Abstract: Systems and methods for measuring feet and designing and creating orthopedic inserts are described. The method can include measuring a pressure the foot exerts during a stride at a plurality of points over a period of time, analyzing a pressure at the plurality of points over the period of time and designing the orthopedic insert based on the analysis. The system can include a device that measures a pressure exerted by a foot at a plurality of times at each of a plurality of points and a computer connected to the device, the computer having memory that stores the measured pressures and a program operable to analyze the measured pressures to create a design of an orthopedic insert.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A computerized method is provided for designing a vent in a hearing aid housing shell based on an image of a patient's ear canal impression, and wherein a program is provided on a computer-readable medium. With the program, an image of a starter housing shell based on the image of the patient's ear canal impression is created which is longer than a final version of the housing shell to be created. A starter vent running from an inner canal end near the patient's ear drum to an outer end of the starter housing shell is placed inside the shell. Components are then placed substantially as deep as possible inside the starter shell but lying outside of the starter vent. Portions of the starter shell lying beyond where a faceplate is to be mounted are removed and the faceplate is mounted. The starter vent is then grown larger so that it fills substantially all space inside the shell without interfering with the components.

Abstract: Devices and methods to reduce ear wax clogging of acoustic ports, hearing aid systems, and feedback reduction systems are provided. A conformal hearing aid includes a hearing aid body, where the hearing aid body houses a microphone and a receiver, where the microphone is positioned within the hearing aid body to measure acoustic signals from an ambient environment, and where the receiver is positioned within the hearing aid body to emit acoustic signals toward a tympanic membrane of a user; an expandable element, where the expandable element is operatively connected to the hearing aid body, and where the expandable element is configured to encompass a circumferential portion of the hearing aid body when expanded; and an inflation management system, where the inflation management system is configured to expand the expandable element when actuated.

Abstract: A method, system and software are presented for making a trackable mount for assisting with surgery within a surgical site, the trackable mount being trackable by a tracker disposed to obtain image information of the surgical site. A software model of the trackable mount is created based on scan data of the surgical site, and the making of the trackable mount is based on model data derived from the software model. The exterior shape of the trackable mount may incorporate a tracking marker, or tracking pole, or both. A system for executing the method consists of scan data of the surgical site, a controller with memory and processor, and a manufacturing device. In one embodiment the manufacturing device is a rapid prototyping machine. Software is presented for executing the method of the invention.

Abstract: Methods, systems, and techniques for automatically determining jet orientation parameters to correct for potential deviations in three dimensional part cutting are provided. Example embodiments provide an Adaptive Vector Control System (AVCS), which automatically determines speeds and orientation parameters of a cutting jet to attempt to insure that a part will be cut within prescribed tolerances where possible. In one embodiment, the AVCS determines the tilt and swivel of a cutting head by mathematical predictive models that examine the cutting front for each of “m” hypothetical layers in a desired part, to better predict whether the part will be within tolerances, and to determine what corrective angles are needed to correct for deviations due to drag, radial deflection, and/or taper.

Abstract: An additive three-dimensional fabrication process is improved by controlling deposition rate to obtain surface textures or other surface features below the nominal processing resolution of fabrication hardware. Sub-resolution information may be obtained, for example, from express metadata (such as for surface texture), or by interpolating data from a source digital model.

Abstract: An implant and process for manufacturing the implant for a joint of a patient comprises determining a dimension of a bone in the joint, generating a three-dimensional image of the bone, converting the image into a CAD model, determining a three-dimensional design for the implant according to the dimension of the bone, activating an electron beam melter, and additive-manufacturing the implant with the electron beam melter, the implant having a dimension equal to the dimension of the bone, the implant comprising a porous material. The porous material can be an osteoconductive material or an osteoinductive material or a combination thereof.

