Product Compound Has More C Atoms Than Feed Compound, E.g., Cyclic Polymerization, Etc. Patents (Class 585/415)
  • Patent number: 4767569
    Abstract: Process for the production of synthesis gas and higher hydrocarbons in which a saturated hydrocarbon and an oxygen containing gas having a ratio of hydrocarbon to oxygen of greater than the stoichiometric ratio for complete combustion are introduced into a bed of an inert particulate material. The upward flow rate of the hydrocarbon/oxygen containing gas stream is sufficient to fluidize or to produce a spouting action of the bed material, whereby the particulate material is thrown up above the bed surface and subsequently falls back into the bed. The hydrocarbon and oxygen containing gas are ignited reacted together, and the products of the reaction withdrawn.
    Type: Grant
    Filed: July 6, 1987
    Date of Patent: August 30, 1988
    Assignee: The British Petroleum Company p.l.c.
    Inventors: John H. Brophy, Felix J. Weinberg
  • Patent number: 4766264
    Abstract: This invention relates to a process for converting a C.sub.2 -C.sub.6 paraffin feedstock to aromatics over a gallium loaded zeolite catalyst. The feature of the invention is to bring the ethane in the feed with a fresh or freshly regenerated catalyst first and thereafter to bring the residual catalyst from this step into contact with the remainder of the C.sub.3 -C.sub.6 feedstock. The present process has the advantage of maximizing the yields of aromatics from a mixed feedstock using a single reactor and a single charge of catalyst.
    Type: Grant
    Filed: March 17, 1986
    Date of Patent: August 23, 1988
    Assignee: The British Petroleum Company
    Inventors: Ian C. Bennett, Antony H. P. Hall
  • Patent number: 4765883
    Abstract: A process for producing improved yields of aromatics (benzene, toluene, xylene) by initially partially thermally cracking heavy hydrocarbon and thermally cracking ethane to high conversion and then completely cracking the partially cracked heavy hydrocarbon with the completely cracked ethane.
    Type: Grant
    Filed: October 20, 1982
    Date of Patent: August 23, 1988
    Assignee: Stone & Webster Engineering Corporation
    Inventors: Axel R. Johnson, S. Narayanan, Herman H. Woebcke
  • Patent number: 4766265
    Abstract: The invention relates to a process for the conversion of ethane to liquid aromatic hydrocarbons comprising contacting, at a temperature of from about 500.degree. C. to about 700.degree. C., an ethane rich feedstock with a catalyst comprising a gallium modified molecular sieve catalyst, promoted with rhenium and a metal selected from the group consisting of nickel, palladium, platinum, rhodium and iridium.
    Type: Grant
    Filed: June 8, 1987
    Date of Patent: August 23, 1988
    Assignee: The Standard Oil Company
    Inventors: Michael J. Desmond, Joann Henry
  • Patent number: 4761515
    Abstract: Liquified Natural Gas (L.N.G.) is re-vaporized by heat exchange and pre-heated in a furnace at a temperature not exceeding 1100.degree. C. It is fed, together with an ionized hydrogen plasma stream, into a reactor containing a catalyst of the type described in the co-pending application No. 688,058. After heat exchange with the vaporizing L.N.G., the reactor effluent is separated into a condensed low-vapor-pressure liquid hydrocarbon product, rich in aromatics, into a hydrogen-rich gaseous by-product and into a recycle gas stream. The process is of particular interest where thermal or electrical energy is available at low cost. The Liquified Natural Gas Conversion Process may be considered as a method for storing such energy because the resulting liquid hydrocarbon product can be stored at low cost and may be sold during periods when such energy is in surplus.
    Type: Grant
    Filed: December 12, 1985
    Date of Patent: August 2, 1988
    Assignee: S-Cal Research
    Inventor: Oliver M. Gondouin
  • Patent number: 4761511
    Abstract: The invention relates to crystalline galloaluminosilicates having an X-ray diffraction pattern substantially the same as that of an MFI-zeolite and a composition in terms of mole ratios of oxides as follows:0.9.+-.0.2 M.sub.2/n O.Al.sub.2 O.sub.3. a Ga.sub.2 O.sub.3. b SiO.sub.2.zH.sub.2 Owherein M is a cation, n is the valence of the cation, a has a value between 0.0001 and 2, b has a value of at least 12 and z has a value of from 0 to 40. Ion-exchanged forms, calcined forms and steam-treated forms of the crystalline galloaluminosilicates are also described. Such materials can be used as catalysts and catalyst supports. The steam-treated form is particularly useful as a catalyst for the production of aromatic hydrocarbons from C.sub.2 to C.sub.12 hydrocarbon feedstocks.
