Using Transition Metal Oxide, Sulfide, Or Salt Patents (Class 585/661)
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Patent number: 4568790Abstract: A process for the low temperature oxydehydrogenation of ethane to ethylene uses a calcined oxide catalyst containing Mo, V, Nb, and Sb.Type: GrantFiled: June 28, 1984Date of Patent: February 4, 1986Assignee: Union Carbide CorporationInventor: James H. McCain
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Patent number: 4565898Abstract: Dehydrogenatable hydrocarbons may be subjected to a dehydrogenation reaction in which the hydrocarbons are treated with a dehydrogenation catalyst comprising a modified iron compound in the presence of steam in a multicatalyst bed system. The reaction mixture containing unconverted hydrocarbons, dehydrogenated hydrocarbons, hydrogen and steam is then contacted with an oxidation catalyst whereby hydrogen is selectively oxidized in preference to carbon dioxide and carbon monoxide or hydrocarbons. The selective oxidation of hydrogen will improve the combustion thereof and supply the necessary heat which is required for a subsequent dehydrogenation treatment. The selective oxidation catalyst which is used will comprise a noble metal of Group VIII of the Periodic Table and, if so desired, a metal of Group IA or IIA of the Periodic Table composited on a porous inorganic support. The inorganic support will have been calcined prior to impregnation thereof at a temperature in the range of from about 900.degree.Type: GrantFiled: March 6, 1985Date of Patent: January 21, 1986Assignee: UOP Inc.Inventors: Mark J. O'Hara, Tamotsu Imai, Jeffery C. Bricker, David E. Mackowiak
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Patent number: 4560821Abstract: A continuous method for synthesizing hydrocarbons from a methane source which comprises contacting methane with particles comprising an oxidative synthesizing agent under synthesis conditions wherein particles recirculate between two physically separate zones: a methane contact zone and an oxygen contact zone. Preferably, particles are maintained in each of the two zones as fluidized beds of solids. Particularly effective oxidative synthesizing agents are reducible oxides of metals selected from the group consisting of Mn, Sn, In, Ge, Pb, Sb, and Bi.Type: GrantFiled: August 12, 1983Date of Patent: December 24, 1985Assignee: Atlantic Richfield CompanyInventors: C. Andrew Jones, John J. Leonard, John A. Sofranko
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Patent number: 4560816Abstract: Titanium-iron alloys, conditioned or activated to be reversible hydride formers, function as catalysts to promote gas phase hydrogenation and, dehydrogenation reactions. In the hydride form in the presence of hydrogen, the alloys catalyze hydrogenation of C.tbd.C, C.dbd.C, C.tbd.O, C.dbd.O, C.dbd.N, C.tbd.N, N.dbd.O, N.dbd.N and N.tbd.N bonds. Of particular utility is the synthesis of ammonia from a hydrogen-nitrogen mixture at relatively low temperature and pressure. In the unhydrided or metallic form the alloys dehydrogenate C--C, C.dbd.C, C--H and C--N bonds where hydrogen is attached to these groups. Of particular utility is the dehydrogenation of ethane to form ethylene at relatively low temperature and where increased pressure increases the percentage of ethane converted to ethylene.Type: GrantFiled: October 27, 1983Date of Patent: December 24, 1985Assignee: University of South CarolinaInventor: Milton W. Davis, Jr.
