Multiple Mode (e.g., Rough-finish, Coarse-fine) Patents (Class 700/172)
  • Patent number: 11564749
    Abstract: Systems, methods, software and techniques for generating a milling path for a tool of a surgical system are provided. The milling path is designed to remove a resection volume associated with an anatomical volume. A reference guide is defined with respect to the resection volume. Sections are defined along the reference guide in succession. Each section intersects the reference guide at a different intersection point and is at a specified orientation relative to the reference guide at the intersection point. Each section further intersects the resection volume. A section path is generated to be bounded within each section and defined relative to the resection volume. A plurality of transition segments are generated and each transition segment connects section paths of successive sections along the reference guide.
    Type: Grant
    Filed: June 14, 2019
    Date of Patent: January 31, 2023
    Assignee: MAKO Surgical Corp.
    Inventors: Hans-Ulrich Becker, Michael Dale Dozeman, Michael Ferko, Gregory Garcia, Vladimir Gershuni, Jose Luis Moctezuma de la Barrera, Mark Ellsworth Nadzadi, Patrick Roessler
  • Patent number: 10850396
    Abstract: A controller includes a storage unit that stores a configuration file in which a tool coordinate system including a coordinate axis extending in the restriction direction of a movement of a hand is set. The controller includes a determination unit that determines whether or not the origin of the tool coordinate system moves in the direction of the coordinate axis extending in the restriction direction. The controller includes a speed limiting unit that limits the motion speed of the robot. The speed limiting unit performs a speed reduction control for reducing the movement speed of the hand or a stop control for stopping the robot if the origin of the tool coordinate system moves in the direction of the coordinate axis extending in the restriction direction.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: December 1, 2020
    Assignee: FANUC CORPORATION
    Inventors: Takumi Oyama, Tomoyuki Yamamoto
  • Patent number: 10556341
    Abstract: The invention relates to a method (100) for determining an optimised trajectory for a non-productive movement of a tool (10) of a machine tool, from a starting position (12) to an end position (14). The non-productive movement is carried out in a spatially restricted travelling area (20) which is represented by geometric conditions. The method according to the invention is executed with the avoidance of collisions and comprises the step of determining a first trajectory (32) of the tool (10) by means of a travel-finding algorithm. In this step, the first trajectory (32) is optimised for the non-productive movement with respect to at least one selectable target parameter.
    Type: Grant
    Filed: June 3, 2016
    Date of Patent: February 11, 2020
    Assignee: Siemens Aktiengesellschaft
    Inventors: Klaus Geissdörfer, Carsten Hamm, Hartmut Linke, Elmar Schäfers
  • Patent number: 10474130
    Abstract: A machining simulation device includes a cutting condition extraction unit, a tool type determine unit, a load calculation unit configured to calculate a spindle load, a load determination unit configured to determine whether the calculated spindle load is within a predetermined maximum load, an adjustment amount calculation unit configured to calculate an adjustment amount of the cutting condition when the calculated spindle load is determined not to be within the predetermined maximum load, and a display unit configured to display a result of the determination.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: November 12, 2019
    Assignee: FANUC CORPORATION
    Inventor: Daisuke Nagata
  • Patent number: 10324451
    Abstract: Graphics representing a main-spindle-side structure and a table-side structure and graphics representing arrows indicating the movement directions of feed shafts are stored in a storage unit, and when switched to manual operation, a display computation unit computes the orientations of said arrows with respect to the structure that moves, said structure being either the main-spindle-side structure or the table-side structure, and computed graphics representing the structures and the arrows are displayed in a differentiated manner so as to make it evident which structure moves.
    Type: Grant
    Filed: June 20, 2014
    Date of Patent: June 18, 2019
    Assignee: MAKINO MILLING MACHINE CO., LTD.
    Inventors: Rie Kawai, Hideki Heishi, Kenichi Ono
  • Patent number: 10156838
    Abstract: The present disclosure relates to a gear cutting machine having a machine control as well as having at least one display for displaying machine-relevant parameters, wherein the display is multitouch-operable and allows an operator input for controlling the gear cutting machine by multifinger gestures over the display.
    Type: Grant
    Filed: September 10, 2014
    Date of Patent: December 18, 2018
    Assignee: Liebherr-Verzahntechnik GmbH
    Inventors: Thomas Karl, Marco Heider, Tobias Heilmannseder
  • Patent number: 10146212
    Abstract: A machine tool feed drive design system is provided, which may include a component database, a detection module, a load condition estimation module and a calculation module. The component database may store the specification data of a plurality of feed drive components. The detection module may detect a plurality of operation signals from a machine tool during a period of time when the machine tool had been executing a machining process to a workpiece. The load condition estimation module may calculate a plurality of actual load conditions according to the operation signals and a device specification parameter of a feed drive of the machine tool. The calculation module may select at least one component combination from the feed drive components according to the actual load conditions and the specification data of the feed drive components to serve as an optimized feed drive specification.
