Specific Media Material Patents (Class 55/522)
  • Patent number: 8444738
    Abstract: Disclosed herein is a filter device for reducing automobile exhaust fume. The filter device includes a case, a front flange mounted inside the case, a rear flange mounted inside the case, and a filter member mounted between the front and rear flanged. The case includes an inlet port, a porous tube and an exhaust port. The filter member includes a laminated-type or rolled-up type metallic foam filter mounted between the front and rear flanges, and a jacket wrapped around the metallic foam filter. The exhaust gas that flows inside the porous tube passes through the metallic foam filter. The jacket is formed in a network form to maintain the shape of the metallic foam filter and provide durability thereto. The jacket is formed with a rectangular vent hole. The jacket holds the metallic foam filter such that the shape, construction and position of the metallic foam filter can be maintained.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: May 21, 2013
    Assignee: Alantum Corporation
    Inventor: Hyun Tae Kim
  • Patent number: 8444752
    Abstract: A particulate filter may comprise an inlet end, an outlet end, and a plurality of parallel channels disposed and configured to flow fluid from the inlet end to the outlet end, the channels being defined by a plurality of porous walls configured to trap particulate matter. The particulate filter may define at least one filtration region including a first group of channels and at least one bypass region including a second group of channels, wherein at least some of the channels in the first group of channels are plugged at an end thereof, wherein the channels in the second group of channels are unplugged, and wherein greater than or equal to about 70% of the plurality of parallel channels are plugged at an end thereof.
    Type: Grant
    Filed: October 22, 2009
    Date of Patent: May 21, 2013
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon
  • Patent number: 8444740
    Abstract: A nonwoven fabric for exhaust-gas treatment includes a multiplicity of metallic filaments having at least two types of different contours of the metallic filaments. An exhaust-gas purification device includes a channel structure through which exhaust gas can at least partially flow. The channel structure is made at least partially with such a nonwoven fabric. A method for producing a nonwoven fabric for exhaust-gas treatment is also provided.
    Type: Grant
    Filed: May 5, 2011
    Date of Patent: May 21, 2013
    Assignee: EMITEC Gesellschaft fuer Emissionstechnologie mbH
    Inventors: Hubertus Kotthoff, Stefan Seeliger, Dietmar Chauchet, Ludwig Wieres
  • Patent number: 8444739
    Abstract: A honeycomb filter including partition walls having a porous partition wall base material and a surface layer provided on only inflow side or both inflow and outflow sides of the partition wall base material, and satisfying the following conditions capable of using as a DPF. The surface layer has a peak pore diameter of from 0.3 ?m to 20 ?m (exclusive) being equal to or smaller than the average pore diameter of the base material; the porosity of from 60% to 95% (exclusive) when measured by mercury porosimetry being larger than that of the base material; and the thickness L1 of from 0.5% to 30% (exclusive) of the partition wall thickness L2; and mass per filtration area of from 0.01 mg/cm2 to 6 mg/cm2 (exclusive). The base material has an average pore diameter of from 10 ?m to 60 ?m (exclusive) and a porosity of from 40% to 65% (exclusive).
    Type: Grant
    Filed: October 21, 2009
    Date of Patent: May 21, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Yukio Mizuno, Naomi Noda, Toshio Yamada, Yukio Miyairi, Yukari Nakane, Yasushi Noguchi
  • Patent number: 8435320
    Abstract: A ceramic honeycomb filter comprising a honeycomb structure having a large number of flow paths partitioned by porous cell walls; and plugs formed in the flow paths alternately on the exhaust gas inlet and outlet sides; the thickness W (mm) and permeability ? (?m2) of the cell wall and the length L (mm) and cross section area A (mm2) perpendicular to the length direction of the flow path meeting the relations of 0.1?W?0.5, 8??/W?26.7, and 125?L/A0.5?360.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: May 7, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventors: Toshitaka Ishizawa, Kenichiro Sekiguchi, Masakazu Konomi
  • Patent number: 8431187
    Abstract: Disclosed herein is a method of producing a filter medium for treating medium and high temperature exhaust gas using foam coating and a filter medium produced using the method. The filter medium has excellent heat resistance and heat contraction resistance, and exhibits partial dust collection efficiency of 99% or more by weight, total dust collection efficiency of 99.999% or more by weight, and high dust removal efficiency, for all dust particle sizes. Further, the filter media can be efficiently used to treat medium and high temperature exhaust gas because pores having an average pore size of 30 ?m or less are uniformly distributed on the surface of the filter media.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: April 30, 2013
    Assignee: Korea Institute of Industrial Technology
    Inventors: Gyung Soo Kim, Sang Bum Kim, Myong-Hwa Lee, Young-Chun Kim, Seung Je Lee, Byung Hyun Park
  • Publication number: 20130094794
    Abstract: To protect moveable—mostly sliding parts from dirt porous filter material is placed in a closest way directly on one of the moveable partners; for instance directly in both fronts of a ball bearing running submerged in sea water to repel and absorb dirt particles on the way to the inner rolling parts. This will extend the service live under difficult conditions. In case of a mechanical shaft seal a filter ring is placed directly besides the sealing ring sliding together on a seat ring. Such filter ring protects the sensitive sliding surfaces much more completely than dirt rings in use, because they not only repel dirt, but absorb single dirt particles in its pores even in the sliding surface.