Abstract: A custom arthroplasty guide and a method of manufacturing such a guide are disclosed herein. The method of manufacturing the custom arthroplasty guide includes: a) generating medical imaging slices of the portion of the patient bone; b) identifying landmarks on bone boundaries in the medical imaging slices; c) providing model data including image data associated with a bone other than the patient bone; d) adjusting the model data to match the landmarks; e) using the adjusted model data to generate a three dimensional computer model of the portion of the patient bone; f) using the three dimensional computer model to generate design data associated with the custom arthroplasty guide; and g) using the design data in manufacturing the custom arthroplasty guide.

Abstract: The invention relates to systems and/or methodologies for electronic operator interface based controller and device automatic downloads. More particularly, an electronic operator interface can determine if control logic or content used by an industrial controller has been updated, changed, or otherwise modified. If the content has been modified, then the electronic operator interface can automatically obtain the content and store a back-up copy in memory. Additionally or alternatively, the electronic operator interface can periodically update a backup copy of the content. Furthermore, the electronic operator interface can determine if the controller has lost its content, and restore the content from the most recent version saved in memory.

Abstract: A method for producing a dental prosthetic item, including providing a 3D model of the item. The providing includes determining an esthetically relevant designed subregion of a 3D model of the item as part of an exterior surface of the item. The subregion corresponds to a labial surface and/or incisor edge, or to a buccal and/or occlusal surface. Further steps include selecting a suitable blank, specifying a blank having a prefabricated esthetically relevant terminal subsurface of a surface of a tooth, a terminal subsurface of the blank being such as at least approximates the subregion. A further step includes forming the item from the selected blank such that a prefabricated terminal subsurface of the blank remains unmachined in at least a central region thereof. The forming includes machining the blank only in a marginal area of the terminal subsurface and on at least some surfaces outside of the terminal subsurface.

Abstract: In order to effectuate proper construction of prosthetic devices during surgery, a device that will shape the prosthetic device from the patient's own tissue has been contemplated. Although ear surgery requires exacting measurements because of the size that is involved is discussed, many other types of artificial devices can be manufactured during a number of different types of procedures to include orthopedic and dental prosthesis. Many different types of tissues may be used and a computer with associated software will enable a milling machine to manufacture the required prosthetic device at the time of the procedure.

Abstract: In a method for designing a formed sheet-metal part, a method for displaying a visual representation of the quality of the formed sheet-metal part, the method comprising the steps of: simulating the deformation of the part by a forming process of the part, thereby computing thinning and thickening effects of the forming process on the part, for different values of a restraining force; displaying a visual representation of the part and of the thickening and thinning effects of different regions of the part; classifying the surface of the part as having several regions, each region being associated with a particular range of the thickening and thinning effects; computing and displaying on the display device a diagram displaying, as a function of the restraining force, the relative size of areas of these regions.

Abstract: A device for checking steel pipes during production and to a method using the device. The device includes a station for acquiring measurement data representative of physical measurements of the geometry of a pipe taken on an outside thereof, and a computer system configured to store template data applicable in a coordinate system and representative of overall geometry of a sizing body. In a chosen coordinate system, the system then provides a three-dimensional representation of parts of the pipe. For each part of the pipe, the system is referenced to determine a critical parameter, representative of the margin of passage of the sizing body inside a chosen part of the pipe. The method and device may thus establish a diagnostic of traversability of the pipe by a sizing body.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A load port apparatus is disclosed wherein the total period of time of operation of a lid member mounting and dismounting apparatus and a mapping apparatus is minimized while avoiding interference of the two apparatus with each other. An interference avoiding sensor apparatus is provided on the lid member mounting and dismounting apparatus and the mapping apparatus and detects that a lid member suction plate of the lid member mounting and dismounting apparatus is disposed at a position lower by a value exceeding a preset value than the arm to which the mapping sensors are attached to enable pivotal motion of the arm without interfering with the lid member suction plate. Then, immediately after the preset value is detected by the interference avoiding sensor apparatus, the arm is pivoted to the mapping position to start the mapping.