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Patent number: 4551574Abstract: A new catalyst composition comprising a platinum group component, a tin component, an indium component, an alkali or alkaline earth component and a porous support material wherein the atomic ratio of indium to platinum group component is more than 1.0 is disclosed. The catalyst is particularly useful for dehydrogenating hydrocarbons. In one embodiment of the invention, detergent range normal paraffins (C.sub.10 -C.sub.15 or higher) are dehydrogenated to the corresponding normal olefins in the presence of the subject catalyst and hydrogen.Type: GrantFiled: August 13, 1984Date of Patent: November 5, 1985Assignee: UOP Inc.Inventors: Tamotsu Imai, Chi-wen Hung
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Patent number: 4547611Abstract: An improved method for converting methane to higher hydrocarbon products by contacting a gas comprising methane and an oxidative synthesizing agent at synthesizing conditions, the improvement which comprises contacting methane with a solid comprising a promoting amount of alkali metal and/or compounds thereof, said solid being associated with a support selected from the group consisting of alkaline earth metals and compounds thereof. Magnesia is a particularly preferred support.Type: GrantFiled: April 16, 1984Date of Patent: October 15, 1985Assignee: Atlantic Richfield CompanyInventors: C. Andrew Jones, John A. Sofranko
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Patent number: 4547618Abstract: There is provided a catalyst comprising ZSM-12 and two modifiers. The modifiers are (i) magnesium and/or manganese and (ii) platinum. There is also provided a process for converting propane to propylene by a dehydrogenation reaction with this catalyst.Type: GrantFiled: December 28, 1984Date of Patent: October 15, 1985Assignee: Mobil Oil CorporationInventor: Nancy P. Forbus
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Patent number: 4547610Abstract: An improved method for converting methane to higher hydrocarbon products by contacting a gas comprising methane and a reducible metal oxide under synthesis conditions, the improvement which comprises performing the contacting in the presence of oxides of nitrogen. Nitrous oxide is a preferred nitrogen oxide.Type: GrantFiled: November 8, 1984Date of Patent: October 15, 1985Assignee: Atlantic Richfield CompanyInventors: John A. Sofranko, Howard P. Withers, Jr.
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Patent number: 4542248Abstract: A process is described wherein C.sub.2 -C.sub.4 paraffins are dehydrogenated over a catalyst which has been prepared by(a) impregnating an Al.sub.2 O.sub.3 carrier with an aqueous solution of a Sn-compound;(b) calcining the impregnated carrier;(c) impregnating the composition with an aqueous solution of a Pt-compound;(d) reducing the composition;(e) removing at least part of any halogen introduced in step (a) and/or (c) by treating the composition with a non-acidic solution comprising NH.sub.4.sup.+ ions until the halogen content of the final catalyst amounts to less than 0.1% w; and(f) impregnating the composition with a non-acidic (halogen-free) aqueous solution of an alkali metal compound.The C.sub.2 -C.sub.4 -olefins formed are converted to aromatic gasoline over a catalyst containing a crystalline metal silicate having a ZSM-5 structure.Type: GrantFiled: April 9, 1984Date of Patent: September 17, 1985Assignee: Shell Oil CompanyInventor: Jacques P. Lucien
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Patent number: 4523049Abstract: An improved method for converting methane to higher hydrocarbon products by contacting a hydrocarbon gas comprising methane, an oxygen-containing gas and a reducible metal oxide under synthesis conditions, the improvement which comprises contacting methane and oxygen with a contact solid which also contains a promoting amount of alkali metal, alkaline earth metal, and/or compounds thereof. Sodium is a particularly effective promoter. Stability of the promoted contact agent is enhanced by the presence of minor amounts of phosphorus.Type: GrantFiled: April 16, 1984Date of Patent: June 11, 1985Assignee: Atlantic Richfield CompanyInventors: C. Andrew Jones, John J. Leonard, John A. Sofranko, Howard P. Withers
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Patent number: 4523050Abstract: An improved method for converting methane to higher hydrocarbon products by contacting a hydrocarbon gas comprising methane, an oxygen-containing gas and a reducible metal oxide under synthesis conditions, the improvement which comprises contacting methane and oxygen with a contact solid which comprises at least one manganese silicate.Type: GrantFiled: April 16, 1984Date of Patent: June 11, 1985Assignee: Atlantic Richfield CompanyInventors: C. Andrew Jones, John A. Sofranko
