Abstract: There is provided with a monitoring method of monitoring plural apparatuses each having a sensor, including: selecting two or more sample apparatuses out of the plural apparatuses; calculating averages and standard deviations of sensor values detected by the sample apparatuses for each sample apparatus; calculating a confidence interval of the averages and an average of the standard deviations; and calculating an average of sensor values detected by an arbitrary apparatus among the plural apparatuses as an object average and calculating a normal range of the sensor of the arbitrary apparatus from the object average, the confidence interval, and the average of the standard deviations.

Abstract: The present invention relates to an “S” shaped detection test piece for comprehensively detecting the precision of the numerical control milling machine and the detection method thereof. The detection test piece consists of an “S” shaped equal thickness edge strip (1) and a rectangular base (2), respectively forming two “S” shaped curves in two different planes and the projections of which in the base plane (3) cross each other and have open and close angle (?) states formed at the intersection.

Abstract: The invention proceeds from a machine tool monitoring device having a detection unit for detecting an application situation in a machine tool. It is proposed that the detection unit is provided to detect an application situation on the basis of at least one distance parameter.

Abstract: This invention relates to a method for managing active safety for an automatically operating machine comprising a work surface and a work tool displaced according to a pre-established work program. The method consists of dividing (100) the work surface into several zones and, during the work program cycle and in response to detection (200) of an operator's intrusion into a first zone when the tool is active in a second zone, also consists of carrying out at least one of the following actions: keeping (210) the tool's programmed displacement at the normal speed if the tool's displacement is programmed in a zone not adjacent to the first one, keeping (220) the tool's programmed displacement at reduced speed if the tool's displacement is programmed in a zone adjacent to the first one and modifying (230) the work program if the tool's displacement is programmed in the first zone so that the tool's work can be continued in a zone other than the first one.

Abstract: The present invention relates to an intermediate module capable of being implemented in conjunction with a safety isolation system, as well as a control system employing such an intermediate module and related operational method. In one embodiment, the intermediate module includes a first input terminal capable of receiving a first signal from an additional device that is at least one of the safety isolation system and another device, and a first output terminal capable of providing a second signal to a controlled device. The intermediate module additionally includes at least one safety relay circuit that receives at least one of the first signal and a first intermediate signal based upon the first signal, and that generates in response at least one of the second signal and a second intermediate signal upon which the second signal is based. The safety relay circuit includes at least one redundant circuit component.

Abstract: Stationary power equipment including a sensing device configured to collect data associated with an operation of the equipment, and a data storage device configured for storing the collected data. Information derived from the collected data may be transmitted to a remote system via a data transmission network, or be downloaded to a data storage medium or a diagnostic device. An operation condition of the stationary power equipment is determined based on the information. Responsive to the operation condition, the power equipment receives data that is selected based on the operation condition, and modifies an operation of the power equipment based on the received data.

Abstract: A method for monitoring health of a machine tool includes operating the machine tool outside an operation cycle to effect movement of a portion of the machine tool. Data from signals output from a sensor and from a controller attached to the machine tool are used to define at least one movement-specific data profile for the movement of the portion of the machine tool. An algorithm is then applied to at least a portion of the at least one movement-specific data profile to generate at least one movement-specific data point. This facilitates generation of at least one movement-specific trend line, which can be used to analysis the health of the machine tool.

Abstract: A method to adjust a modal property of a material removal tool without changing a projection length of the material removal tool is disclosed. Adjusting substantially aligns a characteristic frequency of the material removal tool with a rotation speed of a spindle of a machine tool. A material removal tool employing the method and a method to machine metal are also disclosed.

Abstract: A method for predictive maintenance of a cutting unit of an automatic machine; the method determining, with a given frequency, the value of a characteristic quantity of the cutting unit related to contact between a cutting member and a counter-member; determining a curve for extrapolating the time pattern of the characteristic quantity value, and programming maintenance work on the cutting unit when the curve is outside a given acceptance range.