    Type: Application
    Filed: October 13, 2011
    Publication date: April 18, 2013
    Inventor: Wolfhart Willimczik
  • Patent number: 8419839
    Abstract: First, a first porous body is manufactured by stretching, in a uniaxial direction, a sheet made of polytetrafluoroethylene having a standard specific gravity of 2.155 or more, and a second porous body is manufactured by stretching, in biaxial directions, a sheet made of polytetrafluoroethylene. Next, the first porous body is integrated with the second porous body by stretching a laminate of the first porous body and the second porous body in the same direction as the uniaxial direction while heating the laminate at a temperature equal to or higher than a melting point of polytetrafluoroethylene. Thus, a porous polytetrafluoroethylene membrane is produced.
    Type: Grant
    Filed: November 11, 2008
    Date of Patent: April 16, 2013
    Assignee: Nitto Denko Corporation
    Inventor: Shunichi Shimatani
  • Patent number: 8404011
    Abstract: A method and to a device for the regeneration of a particle arranged in the exhaust gas train of an internal combustion engine. An exhaust gas stream to be cleaned is supplied to the at least one particle filter. At least in a regeneration mode, a predetermined amount of an exhaust gas stream to be heated is branched off from the exhaust gas stream upstream of an exhaust gas turbine of an exhaust gas turbocharger which branched-off stream, after it has been heated by a heater is mixed in the form of a heated exhaust gas stream at a point upstream of the at least one particle filter back into the residual gas stream which is coming from the exhaust gas turbine and which is at a lower temperature than that of the other stream.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: March 26, 2013
    Assignee: Man Nutzfahrzeuge AG
    Inventor: Andreas Döring
  • Patent number: 8398736
    Abstract: Jointing cement intended in particular for fastening together a plurality of filter blocks of a filtering body of an exhaust gas particle filter of an internal combustion engine of a motor vehicle, having a silicon carbide (SiC) content of between 30% and 90%. The cement according to the invention includes at least 0.05% and less than 5% of a thermosetting resin, the percentages being percentages by weight relative to the total weight of the thermosetting resin and the mineral material, apart from the possible water.
    Type: Grant
    Filed: June 19, 2007
    Date of Patent: March 19, 2013
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Sébastien Bardon, Anthony Briot, Gaëtan Champagne, Vincent Gleize
  • Patent number: 8394162
    Abstract: A dust collector of the present invention includes a main body, a first dust container, and two lifting apparatuses. The main body includes a shell, an expandable pipe, and a lid. The expandable pipe, which is vertically expandable, is connected between the shell and the lid. The first dust container is detachably disposed on the main body and is used to be selectively covered by the lid. The two lifting apparatuses respectively include a base, a linking up mechanism, and an operating rod. The two bases are respectively fixed on two sides of an outer wall surface of the shell. The operating rod is movably disposed on the base. One end of the linking up mechanism is disposed on the operating rod, and the other end is fixed on the lid. Thereby, the lifting apparatus can horizontally lift the lid.
    Type: Grant
    Filed: April 26, 2011
    Date of Patent: March 12, 2013
    Inventor: Tony Lin
  • Patent number: 8388719
    Abstract: The present invention relates to a ceramic filter comprising clay and a process for preparing the same. More specifically, the present invention relates to the ceramic filter, including wave-shaped ceramic paper and plate-shaped paper, having improved efficiency and performance that may optimize the process of coating and calcining inorganic binder by forming an outer wall thereon, using clay, and thus increase insulation effect and mechanical strength represented by the clay layer, and the process for preparing thereof.