    Type: Grant
    Filed: May 19, 1987
    Date of Patent: August 2, 1988
    Assignee: BP Chemicals Limited
    Inventor: Michael T. Barlow
  • Patent number: 4754091
    Abstract: The catalyzed oxidative coupling of a lower molecular weight alkane to higher molecular weight hydrocarbons which are then oligomerized to form aromatic hydrocarbons is disclosed.
    Type: Grant
    Filed: February 28, 1985
    Date of Patent: June 28, 1988
    Assignee: Amoco Corporation
    Inventors: James L. Jezl, Glenn O. Michaels, Michael J. Spangler
  • Patent number: 4754096
    Abstract: A process for the production of lubricant oil range hydrocarbon having increased viscosity index by oligomerization of lower olefins over medium pore shape selective acid zeolite catalyst. The preferred oligomerization process is conducted using 50 ppm to 5 weight percent of water vapor as cofeed, based on olefin and acid ZSM-5 zeolite.
    Type: Grant
    Filed: July 13, 1987
    Date of Patent: June 28, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, John D. Dixon, Albert B. Schwartz, David S. Shihabi
  • Patent number: 4753720
    Abstract: Olefin containing gasolines are upgraded to improve octane number with less than 5 wt.% yield loss by contacting such gasolines at elevated temperatures with acidic zeolites having alpha values between 5 and 100.
    Type: Grant
    Filed: April 16, 1987
    Date of Patent: June 28, 1988
    Assignee: Mobil Oil Corporation
    Inventor: Roger A. Morrison
  • Patent number: 4754100
    Abstract: An improved process is described for converting propane to more valuable hydrocarbons such as butanes and C.sub.5.sup.+ aliphatics over an acidic catalyst having the structure of ZSM-5 by adding a mono- olefin to the propane feed.
    Type: Grant
    Filed: August 6, 1987
    Date of Patent: June 28, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Charles M. Sorensen, Rene B. LaPierre, Roger A. Morrison, Philip Varghese
  • Patent number: 4754093
    Abstract: The catalyzed oxidative coupling of a lower molecular weight alkane to move valuable, higher molecular weight hydrocarbons is disclosed.
    Type: Grant
    Filed: February 28, 1985
    Date of Patent: June 28, 1988
    Assignee: Amoco Corporation
    Inventors: James L. Jezl, Glenn O. Michaels, Michael J. Spangler
  • Patent number: 4751338
    Abstract: A technique for continuous conversion of diene-containing aliphatic hydrocarbon feedstock to heavier hydrocarbon products wherein the feedstock is contacted at elevated temperature under endothermic high severity reaction conditions with a fluidized bed of acidic zeolite fine catalyst particles, comprising methods and means for:maintaining the fluidized catalyst bed in a vertical reactor having a turbulent reaction zone by passing vapor upwardly through the reaction zone at a velocity greater than dense bed transition velocity to a turbulent regime and less than transport velocity for the average catalyst particle;feeding a continuous stream of feedstock into the reaction zone, said feedstream comprising sufficient C.sub.3.sup.
    Type: Grant
    Filed: January 23, 1987
    Date of Patent: June 14, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Samuel A. Tabak, Amos A. Avidan, Fritz A. Smith
  • Patent number: 4751339
    Abstract: A technique for continuous conversion of diene-containing aliphatic hydrocarbon feedstock to heavier hydrocarbon products wherein the feedstock is contacted at elevated temperature under endothermic high severity reaction conditions with a fluidized bed of acidic zeolite fine catalyst particles, comprising methods and means for:maintaining the fluidized catalyst bed in a vertical reactor having a turbulent reaction zone by passing vapor upwardly through the reaction zone at a velocity greater than dense bed transition velocity to a turbulent regime and less than transport velocity for the average catalyst particle;feeding a continuous stream of feedstock into the reaction zone, said feedstream comprising sufficient C.sub.3.sup.
    Type: Grant
    Filed: January 23, 1987
    Date of Patent: June 14, 1988
    Assignee: Mobil Oil Corporation
    Inventors: James H. Beech, Jr., Samuel A. Tabak
  • Patent number: 4749820
    Abstract: Disclosed is a method and apparatus for producing gasoline and distillate grade products which employs integrating catalytic (or thermal) dehydrogenation of paraffins with MOGD to minimize interstage compression and gas plant separation cost. The process cascades the product from a low temperature propane or butane dehydrogenation zone into a first catalytic reactor zone which operates at low pressure and contains zeolite oligomerization catalysts, where the low molecular weight olefins are reacted to primarily gasoline range materials. These gasoline range materials can then be pressurized to the pressure required for reacting to distillate in a second catalytic reactor zone operating at high pressure and containing zeolite oligomerization catalyst. The first catalytic reactor zone also acts to remove the olefins from the dehydrogenation reactor effluent to allow recycle of the unreacted paraffins.