Abstract: Improved methods to detect when a human body contacts a predetermined portion of a machine are disclosed. The methods distinguish contact with a person from contact with other materials. The methods are particularly applicable in woodworking equipment such as table saws to distinguish contact between a person and the blade of the saw from contact between the blade and wet or green wood.

Abstract: A calculating member carries out Fourier analysis of a vibrational acceleration to calculate a maximum acceleration and frequency thereof. The calculating member then compares the maximum acceleration with a threshold value, and when the acceleration exceeds the threshold value, the calculating member calculates a k-value and phase information, and stores each calculated value. When retrying is selected, the calculating member determines a type of a current chatter vibration from the phase information, determines the existence of a chatter vibration which is different from the determined chatter vibration, and calculates each new phase information according to the determined chatter vibration and an existence of a different chatter vibration which had been generated before generation of the current vibration. The calculating member then calculates a k1-value from new phase information, calculates the optimum rotation speed by using the k1-value, and changes the rotation speed to the optimum rotation speed.

Abstract: There is provided a support assembly and method for supporting a work piece in a milling process comprising an anchor portion for securing to a work surface; a locating portion operable to nest with the anchor portion; and a tubular support member, the tubular support member operable to nest with the locating portion, the tubular support member having opposed support surfaces for supporting a work piece on the work surface.

Abstract: A computerized method for aiding a user in selecting a proper power source for a welding, heating, or cutting application is provided. The user is prompted to provide data about the process type, power source type, and materials used in the application, and is provided with data regarding typical applications and skill levels required for various applications. By applying the process information provided and providing data prompted by the computer system, the user is guided to select an appropriate power source for the user's application and general requirements.

Abstract: The electric press is provided with a main CPU 1 and a sub CPU 3, the main CPU1 being responsive to a signal from a servo driver 10 to give an detecting signal to a relay 2 when a ram 51 is located in a predetermined position, thereby to give a mute signal to an area sensor 30 and the sub CPU 3 being responsive to a signal from an encoder 9 to give a detecting signal to a relay 4 when the ram is located in a predetermined position, thereby to give a mute signal to the area sensor 30. The main CPU 1 and sub CPU 3 watch each other, that is, the main CPU 1 checks the output of a relay 4 and turns the relay 2 off when the mute signal is not produced from the relay 4. The conditions of sub CPU and main CPU are compared with each other. In case the two conditions are in accord with each other, it is decided that the relay 4 is out of order. The sub CPU 3 makes the same check operation in connection with the relay 2.

Abstract: An example method for estimating a wear profile of a consumable wear product used in conjunction with the processing of ore includes obtaining historical data related to wear of the consumable wear product, building a historical wear model based on the historical data, and obtaining a current single measurement point for the consumable wear product. The method includes extrapolating an estimated wear profile using the current measurement point and the historical wear model, and estimating a performance characteristic based on the estimated wear profile.

Abstract: To determine whether a tool may be used successfully to fabricate a worksheet in a sheet fabrication machine, data relating to all tools that may be used for the machine as provided by the manufacturers of those tools are stored in a tool database. Dimensional data and characteristics of the worksheets that may be used by the machine are stored in a worksheet database. When a given worksheet is to be fabricated, a determination is made on whether a tool is usable for fabricating that worksheet without causing possible damage to the worksheet, the tool and its die, and/or the machine. The grind life remaining for the tool is used to determine whether the proper clearance between the tool and its die is obtainable by using the tool on the given worksheet. If it is determined that the tool is not useable for a given worksheet, the tool is flagged and reserved for use on worksheets that have a material thickness that is thinner than that of the given worksheet.

Abstract: An extension unit provided adjacent to an amp unit comprises a measurement data accumulation memory, a measurement data acquiring part for acquiring measurement data coming through a transmission line and accumulating it in the above memory, a data analyzing part for analyzing an accumulated series of measurement data according to predetermined algorithm, a determining part for determining a data analyzed result, and an output part for outputting a control signal corresponding to a determined result to the outside. A plurality of process programs in which measurement algorithm is segmentalized are incorporated in the extension unit and a process program is selected according to a command from a personal computer and the selected process program is performed in a predetermined order.

