Flatness Or Crown Control Patents (Class 700/154)
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Patent number: 11364526Abstract: A metal strip is rolled in a roll stand and a control device for the roll stand determines, by means of a working cycle, a number of manipulated variables for flatness actuators of the roll stand and actuates them accordingly. The control device implements an optimizer, which provisionally sets the current correction values, and determines a totality of flatness values. Then, the optimizer minimizes the relationship by varying the current correction variables. When determining the current correction variables (s), the optimizer considers linear ancillary conditions, based at least in part on a vector having the ancillary conditions upheld by the current correction values and a vector having the ancillary conditions upheld by the difference of the current correction values relative to the correction values of the preceding working cycle. The control device determines the manipulated variables for the flatness actuators in consideration of the determined current correction variables.Type: GrantFiled: June 12, 2018Date of Patent: June 21, 2022Assignee: Primetals Technologies Germany GmbHInventors: Matthias Dressler, Andreas Maierhofer, Andreas Müller, Alexander Thekale, Slobodan Veljovic
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Patent number: 9789521Abstract: A rolling stand is provided for producing a rolled strip having working rolls which are supported on supporting rolls or intermediate rolls and supporting rolls, wherein the working rolls and/or intermediate rolls and/or supporting rolls are arranged in the rolling stand so as to be displaceable axially relative to one another, and each roll of at least one roll pair formed from a supporting roll and a working roll or from a supporting roll and an intermediate roll has a curved contour which runs over the entire effective barrel length, wherein the contour of the supporting roll is predefined by a contour function which is formed from a superposition of a first contour function, which runs in a manner complementary to the adjacent working roll in a non-displaced state, with a superposition function which is concave or convex in relation to the supporting roll axis.Type: GrantFiled: November 4, 2010Date of Patent: October 17, 2017Assignee: PRIMETALS TECHNOLOGIES AUSTRIA GMBHInventors: Robert Minichmayr, Alois Seilinger
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Press-forming device, press-forming method, computer program/software arrangement and storage medium
Patent number: 8965554Abstract: Exemplary embodiments of a press-forming device, press-forming method, computer program/software arrangement and storage medium can be provided. The exemplary press-forming device can include a material characteristic input configured to input material characteristics. A state variable detector can be configured to measure a state variable comprising a metal mold distortion amount. A processing condition computer arrangement can be configured to determine from a first moment to a second moment at least one particular processing condition. Further, a processing condition controller can be configured to control the at least one processing condition from processing conditions.Type: GrantFiled: March 17, 2011Date of Patent: February 24, 2015Assignees: Nippon Steel & Sumitomo Metal Coporation, Arcelormittal FranceInventors: Noriyuki Suzuki, Akihiro Uenishi, Yukihisa Kuriyama, Toshiyuki Niwa, Takuya Kuwayama, Mitsuharu Yamagata -
Patent number: 8805569Abstract: A controller restraining overcorrections which occur upon manual intervention in operation of an equipment controller. The controller includes a driving device which drives equipment to perform mechanical work, a computation element which computes a target value related to an action of the equipment, an automatic controller which outputs an automatic control signal for the driving device based on the target value so that the equipment becomes stable. The controller also includes a manual intervention control unit which outputs a manual correction signal for the driving device in response to a manual intervention. A manual correction unit makes a determination as to whether there is an overcorrection based on the automatic control signal and the manual correction signal, and outputs to the driving device a product obtained by multiplying the manual correction signal output from the manual intervention unit by a prescribed gain regulation value.Type: GrantFiled: September 16, 2009Date of Patent: August 12, 2014Assignee: Toshiba Mitsubishi-Electric Industrial Systems CorporationInventor: Minoru Tachibana
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Rolling of a strip in a rolling train using the last stand of the rolling train as a tension reducer