    Type: Grant
    Filed: September 14, 1984
    Date of Patent: June 7, 1988
    Assignee: Mobil Oil Corporation
    Inventors: James C. Kuo, Samuel A. Tabak
  • Patent number: 4746762
    Abstract: A fluidized bed catalytic process for conversion of light olefinic gas feedstock containing ethene to produce hydrocarbons rich in C.sub.5.sup.+ liquids, comprising the steps of maintaining a fluidized bed of zeolite catalyst particles in a turbulent reactor bed at a temperature of about 315.degree. to 510.degree. C., said catalyst having an apparent particle density of about 0.9 to 1.6 g/cm.sup.3 and a size range of about 1 to 150 microns, and average catalyst particles size of about 20 to 100 microns containing about 10 to 25 weight percent of fine particles having a particle size less than 32 microns; passing hot feedstock vapor upwardly through the fluidized catalyst bed under turbulent flow conditions; maintaining turbulent fluidized bed conditions through the reactor bed between transition velocity and transport velocity at a superficial fluid velocity of about 0.3 to 2 meters per second; and recovering hydrocarbon product containing a major amount of C.sub.5.sup.+ hydrocarbons and containing C.sub.
    Type: Grant
    Filed: January 23, 1987
    Date of Patent: May 24, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Amos A. Avidan, Tai-Sheng Chou, Hartley Owen, Jorge L. Soto, Samuel A. Tabak
  • Patent number: 4746763
    Abstract: The present invention relates to a process for producing aromatic compounds from C.sub.2 -C.sub.6 aliphatic hydrocarbons. In this process, a feedstock containing C.sub.2 -C.sub.6 aliphatic hydrocarbons is passed into a reaction zone and into contact with a catalyst zone containing two discrete catalysts. The first catalyst of the discrete catalyst system is comprised in part of a ZSM-5 zeolite component while the second catalyst of the discrete catalyst system is comprised in part of a catalytically active component that is not ZSM-5 which exhibits an acidity lower than that of the first discrete catalyst. A metallic component selected from the Group IIB to IVB Elements of the Periodic Table may be a component of one or both of the discrete catalysts of the instant process as can be a phosphorus-containing alumina component. The discrete catalytic system of the present invention is particularly suited for selectively producing aromatic compounds from C.sub.2 -C.sub.
    Type: Grant
    Filed: April 22, 1987
    Date of Patent: May 24, 1988
    Assignee: UOP Inc.
    Inventor: Joseph A. Kocal
  • Patent number: 4744885
    Abstract: Novel class of crystalline microporous ferroaluminophosphate compositions containing as lattice constituents in addition to AlO.sub.2 and PO.sub.2 structural units, ferric and/or ferrous iron in tetrahedral coordination with oxygen atoms. These compositions are prepared hydrothermally using organic templating agents and are suitably employed as catalysts or adsorbents.
    Type: Grant
    Filed: August 19, 1985
    Date of Patent: May 17, 1988
    Assignee: Union Carbide Corporation
    Inventors: Celeste A. Messina, Brent M. Lok, Edith M. Flanigen
  • Patent number: 4740648
    Abstract: Linear and/or branched claim C.sub.2 to C.sub.12 olefins are converted to hydrocarbon mixtures suitable for use as liquid motor fuels by contact with a catalyst capable of ensuring the production of desirable products with only a relatively minor amount of heavy products boiling beyond the diesel oil range. The catalyst having desirable stability during continuous production operations, comprises a steam stabilized zeolite Y catalyst of hydrophobic character, desirably in aluminum-extracted form. The olefins such as propylene, may be diluted with inerts, such as paraffins or with water, the latter serving to moderate the acidity of the catalyst, or to further moderate the activity of the aluminum-extracted catalyst, so as to increase the effective life of the catalyst.
