one ketone, ether, ester, amide or carbonate or a mixture thereof. The adhesive compositions also may contain one or more water insoluble polymers such as ABS, PVC and CPVC. Methods of adhesively bonding or welding a first plastic surface to a second plastic surface using these adhesive compositions also are described.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: January 6, 2009
    Assignee: Oatey Co.
    Inventors: Amrit K. Parhar, Forest Hampton, III, Charles N. Bush, Fred R. Scholer
  • Patent number: 7462684
    Abstract: Disclosed is a process for the preparation of multilayered, shaped articles having high transparency and low haze and in which at least one layer contains at least one polyester comprising 2,2,4,4-tetramethyl-1,3-cyclobutanediol and a separate layer which contains a transamidized, homogeneous blend of a least two polyamides. The polyester component and the polyamide component have refractive indices which differ by about 0.006 to about ?0.0006. The small difference in the refractive indices enable the incorporation of regrind into one or more of the layers of the article while maintaining high clarity. These articles can exhibit improved excellent barrier properties and good melt processability while retaining excellent mechanical properties. Metal catalysts can be incorporated into one or more layers to impart oxygen-scavenging properties.
    Type: Grant
    Filed: March 28, 2006
    Date of Patent: December 9, 2008
    Assignee: Eastman Chemical Company
    Inventors: Wesley Raymond Hale, Thomas Joseph Pecorini, Mark Edward Stewart, Martin Emerson Rogers, Spencer Allen Gilliam, Michael Duane Cliffton, Emmett Dudley Crawford, David Scott Porter, Gary Wayne Connell, Marcus David Shelby
  • Patent number: 7425603
    Abstract: A polymer comprising structural units derived from a polycyclic dihydroxy compound of Formula (I) wherein R1, R2 and R3 are independently at each occurrence selected from the group consisting of a cyano functionality, a halogen, an aliphatic functionality having 1 to 10 carbons, a cycloaliphatic functionality having 3 to 10 carbons, and an aromatic functionality having 6 to 10 carbons; wherein each occurrence of “n”, “m”, and “p” independently has a value of 0, 1, 2, 3, or 4; and wherein the polymer is substantially linear.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: September 16, 2008
    Assignee: General Electric Company
    Inventors: T. Tilak Raj, Radhakrishna Arakali Srinivasarao, Jan-Pleun Lens, Subrahmanya Bhat K., Umesh Hasyagar, Subash Scindia
  • Patent number: 7405265
    Abstract: Disclosed is a method of preparing a catalyst for polymerization of aliphatic polycarbonates and a method of polymerizing an aliphatic polycarbonate. This method includes reacting a zinc precursor and organic dicarboxylic acid in a non-ionic surfactant-included solution.
    Type: Grant
    Filed: June 19, 2003
    Date of Patent: July 29, 2008
    Assignees: Posco, Postech Foundation
    Inventors: Seung-Jae Moon, Moon-Hor Ree, Jong-Sung Kim, Kie-Soo Kim
  • Patent number: 7402650
    Abstract: A process for preparing polyarylate wherein a bivalent phenol compound having the structure of Formula 1 and an aromatic dicarboxylic acid halogen compound react to prepare a polyarylate, and wherein a nonionic surface-active agent is added. This decreases residual salts and improves the transmittance and the heat-resistance. In Formula 1, R1, R2, R3 and R4 denote the same as illustrated in the description.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: July 22, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Hee-jung Kim, Dong-ryul Kim, Sang-uk Ryu, Sang-hyun Park
  • Patent number: 7399820
    Abstract: A thermoplastic molding composition comprising (co)poly(ester)carbonate, and a cyclic oligoformal is disclosed. The composition that is characterized in its lowered water absorption and improved flowability is suitable for a variety of application including in particular optical data storage media.