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Patent number: 4520223Abstract: Platinum or other platinum-group metals can be deposited substantially on the surface only of pellets of a refractory catalyst support by impregnation with an aqueous solution of such as hexammonium platinum tetrasulfite. The resulting catalysts contain relatively small total amounts of platinum-group metal positioned primarily at the surface, yet are as highly active as catalysts uniformly impregnated throughout the body of the pellet and containing much larger amounts of platinum-group metal. The catalyst further can contain rhenium.Type: GrantFiled: October 11, 1983Date of Patent: May 28, 1985Inventors: Roger N. McGinnis, Lewis E. Drehman, Emory W. Pitzer
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Patent number: 4511754Abstract: A method for dehydrogenating dehydrogenatable hydrocarbons which comprises contacting hydrocarbon with an oxide of Tb having combined therewith an amount of alkali and/or alkaline earth metal which is sufficient to improve the selectivity to dehydrogenated hydrocarbon products. The oxide is reduced by the contact which is carried at about 500.degree. to 1000.degree. C. Reducible oxides of Tb are regenerated by oxidizing the reduced composition with molecular oxygen. Solids prepared from the oxide Tb.sub.4 O.sub.7 are particularly effective in the process.Type: GrantFiled: April 16, 1984Date of Patent: April 16, 1985Assignee: Atlantic Richfield CompanyInventor: Anne M. Gaffney
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Patent number: 4497971Abstract: A paraffin or mixture of paraffins having from 2 to 5 carbon atoms is oxidatively dehydrogenated in the presence of a cobalt based catalyst composition which has been calcined in the absence of oxygen. The catalyst composition comprises cobalt; phosphorus; at least one promoter selected from the group consisting of zinc, titanium, zirconium, niobium, indium, lead and bismuth; at least one alkali metal and oxygen. The catalyst composition may also contain sulfur and/or a halogen. If the feed to the oxidative dehydrogenation process contains paraffins having more than two carbon atoms, some cracking of such paraffins will also occur at the conditions at which the oxidative dehydrogenation process is carried out.Type: GrantFiled: November 16, 1983Date of Patent: February 5, 1985Assignee: Phillips Petroleum CompanyInventors: Alan D. Eastman, Jack P. Guillory, Charles F. Cook, James B. Kimble
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Patent number: 4476344Abstract: An oxidative dehydrogenation process for a paraffin or mixture of paraffins having from 2 to 5 carbon atoms employing a catalyst composition comprising lithium, titanium and a promoter selected from the group consisting of molybdenum, tin and antimony.Type: GrantFiled: October 14, 1983Date of Patent: October 9, 1984Assignee: Phillips Petroleum CompanyInventor: James B. Kimble
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Patent number: 4476339Abstract: Steam dehydrocyclization of paraffinic hydrocarbons to aromatic hydrocarbons is effected in the presence of supported catalyst, typically bearing rhodium and preferably chromium and potassium, and characterized by a pH less than about 8.Type: GrantFiled: February 5, 1981Date of Patent: October 9, 1984Assignee: Texaco Inc.Inventors: Russell R. Reinhard, Tansukhial G. Dorawala, Edwin R. Kerr
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Process for the oxychlorination of an alkane using a solid solution catalyst containing iron cations
Patent number: 4467127Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.Type: GrantFiled: January 14, 1983Date of Patent: August 21, 1984Assignee: The B. F. Goodrich CompanyInventors: William J. Kroenke, Paul P. Nicholas -
Patent number: 4463213Abstract: The catalytic dehydrogenation of at least one dehydrogenatable organic compound which has at least one ##STR1## grouping is carried out in the presence of a zinc titanate hydrogel. The selectivity of the zinc titanate hydrogel may be improved by adding a promoter selected from the group consisting of lithium, sodium, potassium, rubidium and cesium.Type: GrantFiled: February 18, 1983Date of Patent: July 31, 1984Assignee: Phillips Petroleum CompanyInventor: Arthur W. Aldag, Jr.