    Type: Grant
    Filed: September 15, 1986
    Date of Patent: April 26, 1988
    Assignee: Union Carbide Corporation
    Inventors: Jule A. Rabo, Peter K. Coughlin
  • Patent number: 4734537
    Abstract: Disclosed is a catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons. More particularly, disclosed is a catalytic process for the conversion of methane to C.sub.2 + hydrocarbons, particularly hydrocarbons rich in ethylene or benzene, or both. The process utilizes a metal-containing catalyst, high reaction temperature of greater than 1000.degree. C., and a high gas hourly space velocity of greater than 3200 hr.sup.-1.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: March 29, 1988
    Assignee: Chevron Research Company
    Inventors: Louis Devries, P. R. Ryason
  • Patent number: 4731498
    Abstract: In a continuous catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons in which a lower molecular weight hydrocarbon containing reaction gas is contacted in a reaction zone with a higher molecular weight hydrocarbon synthesis catalyst under C.sub.2 + hydrocarbon synthesis conditions, the improvement comprising increasing the production of higher molecular weight hydrocarbons by the addition of an effective amount of aluminum metal vapor to the reaction gas, said synthesis conditions including a temperature greater than 1000.degree. C. and a gas hourly space velocity of greater than 3200 hr.sup.-1.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: March 15, 1988
    Assignee: Chevron Research Company
    Inventors: Louis Devries, P. R. Ryason
  • Patent number: 4727206
    Abstract: This invention relates to the aromatization of methane rich hydrocarbon feedstock by contact with a gallium loaded zeolite containing a Group VIIB metal or metal compound as catalyst. The preferred metal is rhenium. The reaction proceeds at a temperature between 600.degree.-800.degree. C. in the absence of oxygen. The reaction products are useful as gasoline blending components.
    Type: Grant
    Filed: December 5, 1986
    Date of Patent: February 23, 1988
    Assignee: British Petroleum Company p.l.c.
    Inventors: David M. Clayson, Timothy K. McNiff
  • Patent number: 4727212
    Abstract: A method for synthesizing hydrocarbons from a methane source which comprises contacting methane with a reducible oxide of Tb. The Tb oxide is preferably combined with an amount of alkali and/or alkaline earth metal which is sufficient to improve the selectivity to higher hydrocarbon products. The oxide is reduced by the contact which is carried at about 500.degree. to 1000.degree. C. Reducible oxides of Tb are regenerated by oxidizing the reduced composition with molecular oxygen. The oxide Tb.sub.4 O.sub.7 is particularly effective in the process.
    Type: Grant
    Filed: November 5, 1984
    Date of Patent: February 23, 1988
    Assignee: Atlantic Richfield Company
    Inventor: Anne M. Gaffney
  • Patent number: 4727207
    Abstract: The invention relates to a process for converting light hydrocarbon feedstocks such as methane and/or natural gas, to higher molecular weight hydrocarbon products that are more readily handleable and transportable. The process comprises heating a gaseous mixture comprising said light hydrocarbon feedstocks and carbon dioxide at a temperature of at least about 600.degree. C. for a period of time effective to provide said higher molecular weight liquid hydrocarbon product. The invention also relates to the higher molecular weight liquid products obtained by the process of the invention.
    Type: Grant
    Filed: July 2, 1986
    Date of Patent: February 23, 1988
    Assignee: Standard Oil Company
    Inventors: Christos Paparizos, Wilfrid G. Shaw
  • Patent number: 4727211
    Abstract: A method for synthesizing hydrocarbons from a methane source which comprises contacting methane with an oxide of Pr. The oxide is reduced by the contact which is carried at about 500.degree. to 1000.degree. C. Reducible oxides of Pr are regenerated by oxidizing the reduced composition with oxygen. The oxide Pr.sub.6 O.sub.11 is particularly effective in the process.
    Type: Grant
    Filed: November 5, 1984
    Date of Patent: February 23, 1988
    Assignee: Atlantic Richfield Company
    Inventor: Anne M. Gaffney
  • Patent number: 4724271
    Abstract: A process for catalytic dehydrocyclodimerization and regeneration of the catalyst. C.sub.2 to C.sub.5 aliphatic hydrocarbons are reacted to produce aromatics, using a water-sensitive catalyst of a composition especially adapted to minimize deposition of coke on the catalyst. The catalyst is comprised of alumina which contains phosphorus, gallium, and a crystalline aluminosilicate having a silica to alumina ratio of at least 12. The use of this catalyst has resulted in a five-fold reduction in the rate of coke deposition, compared to a conventional dehydrocyclodimerization catalyst. However, the activity of this catalyst is significantly reduced by exposure to water at the temperatures normally used in removing the coke, which is accomplished by burning the coke in a combustion zone in the presence of oxygen, producing carbon dioxide and water. At least a portion of the gas leaving the combustion zone catalyst bed is combined with air and recycled back to the combustion zone.
    Type: Grant
    Filed: March 31, 1987
    Date of Patent: February 9, 1988
    Assignee: UOP Inc.