    Type: Grant
    Filed: April 2, 2007
    Date of Patent: March 5, 2013
    Assignee: LG Chem, Ltd.
    Inventors: Ju-Hyung Lee, Jong-Sik Choi, Hoon Ahn, Sun-Joo Kim, Seong-Moon Jung
  • Patent number: 8388711
    Abstract: The present disclosure provides an apparatus and method for removing particulates from a gas stream. The apparatus includes a ceramic filter, at least one electrode, and at least one conductor. The electrode is located at an end of the filter and produces an atmospheric glow discharge in order to oxidize carbon deposits trapped in the filter. The conductor extends at least partially into the filter and acts as a counter electrode. Through various arrangements of the electrodes and conductors, the present disclosure provides closer connection between the trapped carbon deposits and the electrodes. This improves the regeneration of the filter without increasing the size and/or weight of the apparatus.
    Type: Grant
    Filed: August 22, 2006
    Date of Patent: March 5, 2013
    Assignee: Perkins Engine Company Ltd.
    Inventors: Colin Peter Garner, John Ernest Harry
  • Patent number: 8388720
    Abstract: Jointing cement intended in particular for fastening together a plurality of filter blocks of a filtering body for filtering exhaust gas particles of an internal combustion engine of a motor vehicle, the cement including, in percentages by weight relative to the weight of the mineral material, apart from possible water and a possible mineral resin, between 30 and 90% of silicon carbide (SiC), at least 3% of hollow spheres including, in percentages by weight and for a total of at least 99%, between 20 and 99% of silica (SiO2) and between 1 and 80% of alumina (Al2O3), at least 80% by number of the hollow spheres having a size of between 5 and 150 ?m.
    Type: Grant
    Filed: June 19, 2007
    Date of Patent: March 5, 2013
    Assignee: Saint Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Anthony Briot, Christophe Carrie, Gaëtan Champagne, Vincent Gleize
  • Patent number: 8388721
    Abstract: A ceramic honeycomb filter comprising a honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs alternately formed in the flow paths on the exhaust-gas-inlet and outlet sides, the area ratio of pores opening at the cell wall surfaces being 20% or more, porous, cross-linked structures being formed by heat-resistant particles introduced together with a gas into penetrating holes constituted by communicating pores in the cell walls, such that they clog the penetrating holes, and the cross-linked structures being formed more on the exhaust-gas-outlet side of the ceramic honeycomb filter than on the exhaust-gas-inlet side.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: March 5, 2013
    Assignee: Hitachi Metals, Ltd.
    Inventor: Toshitaka Ishizawa
  • Patent number: 8343252
    Abstract: A honeycomb filter 20 includes a plurality of porous partition portions 22 forming a plurality of cells 23 serving as channels of fluid and trapping layers 24 that are formed on the partition portions and configured to trap a solid component contained in the fluid. In the honeycomb filter 20, a predetermined trapping region present on the partition portions 22 satisfies that, in an inscribed-circle-diameter distribution obtained by dividing an image of the partition portions captured with an electron microscope into a material region and a plurality of pore regions and by drawing maximum inscribed circles individually inscribed in the pore regions, a median pore diameter D50 is 1 ?m or more and 6 ?m or less and a median pore diameter D80 is 1 ?m or more and 7 ?m or less, and an inscribed-circle porosity determined from the inscribed-circle-diameter distribution is 35% or more and 60% or less.
    Type: Grant
    Filed: March 12, 2012
    Date of Patent: January 1, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Takashi Mizutani, Shingo Iwasaki, Yukio Miyairi
  • Publication number: 20120324852
    Abstract: An inlet face for an aftertreatment device that prevents and/or eliminates face-plugging for a passageway where the inlet face is disposed. The inlet face includes a particular end surface disposed on an outer surface at the end of a substrate. The end surface includes at least one of a three-dimensional topographical configuration disposed at the end of the substrate, a chemical coating applied on the end of the substrate, or both a three-dimensional topographical configuration disposed on the end of the substrate and a chemical coating applied on the three-dimensional topographical configuration. As one example, the inlet face can be helpful in preventing carbonaceous fouling, which can result from engine exhaust material, such as carbon soot and other engine exhaust by-products.