    Type: Grant
    Filed: December 28, 2016
    Date of Patent: December 4, 2018
    Assignee: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Chia-Pei Wang, Chien-Chih Liao, Hsiao-Chen Ho, Jen-Ji Wang
  • Patent number: 9760261
    Abstract: A display apparatus capable of displaying images of movable structures includes a data storage unit for storing image data and a display control unit which receives signals relating to positions of movable structures from a numerical controller and reads out image data relating to the received movable structures from the storage unit, and generates a display image in which images of the movable structures are arranged to have a positional relationship received and displays the display image on the display. When a selection signal for selecting a movable structure to be operated is input to the numerical controller from an input device, the display control unit receives the selection signal and generates a display image in which the image of the movable structure corresponding to the received selection signal is highlighted and displays the display image on the display.
    Type: Grant
    Filed: August 12, 2014
    Date of Patent: September 12, 2017
    Assignee: DMG MORI SEIKI CO., LTD.
    Inventor: Hiroshi Yahaba
  • Patent number: 9529354
    Abstract: A machine tool includes a tool attachment device, a workpiece attachment device, a controller, a mode selector, an axis selector, a cover, a window, and a manual operation auxiliary display device. The controller is configured to control movements of at least one of the tool attachment device and the workpiece attachment device with respect to a target axis. The mode selector is configured to select a manual operation mode or an automatic operation mode. The axis selector is to select the target axis among a plurality of axes in a case where the mode selector selects the manual operation mode. The manual operation auxiliary display device is configured to display directions of the plurality of axes included in the machine tool as an axis configuration model in the window in a case where the manual operation mode is selected.
    Type: Grant
    Filed: March 30, 2015
    Date of Patent: December 27, 2016
    Assignee: YAMAZAKI MAZAK CORPORATION
    Inventors: Jun Igarashi, Isao Adachi, Makoto Tanahashi
  • Patent number: 8909367
    Abstract: Machines for machining workpieces, especially metal sheets, include a machining device, a main drive, and an auxiliary drive that is different therefrom. Both drives serve to generate a relative movement between the machining device and a workpiece, wherein the machining device is movable relative to the workpiece and/or the workpiece is movable relative to the machining device with a main movement by means of the main drive and wherein the machining device is movable relative to the workpiece with an auxiliary movement by means of the auxiliary drive. Machines with high adaptability to different machining tasks are provided. Methods of machining workpieces include corresponding method steps.
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: December 9, 2014
    Assignee: TRUMPF Werkzeugmaschinen GmbH + Co. KG
    Inventor: Frank Schmauder
  • Publication number: 20140343712
    Abstract: Methods, systems, and apparatus, including computer programs encoded on computer storage media, for switching between different operating modes on a processing machine. The operating modes are different from one another in respect of operator intervention requirements of an operator of the processing machine, One of the methods includes switching from a first operating mode to a second operating mode, looking up stored operating settings specific to the second operating mode and related to one or more potential operator interventions, changing operation of the processing machine in accordance of the stored operating settings specific to the second operating mode, and providing feedback to the operator of the machine, indicating whether a switch to the second operating mode is complete or whether at least one of the potential operator interventions is required.
    Type: Application
    Filed: June 3, 2014
    Publication date: November 20, 2014
    Applicant: TRUMPF Werkzeugmaschinen GmbH + Co. KG
    Inventors: Klaus Bauer, Uwe Huber, Eberhard Wahl
  • Patent number: 8844104
    Abstract: The present disclosure includes a machine tool system having multiple zones. The zones may be areas divided by physical barriers or virtual zones. The zones may include a first zone having a first kinematics arrangement and a second zone having a second kinematics arrangement. The first zone and the second zone may share one or more machine axis and at least one of the first zone and the second zone has at least one non-shared machine axis. The present disclosure also includes multi-interface machine tool systems.
    Type: Grant
    Filed: April 22, 2010
    Date of Patent: September 30, 2014
    Assignee: Hurco Companies, Inc.
    Inventor: Paul J. Gray
  • Patent number: 8506352
    Abstract: An eyeglass lens processing apparatus for processing a peripheral edge of an eyeglass lens, includes: a processing unit including a plurality of processing tools that process the peripheral edge of the eyeglass lens held by a lens chuck shaft; a calibrating lens; a mode selector that selects a calibration mode; a memory that stores calibration processing data for processing the calibrating lens to a predetermined shape; a detecting unit that includes a tracing stylus that contacts a surface of the calibrating lens which is processed by the processing unit based on the calibration processing data to detect the shape of the processed calibrating lens in the calibration mode; and a calculating unit that obtain calibration data by comparing a detected result by the detecting unit with the calibration processing data in the calibration mode.