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Process for the oxychlorination of an alkane using a solid solution catalyst containing iron cations
Patent number: 4461919Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.Type: GrantFiled: January 14, 1983Date of Patent: July 24, 1984Assignee: The B. F. Goodrich CompanyInventors: William J. Kroenke, Paul P. Nicholas -
Patent number: 4450313Abstract: An oxidative dehydrogenation process for a paraffin or mixture of paraffins having from 2 to 5 carbon atoms employing a catalyst composition comprising lithium and titanium. The selectivity of the catalyst composition may be improved by adding manganese to the catalyst composition.Type: GrantFiled: April 21, 1983Date of Patent: May 22, 1984Assignee: Phillips Petroleum CompanyInventors: Alan D. Eastman, James B. Kimble
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Patent number: 4434079Abstract: The conversion and/or selectivity of a zinc titanate catalyst, the conversion and/or selectivity of which has been reduced by use of the zinc titanate catalyst in a process in which the zinc titanate catalyst is exposed to reducing conditions such as those found in a dehydrogenation process, is improved by contacting the zinc titanate catalyst with a solution of zinc and then calcining the treated zinc titanate in the presence of free oxygen. This treatment improves the conversion and/or selectivity of the used zinc titanate catalyst.Type: GrantFiled: April 5, 1982Date of Patent: February 28, 1984Assignee: Phillips Petroleum CompanyInventors: Arthur W. Aldag, John H. Kolts
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Patent number: 4395579Abstract: The preparation of a compound of formula R.sup.1 --C(R.sup.2).dbd.CH.sub.2 (R.sup.1 and R.sup.2 are a phenyl, alkyl or alkenyl group or a hydrogen atom) by contacting a mixture of steam and a compound of formula R.sup.1 --C(R.sup.2)(H)--CH.sub.3 at elevated temperature under non-oxidative dehydrogenation conditions with a catalyst having a spinel structure allows lower ratios steam to compound of formula R.sup.1 --C(R.sup.2)(H)--CH.sub.3, a higher selectivity to the compound of formula R.sup.1 --C(R.sup.2).dbd.CH.sub.2 and a lower temperature when lithium is present in the spinel structure.Type: GrantFiled: November 4, 1982Date of Patent: July 26, 1983Assignee: Shell Oil CompanyInventors: Gilbert R. Germaine, Jean P. Darnanville
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Patent number: 4392003Abstract: This invention relates to a method of dehydroisomerizing n-butane by contacting at elevated temperatures a feedstock containing n-butanes with a catalyst composition containing a gallium compound on a support. The process affords a valuable method of producing iso-butene which is a basic chemical feedstock for a number of products including polyisobutenes, methacrolein and methyl tertiary butyl ether, to name a few. The last named compound can be prepared by reacting isobutene with methanol and is a convenient means of separating iso-butene from the products of the dehydroisomerization stage.Type: GrantFiled: June 8, 1981Date of Patent: July 5, 1983Assignee: The British Petroleum Company LimitedInventors: Alexander J. Kolombos, Clive D. Telford, Dennis Young
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Process for the oxychlorination of an alkane using a solid solution catalyst containing iron cations
Patent number: 4375569Abstract: An alkane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield unsaturated hydrocarbons and chlorinated saturated and unsaturated hydrocarbons. In a preferred embodiment of the process, ethane is reacted with oxygen and available chlorine in the presence of a solid solution catalyst containing iron cations to yield vinyl chloride, ethylene, and other valuable by-products. The conversion of ethane to products approaches 100 percent, vinyl chloride is prepared in up to 40 mole percent yield, and the combined yield of vinyl chloride, ethylene dichloride, ethyl chloride, and ethylene is up to 90 mole percent.Type: GrantFiled: October 10, 1978Date of Patent: March 1, 1983Assignee: The B. F. Goodrich CompanyInventors: William J. Kroenke, Paul P. Nicholas -
Patent number: 4368344Abstract: The catalytic oxidative dehydrogenation of at least one dehydrogenatable organic compound which has at least one ##STR1## grouping is carried out in the presence of a zinc titanate catalyst. The selectivity of the zinc titanate catalyst may be improved by a promoter at least one member of which is selected from the group consisting of chromium, antimony, bismuth, aluminum, phosphorus, indium, tin, lanthanum and cerium.Type: GrantFiled: May 26, 1981Date of Patent: January 11, 1983Assignee: Phillips Petroleum CompanyInventor: John H. Kolts