    Type: Application
    Filed: September 4, 2012
    Publication date: December 27, 2012
    Inventors: Conrad J. Simon, III, Thomas M. Yonushonis, Bryan E. Blackwell
  • Publication number: 20120297982
    Abstract: Embodiments of the invention relate to a method for preparing crystalline metal-organic frameworks (MOFs). The method includes the steps of providing an electrolyte solution in contact with a conductive surface, and applying a current or potential to the conductive surface in contact with the electrolyte solution. The electrolyte solution includes a protonated organic ligand, a metal ion, and a probase. Application of the reductive current or potential to the conductive surface produces the crystalline metal-organic framework (MOF) deposited on the conductive surface. The MOFs produced by the method may be incorporated into a gas separation membrane, a purification filter, and/or a sensor.
    Type: Application
    Filed: April 4, 2012
    Publication date: November 29, 2012
    Applicant: Massachusetts Institute of Technology
    Inventors: Mircea Dinca, Minyuan Li
  • Patent number: 8298311
    Abstract: Porous ceramic honeycomb bodies and methods of making them, wherein the ceramic body has a total porosity (% P) defined by a median pore size (d50) greater than or equal to 10 microns; a pore size distribution d-factor less than 0.8, wherein d-factor=(d50?d10)/d50, and a submicron pore fraction characterized by less than 5% of the total porosity being comprised of pores having a pore diameter less than 1.0 micron.
    Type: Grant
    Filed: November 15, 2006
    Date of Patent: October 30, 2012
    Assignee: Corning Incorporated
    Inventors: Peng Chen, Yi Jiang, Jianguo Wang, Yuming Xie
  • Patent number: 8236082
    Abstract: The fiber webs described herein may be incorporated into filter media and filter elements. The fiber webs may exhibit a high dust holding capacity. The fiber webs may also exhibit a low thickness. The fiber webs may be sufficiently flexible and/or deformable so that they may be processed to include a series of waves (also known as flutes) that extend along the cross-machine direction.
    Type: Grant
    Filed: June 19, 2009
    Date of Patent: August 7, 2012
    Assignee: Hollingsworth & Vose Company
    Inventors: James M. Witsch, Douglas M. Guimond
  • Patent number: 8231701
    Abstract: A particulate filter may comprise an inlet end, an outlet end, and a plurality of channels disposed and configured to flow fluid from the inlet end to the outlet end, wherein the channels are defined by porous walls configured to trap particulate matter. The porous walls may have a cell density less than about 200 cpsi, a wall thickness of less than about 14 mils, a median pore size that ranges from about 13 micrometers to about 20 micrometers, a total porosity greater than about 45%, and a pore size distribution such that pores less than 10 micrometers contribute less than about 10% porosity.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: July 31, 2012
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon
  • Publication number: 20120174787
    Abstract: A system including, a filter having an exterior surface, wherein the exterior surface contains a three-dimensional surface morphology.
    Type: Application
    Filed: January 12, 2011
    Publication date: July 12, 2012
    Applicant: General Electric Company
    Inventors: Vishal Bansal, Peter Martin Maly, Robert Warren Taylor
  • Patent number: 8206484
    Abstract: This invention is a method for fabricating fibers by melt-blowing a melt of a molecularly self-assembling material, the melt being at a temperature of from 130° C. to 220° C., thereby forming a fiber set having a distribution of fiber diameters wherein at least 95% of the fibers have a diameter of less than about 3 microns. The invention further comprises collecting the fiber set so as to form a fibrous non-woven web.
    Type: Grant
    Filed: August 12, 2009
    Date of Patent: June 26, 2012
    Inventors: Gert Claasen, Gerrit J. Brands, Leonardo C. Lopez, Rene Broos, Thomas Allgeuer, Wu Chen, James F. Sturnfield
  • Patent number: 8202601
    Abstract: A honeycomb structure includes at least one honeycomb unit having opening ratio (P) of at least approximately 50% and at most approximately 65% and a cell density ? of at least approximately 31/cm2 and at most approximately 93/cm2. The honeycomb unit includes an inorganic binder and at least approximately 230 g/L of zeolite in which L represents an apparent volume. The honeycomb unit further includes and a plurality of cell walls extending from a first end to a second end of the honeycomb unit along a longitudinal direction of the honeycomb unit to define cells. The cell walls have a surface roughness Ra of at least approximately 1 ?m and at most approximately 30 ?m.