    Type: Grant
    Filed: September 29, 2010
    Date of Patent: August 13, 2013
    Assignee: Nidek Co., Ltd.
    Inventors: Kyoji Takeichi, Ryoji Shibata, Motoshi Tanaka, Katsuhiro Natsume, Yuya Nakako
  • Patent number: 8498733
    Abstract: A method and system are provided which reorders a sequence of operations of a part program to reduce the number of tool changes during execution of the program. The reordered sequence maintains a sequence of at least a first portion of the operations.
    Type: Grant
    Filed: September 28, 2009
    Date of Patent: July 30, 2013
    Assignee: Hurco Companies, Inc.
    Inventors: Paul J. Gray, Karl Szabo
  • Patent number: 8463410
    Abstract: The invention relates to a method and a control device for moving a machine element of an automation machine by dividing an overall movement of the machine element into separately controlled first and a second movement sections extending in a common direction. Desired values for the first and second movement sections are monitored for compliance with a predefined movement constraint. If the first and/or second desired values fail to comply with the predefined movement constraint, the first movement component and/or the second movement component are changed in an iterative process until the changed first and/or second desired values are in compliance with the predefined movement constraint. The changed first and/or second desired values are stored as new first and/or second desired values for moving the machine element. The method and control device prevent overloading of the drive shafts of an automation machine having redundant kinematics.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: June 11, 2013
    Assignee: Siemens Aktiengesellschaft
    Inventors: Marco Bock, Wolfgang Papiernik, Tomas Sauer
  • Patent number: 8463422
    Abstract: An extruder or injection molding machine with user-specifically monitoring and regulating processing of plastic materials includes a material feed, a plasticizer, and a mold. A process input variable, e.g. cost of the apparatus, raw material, power, and processed quantity, can be inputted with an input device and transmitted to a controller. A process monitoring variable, e.g. the duration of a product cycle, product cost, raw material used/power consumed per product cycle, expected purchase price for a given quantity of a product, and number of product cycles until maintenance, can be determined in real time from a process control variable and/or process input variable. A value of a process monitoring variable, such as the actual desired, or mean value, the value integrated since starting, the history or tendency of this value, can be outputted on an output device in form of a characteristic diagram.
    Type: Grant
    Filed: June 26, 2007
    Date of Patent: June 11, 2013
    Assignee: KraussMaffei Technologies GmbH
    Inventors: Markus Betsche, Günther Grimm, Arno Wyrwoll
  • Patent number: 8419508
    Abstract: A method for screening abrasive wheels for fabricating a honeycomb extrusion die from a die body, and methods for fabricating a honeycomb extrusion die using an abrasive wheel assembly. One method for fabricating a honeycomb extrusion die includes measuring at least one of runout and thickness of each of a plurality of abrasive blades while rotating the blades, selecting a subset of the plurality of blades that have a measured runout or a measured thickness within a predetermined range, and mounting the subset of blades spaced from one another and concentrically aligned along a rotation axis of the abrasive wheel assembly.
    Type: Grant
    Filed: May 28, 2010
    Date of Patent: April 16, 2013
    Assignee: Corning Incorporated
    Inventors: Raymond Charles Cady, Mihir Mahendra Shah, Aric Bruce Shorey, Kevin Lee Wasson
  • Patent number: 8381555
    Abstract: A cutting device is provided which can simultaneously achieve a shorter machining time, lower machining resistance during cutting, and high-precision machining. To be specific, the cutting device of the present invention includes a three-axis tool unit including a first actuator operating in a u direction, a second actuator operating in a v direction orthogonal to the u direction, a third actuator operating in a w direction orthogonal to the u direction and the v direction, a tool holder disposed at the intersection of the u direction, the v direction, and the w direction, a tool mounted in the tool holder, and three sensors for measuring the displacements of the first, second, and third actuators, respectively and feeding back displacement signals representing the measured displacements, wherein the first, second, and third actuators of the three-axis tool unit vibrate so as to perform vibration cutting on a work material.