Abstract: The invention provides a drilling apparatus (1) having a base (2) from which a drilling arm is pivotally mounted. The drilling arm (3) has an inner arm (4) and an outer arm (5). The inner arm (4) has a first end (6) and a second end (7). The first end (6) is pivotally connected via a first pivot joint (8) to the base (2). The outer arm (5) has a first end (9) and a second end (10). The second end (7) of the inner arm (4) is pivotally connected via a second pivot joint (11) to the first end (9) of the outer arm (5). At the second end (10) of the outer arm (5) is a drill mounting assembly (12). Actuation of the inner and outer arms (4) and (5) is achieved via drive means in the form of hydraulic cylinders (13). Proper operation of the cylinders (13) causes the second end (10) of the outer arm (5) to follow a substantially linear path.

Abstract: A safety device for a machine has a first machine part for carrying out a working movement towards a second machine part. It also has at least a first and a second optical barrier moving along with the first machine part during the working movement. The first optical barrier runs ahead of the first machine part by a first distance, and the second optical barrier is arranged at a second distance from the first optical barrier. A control unit is designed to stop the working movement of the first machine part when the first optical barrier is interrupted. A test unit allows to test whether the second optical barrier has been interrupted once the first machine part has been stopped. A blocking unit serves for blocking the working movement as a function of the test result from the test unit. Using this safety device it is possible to determine an overtravel of the first machine part in a simple and reliable manner.

Abstract: A method of determining a tool geometry and tool orientation for any prescribed path along a workpiece of a cutting tool is described. A parameter set is provided, where parameters of the parameter set include tool geometry and tool orientation relative to a surface of the workpiece. Values of the parameters in the parameter set are determined such that no local interference or global interference occurs, where local interference occurs when a portion of the tool immediately adjacent a cutting edge of the tool contacts a sidewall of a groove already cut by the cutting edge, and global interference occurs when a portion of the tool away from the cutting edge contacts a sidewall of a groove already cut by the cutting edge.

Abstract: A method of protecting a rotating device, loaded by temperature of a machine tool with one temperature sensor on that device and a temperature bloc, comprising the steps of inputting specific parameters in the temperature bloc, estimating a value for the device temperature increase caused by the activity of the device and measuring the temperature of the device.

Abstract: Performing communications between numerical control apparatus 1a and peripheral devices (composed of at least one of a servo amplifier 2a, a spindle amplifier 3a and a remote I/O unit 4a) by connecting a numerical control apparatus 1a and peripheral devices using a communication cable composed of a pair of data transmission cables 7 for transmission and a pair of data transmission cables 8, in a numerical control system having numerical control apparatus 1a and peripheral devices composed of at least one of a servo amplifier 2a, a spindle amplifier 3a and a remote I/O unit 4a.

Abstract: A numerical controller capable of checking a learning control execution interval for the entry of a command or signal that varies an operation pattern. The numerical controller reads machining programs in succession and sets a flag F to 1 until a learning control end command is read after a learning control start command is read. In a learning control interval during which the flag F is set to 1, it is determined whether or not an inappropriate command or signal is inputted during a learning process such that the operation pattern is varied. If it is concluded that such a command or signal is inputted, an alarm stop or feed hold stop is performed, the cause of stopping is displayed, and learning control is nullified. If any inappropriate command or signal is inputted during the learning process, the operation is stopped and the cause is displayed, so that the machining programs can be corrected with ease. Thus, wrong cutting or the like can be prevented from being caused by the learning control.

Abstract: A method corrects thermal displacement of a machine tool having a rotational spindle. The method includes detecting a rotation speed of the spindle. A thermal displacement amount of the spindle in the current cycle of execution of a program is estimated by using an arithmetic expression that is based at least on the spindle rotation speed and a thermal displacement amount that has been estimated in the preceding cycle of execution of the program. The estimated thermal displacement amount in the current cycle is used as a correction amount for canceling the thermal displacement of the spindle. Therefore, thermal displacement of a machine tool is corrected with no complicated processes when a spindle rotation speed changes.