Abstract: For use in connection with evaluating prosthetic sockets (and other objects) designed and fabricated with computer aided design and manufacturing software, the shape of a socket is accurately scanned and digitized. The scanned data are then compared to either an electronic shape data file, or to the shape of another socket, a positive model of a residual limb (or socket), or a residual limb. Differences detected during the comparison can then be applied to revise the design or fabrication of the socket, to more accurately achieve a desired shape that properly fits the residual limb of a patient and can be used to solve the inverse problem by correcting for observed errors of a specific fabricator before a socket is produced. The digitizing process is implemented using a stylus ball that contacts a surface of the socket to produce data indicating the three-dimensional shape of the socket.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A system includes an encoding module and a decoding module. The encoding module generates a three-dimensional (3D) model of a part, modifies the 3D model to include a 3D structure, and generates a computer-aided design (CAD) file based on the modified 3D model. The decoding module determines whether the CAD file includes the 3D structure, authorizes operation of analysis software on the CAD file when the CAD file includes the 3D structure, and prohibits operation of the analysis software when the CAD file does not include the 3D structure.

Abstract: A method for configuring a coil forming machine is provided. The method comprises receiving a 3D model of a production coil, generating a 3D model of the coil forming machine, and comparing the received 3D production coil model to the 3D model of the coil forming machine to obtain a comparison. The method also includes outputting a display of the comparison and adjusting the coil forming machine in response to the comparison.

Abstract: A processing device and a method for processing structure data representing a physical structure are disclosed to obtain information about physical properties of the physical structure faster and with high quality and accuracy. The processing device for processing structure data representing a physical structure comprises an obtainer module for obtaining structure data representing a physical structure; a parts defining module for subdividing said structure data into at least two parts including a connection part and a material part; a meshing module for generating a mesh model approximating said physical structure by transforming said connection part and said material part into mesh elements having different sizes, wherein the mesh element sizes of said connection part are smaller than the mesh element sizes of said material part; and a processing module for processing said mesh model to estimate physical properties of said physical structure.

Abstract: A dental template for positioning an object on teeth of a patient and method for fabricating the same. The method includes creating a digital model of the patient's teeth, creating a simplified template model based on the digital model, and fabricating the dental template based on the simplified template model. The template model is simplified by removing certain features of the patient's tooth anatomy. The dental template can be located on a patient's teeth using four or fewer positioning teeth.

Abstract: An integrated additive manufacturing cell (IAMC) that combines conventional manufacturing technologies with additive manufacturing processes is disclosed. Individual IAMCs may be configured and optimized for specific part families of complex components, or other industrial applications. The IAMCs incorporate features that reduce hardware cost and time and allow for local alloy tailoring for material properties optimization in complex components.

Abstract: The systems and methods disclosed herein employ a combination of digital three-dimensional modeling and rapid fabrication technologies to provide pre-indexed, pre-registered, and/or precut components for articulated dental models. Dental articulators and components of dental models as described herein use a positioning key to encode positional information for components of the dental model, and/or a reference grid on mounting surfaces to enforce local accuracy of fabricated parts against a fixed reference array.

Abstract: A method is set forth for making a computer model of patient's jaws on the basis of digital information. Digital data about the jaws, teeth, soft tissues and artificial teeth is joined in computer space to create aesthetic and functional plans for the removal of teeth, shaping of supporting bone and placement of dental implants. Artificial teeth and pre-manufactured prosthetic devices are made and attached to the dental implants at the time of surgery. The aesthetic and functional position of artificial teeth is determined prior to surgical removal of natural teeth and the ideal position of implants and the proper form of the remaining bone are determined prior to surgery. Surgical guides used to shape bone, record occlusal orientation and position dental implants are manufactured using computer milling or layered manufacturing.

Abstract: To make it possible to teach a grasping action for a work object whose shape and 3D position are unknown to a robot by an intuitive and simple input operation by an operator. a captured image of the working space is displayed on a display device; (b) an operation in which a recognition area including a part of a work object to be grasped by a hand is specified in two dimensions on an image of the work object displayed on the display device is received; (c) an operation in which a primitive shape model to be applied to the part to be grasped is specified from among a plurality of primitive shape models; (d) a parameter group to specify the shape, position, and posture of the primitive shape model is determined by fitting the specified primitive shape model onto 3D position data of a space corresponding to the recognition area; (e) a grasping pattern applicable to grasping of the work object is selected by searching a database in which grasping patterns applicable by a hand to primitive shape models are stored.