    Type: Grant
    Filed: March 12, 2009
    Date of Patent: February 26, 2013
    Assignee: Panasonic Corporation
    Inventors: Masayuki Takahashi, Isao Tashiro
  • Patent number: 8374706
    Abstract: In a method for moving a machine element of an automation machine with separately controlled drive shafts moving in a common direction, a first controller receives a first desired control variable, which is filtered using a filter having a frequency-dependent transfer function. In one embodiment, first desired control variable represents an overall movement of a machine element. A difference is determined between the filtered first desired variable and a first actual variable, and the difference is supplied as a desired control variable to the second controller for controlling the movement of the second drive shaft. In another embodiment, the filtered first desired variable and a second desired variable are added to form a sum, and a difference between the formed sum and the first actual variable is supplied as a desired control variable to the second controller for controlling the movement of the second drive shaft.
    Type: Grant
    Filed: February 10, 2011
    Date of Patent: February 12, 2013
    Assignee: Siemens Aktiengesellschaft
    Inventors: Marco Bock, Wolfgang Papiernik
  • Patent number: 8235770
    Abstract: An eyeglass lens processing apparatus includes: a processing tool which processes a peripheral edge of the lens and includes a roughing tool, a beveling tool and a bevel-modifying tool; a selection unit which is used to select a high curve beveling mode for forming a bevel in the lens fitted into a high curve frame having a protrusion portion; a modifying portion data input unit inputs data of a portion to be modified so as to prevent an interference between the lens and the protrusion portion; a calculation unit which obtains bevel-modifying data on the basis of a bevel path and data of the modifying portion; and a processing control portion which performs the beveling to the lens by the beveling tool in accordance with the beveling data, and removes a part of the bevel shoulder and/or the bevel slope by the bevel-modifying tool in accordance with the bevel-modifying data.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: August 7, 2012
    Assignee: Nidek Co., Ltd.
    Inventor: Hirokatsu Obayashi
  • Patent number: 8155778
    Abstract: A system and method that may utilize one or more cutting tools to machine insulating sheet materials comprising one or more layers. In accordance with one aspect, a user may utilize a computer to input preferences and use software algorithms to determine an optimum fabrication sequence.
    Type: Grant
    Filed: January 28, 2008
    Date of Patent: April 10, 2012
    Assignee: AUTODESK, Inc.
    Inventor: Peter Barcock
  • Patent number: 8103375
    Abstract: A method for finishing a part having excess material includes generating one or more surfaces on a model of the part to be machined, creating a machining tool path drive geometry, using the machine tool path drive geometry and one or more surfaces on the model to be machined to generate machining tool paths on the surfaces; and running tool paths on the part in a fixture.
    Type: Grant
    Filed: April 14, 2008
    Date of Patent: January 24, 2012
    Assignee: General Electric Company
    Inventors: Randall Maurice Ouellette, Jeffrey Robert Close, James Henry Madge
  • Patent number: 8060239
    Abstract: According to the invention, an initial trajectory (2) that is to be followed in a positionally guided manner is input into a computer (15), said initial trajectory (2) being described by an initial function (AF) such that one respective corresponding position (pA) is determined on the initial trajectory (2) by substituting a scalar trajectory parameter (s) into the initial function (AF). The scalar trajectory parameter (s) is different from time (t) while being characteristic of a distance (s) covered along the initial trajectory (2). The computer (15) filters the initial trajectory (2) with low-pass characteristics referring to the scalar trajectory parameter (s) as a function of the scalar trajectory parameter (s) and thus determines a rough function (GF) such that one respective corresponding position (pG) is determined on the rough trajectory (13) by substituting the scalar trajectory parameter (s) into the rough function (GF).
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: November 15, 2011
    Assignee: Siemens Aktiengesellschaft
    Inventors: Walter Hoffmann, Wolfgang Papiernik, Tomas Sauer
  • Patent number: 7933677
    Abstract: The present disclosure relates to a motion control system for a machine tool system wherein a value of a surface finish quality parameter of the motion control system is adjusted to control the surface finish of a part machined with the machine tool system. The machine tool system may include a conversational mode of operation and a NC mode of operation.
    Type: Grant
    Filed: July 30, 2007
    Date of Patent: April 26, 2011
    Assignee: Hurco Companies, Inc.
    Inventors: Kishore Lankalapalli, Robert J Gorgol, Jr., Yongxing Hao, Song Liu, Judith W Miller
  • Patent number: 7899575
    Abstract: The invention relates to a machine tool for processing a plate-like workpiece, including a processing tool. The processing tool is movable relative to the workpiece and the workpiece is movable relative to the processing tool along a common movement axis. A control unit selectively actuates the processing tool and the workpiece in such a manner that in a first processing mode both the processing tool and the workpiece are moved along the common movement axis and, in a second processing mode the processing tool alone is moved along the common movement axis. The invention further relates to a method for processing a workpiece of the kind mentioned above, to a method for creating a processing program, and to a computer program product having code for performing all steps of the method for creating the processing program.