Patent number: 8676371Abstract: A rolling train for rolling a strip has a number of rolling stands and a coiler. The rolling stands have work and backing rolls. Data of the strip are fed to a control device of the rolling train which determines individual pass reductions for the rolling stands based on the data. It controls the main rolling stands and the coiler such that the strip is rolled in the main rolling stands according to the individual pass reductions and then coiled up. It determines the individual pass reductions such that they are zero and controls the rolling stand arranged directly upstream of the coiler such that—with respect to this main rolling stand—the tension in the strip on the outlet side is less than on the inlet side, but the strip runs through this rolling stand without undergoing any forming, at least on one side.Type: GrantFiled: July 1, 2008Date of Patent: March 18, 2014Assignee: Siemens AktiengesellschaftInventor: Berthold Botta -
Patent number: 8634953Abstract: The invention relates to a method and equipment for controlling flatness of a stainless steel strip in connection with cooling after annealing in a finishing line.Type: GrantFiled: June 27, 2008Date of Patent: January 21, 2014Assignee: Outokumpu OYJInventor: Stephan Söderlund
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Patent number: 8539804Abstract: The invention relates to a method and a device for controlling a roll gap when rolling a strip (1) in a rolling mill including at least two rolls (3a-b,4a-b), and at least two roll gap actuators (6,7) that independently control the size of the roll gap. The device is adapted to receive information on the amount of wedge shape (POSactOS,POSactDS) in the strip thickness profile across the strip width, and to control said actuators, based on said information on the amount of wedge shape in the strip thickness profile, such that the relative reduction of the strip on both sides of the rolling mill become essentially the same.Type: GrantFiled: May 21, 2007Date of Patent: September 24, 2013Assignee: ABB ABInventor: Lars Jonsson
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Patent number: 8374715Abstract: A method for vibration damping and shape control of a suspended metal strip during continuous transport in a processing facility in a steel rolling line or surface treating line in a steel mill, where the method comprises the steps: measuring distance to the strip by a plurality of non-contact sensors; and generating a strip profile from distance measurements; decomposing the strip profile to a combination of mode shapes; determining coefficients for the contribution from each mode shape to the total strip profile; and controlling the strip profile by a plurality of non-contact actuators based on a combination of mode shapes.Type: GrantFiled: March 1, 2010Date of Patent: February 12, 2013Assignee: ABB Research Ltd.Inventors: Peter Lofgren, Mats Molander
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Patent number: 8365562Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness parameters. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.Type: GrantFiled: June 7, 2012Date of Patent: February 5, 2013Assignee: Nucor CorporationInventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
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Publication number: 20120253502Abstract: A method of providing flatness control for rolling a strip in a mill including a plurality of rolls controllable by actuators. The method includes the steps of: receiving flatness measurement data pertaining to a flatness of the strip; determining a flatness error as a difference between a reference flatness of the strip and the flatness measurement data; determining an adjusted flatness error based on the flatness error and weights for actuator position combinations which provide a flatness effect below a threshold value; and utilizing the adjusted flatness error for the control units to control the actuators to thereby control the flatness of the strip. A computer program product and a control system for carrying out the above method are also presented herein.Type: ApplicationFiled: March 27, 2012Publication date: October 4, 2012Inventors: Markus Holm, Per-Erik Moden
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Patent number: 8205474Abstract: Apparatus and method of controlling strip geometry in casting strip having a rolling mill. A target thickness profile is calculated as a function of the measured entry thickness profile of the strip while satisfying profile and flatness parameters. A differential strain feedback from longitudinal strain in the strip is calculated by a control system by comparing the exit thickness profile with the target thickness profile, and a control signal is generated to control a device capable of affecting the geometry of the strip processed by the hot rolling mill. A feed-forward control reference and/or sensitivity vector may also be calculated as a function of the target thickness profile, and used in generating the control signal sent to the control device. The control device may be selected from one or more of the group consisting of a bending controller, gap controller and coolant controller.Type: GrantFiled: December 10, 2008Date of Patent: June 26, 2012Assignee: Nucor CorporationInventors: Richard Britanik, Tino Domanti, Terry L. Gerber, Jason A. Mueller, Glen Wallace, Harold Bradley Rees