    Inventors: David C. Martindale, Joseph A. Kocal, Tai-Hsiang Chao
  • Patent number: 4724270
    Abstract: The acidity of a zeolite catalyst is reduced by calcination in an essentially water-free atmosphere at temperatures above 700.degree. C., preferably from 725.degree. to 800.degree. C., to reduce the alpha value to less than 10 percent of its original value. The low acidity catalysts produced in this way may be used for conversions requiring low acidity, shape selective catalysis, including conversion of oxygenates to hydrocarbons. The calcined, low acidity catalysts exhibit improved selectivity to certain desired products.
    Type: Grant
    Filed: December 19, 1986
    Date of Patent: February 9, 1988
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Stuart D. Hellring, Richard F. Socha
  • Patent number: 4721828
    Abstract: A method for synthesizing hydrocarbons from a methane source which comprises contacting methane with a reducible oxide of Fe. The iron oxide is preferably combined with an amount of alkali and/or alkaline earth metal which is sufficient to improve the selectively to higher hydrocarbon products. The oxide is reduced by the contact which is carried at about 500.degree. to 1000.degree. C. Reducible oxides of Fe are regenerated by oxidizing the reduced composition with oxygen. The oxide Fe.sub.3 O.sub.4 is particularly effective in the process. Bulk iron oxides promoted by sodium and/or compounds thereof are particularly preferred contact solids.
    Type: Grant
    Filed: October 31, 1984
    Date of Patent: January 26, 1988
    Assignee: Atlantic Richfield Company
    Inventor: Howard P. Withers
  • Patent number: 4720600
    Abstract: An oligomerization process is provided for upgrading lower olefins to distillate hydrocarbons, especially useful as high quality jet or diesel fuels. The olefinic feedstock is reacted over a shape selective acid zeolite, such as ZSM-5, to oligomerize feedstock olefins and further convert recycled hydrocarbons. Reactor effluent is fractionated to recover a light-middle distillate range product stream and to obtain gasoline and heavy hydrocarbon streams for recycle.
    Type: Grant
    Filed: February 8, 1985
    Date of Patent: January 19, 1988
    Assignee: Mobil Oil Corporation
    Inventors: James H. Beech, Jr., Hartley Owen, Michael P. Ramage, Samuel A. Tabak
  • Patent number: 4720602
    Abstract: A catalytic process is provided for converting feedstocks containing C.sub.2 to C.sub.12 aliphatic hydrocarbons to aromatics by contacting said feedstocks, under conversion conditions, with a crystalline zeolite catalyst having a constraint index of about 1 to 12 and an alpha value of no higher than about 45, and a minor amount of an added metal consisting essentially of zinc, thereby converting the feedstock to aromatics.
    Type: Grant
    Filed: September 8, 1986
    Date of Patent: January 19, 1988
    Assignee: Mobil Oil Corporation
    Inventor: Cynthia T. W. Chu
  • Patent number: 4711970
    Abstract: A method for increasing the total amount of lattice metal in the framework of a particular porous inorganic crystalline composition, its conversion to hydrogen or hydronium form and use thereof as a catalyst component having enhanced catalytic activity for conversion of paraffins and/or olefins to higher hydrocarbons is provided.
    Type: Grant
    Filed: January 8, 1986
    Date of Patent: December 8, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Joseph N. Miale
  • Patent number: 4709108
    Abstract: Disclosed is a catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons. More particularly, disclosed is a catalytic process for the conversion of methane to C.sub.2 + hydrocarbons, particularly hydrocarbons rich in ethylene or benzene, or both. The process utilizes a metal-containing catalyst, high reaction temperature of greater than 1000.degree. C., and a high gas hourly space velocity of greater than 3200 hr.sup.-1.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: November 24, 1987
    Assignee: Chevron Research Company
    Inventors: Louis Devries, P. R. Ryason
  • Patent number: 4705907
    Abstract: Liquid hydrocarbon is prepared with high efficiency from hydrocarbon gas containing C.sub.2 -C.sub.5 paraffinic hydrocarbons and/or C.sub.2 -C.sub.5 olefinic hydrocarbons by bringing the gas into contact with a metallo-silicate catalyst having the following chemical composition in mol %:Si/Me:15-3500OH.sup.- /SiO.sub.2 :0.3-1.0H.sub.2 O/SiO.sub.2 :30-100R/(R+alkali metal):0.05-0.15NaCl/H.sub.2 O:0.01-0.06where R is quaternary alkylammonium cation,alkali metal is Na or K, Me is metal ion of B, Al, Ti, V, Cr, Mn, Fe, Co, Ni, Zn, Ga, Ge, Zr, Mo, W, La or Sc,and having the following acidity per g of catalyst:total acid 0.1-4.5 milli-equivalentstrong acid 0.05-2.0 milli-equivalentweak acid 0.05-3.0 milli-equivalent.