    Type: Grant
    Filed: December 24, 2008
    Date of Patent: June 19, 2012
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 8187353
    Abstract: A particulate filter may comprise an inlet end, an outlet end, and a plurality of channels disposed and configured to flow fluid from the inlet end to the outlet end, wherein the channels are defined by porous walls configured to trap particulate matter. The porous walls may have a total porosity greater than about 45%, a median pore size ranging from about 13 micrometers to about 20 micrometers, and a pore size distribution such that pores less than 10 micrometers contribute less than about 10% porosity.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: May 29, 2012
    Assignee: Corning Incorporated
    Inventors: Douglas Munroe Beall, Achim Karl-Erich Heibel, Pushkar Tandon
  • Patent number: 8167983
    Abstract: The present invention relates to compositions for producing membranes, the compositions comprising at least 0.1% by weight of highly branched polymer, at least 0.5% by weight of linear polymer and at least 30% by weight of solvent. The present invention additionally describes membranes obtainable from the compositions, and methods of producing these membranes.
    Type: Grant
    Filed: December 17, 2007
    Date of Patent: May 1, 2012
    Assignee: Evonik Degussa GmbH
    Inventors: Matthias Seiler, Stefan Bernhardt, Rolf Schneider, Roland Wursche, Franz-Erich Baumann
  • Patent number: 8157882
    Abstract: An air filter for filtering air in a refrigerating apparatus is provided, including a housing having a hollow body with at least a front wall, a pair of side walls, and a top and bottom wall. At least one wall includes at least one aperture for the passage of air. The air filter further includes at least one cantilever attaching means for removably securing the housing to the refrigerating apparatus, and a filter element for removable placement within the housing. Air enters the at least one aperture, makes contact with the filter element, and leaves the air filter.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: April 17, 2012
    Assignee: Electrolux Home Products, Inc.
    Inventors: Brent Aaron Curtis, Andrew Neil Robinson
  • Patent number: 8152889
    Abstract: A filter media product and method of making the same wherein the filter media is pleatable and has at least one support scrim comprised of a melt bonded non-woven material or a fuse bonded non-woven material bonded to a layer of expanded polytetrafluoroethylene. The filter media may have a single support scrim with one or more layers and optionally may have a support scrim on both an upstream and downstream surface where both or neither support scrim is multilayered. The filter media may have an efficiency greater than, equal to, or less than HEPA.
    Type: Grant
    Filed: June 10, 2011
    Date of Patent: April 10, 2012
    Assignee: AAF-McQuay Inc.
    Inventor: Kyung-Ju Choi
  • Patent number: 8147583
    Abstract: The invention provides a multiple layer filter media for removal of particles from a fluid stream. The multiple layer filter media may include a depth filtration layer, a membrane filtration layer and a support layer. Additional layers may be present. The membrane filtration layer may comprise expanded polytetrafluoroethylene (ePTFE). The various layers of the multiple layer filter media may be bonded together through a plurality of point bonds. The point bonding process may include simultaneously bonding multiple layers of the multiple layer filter media together in a single operation. The point bonds may be created using ultrasonic bonding.
    Type: Grant
    Filed: June 8, 2007
    Date of Patent: April 3, 2012
    Assignee: Gore Enterprise Holdings, Inc.
    Inventors: Richard Gebert, Wai Sing Poon, Steve Stark
  • Patent number: 8141351
    Abstract: A pre-catalyst device configured to be disposed upstream of a main aftertreatment device of an engine exhaust system. An oxidizing material is disposed on an inlet face of the pre-catalyst device, where the oxidizing material is configured to oxidize engine exhaust before the engine exhaust reaches the main aftertreatment device of the engine exhaust system.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: March 27, 2012
    Assignee: Cummins Filtration IP, Inc.
    Inventors: Chetan Ponnathpur, Thomas M. Yonushonis, Javier Franco
  • Patent number: 8123839
    Abstract: First, a mixture of a polytetrafluoroethylene fine powder and a liquid lubricant into a sheet-form body extending in a first direction. Next, the liquid lubricant is removed from the sheet-form body. Then, the sheet-form body is stretched by a factor of 40 to 250 in the longitudinal direction at a temperature equal to or higher than a melting point of polytetrafluoroethylene, and the stretched sheet-form body is further stretched by a factor of 3 to 40 in the width direction. Thus, a highly air-permeable porous polytetrafluoroethylene membrane is obtained.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: February 28, 2012
    Assignee: Nitto Denko Corporation
    Inventors: Yuuichi Abe, Masaaki Mori, Kousei Takiishi
  • Patent number: 8083839
    Abstract: A system includes a particulate matter (PM) filter including an upstream end for receiving exhaust gas and a downstream end. A radiant zoned heater includes N zones, where N is an integer greater than one, wherein each of the N zones includes M sub-zones, where M is an integer greater than or equal to one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones, restricts exhaust gas flow in a portion of the PM filter that corresponds to the selected one of the N zones, and deactivates non-selected ones of the N zones.