    Type: Grant
    Filed: June 25, 2008
    Date of Patent: March 1, 2011
    Assignee: TRUMPF Werkzeugmaschinen GmbH + Co. KG
    Inventors: Friedrich Kilian, Frank Schmauder, Dieter Pfisterer
  • Patent number: 7869896
    Abstract: A tangential grinding resistance measuring method includes obtaining an abrasive grain section area which is at a predetermined infeed depth from the highest top surface of abrasive grains on a grinding wheel; calculating the tangent of a half vertex angle of a conical model for cutting edges of the abrasive grains which model takes the abrasive grain section area as its bottom surface and the predetermined depth as its height; setting grinding parameters; and calculating a tangential grinding resistance from the grinding parameters and the tangent.
    Type: Grant
    Filed: August 13, 2007
    Date of Patent: January 11, 2011
    Assignee: JTEKT Corporation
    Inventors: Yasuhira Yamada, Hiroshi Morita
  • Patent number: 7848843
    Abstract: In a two-step processing mode in which a cup for attaching a lens to a chuck axis is changed from a large diameter cup to a small diameter cup on the way of processing, a roughing path data computing unit for computing first roughing path data larger than the target lens shape data by a predetermined finishing margin, and second roughing path data having a radius vector larger by at least ?a than at least radius vector data of the large diameter cup; and a processing controller for roughing the peripheral edge of the lens based on the second roughing path data in response to a processing start signal, thereafter stopping the processing and further resuming the processing. The processing controller performs, when a processing resuming signal is inputted, processing control of either roughing and finishing, or finishing without roughing.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: December 7, 2010
    Assignee: Nidek Co., Ltd.
    Inventor: Ryoji Shibata
  • Patent number: 7643899
    Abstract: The present invention is directed to a machine programmed to edge an ophthalmic lens blank. The machine includes an edger device for forming a bevel in a peripheral edge of the lens blank, a central processing unit operably associated with the edger device for controlling operation thereof, and a computer program stored on a medium in communication with the central processing unit. The computer program includes a first instruction set operably causing the edger device to form a bevel in a peripheral edge of a lens blank. A second instruction set operably causes the edger device to form a step in the peripheral edge intermediate an apex of the bevel and an interface between the peripheral edge and a major surface of the lens blank. A method of controlling an edger device for edging an ophthalmic lens blank and a computer program are also disclosed.
    Type: Grant
    Filed: November 17, 2008
    Date of Patent: January 5, 2010
    Assignee: National Optronics, Inc.
    Inventor: Kurt William Schaeffer
  • Patent number: 7620473
    Abstract: An automatic programming method of dividing a machining area into a first process region in which one end of a work model is held for a machining and a second process region in which other end of the work model is held for the machining, and creating a program for controlling a numerical control unit based on the division of the machining area realizes an automatic process dividing processing by calculating a position of evenly dividing the volume of the machining area in a direction of a turning axis as a process-dividing position indicating the boundary between the first process region and the second process region.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: November 17, 2009
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Takashi Kamiya, Hiroshi Katano, Kenji Iriguchi, Susumu Matsubara
  • Patent number: 7575502
    Abstract: The feed system for a honing machine provides a capability to dynamically correct in real time errors in bore size inferred arising from variations in feed force, and a method of operation of the same. The system allows a user to select between rate and force controlled honing modes, which provides one or more of the advantages of both modes. The system provides capabilities for automatic rapid automatic bore wall detection, compensation for elasticity of elements of the feed system and honing tool, and automatic tool protection. The system is automatically operable using feed force, feed rate and positional information for honing a work piece to one or more target parameters, such as one or more in-process sizes and a final size.
    Type: Grant
    Filed: May 12, 2008
    Date of Patent: August 18, 2009
    Assignee: Sunnen Products Company
    Inventors: Daniel R. Cloutier, Timothy P. Hoth, Russell L. Jacobsmeyer
  • Publication number: 20090005898
    Abstract: The invention relates to a machine tool for processing a plate-like workpiece, including a processing tool. The processing tool is movable relative to the workpiece and the workpiece is movable relative to the processing tool along a common movement axis. A control unit selectively actuates the processing tool and the workpiece in such a manner that in a first processing mode both the processing tool and the workpiece are moved along the common movement axis and, in a second processing mode the processing tool alone is moved along the common movement axis. The invention further relates to a method for processing a workpiece of the kind mentioned above, to a method for creating a processing program, and to a computer program product having code for performing all steps of the method for creating the processing program.