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Patent number: 8195868Abstract: Enhanced functionality is provided in memory devices by enhancing the control logic to recognize predetermined data sequences. Standard (legacy) device operations are used to communicate the predetermined data sequences, thereby allowing existing device drivers to be used with the enhanced devices.Type: GrantFiled: December 18, 2007Date of Patent: June 5, 2012Assignee: Renesas Electronics America Inc.Inventor: Sami Nassar
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Patent number: 8176762Abstract: A device and method for prediction and/or control of the profile and/or shape of rolled metal strip. The device and method are compatible with both cluster-type and non cluster-type mills. The device and method employ a customized deflection model of the rolling mill, thereby combining the advantages of well-known finite element method with other relevant methods to allow real-time operation of the rolling mill without the computational complexities of such methods. In one form, the customized deflection model helps to obtain a compact, linear, and flexible analytical model with non-iterative solution, multiple continuous elastic foundations, third-order displacement fields, simple stress-field determination, and capability to compute dynamic deflection characteristics.Type: GrantFiled: October 19, 2010Date of Patent: May 15, 2012Assignee: Wright State UniversityInventors: Arif S. Malik, Ramana V. Grandhi
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Patent number: 8136215Abstract: An uncoiling device having an uncoiler for uncoiling a strip is described. The uncoiler is arranged downstream from a thickness measuring device which measures the thickness of the strip. The thickness measuring device is arranged downstream from a straightening device which straightens the strip. The straightening device is arranged downstream from a machining device which further machines the strip. The thickness of the strip is transmitted to a control device which controls the straightening machine and/or the machining device in accordance with the measured thickness of the strip.Type: GrantFiled: June 4, 2007Date of Patent: March 20, 2012Assignee: Siemens AktiengesellschaftInventor: Bertram Schulze
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Patent number: 8050792Abstract: A method and a device for optimization of flatness control in the rolling of a strip using any number of mill stands and actuators. A mill model is used represented by a mill matrix that includes information of the flatness effect of each actuator. Each actuator's flatness effect is translated into a coordinate system having a dimension less than or equal to the number of actuators used. The actual flatness values are monitoring/sampling across the strip. A vector of the flatness error/deviation is computed as the difference between the monitored/sampled strip flatness and a reference flatness vector. The flatness error is converted into a smaller parameterized flatness error vector. A dynamic controller is used to calculate optimized actuator set-points in order to minimize the parameterized flatness error, thereby achieving the desired strip flatness. Also a system for optimization of flatness control in rolling a strip.Type: GrantFiled: May 8, 2006Date of Patent: November 1, 2011Assignee: ABB ABInventor: Pontus Bergsten
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Publication number: 20100249973Abstract: A method and a device for optimization of flatness control in the rolling of a strip using any number of mill stands and actuators. A mill model is used represented by a mill matrix that includes information of the flatness effect of each actuator. Each actuator's flatness effect is translated into a coordinate system having a dimension less than or equal to the number of actuators used. The actual flatness values are monitoring/sampling across the strip. A vector of the flatness error/deviation is computed as the difference between the monitored/sampled strip flatness and a reference flatness vector. The flatness error is converted into a smaller parameterized flatness error vector. A dynamic controller is used to calculate optimized actuator set-points in order to minimize the parameterized flatness error, thereby achieving the desired strip flatness. Also a system for optimization of flatness control in rolling a strip.Type: ApplicationFiled: May 8, 2006Publication date: September 30, 2010Applicant: ABB ABInventor: Pontus Bergsten