Abstract: Apparatus and method is disclosed for providing a safety system for power equipment comprising a machine having a lower tool, an upper tool, and a safety controller. The lower tool is electrically isolated from the reversible upper tool. A safety controller is coupled to the lower tool. A pair of electrically conductive gloves that are coupled to the safety controller are worn by an operator of the power equipment. Electrically conductive stock is held with the pair of electrically conductive gloves, the safety controller allowing the machine to operate when the electrically conductive stock contacts the lower tool.

Abstract: A method and system of designing the operations and controls of a gas turbine, includes generating an operations model for the gas turbine including at least one objective function and defining operations and control constraints for the operations model of the gas turbine. An online dynamic optimizer/controller dynamically optimizes and controls operation of the gas turbine using model based control based on the operations model and the operations and control constraints. The model based control may include model predictive control.

Abstract: The control section can determine, on the basis of a detection signal from a detection device, whether operation of an element corresponding to the detection device has completed. The display device can display step sequence data and a three-dimensional model of a machine tool operated through simulation. When the abnormality detection section detects an abnormality of the machine tool, the control section extracts, from a ladder circuit corresponding to a step in which an abnormality has been detected, an element to be operated in response to completion of operation of a preceding element in the ladder circuit, or an element not having completed its operation. The control section then specifies a detection device corresponding to the extracted element or a moving part corresponding to the detection device, and displays the element or the moving part in the displayed three-dimensional model in a distinguishable manner.

Abstract: A multistage machining process includes a plurality of stations. Workpiece feature quality is predicted based on decomposition of the machining process into sources of variation, reticulation of the machining process into machining stations and error models that account for significant contributions to feature quality including from categorical sources of variation.

Abstract: A numerical controller and a servomotor control system, capable of axis control required in case of a communication failure in the control of servomotors driven by servo amplifiers connected to a plurality of serial buses. The numerical controller has a plurality of serial buses to which the numerical controller and a plurality of servo amplifiers are daisy-chain-connected and controls servomotors connected individually to the servo amplifiers. The device comprises a plurality of communication control circuits for detecting respective communication failures of the serial buses and selecting means for selecting whether or not to notify the other communication control circuits of a communication failure, if any, of any one of the communication control circuits detected thereby.

Abstract: Expert knowledge from machine manufacturers is applied quickly at any time to a machine via the Internet, by providing a main computer (host) for the production and provision of machine-related data and/or services and a machine-side working computer (client). The machine-side working computer is connected to the main computer via a data communication link. Machine state data from the machine-side working computer can be acquired in real time and transmitted to the main Computer. Machine-related data and/or services generated by the main computer as a function of such machine state data can be received by an analysis and evaluation unit.

Abstract: A safety controller having a total worst case propagation delay, exceeding the required propagation delay required by a safety process, may be used to control the safety process by monitoring actual delays in signal processing in the safety controller and moving to a safety state if a signal delay exceeds an amount less than the total worst case propagation delay.

Abstract: Graphic displays, which display information about process elements and the manner in which these elements are connected within a process, process modules, which simulate the operation of the elements depicted within the graphic displays and control modules, which perform on-line control activities within a process, may be communicatively connected together to provide a combined control, simulation and display environment that enables enhanced control, simulation and display activities. Smart process objects, which have both graphical and simulation elements, may used to create one or more graphic displays and one or more process simulation modules, each having elements which may communicate with one another to share data between the graphic displays and the process modules.

Abstract: A method for initializing process controllers based on tool event data includes providing a tool having a process controller adapted to employ a control model to control an operating recipe of the tool; receiving a tool event notification; and initializing the control model in response to receiving the tool event notification. A manufacturing system includes a tool and a process controller. The tool is adapted to process wafers in accordance with an operating recipe. The process controller is adapted to employ a control model to control the operating recipe in accordance with a control algorithm. The process controller is further adapted to receive a tool event notification and initialize the control model in response to receiving the tool event notification.