    Type: Grant
    Filed: December 26, 2007
    Date of Patent: December 27, 2011
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr.
  • Patent number: 8083827
    Abstract: A wire mesh mist collector pad having multiple density zones, the zones being arranged other than to provide a constantly increasing density gradient, provides a reduced pressure drop and increased capacity. For example, the pad can include at least three zones with the zones arranged so that the density gradient in the direction of gas flow through the pad varies from low to high to low or from high to low to high.
    Type: Grant
    Filed: March 22, 2010
    Date of Patent: December 27, 2011
    Assignee: ACS Industries, LP
    Inventor: Kantilal P. Patel
  • Patent number: 8062403
    Abstract: An improvement to a reusable filtering assembly used in circulating air systems for residential or commercial heating and air conditioning systems. A series of layers consisting of filtering materials disposed between two framing units are comprised of the following: expanded metal lath, a layer of small fiber material, a layer of large fiber material, a layer of small crimp wire cloth, a layer of small fiber material, and a last layer of expanded metal lath. The present invention further comprises a stage loaded series of layers wherein the direction of air flow is from the first layer to the sixth layer comprising: Expanded Metal Lath, Small Fiber, Large Fiber, Small Crimp Wire Cloth, Small Fiber, and Expanded Metal Lath.
    Type: Grant
    Filed: October 13, 2008
    Date of Patent: November 22, 2011
    Inventor: Jim Goode
  • Patent number: 8039415
    Abstract: A honeycomb structure includes large-volume cells and small-volume cells with a cell wall therebetween; a plug sealing at either one of end portions of the cells; and a catalyst supported on the cell wall. The large-volume cell has a larger cross-sectional area perpendicular to its longitudinal direction than that of the small-volume cell. The large-volume cell is sealed at one end portion of the honeycomb structure, while the small-volume cell is sealed at the other end portion of the honeycomb structure. The catalyst is supported only on the cell walls forming the large-volume cells, or on both of the cell walls forming said large-volume cells and the cell walls forming said small-volume cells. An amount of the catalyst supported on the cell walls forming the large-volume cells is larger per unit volume than that on the cell walls forming the small-volume cells.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: October 18, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda
  • Patent number: 8029582
    Abstract: An assembly includes a particulate matter (PM) filter that comprises an upstream end for receiving exhaust gas, a downstream end and multiple zones. An absorbing layer absorbs microwave energy in one of N frequency ranges and is arranged with the upstream end. N is an integer. A frequency selective filter has M frequency selective segments and receives microwave energy in the N frequency ranges. M is an integer. One of the M frequency selective segments permits passage of the microwave energy in one of the N frequency ranges and does not permit passage of microwave energy in the other of the N frequency ranges.
    Type: Grant
    Filed: August 14, 2008
    Date of Patent: October 4, 2011
    Inventors: Eugene V. Gonze, Michael J. Paratore, Jr., Kevin W. Kirby, Amanda Phelps, Daniel J. Gregoire
  • Patent number: 8021456
    Abstract: A filter element for removing particles from a particulate laden fluid stream includes, in an exemplary embodiment, a filtration media formed into a tubular configuration and that a plurality of circumferentially spaced apart pleats. The filter element also includes at least one melt-extruded retention strap extending circumferentially around the filtration media to limit radial movement of the filtration media at operating temperatures up to about 500° F. Each melt-extruded retention strap is formed from a melt extrudable amorphous thermoplastic polyimide.
    Type: Grant
    Filed: November 21, 2008
    Date of Patent: September 20, 2011
    Assignee: BHA Group, Inc.
    Inventors: Thottupurathu Gopakumar, Alan Smithies, Jason Mei
  • Patent number: 8021619
    Abstract: A separation module which contains at least one bundle of ceramic capillaries (9), in which, for controlling the material transport and the flow in the separation module, a certain distance is established between the capillaries (9) by joining. The separation module can be used in a variety of ways in the separation of substances by filtration, also in combination with further measures of chemical process engineering.
    Type: Grant
    Filed: June 20, 2003
    Date of Patent: September 20, 2011
    Assignees: Bayer Aktiengesellschaft, Hermsforfer Inst. fur Technische Keramik E.V.