Abstract: A method for manufacturing a reproduction of a three-dimensional physical object by obtaining a digital two-dimensional representation of the object, manipulating the two-dimensional representation to input-data for a manufacturing machine, and manufacturing a reproduction of a three-dimensional physical object based on the input-data.

Abstract: A method and system for fabricating a dental prosthesis are provided. High resolution digital scanned images of a patient's oral structures are acquired. Three dimensional (3D) cone beam X-ray images of hard and soft oral tissues are acquired. The scanned images are integrated with the 3D cone beam X-ray images in a 3D space to obtain combined three dimensional images of the oral structures. The occlusal relationship between upper and lower oral structures are digitally simulated using the combined three dimensional images. The dental prosthesis is digitally modeled for planning intra-oral positioning and structure of the dental prosthesis. The digital dental prosthesis model is refined based on simulated force tests performed for assessing interference and retention of the digital dental prosthesis model. A prospective dental prosthesis model is created based on the refined digital dental prosthesis model. The dental prosthesis is fabricated based on a verified prospective dental prosthesis model.

Abstract: Disclosed herein are methods and compositions for producing articular repair materials and for repairing an articular surface. In particular, methods for providing articular repair systems. Also provided are articular surface repair systems designed to replace a selected area cartilage, for example, and surgical tools for repairing articular surfaces.

Abstract: A computer implemented method, apparatus, and computer usable program code for providing ply lay-up data for a composite part. A designation of a location is received for the composite part in a three dimensional object from a requester. A three dimensional model is opened in which the composite part is located. The ply lay-up data is extracted for a section within the composite part within the three dimensional model to form extracted ply lay-up data for the section. An output file is created containing a two dimensional drawing for the section with the ply lay-up data identifying a ply stacking sequence, an orientation of each ply in the ply stacking sequence, and a material for the each ply in the ply stacking sequence. The output file is returned to the requester.

Abstract: A method and system for fabricating a dental prosthesis are provided. High resolution digital scanned images of a patient's oral structures are acquired. Three dimensional (3D) cone beam X-ray images of hard and soft oral tissues are acquired. The scanned images are integrated with the 3D cone beam X-ray images in a 3D space to obtain combined three dimensional images of the oral structures. The occlusal relationship between upper and lower oral structures are digitally simulated using the combined three dimensional images. The dental prosthesis is digitally modeled for planning intra-oral positioning and structure of the dental prosthesis. The digital dental prosthesis model is refined based on simulated force tests performed for assessing interference and retention of the digital dental prosthesis model. A prospective dental prosthesis model is created based on the refined digital dental prosthesis model. The dental prosthesis is fabricated based on a verified prospective dental prosthesis model.

Abstract: A wax model of a required coping is produced using CNC machining techniques based on a virtual model of the coping created from digital data obtained from the intraoral cavity. The dental coping is then fabricated from the wax model.

Abstract: A device for the production of a three-dimensional object made of solidifiable material having at least one processing unit (11) for the processing of the solidifiable material into a liquid phase to discharge the material from a material reservoir (12) via a discharge unit (13) in the direction of a construction space (17) in the form of intermittent drops (15). The conditions required for this can be satisfied (FIG. 2) via the closing mechanism featuring a plastic malleable solid body joint (24).

Abstract: A computer implemented method, apparatus, and computer usable program code for providing ply lay-up data for a composite part. A designation of a location is received for the composite part in a three dimensional object from a requester. A three dimensional model is opened in which the composite part is located. The ply lay-up data is extracted for a section within the composite part within the three dimensional model to form extracted ply lay-up data for the section. An output file is created containing a drawing of the composite part overlaid with a grid containing the section with the ply lay-up data identifying a ply stacking sequence, an orientation of each ply in the ply stacking sequence, and a material for the each ply in the ply stacking sequence. The output file is returned to the requester.