    Type: Grant
    Filed: July 26, 2005
    Date of Patent: July 15, 2008
    Assignee: Bayer MaterialScience AG
    Inventors: Rolf Wehrmann, Helmut-Werner Heuer
  • Patent number: 7390868
    Abstract: Provided are a catalyst for producing polycarbonate comprising a reaction product obtained by reacting (a) a catalyst carrier containing nitrogen or phosphorus with (b) a palladium compound and (c) a metal compound having a redox catalytic ability and a production process for polycarbonate, comprising a first step in which an aromatic dihydroxy compound and monovalent phenol are reacted with carbon monoxide and oxygen to produce a polycarbonate prepolymer and a second step in which the above polycarbonate prepolymer is subjected to solid state polymerization to produce polycarbonate, wherein the above catalyst is used in the first step described above.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: June 24, 2008
    Assignees: National Institute of Advanced Industrial Science and Technology, Idemitsu Kosan Co., Ltd.
    Inventors: Masaya Okamoto, Jun-ichi Sugiyama, Mitsuru Ueda
  • Patent number: 7375177
    Abstract: A polymer comprising at least one structural unit derived from a dihydroxy compound of Formula (I) wherein R1 is an aromatic divalent functionality having 6 to 60 carbons, R2 can be the same or different at each occurrence and is independently at each occurrence selected from the group consisting of a cyano functionality, a nitro functionality, a halogen, an aliphatic functionality having 1 to 10 carbons, a cycloaliphatic functionality having 3 to 10 carbons and an aromatic functionality having 6 to 10 carbons and “n” is an integer having a value 0 to 3.
    Type: Grant
    Filed: November 29, 2005
    Date of Patent: May 20, 2008
    Assignee: General Electric Company
    Inventors: Nagarajan Arumugam, Radhakrishna Arakali Srinivasarao, Jan Pleun Lens, Tilak Raj, Binod Sahoo, Subash Scindia
  • Patent number: 7375166
    Abstract: A method for manufacturing a film or sheet comprises deforming a polymeric alloy at a temperature effective to impart to the deformed alloy a birefringence retardation of greater than or equal to about 750 nanometers. A method eliminating comets and veins in an optical film or sheet comprises annealing the film or sheet to a temperature greater than the lowest glass transition temperature of the polymeric resins contained in the alloy. A composition comprises a first polymeric resin in an amount of about 1 to about 99 wt %; and a second polymeric resin in an amount of about 1 to about 99 wt %, wherein the polymeric resins are blended with a deforming force effective to produce a polymeric alloy having a birefringence retardation of greater than or equal to about 750 nanometers.
    Type: Grant
    Filed: August 4, 2005
    Date of Patent: May 20, 2008
    Assignee: General Electric Company
    Inventors: Safwat Tadros, Parminder Agarwal, Shreyas Chakravarti, Peter Vollenberg
  • Patent number: 7368521
    Abstract: Provided is a method of producing a high-molecular weight modified polycarbonate resin. The method includes a melt condensation polymerization process in which transesterification and quick condensation polymerization are sequentially performed, a spray crystallization process, and a solid state polymerization process. When this method is used, solid state polymerization can be performed without additional drying, milling and fractionation processes so that the operation time and costs are highly reduced. In addition, crystallinity and size of crystallized modified polycarbonate particles can be efficiently controlled to produce a high-molecular weight modified polycarbonate having uniform physical properties in the solid state polymerization.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: May 6, 2008
    Assignee: LG Chem, Ltd.
    Inventors: Mijeung Hong, Jong Hun Kim, Sung Kyou Park, Boo Gon Woo
  • Patent number: 7365148
    Abstract: A polycarbonate containing an ether diol residue producible from a polysaccharide and expressed by the following formula (1), and a diol residue expressed by the following formula (2) —O—(CmH2m)—O— ??(2) (here, m is an integer of 2 to 12), wherein said ether diol residue amounts to 65-98 wt. % of all the diol residues, and having a glass transition temperature of 90° C. or higher.