    Type: Application
    Filed: June 25, 2008
    Publication date: January 1, 2009
    Applicant: TRUMPF WERKZEUGMASCHINEN GMBH + CO. KG
    Inventors: Friedrich Kilian, Frank Schmauder, Dieter Pfisterer
  • Patent number: 7457684
    Abstract: A first machining-program creating unit creates a machining program for a two-spindle machine, including machining programs for a first process performed by using a first main spindle and a second process performed by using a sub-spindle. A second machining-program creating unit creates a machining program for a one-spindle machine, including machining programs for a third process and a fourth process performed by using a second main spindle. A selecting unit determines a type of a machine to use, and selects either one of the first machining-program creating unit and the second machining-program creating unit to start, based on the determined type of the machine.
    Type: Grant
    Filed: June 30, 2004
    Date of Patent: November 25, 2008
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Takashi Kamiya, Hiroshi Katano, Kenji Iriguchi, Susumu Matsubara
  • Patent number: 7454264
    Abstract: The present invention is directed to a machine programmed to edge an ophthalmic lens blank. The machine includes an edger device for forming a bevel in a peripheral edge of the lens blank, a central processing unit operably associated with the edger device for controlling operation thereof, and a computer program stored on a medium in communication with the central processing unit. The computer program includes a first instruction set operably causing the edger device to form a bevel in a peripheral edge of a lens blank. A second instruction set operably causes the edger device to form a step in the peripheral edge intermediate an apex of the bevel and an interface between the peripheral edge and a major surface of the lens blank. A method of controlling an edger device for edging an ophthalmic lens blank and a computer program are also disclosed.
    Type: Grant
    Filed: November 29, 2006
    Date of Patent: November 18, 2008
    Inventor: Kurt William Schaeffer
  • Patent number: 7371149
    Abstract: The feed system (30) for a honing machine (10) provides a capability to dynamically correct in real time errors in bore size inferred arising from variations in feed force, and a method of operation of the same. The system (10) allows a user to select between rate and force controlled honing modes, which provides one or more of the advantages of both modes. The system provides capabilities for automatic rapid automatic bore wall detection, compensation for elasticity of elements of the feed system (30) and honing tool (14), and automatic tool protection. The system is automatically operable using feed force, feed rate and positional information for honing a work piece (20) to one or more target parameters, such as one or more in-process sizes and a final size.
    Type: Grant
    Filed: September 7, 2005
    Date of Patent: May 13, 2008
    Assignee: Sunnen Products Company
    Inventors: Daniel R. Cloutier, Timothy P. Hoth, Russell L. Jacobsmeyer
  • Publication number: 20080033591
    Abstract: The present disclosure relates to a motion control system for a machine tool system wherein a value of a surface finish quality parameter of the motion control system is adjusted to control the surface finish of a part machined with the machine tool system. The machine tool system may include a conversational mode of operation and a NC mode of operation.
    Type: Application
    Filed: July 30, 2007
    Publication date: February 7, 2008
    Applicant: Hurco Companies, Inc.
    Inventors: KISHORE LANKALAPALLI, Robert J. Gorgol, Yongxing Hao, Song Liu, Judith W. Miller
  • Publication number: 20070213866
    Abstract: A motor is driven at a low speed to move a moving part at the start and end of movement based on a movement command given in one block of a program in a machining program check mode and at a high speed in an intermediate section. Since the moving speed is low at the start of movement, the direction of movement can be easily checked if it is correct. Since the moving speed is low at a point of time near the end of movement, moreover, an operator can enjoy a time allowance to determine whether or not there is a possibility of the moving part of a driven machine interfering with any other object.
    Type: Application
    Filed: March 6, 2007
    Publication date: September 13, 2007
    Applicant: FANUC LTD
    Inventors: Susumu Maki, Susumu Maekawa
  • Patent number: 7089081
    Abstract: In general, techniques are described that allow an abrasive manufacturing process to achieve a controlled performance parameter, e.g., an amount of material removal, without requiring the use of feedback controls within the abrasive manufacturing process. For example, a system includes a machine to abrade a workpiece with an abrasive article, and a controller to control the application of the abrasive article to the workpiece by the machine to achieve a substantially constant cut rate for the abrasive article. The controller controls one or more process variables in accordance with an open-loop mathematical model that relates the cut rate of the abrasive article to an application force of the abrasive article to achieve controlled material removal. For example, a constant rate of cut can be achieved or a fixed amount of material can be removed while abrading one or more workpiece in accordance with the model.
    Type: Grant
    Filed: January 31, 2003
    Date of Patent: August 8, 2006
    Assignee: 3M Innovative Properties Company
    Inventor: Gary M. Palmgren
  • Patent number: 7070368
    Abstract: A machining feed rate for machining a workpiece portion to be machined by a machining tool based upon a machining program is set by reading a data of the workpiece portion, by sectionalizing the workpiece portion in an area corresponding to a workpiece shape of the workpiece portion, and by determining a shape change point based upon a workpiece shape of the workpiece portion. The machining feed rate is set for each area and for each shape change point with reference to a predetermined parameter corresponding to an attribute of the each sectionalized area and corresponding to an attribute of the each determined shape change point.