Abstract: Three-dimensional models are produced using a sheet material made of water-soluble paper. Each layer of the sheet material is made severable along the contour lines of the three-dimensional model by discharging water onto each layer of the sheet material. A coloring solution is discharged when each layer is deposited to color the sheet material. After the deposition is completed, the unnecessary parts of the sheet material can be pulled away to complete the three-dimensional model. Alternatively, by discharging a setting solution onto each layer of the sheet material, each layer of the sheet material in the section of the three-dimensional model can be insolubilized, and a color setting solution can be discharged to color and set the colored parts. After the deposition is completed, the deposition can be immersed in water to remove the sheet material that was not insolubilized and complete the three-dimensional model.

Abstract: A method for designing an ear insert device using anatomical information relating to the ear. A user record is that includes anatomical information relating to an ear of a user is received. The anatomical information comprises at least one sub-dermal feature of an ear canal. The user record is processed to obtain an ear insert device design record. The ear insert device design record comprises a three dimensional representation of a bounding surface shape having surface boundaries that substantially conform to surface boundaries of the ear canal and the at least one sub-dermal feature of the ear canal. An ear insert device may be produced using the ear insert design record.

Abstract: In a method of providing a material amount for a generative manufacturing method, a three-dimensional object (2) is formed by selectively solidifying layers of a material at locations corresponding to the cross-section of the object (2) in the respective layers. The quality of the manufactured objects is reproducibly recorded, thus, improving the method. At least one first material amount of a powder is provided, which is characterized by at least one feature. Data is detected, which relates to the at least one feature of the first material. Then, the data is stored, which relates to the at least one feature of the first material. Thus, the method can provide an identifiable powder amount used in manufacturing each layer of the object.

Abstract: A system for imaging one or more items produced by rapid prototyping may include, but is not limited to: control electronics including a memory containing a plurality of data sets representing design items; a user interface coupled to the control electronics and operative to select one or more of the data sets representing design items and operative to receive user view selections; a rapid prototyping device coupled to the control electronics and responsive to the selected one or more data sets representing design items to produce physical items; a positioning mechanism operable to accept the produced physical items from the rapid prototyping device and to position the produced physical items in a field; and an image capture device responsive to the received user view selections electronics to selectively image at least a portion of the field corresponding to the received user view selection.

Abstract: A reproduction is prepared wherein the length of the reproduction is varied by one scale factor and the deeps of the image produced in the reproduction is varied by a second scale factor. The reproduction may be prepared from a three dimensional article or a painting, art work or other two dimensional member having a topography in the surface thereof (such as brush strokes) or from a two dimensional substrate which has a picture thereon without any topography wherein the topography which is applied to the reproduction is prepared based upon computer interpretation of the objects present in the picture.

Abstract: A system for adapting a hearing aid to a user includes a unit generating an image of the user's ear together with a model of the hearing aid, wherein the model of the hearing aid in-situ includes a physical model of the hearing aid inserted in the user's ear prior to generating the image. The system also generates a mesh based on the image, calculates acoustic response to a simulated acoustic signal in the mesh, calculates a frequency response curve for a fixed position in the mesh, and identifies an optimal position of a microphone of the hearing aid in-situ from the acoustic response. They system also includes a comparator configured to compare the frequency response curve for the fixed position in the mesh with a maximum frequency response curve for the mesh stored by the system.

Abstract: A computational technique to construct a 3-D valve leaflet geometry. The invention pertains to methodology to construct a 3-D heart valve leaflet geometry using finite element analysis (FEA) to simulate the manual assembly process or, in other words, provide a virtual assembly process as an input to a subsequent simulated valve testing step. The simulated valves may be subjected to simulated cyclic valve opening and closings and the stress levels induced therein monitored. Simulated valve designs with lower principal stresses can then be selected for prototyping. Proposed valves can be subjected to cyclic fatigue stress testing under simulated physiologic conditions to study valve durability.