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Patent number: 7748247Abstract: A method regulating flatness of a metal strip at a roll housing output including at least one dynamic flatness actuator. A rolling process characterizes flatness of the strip by measuring a quantity D in n points distributed across the strip width, from n measurements of the quantity D. Then, using an action model of flatness regulation and an optimizing method, an overall setpoint including at least one elementary setpoint is determined for the dynamic actuator, such that a calculated flatness residual defect criterion is minimal, and executing the overall setpoint. The action model on the flatness used for determining the overall setpoint includes, for the dynamic actuator, as many submodels as there are points for measuring the quantity D characteristic of flatness, each submodel enabling the effect of the dynamic actuator on the quantity D to be calculated at the corresponding point when a setpoint is applied thereto.Type: GrantFiled: December 9, 2005Date of Patent: July 6, 2010Assignee: Siemens VAI Metals Tecnhnologies SASInventors: Sebastien Martin, Franck Serval, Laurent Dorel, Yves Leclercq, Rodolphe Le Riche, Xavier Bay
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Publication number: 20100101291Abstract: A method and a lubricant application device for regulating the flatness and/or roughness of a metal strip in the outlet of a cold rolling stand by suitable metering of the amount of at least one lubricant per unit time applied to the metal strip in the inlet of the cold rolling stand. The applied amount of lubricant is metered in the form of a quantitative distribution over the width of the metal strip per unit time according to a detected control deviation between an actual and a desired flatness distribution over the width of the metal strip in the outlet of the cold rolling stand or a control deviation between an actual and a desired roughness distribution over the width of the metal strip in the outlet of the cold rolling stand or a combination of the two control deviations.Type: ApplicationFiled: November 12, 2007Publication date: April 29, 2010Inventors: Hans-Peter Richter, Hartmut Pawelski
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Patent number: 7676298Abstract: A method of precision surface re-profiling of a composite polymeric component comprising a region capable of being re-profiled, comprising the steps of locating the polymeric composite component with a formable surface relative to a supporting fixture, the thickness of component comprising the formable surface being greater than the desired final thickness in a region to be re-profiled, moving a forming head into position into contact with the formable surface of the composite component with the aid of precision location or measurement sensors, causing the formable surface of the component to flow under the tool and creating a precisely defined local thickness or profile of component under the forming tool, and moving the forming head along the region of the component to be re-profiled, while maintaining the forming tool at a predetermined height profile or while leaving the re-profiled component with a predetermined thickness profile.Type: GrantFiled: June 8, 2006Date of Patent: March 9, 2010Assignee: CRC for Advanced Composite Structures LimitedInventor: Andrew Beehag
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Patent number: 7623940Abstract: A method for forming a duct interconnect generally includes providing a digital model of a first duct structure and a second duct structure, the first duct structure including a first duct section having a passage for conveying a substance and an interconnect component moveably and captively coupled to the duct section. The second duct structure includes a second duct structure and a second interconnect component. The process includes forming, via a direct manufacturing procedure (e.g., stereolithography), a physical model of the first duct and second structures in accordance with the digital models, wherein the interconnect component has a locked and unlocked state, and wherein the unlocked state corresponds to a predetermined compressive force between the first duct structure and a second duct structure.Type: GrantFiled: June 2, 2006Date of Patent: November 24, 2009Assignee: The Boeing CompanyInventors: Chris Huskamp, Tracy L. Bagwill
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Patent number: 7577489Abstract: A method for optimizing measurement and control of the flatness of a strip of rolled material. A mapping is accomplished by associating to relevant flatness fault types a reference strip model and an actuator space conversion matrix. A device for optimizing measurement and control of the flatness of a strip of rolled material.Type: GrantFiled: December 30, 2004Date of Patent: August 18, 2009Assignee: ABB ABInventors: George Fodor, Christine Mikkelsen