    Inventors: Andreas Nickel, Olaf Stange, Ingolf Voigt, Gundula Fischer, Michael Stahn, Birgit Köhler
  • Publication number: 20110209612
    Abstract: A system and an associated method for improving mercury removal from a flow containing combustion exhaust. The system includes a filtration arrangement that includes at least one layer of ePTFE, with the at least one ePTFE layer being configured to have a geometry that retains at least some accumulated particulate matter. The system includes an arrangement for providing at least some particulate matter in the flow for accumulation on the filtration arrangement by the geometry.
    Type: Application
    Filed: April 15, 2011
    Publication date: September 1, 2011
    Applicant: BHA Group, Inc.
    Inventors: Vishal Bansal, Peter Martin Maly, Robert Warren Taylor
  • Patent number: 8007556
    Abstract: A block, particularly for filtering particulates present in the exhaust gases of an internal combustion engine, includes a plurality of flow channels for the gases (14e,14s), each of the channels (14e,14s) being bounded by a side wall (22), a plug (15e,15s) and an opening (19e,19s) terminating outwardly. The block according to the invention is remarkable in that a first portion (34) of the side wall (22) of at least one of the channels (14p,14p?), called the “reinforced channel”, includes a reinforcement compared to the rest of the side wall (22) forming a second portion (36) of the side wall (22), the ratio (R) of the thickness of the first portion (34) to the thickness of the second portion (36), in any transverse plane of section (P), being between 1.1 and 3.
    Type: Grant
    Filed: December 22, 2004
    Date of Patent: August 30, 2011
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Sébastien Bardon, Anthony Briot, Vincent Gleize
  • Patent number: 8007557
    Abstract: A low-microcracked porous cordierite honeycomb ceramic particulate filter having a high strength in combination with a very low pressure drop, a very high filtration efficiency, and a high thermal shock resistance. Little or no microcracking, a fine median pore diameter, and a narrow pore size distribution contribute to high strength. A thin channel wall, high wall permeability, and narrow pore size distribution, contribute to low pressure drop. A fine pore diameter and narrow pore size distribution with a minimum of coarse pores contribute to high filtration efficiency. A high strain tolerance, MOR/E, contributes to high thermal shock resistance. Particulate filters disclosed herein can be useful as a hot gas particulate filter, and particularly as an internal combustion engine exhaust gas particulate filter, such as an exhaust gas filter for a gasoline direct injection engine.
    Type: Grant
    Filed: November 13, 2009
    Date of Patent: August 30, 2011
    Assignee: Corning Incorporated
    Inventor: Gregory Albert Merkel
  • Patent number: 8007573
    Abstract: A filter includes a membrane having pores and that is air permeable. A nanoparticle precursor is dispersed throughout the pores, and the nanoparticle precursor is responsive to a stimulus to form a catalytically active nanoparticle. An associated method is also provided.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: August 30, 2011
    Assignee: General Electric Company
    Inventors: Vishal Bansal, Benjamin Hale Winkler, Hieu Minh Duong, Tamaki Ryo
  • Patent number: 7985274
    Abstract: The invention relates to a honeycomb structure, made from a porous ceramic material, said structure being characterized in that the porous ceramic material which forms it comprises: from 50 to 95% by weight of silicon carbide SiC; from 5 to 50% by weight of at least one ceramic oxide phase, said structure additionally being characterized by a porosity greater than 10%, by a specific surface area greater than 0.5 m2/g and by a pore size distribution of at least bimodal type. The invention also relates to the process for obtaining such a structure and also to the catalytic support or filter obtained from such a structure, after deposition of a catalyst.
    Type: Grant
    Filed: July 19, 2006
    Date of Patent: July 26, 2011
    Assignee: Saint-Gobain Centre de Recherches et d'Etudes Europeen
    Inventors: Carine Barataud-Dien, Patricia Andy, Sebastien Bardon, Anthony Briot
  • Patent number: 7981177
    Abstract: A composite filter media for a vacuum cleaner comprising a first filtration layer comprising a slit film having a plurality of continuous electrostatically-charged polyolefin filaments disposed substantially parallel to each other along their lengths; and a second filtration layer comprising a high-efficiency filtration media selected from wet-laid filter paper, dry-laid filter paper, and nonwoven filter media; wherein said first filtration layer is disposed in series with said second filtration layer, with respect to an air flow direction through said vacuum cleaner, to form a composite.