    Type: Grant
    Filed: May 19, 1986
    Date of Patent: November 10, 1987
    Assignees: Showa Shell Sekiyu Kabushiki Kaisha, Tomoyuki Inui
    Inventor: Tomoyuki Inui
  • Patent number: 4705908
    Abstract: Natural gas hydrocarbon components, methane to butanes, are converted into low-vapor-pressure liquid hydrocarbons in a combination process which comprises successively passing the heavier fraction (C.sub.2 to C.sub.4) and the lighter fraction (C.sub.1, C.sub.2) with hydrogen over a non silica-based catalyst including crystals of basic mixed oxides and recovering C.sub.5 + hydrocarbons. First the heavier fraction of the feed (C.sub.2 +) is converted at temperatures below 600.degree. C. over a fluidized or moving catalytic bed. Condensible C.sub.3 + products are fractionated for C.sub.5 + recovery and for C.sub.3, C.sub.4 recycling. Gas by-products H.sub.2, C.sub.1, C.sub.2, are separated into an enriched hydrogen stream and into a C.sub.1, C.sub.2 by-product gas which is recycled into the lighter fraction C.sub.1, C.sub.2 of the feed.
    Type: Grant
    Filed: December 31, 1984
    Date of Patent: November 10, 1987
    Inventor: Oliver M. Gondouin
  • Patent number: 4704488
    Abstract: Disclosed is a catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons. More particularly, disclosed is a catalytic process for the conversion of methane to C.sub.2+ hydrocarbons, particularly hydrocarbons rich in ethylene or benzene, or both. The process utilizes a metal-containing catalyst, high reaction temperature of greater than 1000.degree. C., and a high gas hourly space velocity of greater than 3200 hr.sup.-1.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: November 3, 1987
    Assignee: Chevron Research Company
    Inventors: Louis Devries, P. R. Ryason
  • Patent number: 4704493
    Abstract: Disclosed is a catalytic process for the production of higher molecular weight hydrocarbons from lower molecular weight hydrocarbons. More particularly, disclosed is a catalytic process for the conversion of methane to C.sub.2 + hydrocarbons, particularly hydrocarbons rich in ethylene or benzene, or both. The process utilizes a metal-containing catalyst, high reaction temperature of greater than 1000.degree. C., and a high gas hourly space velocity of greater than 3200 hr.sup.-1.
    Type: Grant
    Filed: June 27, 1986
    Date of Patent: November 3, 1987
    Assignee: Chevron Corporation
    Inventors: Louis Devries, P. R. Ryason
  • Patent number: 4704494
    Abstract: Low molecular paraffin hydrocarbons can be converted to aromatic hydrocarbons at high yields of 20-30% in the presence of a metallo-silicate catalyst (Si/Me) (wherein atomic ratio of Si/Me is 25-3200 and Me is Al, Ga, Ti, Zr, Ge, La, Mn, Cr, Sc, V, Fe, W, Mo or Ni) modified with 0.25-1.5% by weight of platinum or gallium or a gallium-silicate catalyst (atomic ratio of Si/Ga is 25-3200).Since said catalyst is of high activity and reaction is carried out at low temperatures, reduction of selectivity of the catalyst caused by decomposition of aromatic hydrocarbons produced can be prevented.
    Type: Grant
    Filed: March 4, 1987
    Date of Patent: November 3, 1987
    Assignees: Showa Shell Sekiyu Kabushiki Kaisha, Tomoyuki Inui
    Inventor: Tomoyuki Inui
  • Patent number: 4704496
    Abstract: The invention relates to a process for converting light hydrocarbon feedstocks such as methane, ethane and/or natural gas, to higher molecular weight hydrocarbon products that are more readily handleable and transportable. The process comprises heating a gaseous mixture comprising said light hydrocarbon feedstocks and at least one oxide initiator selected from the group consisting of nitrogen oxides, sulfur trioxide and mixtures thereof at a temperature of at least about 600.degree. C. for a period of time effective to provide said higher molecular weight hydrocarbon product. In one embodiment, the invention provides for a process for converting the feedstocks, to unsaturated compounds such as ethylene. The invention also relates to the higher molecular weight products obtained by the process of the invention.