Abstract: Operational administration system enabling reduction in expense burden on user, and permitting manufacturer to comprehend accurately and timely operational status of machine tools on user end. Operational administration system (1) includes, interconnected via Internet (5): manufacturer-end administration device (20); operational data storage/transmission devices (10) connected to numerical controllers for NC machine tools (15); and user-end terminal device (30). The operational data storage/transmission devices (10) gather from the numerical controllers data pertaining to the operational status of the NC machine tools (15), store the data and, when specified transmission conditions are met, send the stored operational status data to administration device (20) in an e-mail data format.

Abstract: Systems and methods control abrading operations of an abrading machine by sensing characteristics of an abrading article installed on the abrading machine. When a problem is discovered by sensing the article, appropriate actions may be taken. As one example, the abrading article may be sensed to determine whether the abrading article has been installed with an abrasive side facing the wrong direction. An alert allows an operator to reinstall the article. As another example, the abrading article may be sensed to determine whether splicing tape is present to hold two pieces of abrading tape together. The article may be advanced until the splicing tape is beyond an abrading zone. As another example, the abrading article may be sensed to determine whether the abrading article has stopped moving while the article drive is advancing because the article has broken. An alert allows an operator to repair the break.

Abstract: When a command radius r of a circular interpolation control exceeds a threshold value, a computer computes a speed limit for the circular speed at which the acceleration becomes constant. When the command radius r of the circular interpolation control is less than or equal to the threshold value, the computer 100 computes another speed limit for the circular speed at which r?3 or r?4 becomes constant, where ? is the angular frequency. The computer performs the circular interpolation control by safeguarding the circular speed from exceeding one of the speed limits in accordance with the command radius r of the circular interpolation control.

Abstract: There are provided a positioning control method and a positioning control device, which enables high speed positioning with low power consumption without repeating two or more acceleration and deceleration operations during travel from an original position to a target position. There is also provided an electronic component mounting apparatus, which enables high speed positioning with low power consumption and enables mounting of electronic components in a short period of time. When a movable body is moved from the original position to the target position, there is set an operational passing position for avoiding a passing avoidance region, and driving of a drive unit having a smaller travel distance from the original position to a coordinate of the operational passing position is started later than driving start timing of a drive unit having a longer travel distance, from the original position to another coordinate of the operational passing position, by a specified period of time.

Abstract: A plurality of paths controlled by a multi-path numerical control device is divided into several groups in advance. When an alarm or single block stoppage occurs in any one path while the multi-path numerical control device is being operated, the operations of all the paths in the group to which the path belongs are stopped, whereas the operations of paths belonging to other groups are not stopped but instead continued.

Abstract: The invention relates to a spindle (9) for a machine tool, having a housing (12) to accommodate an electric motor (11) and a shaft (13) driven by the latter and having a tool holder for a tool (10) for machining workpieces, at least one data acquisition element (2) being provided to record operating and/or state data of the spindle (9), and at least one spindle-integrated data storage element (1) being provided to store the recorded data from the data acquisition element (2).

Abstract: A stock preparation system includes a stock preparation apparatus and a sensor coupled with the stock preparation apparatus. The sensor is configured for sensing a physical parameter associated with the stock preparation apparatus, and includes a wireless transmitter for transmitting an air-borne wireless output signal corresponding to the sensed physical parameter. A remote unit includes a receiver for receiving the wireless output signal and a first data link for transmitting a remote output signal corresponding to the wireless output signal. A base unit includes a second data link at least intermittently coupled with the first data link for receiving the remote output signal.

Abstract: The present invention provides a device for determining the dynamics of a tool sited in a CNC machine, as encapsulated by the Frequency Response Function. The device uses an actively controlled electromagnet to excite forces on the tool. The force is excited in a non-contact manner, allowing the force to be applied to both a stationary and a rotating tool. The displacement is measured by standard means, such as accelerometers, optical displacement or capacitance sensors. The ratio of the force and the displacement in the frequency domain is the Frequency Response Function. The force may be applied as a pure sine wave, providing the Frequency Response Function at the frequency of the sine wave. Varying the frequency of the sine wave provides the Frequency Response Function over the range of frequencies of interest. The control of the force profile is handled entirely by the automated controls and requires no special skills, training or manual interaction by the user.