    Type: Grant
    Filed: July 26, 2007
    Date of Patent: July 19, 2011
    Assignee: Transweb, LLC
    Inventor: Kumar Ogale
  • Patent number: 7981198
    Abstract: A system includes a particulate matter (PM) filter that includes an upstream end for receiving exhaust gas and a downstream end. A zoned heater is arranged spaced from the upstream end and comprises N zones, where N is an integer greater than one, wherein each of the N zones comprises M sub-zones, where M is an integer greater than or equal to one, and wherein the N zones and the M sub-zones are arranged in P layers, where P is an integer greater than one. A control module selectively activates at least a selected one of the N zones to initiate regeneration in downstream portions of the PM filter from the one of the N zones and deactivates non-selected ones of the N zones.
    Type: Grant
    Filed: January 11, 2008
    Date of Patent: July 19, 2011
    Inventors: Eugene V. Gonze, Mark R. Chapman
  • Patent number: 7981188
    Abstract: A porous ceramic honeycomb filter manufactured from an oxide-based ceramic material having a pore size distribution with d1?7.0 microns. Preferably, the oxide-based material is cordierite or aluminum titanate. Alternatively, the filter contains a cordierite-containing ceramic body with a narrow pore size distribution with db?1.00, wherein db=(d90?d10)/d50. Also disclosed is a batch mixture, method and honeycomb green body made from mixture of inorganic source materials selected from the group of magnesia sources, alumina sources, and silica sources, and a pore former having a narrow particle size distribution with dps?0.90, wherein dps={(dp90?dp10)/dp50}. The pore former is preferably selected from a group consisting of canna starch, sago palm starch, green mung bean starch, and single-mode potato starch.
    Type: Grant
    Filed: May 19, 2010
    Date of Patent: July 19, 2011
    Assignee: Corning Incorporated
    Inventors: Weiguo Miao, Paul John Shustack, Jennifer Lynn Skolny, Jianguo Wang, Yuming Xie
  • Patent number: 7976605
    Abstract: A honeycomb structural body including a ceramic block having a flat shape and comprising a plurality of honeycomb units, a sealing material layer bonding the honeycomb units and comprising a sealing material paste, and a peripheral sealing material layer formed on a peripheral portion of the ceramic block. The flat shape has a cross-section which is bisected by an axis, the sealing material layer forms an angle diagonal with respect to the axis of the flat shape, the sealing material layer has end portions abutting against the peripheral sealing layer at a diagonal angle, and each of the honeycomb units has through holes extending in a longitudinal direction of the ceramic block and a partition wall portion between the through holes.
    Type: Grant
    Filed: August 31, 2010
    Date of Patent: July 12, 2011
    Assignee: Ibiden Co. Ltd.
    Inventor: Tomohisa Takahashi
  • Patent number: 7972407
    Abstract: A honeycomb structure includes an inorganic particle, inorganic binder, a honeycomb unit, a first end face, and a second end face. The honeycomb unit includes plural partition walls extending along a longitudinal direction of the honeycomb unit to define through-holes. The first end face is substantially perpendicular to the longitudinal direction and provided at a first end of the honeycomb structure. The second end face is substantially perpendicular to the longitudinal direction and provided at a second end opposite to the first end in the longitudinal direction of the honeycomb structure. First circularity of the first end face and second circularity of the second end face are about 1.5 mm to about 4.0 mm. The circularity of the first end face is different from the circularity of the second end face.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: July 5, 2011
    Assignee: Ibiden Co., Ltd.
    Inventors: Kazushige Ohno, Masafumi Kunieda, Takahiko Ido
  • Patent number: 7972406
    Abstract: A filter assembly for a diesel particulate filter, the filter assembly having: a first end disk; a second end disk; a center tube secured to the first end disk by a sealing glass; a filter media secured to the first end disk and the second end disk by a sealing glass.
    Type: Grant
    Filed: August 11, 2008
    Date of Patent: July 5, 2011
    Assignee: Honeywell International Inc.
    Inventors: Jing Zheng, Kirk Maxey
  • Patent number: 7967888
    Abstract: A filtration plate (1, 1?) for a particle filter which serves to separate particles from an exhaust gas flow of an internal combustion engine is composed of a gas-permeable carrier material which is coated with sintered metal powder, and has a surface region (2) which extends substantially in one plane and on which at least one spacer element (3, 3?) is situated. The at least one spacer element (3, 3?) has an inner elevation (9) or depression (9?) which extends away from the surface region (2) in one direction, and an outer depression (10) or elevation (10?) which surrounds the inner elevation (9) or depression (9?) at least partially and extends away from the surface region (2) in the opposite direction to the inner elevation (9) or depression (9?).
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: June 28, 2011
    Assignee: Daimler AG
    Inventor: Hubert Felder