    Type: Grant
    Filed: March 24, 1986
    Date of Patent: November 3, 1987
    Assignee: The Standard Oil Company
    Inventors: Christos Paparizos, Yihhong Song
  • Patent number: 4695663
    Abstract: This invention relates to a process for producing aromatic hydrocarbons from a feedstock containing a major proportion of methane. The feedstock, in the vapor phase and in the absence of oxygen, is brought into contact with an aluminosilicate at a temperature from 650.degree. C.-800.degree. C. The feedstock may optionally contain ethane.
    Type: Grant
    Filed: July 30, 1986
    Date of Patent: September 22, 1987
    Assignee: The British Petroleum Company p.l.c.
    Inventors: Antony H. P. Hall, John J. McCarroll
  • Patent number: 4695668
    Abstract: A catalyst is disclosed which comprises a molybdenum-tungsten-containing complex represented by the formulaMo.sub.a W.sub.b M.sub.c A.sub.d O.sub.
    Type: Grant
    Filed: March 24, 1986
    Date of Patent: September 22, 1987
    Assignee: The Standard Oil Company
    Inventor: Louis J. Velenyi
  • Patent number: 4686312
    Abstract: Disclosed is a multistage process for converting lower aliphatic oxygeanated hydrocarbon feedstock to hydrocarbon product rich in benzene, toluene and/or xylene which comprises:contacting said oxygenated hydrocarbons in a primary stage with a medium pore shape selective acidic zeolite to an intermediate hydrocarbon product comprising predominantly aliphatic hydrocarbons;contacting at least a portion of the aliphatic hydrocarbons from the primary stage with a secondary stage catalyst comprising gallium-promoted medium pore shape selective zeolite characterized by a constraint index within the approximate range of 1 to 12 and a silica to alumina ratio of about 20 to 100:1; thereby producing benzene, toluene and/or xylene.
    Type: Grant
    Filed: October 23, 1986
    Date of Patent: August 11, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Yung-Feng Chu, Arthur W. Chester
  • Patent number: 4678862
    Abstract: Methane is converted into higher hydrocarbons by a process wherein a gas comprising methane and molecular oxygen is contacted at elevated temperatures with a molten salt mixture containing at least one reducible metal oxide.
    Type: Grant
    Filed: January 31, 1986
    Date of Patent: July 7, 1987
    Assignee: Atlantic Richfield Company
    Inventor: Harry Mazurek
  • Patent number: 4677235
    Abstract: A process is disclosed for the conversion of at least a portion of the light hydrocarbons, such as propane, present in a natural gas feed stream into C.sub.6 -plus hydrocarbons including benzene. Noncondensibles such as hydrogen and nitrogen are separated from both the natural gas feed stream and from a reaction zone effluent stream in a common vapor-liquid separation vessel. The liquid stream produced in this initial separation is subjected to fractional distillation which recovers the C.sub.6 -plus product hydrocarbons and a stream of lighter hydrocarbons, which is passed into a dehydrocyclodimerization reaction zone.
    Type: Grant
    Filed: March 7, 1986
    Date of Patent: June 30, 1987
    Assignee: UOP Inc.
    Inventor: John R. Mowry
  • Patent number: 4677236
    Abstract: A zeolite related to zeolite L and having a characteristic cylindrical morphology may be prepared from a crystallization gel comprising (in mole ratios of oxides):______________________________________ K.sub.2 O/SiO.sub.2 0.22-0.36 H.sub.2 O/K.sub.2 O 25-90 SiO.sub.2 /Al.sub.2 O.sub.3 6-15 ______________________________________and preferably with the mole ratio H.sub.2 O/K.sub.2 O+Al.sub.2 O.sub.3 +SiO.sub.2 being at least 8. The cylindrical Zeolite L may be used as a catalyst base in aromatization of acyclic hydrocarbons with high benzene yields being sustained over commercially feasible periods.
    Type: Grant
    Filed: February 10, 1986
    Date of Patent: June 30, 1987
    Assignee: Exxon Research & Engineering Co.
    Inventor: Theodorus M. Wortel
  • Patent number: 4675461
    Abstract: Disclosed is a method and apparatus for conversion of LPG hydrocarbons into distillate fuels by integrating LPG dehydrogenation with catalytic oligomerization and recovering the distillates produced. The described method and apparatus may comprise an H.sub.2 separation zone, wherein a lean oil stream contacts a dehydrogenation effluent stream to produce a C.sub.3.sup.+ rich liquid stream to feed oligomerization. An energy efficient separation zone comprising dual debutanizers is disclosed. In addition, a method and apparatus is disclosed for a fluid bed dehydrogenation reactor zone using an FCC catalyst contaminated with a metal, such as nickel and/or vanadium.