    Type: Grant
    Filed: September 27, 2002
    Date of Patent: July 4, 2006
    Assignee: Toyoda Koki Kabushiki Kaisja
    Inventors: Shinji Murakami, Kazuya Hattori, Yoshihiko Yamada, Tadashi Otani, Atsushi Saito
  • Patent number: 7047102
    Abstract: An object of this invention is to generate NC (Numerical Control) data to improve efficiency of machining. This invention comprises the steps of: generating NC data to machine a first portion of an object, wherein the first portion is specified based on a supposed cutting load distribution of the object; and generating NC data to machine the object after the first portion of the object was machined. Thus, at least two-phase machining data is generated which is separated based on high or low of the supposed cutting load, for example. That is, a tool machine processes the object stepwise. Therefore, it becomes possible that a portion is machined in advance, that it is determined that it is better to machine beforehand based on the supposed cutting load distribution, and the object after the machining is separately machined.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: May 16, 2006
    Assignee: Fujitsu Limited
    Inventors: Mitsuru Ikeda, Masahiro Nakatsuji, Kenji Kawada, Fusao Shibata
  • Patent number: 6993413
    Abstract: A manipulator operative in a master/slave operative mode, comprising: a master unit commanding an operation; a slave unit having a work unit; a detector detecting the orientation of the master unit and the orientation of the slave unit; and a control device controlling the slave unit in response to the command from the master unit, wherein the control device includes: a function of determining a non-mater/slave operative mode or a master/slave operative mode; a function of calculating a difference between the orientation of the master unit and the orientationof the slave unit; and a function of comparing the absolute value of the difference with a preset reference value; and depending upon the result of the comparison, determining a normal master/slave operative mode or a transitional master/slave operative mode, in the master/slave operative mode, the transitional master/slave operative mode is a transitional mode from the non-master/slave operative mode to the master/slave operative mode.
    Type: Grant
    Filed: March 31, 2004
    Date of Patent: January 31, 2006
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Takamitsu Sunaoshi
  • Patent number: 6957121
    Abstract: A method is provided for assisting an operator in setting optimized machine parameters of a machine tool. The machine parameters are used for controlling the machining. The method comprises manual selecting priority values for at least two mutually dependent target values representing the machining performance and automatically determining the machine parameters based on the selected priority values. A corresponding operator support system is also provided.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: October 18, 2005
    Assignee: Mikron Comp-Tec AG
    Inventors: Ralf Löttgen, Marc Etienne, Jean-Phillippe Besuchet
  • Patent number: 6895297
    Abstract: A numerical control device is disclosed having a parameter memory section 12B that stores discrete optimum parameters for respective operational modes, an operational mode setting switch 20 to allow operational modes to be selectively set through user's operation, and a defect content setting means for registering defect contents of machined results. The optimum parameter, suited for a particular operational mode selected and set with the operational mode setting switch 20, is retrieved for executing setting of the parameter while enabling setting of the parameter based on information obtained with the defect content setting means.
    Type: Grant
    Filed: October 29, 2002
    Date of Patent: May 17, 2005
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Kazuhiro Shiba, Minoru Hamamura
  • Patent number: 6836697
    Abstract: A method of determining feed and radial forces has the steps of subdividing work materials into seven groups which are different from one another by Brinell hardness, for each group separately determining a feed force and radial force based on a tangential force in accordance with individual formula which is different from formulas for other groups, and also separately for a turning process and for a boring process. Also, a calculator is proposed which utilizes the inventive method.