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Patent number: 7515987Abstract: A media library assembly (10) includes a host controller (12), a first data transfer assembly (18A) and a second data transfer assembly (18B), which can be remotely positioned from the first data transfer assembly (18A). The host controller (12) sends a first command signal to the first data transfer assembly (18A) to request a transfer of a first block of data relative to a target storage media (22). The first data transfer assembly (18A) receives the first command signal, determines the location of the target storage media (22), and initiates a second command signal to the second data transfer assembly (18B) to request the transfer of the first block of data relative to the target storage media (22). The second data transfer assembly (18B) transfers the first block of data relative to the target storage media (22) in response to the second command signal. The first data transfer assembly (18A) then returns a status to the host controller (12) regarding the transfer of the first block of data.Type: GrantFiled: February 27, 2006Date of Patent: April 7, 2009Assignee: Quantum CorporationInventor: George A. Saliba
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Publication number: 20070288117Abstract: The present invention provides an apparatus for analyzing easily not only the overall taste of a sample but also what kind of components, synergetic effects and diminishing effects contribute to the taste. A sample to be analyzed is injected into a mobile phase by a liquid sending pump, and the sample is sent to a taste detector by way of a blending means and valves. Then, detection signals are obtained by taste sensors on the taste detector. The sample sent through the taste detector is introduced into a column by way of a 6-port-2-position valve, temporally separated into components and eluted from the column. After each component is detected by a UV detector, the eluted liquid is sent to the taste detector once more, and detection signals which reflect the tastes of each sample component. When analyzing how the taste changes by an additive, send the additive to the blending means and blend it with the sample.Type: ApplicationFiled: June 6, 2007Publication date: December 13, 2007Applicants: Shimadzu Corporation, TAKASAGO INTERNATIONAL CORPORATIONInventors: Yosuke Iwata, Tsuyoshi Kobayashi
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Patent number: 6948347Abstract: A method for measuring and displaying the flatness of a rolled steel sheet is disclosed that includes the steps of measuring tension in the sheet at a plurality of locations on the surface of the sheet and determining a plurality of tension ranges into which the sensed tension level can fall. A color is associated with each of the tension ranges, and a representation of the sheet is produced that is made up of a plurality of regions, each region having a color corresponding to tension range into which the tension sensed at the corresponding location on the surface of the sheet falls. A device for carrying out this method is also disclosed.Type: GrantFiled: January 24, 2003Date of Patent: September 27, 2005Assignee: ISG Technologies Inc.Inventors: Thomas J. Russo, Peter F.W. Schrof, Bruce B. Grube, Donald James Ronemus, Stanley Petrilla
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Patent number: 6857301Abstract: A displacement-type shape sensor for detecting the flatness of a strip of material. A flatness detection system may be formed from a plurality of said sensors. The displacement-type shape sensor preferably employs a roller bearing coupled to an actuator. A linear displacement sensor is coupled to the actuator/roller bearing to measure linear displacement. Preferably, the displacement-type sensor(s) is located below the strip of material and placed in contact therewith by movement of the actuator. By measuring the amount that the roller bearing(s) is displaced, it is possible to detect the flatness of the strip. Through use of a plurality of such sensors, areas of varying tension and, thus, areas of differing flatness of the strip of material may be detected. The displacement-type shape sensor may be used in conjunction with a precision leveler to effectuate leveling of the strip of material.Type: GrantFiled: April 16, 2003Date of Patent: February 22, 2005Assignee: Machine Concepts, Inc.Inventors: Guil C. Bergman, Anthony D. Enneking
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Patent number: 6779373Abstract: A method for preadjusting and controlling strip planarity in flexible single-pass and reversing rolling of a strip-shaped material web using at least one work roll pair forming a roll gap and back-up rolls for the work rolls, and devices for roll adjustment, roll bending, roll displacement and roll balancing. The method includes, when rolling a thickness ramp for adjusting a desired strip profile shape over the strip width, determining corresponding adjustment parameters by accessing on-line a multidimensional data matrix produced off-line through a FEM model for all adjustment ranges of rolling force, roll displacement and bending control at all occurring strip widths.Type: GrantFiled: September 27, 2002Date of Patent: August 24, 2004Assignee: Achenbach Buschhütten GmbHInventors: Axel Barten, Werner Stahl