    Type: Grant
    Filed: March 5, 1986
    Date of Patent: June 23, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Hartley Owen, John C. Zahner
  • Patent number: 4670619
    Abstract: An improved method for converting methane to higher hydrocarbon products by contacting a hydrocarbon gas comprising methane, an oxygen-containing gas and a reducible metal oxide under conditions effective to produce higher hydrocarbon products and water, the improvement which comprises conducting the contacting in the presence of at least one stabilizer selected from the group consisting of chalcogens and compounds thereof.
    Type: Grant
    Filed: May 24, 1985
    Date of Patent: June 2, 1987
    Assignee: Atlantic Richfield Company
    Inventors: Howard P. Withers, Jr., C. Andrew Jones, John J. Leonard, John A. Sofranko, Anne M. Gaffney
  • Patent number: 4665245
    Abstract: A process for preparing alpha-olefins is provided which comprises:(a) converting a feed containing one or more lower olefins in the presence of a medium pore crystalline silicate zeolite catalyst under reaction conditions providing a mixture of higher olefinic products;(b) contacting at least a part of the mixture of higher olefinic products resulting from step (a) with an alpha-olefin in the presence of a metathesis catalyst under olefin metathesis conditions to provide a mixture of alpha-olefins having a different carbon number than the feed olefin;(c) separating the alpha-olefin product of step (b) into at least two fractions, one fraction containing predominantly lower alpha-olefin hydrocarbons and the other fraction containing predominantly higher alpha-olefin hydrocarbons; and,(d) recycling at least a part of the lower alpha-olefin hydrocarbon fraction resulting from step (c) as feed for step (a).
    Type: Grant
    Filed: January 3, 1986
    Date of Patent: May 12, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Richard J. Quann
  • Patent number: 4665261
    Abstract: A process for converting low molecular weight gases such as methane and natural gas to higher hydrocarbons by means of a molten salt containing a synthesizing contact agent. The gas is contacted with a molten salt containing a metal, the oxide of which is reduced when contacted with methane at a temperature in the range of 500.degree. to 1000.degree. C. to produce higher hydrocarbons and water. The reduced metal oxide/salt mixture may be regenerated to the active state by contacting the molten salt mixture with an oxygen-containing gas.
    Type: Grant
    Filed: June 21, 1985
    Date of Patent: May 12, 1987
    Assignee: Atlantic Richfield Company
    Inventor: Harry Mazurek
  • Patent number: 4665248
    Abstract: The ion-exchange capacity and acid catalytic activity of a ZSM-5 type zeolite are increased by treatment of a physical mixture of the zeolite and an inorganic oxide with water in the presence of an alkali metal cation.Specifically, the catalyst is prepared by contacting a mixture of a crystalline zeolite having a silica to alumina ratio above 12 and a Constraint Index between about 1 and about 12, and a solid source of aluminum with liquid water in the presence of an activating amount of an alkali metal cation and under a combination of conditions including a temperature up to about 370.degree. C. for less than about an hour to about 100 hours to induce increased activity to the zeolite.
    Type: Grant
    Filed: October 15, 1985
    Date of Patent: May 12, 1987
    Assignee: Mobil Oil Corporation
    Inventors: Clarence D. Chang, Joseph N. Miale
  • Patent number: 4665259
    Abstract: A process is disclosed for converting methane to a higher order hydrocarbon comprising contacting a gaseous reactant comprising methane with a phosphate-containing catalyst for a sufficient period of time and at an effective temperature to provide said higher order hydrocarbon, said catalyst being represented by the formulaM.sub.x PO.sub.ywhereinM is selected from the group consisting of Pb, Bi, Sb, Sn, Tl, In, Mn, Cd, Ge or a mixture of two or more thereof,x is from about 0.1 to about 10, andy is the number of oxygens needed to fulfill the valence requirements of the other elements.
    Type: Grant
    Filed: August 28, 1985
    Date of Patent: May 12, 1987
    Assignee: The Standard Oil Company
    Inventors: James F. Brazdil, Raymond G. Teller, Joseph P. Bartek, Robert K. Grasselli
  • Patent number: 4665251
    Abstract: There is provided a process for producing aromatic hydrocarbons. The process involves contacting one or more non-aromatic compounds, such as propane, propylene, or methanol, with a catalyst containing a zeolite, such as ZSM-5. The zeolite is modified with phosphorus oxide by impregnating the zeolite with a source of phosphate ions, such as an aqueous solution of an ammonium phosphate, followed by calcination.
    Type: Grant
    Filed: December 18, 1985
    Date of Patent: May 12, 1987
    Assignee: Mobil Oil Corporation
    Inventor: Chin-Chiun Chu