Abstract: A method of producing an object by sequentially printing layers of construction material one on top of the other, the method comprising: providing the construction material at a first lower temperature; flowing the construction material through a heated flow path in a flow structure to heat the construction material and delivering the heated construction material to a heated reservoir in a printing head; and dispensing the heated construction material from the reservoir to build the object layer by layer.

Abstract: Method for producing a base part of a set of artificial teeth, or a set of artificial teeth having a base part, comprising the step of forming the base part by a rapid prototyping process, e.g. 3D lithography and, in particular, 3D laser lithography. Furthermore, the invention relates to a method of establishing a data set representing the shape of a base part of a set of artificial teeth, wherein a gum area or a model thereof is scanned and/or a model of a base part is scanned and/or the shape of the base part is simulated on a computer.

Abstract: The present invention relates to a method for manufacturing artificial implants, comprising 1) acquiring the pre-operation three dimensional volume image and the post-operation three dimensional volume image of the operation portion, thereby respectively producing the pre-operation target image and the post-operation target image including the target; 2) aligning the pre-operation target image with the post-operation target image so as to generate the aligned image; 3) acquiring the difference image of the incised part in the target based on the aligned image; 4) building the three dimensional model of mold points of the incised part based on the difference image; and 5) manufacturing the artificial implant having the same shape with the incised part based on such three dimensional model of mold points.

Abstract: A method and appertaining system implement the use of manufacturing protocols for hearing aid design such that the ability to build an instrument can be displayed as a numeric parameter based on the partial numerical and metrological contributions of all the essential parameters of the given impression, and a buildability index can be displayed as a 3D virtual image of the proposed shell or preferred shell types. The method utilizes a predefined parameter table comprising parameters to utilize for a buildability determination. The buildability index is computed based on impression shape data, selected shell type, selected number of device options, data obtained from the parameter table, and data obtained from a receiver table, and the buildability index is output to a display of a user interface device or an external system.

Abstract: A method of controlling the flow of unbound powder in a build chamber. A build surface for receiving the powder is provided, with the build surface including a first plate defining holes and a second plate defining a plurality of openings spaced apart and offset from the plurality of holes in the first plate. The second plate is disposed below and spaced from the first plate. A vacuum source is provided below the build surface.

Abstract: Described herein are bioprinters comprising: one or more printer heads, wherein a printer head comprises a means for receiving and holding at least one cartridge, and wherein said cartridge comprises contents selected from one or more of: bio-ink and support material; a means for calibrating the position of at least one cartridge; and a means for dispensing the contents of at least one cartridge. Further described herein are methods for fabricating a tissue construct, comprising: a computer module receiving input of a visual representation of a desired tissue construct; a computer module generating a series of commands, wherein the commands are based on the visual representation and are readable by a bioprinter; a computer module providing the series of commands to a bioprinter; and the bioprinter depositing bio-ink and support material according to the commands to form a construct with a defined geometry.

Abstract: Disclosed are apparatus and methods for manufacturing complex gears includes the creation of a data set to control a robotic machine tool enabling the tool to machine the contours of the gears accurately after the gear has been cut. Each gear is mounted to an indexable chuck which is used to position the gear for machining operations such as chamfering and deburring that heretofore have been done by hand. A machine cabinet allows debris from machining to be recovered by a vacuum-operated system and an air-cooling system cools the gear during machining without requiring the use of cooling oils or other liquids.

Abstract: A system for creating a package includes a processor, a memory, and computer-readable instructions that instruct the processor to receive a package description and generate content, formatting instructions, and a structural design features for a package. The system applies the content and structural design features to a substrate to convert a flat substrate into a three-dimensional package.

Abstract: A head mount for use in a digital manufacturing system, where the head mount comprises a first component supported by at least one gantry of the digital manufacturing system, and a second component configured to retain a deposition head of the digital manufacturing system, and to move relative to the first component in response to a load applied to the deposition head from a platform assembly of the digital manufacturing system.