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Patent number: 4329516Abstract: A process is described for producing methyl tert.-butyl ether from butane-containing light hydrocarbon mixtures. The n-butane is isomerized to isobutane which is dehydrogenated to an isobutene/isobutane molar ratio of 0.4 to 2:1, the isobutene in the mixture is etherified with methanol to form methyl tert.-butyl ether and the residual isobutane is recycled for dehydrogenation. After the isomerization step, the n-butane and isobutane can be separated and the n-butane recycled. The product containing methyl tert.-butyl ether can be used as a gasoline additive.Type: GrantFiled: June 3, 1980Date of Patent: May 11, 1982Assignee: Davy International AktiengesellschaftInventor: Ghazi R. Al-Muddarris
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Patent number: 4327238Abstract: The catalytic dehydrogenation of at least one dehydrogenatable organic compound which has at least one ##STR1## grouping is carried out in the presence of a zinc titanate catalyst. The selectivity of the zinc titanate catalyst is improved by at least one promoter selected from the group consisting of chromium oxide, antimony oxide, bismuth oxide, oxides of the lanthanides, oxides of the actinides, oxides thereof, and compounds convertible to the oxides thereof.Type: GrantFiled: February 28, 1980Date of Patent: April 27, 1982Assignee: Phillips Petroleum CompanyInventor: Alan D. Eastman
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Patent number: 4313013Abstract: A palladium or palladium alloy hydrogen diffusion membrane which has been treated with silane and/or silicon tetrafluoride is employed to separate hydrogen from a hydrocarbon with which it is in admixture and from which it may have been produced under dehydrogenation conditions in the presence of said membrane.Type: GrantFiled: August 1, 1980Date of Patent: January 26, 1982Assignee: Phillips Petroleum CompanyInventor: Jesse R. Harris
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Patent number: 4310717Abstract: Hydrocarbons are oxidatively dehydrogenated in the presence of a catalyst comprising a mixture of oxides of manganese, phosphorus, and an alkali metal, optionally, supported on a refractory oxide. In one embodiment, ethane is converted to ethylene in the presence of a catalyst comprising a mixture of oxides of manganese, phosphorus, and sodium supported on alumina.Type: GrantFiled: May 13, 1980Date of Patent: January 12, 1982Assignee: Phillips Petroleum CompanyInventors: Alan D. Eastman, John H. Kolts
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Patent number: 4229609Abstract: A continuous process for dehydrogenating hydrocarbons comprising repetitively carrying out dehydrogenation using a steam active dehydrogenation catalyst and regenerating of said catalyst with steam and oxygen-containing gas wherein the flow rate of steam is maintained constant during both the dehydrogenation and the regeneration and wherein the catalyst is purged with steam prior to each dehydrogenation and each regeneration.Type: GrantFiled: March 8, 1979Date of Patent: October 21, 1980Assignee: Phillips Petroleum CompanyInventors: Thomas Hutson, Jr., Francis M. Brinkmeyer
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Patent number: 4220560Abstract: Spinels promoted with an alkali metal oxide and vanadium, oxide are useful catalysts for the dehydrogenation of hydrocarbons to the corresponding more unsaturated hydrocarbons and result in an improved catalyst.Type: GrantFiled: December 4, 1978Date of Patent: September 2, 1980Assignee: Shell Oil CompanyInventors: Jean-Pierre Anquetil, Michel Deflin, Jean-Claude Clement, Emmanuel E. A. Neel
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Patent number: 4176140Abstract: A process is used to dehydrogenate organic compounds to a higher degree of unsaturation by contacting in a first step, the organic compound with a calcined zinc titanate catalyst modified with lithium or magnesium. In the second step, the catalyst is contacted with oxygen essentially in the absence of the dehydrogenatable organic compound. The first and second steps are repeated sequentially.Type: GrantFiled: October 27, 1977Date of Patent: November 27, 1979Assignee: Phillips Petroleum CompanyInventors: Brent J. Bertus, Darrell W. Walker
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Patent number: 4174356Abstract: Hydrogenation-dehydrogenation of suitable feedstock is provided wherein such feedstock is subjected to hydrogenation-dehydrogenation conditions in the presence of a catalytic amount of a solid containing, at least in part, a synthetic amorphous solid prepared by hydrolyzing and polymerizing in the presence of water a silane having the formula R(Si)X.sub.3, wherein R is a nonhydrolyzable organic group, X is a hydrolyzable group and (Si) is selected from the group consisting of ##STR1## and calcining the polymerized product, said silane being admixed with a second compound, R'.sub.n MY.sub.m, wherein R' is selected from the group consisting of the same groups as R, Y is selected from the group consisting of the same groups as X and oxygen, M is at least one member selected from the group consisting of the elements of Groups IIIA, IVA, VA, IVB, VB, VIB, VIIB and VIII of the Periodic Table, m is any number greater than 0 and up to 8 and n is from 0 to any number less than 8.Type: GrantFiled: February 10, 1978Date of Patent: November 13, 1979Assignee: Mobil Oil CorporationInventors: Thomas O. Mitchell, Darrell D. Whitehurst