    Type: Grant
    Filed: December 31, 2002
    Date of Patent: December 28, 2004
    Inventor: Edmund Isakov
  • Patent number: 6725105
    Abstract: The present invention is a control system for conditioning movement of a work implement during a work cycle. In one embodiment, the control system comprises an electronic-hydraulic valve connected to the work implement and a computer system having a central processing unit and a memory device. The control system further comprises a mode control module stored on the memory device. The mode control module is generally adapted to detect whether the control handle of the work implement is signaling for operating in a smooth mode or an abrupt mode, and to output a control signal to the electronic-hydraulic valve to control operation of the work implement during the smooth mode or the abrupt mode. The mode control module comprises a smooth mode module and an abrupt mode module. The smooth mode module and the abrupt mode module are adapted to optimize movement of the work cycle during the smooth mode, and abrupt mode, respectively.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: April 20, 2004
    Assignee: Caterpillar Inc
    Inventors: John E. Francis, Mark D. Shane
  • Patent number: 6704619
    Abstract: A system for universal guidance and control of automated machines incorporates with an IMU (Initial Measuring Unit) installed at an end effector of a motion element of an automated machine, fast-response feedback control for both position and angle servo-loops (for the end effector) greatly decreases the operational time needed to complete a preplanned trajectory. In addition, the closed-control loop design provides stabilization and isolation of the end effector from external disturbances. This unique navigation solution is based upon the uses of a set of equations performing an open loop computation with the inertial data as its input. This formulation of equations requires a periodic update of the open loop solution in order to bind the growth of system errors. The source of this update is the automated machine position measurement derived from the mechanical sensors in the system.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: March 9, 2004
    Assignee: American GNC Corporation
    Inventors: Norm Coleman, Ching-Fang Lin
  • Patent number: 6676344
    Abstract: In a method for machining a workpiece, and for identifying a sequence of steps for machining a workpiece, a final shape required for the whole or part of the workpiece (is identified at 34), a three dimensional envelope shape is generated around the required shape (36), differences between the current shape and the envelope shape are generated at (38) to allow a sequence of cuts to be generated at (40) and a tool path at (42) from which the current stock part can be cut down to the envelope shape. The definition of the current stock is then updated at (44) and the sequence repeated until the workpiece has been machined to the required shape.
    Type: Grant
    Filed: September 20, 2000
    Date of Patent: January 13, 2004
    Assignee: Rolls Royce plc
    Inventor: Martin P Amatt
  • Patent number: 6671571
    Abstract: In the present invention, for an NC program for controlling a machine tool, information for machining quality required by a machine tool is prewritten in the program. A measurement program for measuring the machining quality of the workpiece using a measuring machine is produced by analyzing the NC program. The machining quality of the workpiece is measured by the measurement program and the measuring machine. The machining quality of the workpiece can be judged by comparing the measurement results and the machining quality information included in the NC program. By utilizing this quality judgement, simple and effective system control can be achieved when a system such as CIM (Computer Integrated Manufacturing) is constructed in cooperation with other machine tools.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: December 30, 2003
    Assignees: Mitutoyo Corporation, Mori Seiki Co., Ltd., Okúma Corporation
    Inventors: Sadayuki Matsumiya, Naoki Morita, Yasushi Fukaya, Kazuo Yamazaki
  • Patent number: 6597142
    Abstract: An apparatus for setting control parameters of a machining apparatus. The setting apparatus includes a storage unit for storing a set of control parameters for each of a plurality of machining modes; an input device for selecting one of the plurality of machining modes; and a control unit for selecting a set of control parameters corresponding the selected machining mode and setting the set of control parameters as control parameters to be used for controlling the machining apparatus.
    Type: Grant
    Filed: September 21, 2001
    Date of Patent: July 22, 2003
    Assignee: Toyoda Koki Kabushiki Kaisha
    Inventors: Tetsuro Shibukawa, Akimitsu Kamiya, Kazunari Ogura, Atsuhisa Asada, Tadashi Otani, Shinji Murakami, Katsuhiro Maseki, Yoshihiko Yamada
  • Publication number: 20030120375
    Abstract: When creating other tool path from two tool paths for cutting a work accurately and efficiently, the data on the first tool path is composed of a position vector and a direction vector of a tool for use when the work is cut while moving the tool. The data on the second tool path is composed of a position vector and a direction vector of the tool for use when the work, which has been cut according to the first tool path, is further cut. A computer uses the first tool path data and second tool path data to calculate a position vector and a direction vector of a medium tool path that is between the first tool path and second tool path.
    Type: Application
    Filed: December 20, 2002
    Publication date: June 26, 2003
    Applicant: HITACHI, LTD.
    Inventors: Hiroshi Arai, Junichi Hirai, Tamotsu Harihara, Osamu Chiba, Nobuhisa Kanamaru, Shunsuke Minami
  • Publication number: 20030083772
    Abstract: A numerical control device is disclosed having a parameter memory section 12B that stores discrete optimum parameters for respective operational modes, an operational mode setting switch 20 to allow operational modes to be selectively set through user's operation, and a defect content setting means for registering defect contents of machined results. The optimum parameter, suited for a particular operational mode selected and set with the operational mode setting switch 20, is retrieved for executing setting of the parameter while enabling setting of the parameter based on information obtained with the defect content setting means.
    Type: Application
    Filed: October 29, 2002
    Publication date: May 1, 2003
    Applicant: TOSHIBA KIKAI KABUSHIKI KAISHA
    Inventors: Kazuhiro Shiba, Minoru Hamamura