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Publication number: 20040059458Abstract: The invention concerns a method for adjusting a flattener under traction and a corresponding device, for providing a metal strip (5) in particular a cold-rolled steel plate, comprising a cage (1), cage posts (8), two stacked cassettes (2, 3) supporting each a plurality of rollers (4) between which the metal strip (5) is fed. The invention is characterised in that it consists in measuring a physical quantity representing the angular position of said cassettes (2, 3) relative to the feeding direction of the said trip (5).Type: ApplicationFiled: October 21, 2003Publication date: March 25, 2004Inventors: Fabrice Tondo, Jacques Yves Bourgon, Pierre Vienot, Christian Aussourd
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Patent number: 6697699Abstract: Method for influencing relevant quality parameters of a rolling strip, particularly the profile or flatness of the rolling strip, in a roll stand with rolls, by adjusting the crownings of the rolls, i.e., the surface geometry of the rolls in the longitudinal direction of the rolls, wherein the crowning of the rolls is adjusted by an adjustable cooling of the rolls or of their surfaces in longitudinal direction of the rolls. The cooling of the rolls is adjusted by a controller (1) as a function of the actual value (pactual) of the crowning and a predetermined setpoint value (psetpoint) of the crowning.Type: GrantFiled: December 17, 2001Date of Patent: February 24, 2004Assignee: Siemens AktiengesellschaftInventors: Otto Gramckow, Birger Schmidt, Markus Schubert
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Patent number: 6513358Abstract: A method for controlling flatness of a strip (1) of rolled material rolled to a first flatness target and coiled and that is subsequently uncoiled, and a system which employs the method. Measurements of the flatness of the strip (1) during rolling are compared to both the first flatness target and to a second flatness target, a Mill Flatness Target 2. A flatness target for each of one or more subsequent processes, a Post Rolling Flatness Target (PRFT) and a measured flatness error is used to adapt a control signal for a mill stand (5) to control and regulate the flatness of subsequent production of rolled material of the same specification. The adaption may be made using different statistical techniques including fuzzy logic and neuro-fuzzy logic control methods. In the preferred embodiment, flatness measurements after decoiling are also fed forward to at least one subsequent process 12 and used to adapt control signals to regulate flatness of the current strip in the subsequent process 12.Type: GrantFiled: December 22, 2000Date of Patent: February 4, 2003Assignee: ABB ABInventors: Lars Jonsson, Klaus Meyer
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Patent number: 6298277Abstract: The system including a device (2) for applying an adapter (11) to a blank (1) for transferring it into and mounting it in a trimming device (3) controlled in accordance with trimming information. The system includes a device for acquiring the characteristics of a lens to be made, a device (10) for supporting the blank (1) in the device (2) for applying the adapter, devices (14, 15) for emitting/receiving radiation for analyzing the blank a device (4, 16) for acquiring the characteristics of the blank by analyzing a signal delivered by the emitting/receiving devices (14, 15) and a device (4) for determining blank trimming information for controlling the trimming device (3).Type: GrantFiled: December 16, 1998Date of Patent: October 2, 2001Assignee: Briot InternationalInventor: Jean-Jacques Bernard Joseph Videcoq
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Patent number: 6112394Abstract: A method of continuously casting and finish-rolling a cast slab within a predetermined finished width tolerance, wherein for the cast slab and any subsequent slab an adjustment of the mold position is carried out particularly in accordance with different rolling conditions for achieving the predetermined finished width within a tolerance strip, initially a preadjustment of the mold position is carried out, inter alia, while considering the extreme strip dimensions of the planned production program, a computation for the optimum use for the mold adjusting units and the adjusting units of the finishing train is carried out for each cast slab and any subsequent slab, and, with an existing entering width of the cast slab into the finishing train, a reoptimization of the finished width by means of the adjusting units of the finishing train is carried out.Type: GrantFiled: March 30, 1999Date of Patent: September 5, 2000Assignee: SMS Schloemann-Siemag AktiengesellschaftInventors: Jurgen Seidel, Karl-Ernst Hensger