    Type: Grant
    Filed: June 14, 2004
    Date of Patent: April 29, 2008
    Assignee: Teijin Limited
    Inventors: Aya Ono, Kiyotsuna Toyohara, Hiroyoshi Minematsu, Yuuichi Kageyama
  • Patent number: 7365149
    Abstract: A surface of a melt polymerization reactor system having residual reaction components of a melt polymerization reaction thereon can be cleaned by introducing a cleaning agent having a phenolic compound to the polymerization reactor system and into contact with the surface of the melt polymerization reactor system having the residual reaction components of a melt polymerization reaction thereon. The residual reaction components of the melt polymerization reaction include polycarbonate oligomers or polymers or their degradation products. Further, the cleaning agent is maintained in contact with the surface for a period of time and at a temperature sufficient to substantially remove the residual reaction components from the surface.
    Type: Grant
    Filed: December 12, 2005
    Date of Patent: April 29, 2008
    Inventors: Hans-Peter Brack, Maarten Antoon Jan Campman, Laurus van der Wekke, Dennis James Patrick Maria Willemse
  • Patent number: 7361724
    Abstract: A surface coating composition for providing a self-assembling monolayer, in stable form, on a material surface or at a suitable interface, as well as a method of preparing such a composition and a method of using such a composition to coat a surface, such as the surface of an implantable medical device, in order to provide the surface with desirable properties. The method provides the covalent attachment of a SAM to a surface in a manner that substantially retains or improves the characteristics and/or performance of both the SAM and the surface itself. Covalent attachment is accomplished by the use of one or more latent reactive groups, e.g., provided by either the surface and/or by the SAM-forming molecules themselves.
    Type: Grant
    Filed: January 15, 2004
    Date of Patent: April 22, 2008
    Assignee: SurModics, Inc.
    Inventors: Patrick E. Guire, Kristin S. Taton
  • Patent number: RE40508
    Abstract: Thermally stable polymers comprising resorcinol arylate chain members are prepared using an interfacial method comprising the steps of: (a) combining at least one resorcinol moiety and at least one catalyst in a mixture of water and at least one organic solvent substantially immiscible with water; and (b) adding to the mixture from (a) at least one dicarboxylic acid dichloride while maintaining the pH between 3 and 8.5 through the presence of an acid acceptor, wherein the total molar amount of acid chloride groups is stoichiometrically deficient relative to the total molar amount of phenolic groups.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: September 16, 2008
    Assignee: SABIC Innovative Plastics IP B.V.
    Inventors: Daniel Joseph Brunelle, Joseph Anthony Suriano, Taeseok Jang, Tiberiu Mircea Sielovan, Edward Pickett, Gregory Allen O'Neil
  • Patent number: RE40697
    Abstract: This invention relates to an extrusion method preparing polycarbonates from a solution of an oligomeric polycarbonate. A mixture of bis(methyl salicyl)carbonate (BMSC), BPA and a transesterification catalyst are first equilibrated at moderate temperatures to provide a solution of polycarbonate oligomer in methyl salicylate. The solution is then fed to a devolatilizing extruder, where the polymerization reaction is completed and the methyl salicylate solvent is removed. The solution comprising the oligomeric polycarbonate can also be pre-heated under pressure to a temperature above the boiling point of methyl salicylate and subsequently fed to a devolatilizing extruder equipped for rapid flashing off the solvent. The method provides polycarbonate with greater efficiency than the corresponding process in which unreacted monomers are fed to the extruder. Additionally, the method of the invention does not require the isolation of a precursor polycarbonate comprising ester-substituted phenoxy terminal groups.
    Type: Grant
    Filed: January 31, 2006
    Date of Patent: April 7, 2009
    Assignee: Sabic Innovative Plastics IP B.V.
    Inventors: Norberto Silvi, Mark Howard Giammattei, Patrick Joseph McCloskey, Alberto Nisoli, James Day, Narayan Ramesh, Paul Michael Smigelski, Jr., Paul Russell Wilson