Abstract: In a monitoring system for the process-accompanying monitoring or detection of collision or overstress situations in machine tools (1), comprising a machine control (2) with one or more sensors (4) for detecting measured signals or measured signal curves, a monitoring means (6) in which a comparison of the measured signals or measured signal curves of at least one sensor (4) with stored monitoring thresholds is performed, and a bidirectional interface (8) between the monitoring means (6) and the machine control (2), it is provided that the monitoring means (6), apart from detecting collision or overstress situations in a machine tool (1) and transferring machine stop or machine reaction instructions to the machine control (2), also permanently stores the measured signals or measured signal curves of the sensors (4) as measured by the sensors (4) before, during and after a collision or overstress situation and the data and statuses of the machine control (2).

Abstract: The modularized maintenance system and method of the invention provides a feedback control system in which the efficiency of the maintenance work is monitored and recorded. The method and system adjusts the maintenance system through the modification of strategies, methods and/or equipment.

Abstract: A system (830) and method (800) for diagnosing a malfunctioning machine. A fault event is selected (806) together with sequential operating parameter data (808) from a selectively focused time interval about the fault event for evaluation of a machine (810). The selectively focused time interval may include data occurring just before, just after, or spanning the fault event. Characterizing information such as slope, rate of change, and absolute sign of the data may be derived (809) from the operating parameter data over the selectively focused time interval and used in the diagnosis. The fault event and operating parameter data may be compared to existing cases in a case database (834). A set of rules (817) or candidate anomalies (841) may be executed over the operating parameter data to further improve the accuracy of the diagnosis.

Abstract: A method and device for disturbance sensing in the drive system of a numerically controlled machine tool or similar device is disclosed, in which at least one drive motor for positioning of a machine part being moved such as an advance slide or an X/Y cross-slide is coupled via one or more transmission elements in which the position of the moving machine part is measured directly on the machine part and also indirectly in at least one location in the transmission chain. Direct and indirect position measured values are compared and the measured value comparison value is used to record a disturbance with consideration of the actual operating conditions, such as machining speed and acceleration/delay, optionally moved masses and machine-specific process forces upon fulfillment of a specific criterion.

Abstract: A numerical controlling unit includes: an inputting part into which a machining program is inputted; an analyzing part that analyzes the machining program to generate an instructed spindle rotational speed and calculates a spindle load ratio of a load applied to a spindle under a machining condition according to the machining program to a spindle load caused when the workpiece is machined: and a distributing part that generates, based on the machining program, a distribution amount per unit period inputted into a feed-axis servo driver. A spindle-rotational-amount-command outputting part receives the instructed spindle rotational speed and outputs a spindle-rotational-amount command for commanding a rotational amount per unit period which is inputted into a spindle driver. A cutting-load-for-judgment calculating part calculates a reference torque value based on the spindle load ratio, the distribution amount, and the spindle-rotational-amount command.

Abstract: A method and apparatus that uses safety apparel that has an identification element so that a sensor on a machine may detect the presence of the identification element. Upon detecting the presence of the identification element, the sensors electronically activate a series of switches and relays that allow the machine to operate. A plurality of relays can be set up so that when certain operational parameters occur, or do not occur, the machine is shut down. This includes a timing circuit to ensure the machine is being properly operated. Once the machine shuts down the operator must repeat the procedure of placing the identification element in communication with the sensors.

Abstract: A thermal protection apparatus for an AC traction motor including a stator, a rotor, a blower fan and an inverter includes a method and apparatus for predicting the motor temperature assuming that the blower is operational. The method and apparatus also determines an estimated motor temperature by measuring the motor resistance or the rotor slip. The estimated motor temperatures compared to the predicted motor temperature to determine the condition of the motor cooling system.

Abstract: A portion (14a, 14b) of a chip remover (14) is defined to be vibratory to give an NC machine tool (MT 1) a vibration transferable onto a surface (FS) of a work (13) under a finishing by the NC machine tool (MT1), a decision is made whether the NC machine tool (MT1) enters the finishing, and vibration of the vibratory portion (14a, 14b) is controlled, as the decision is true. A chip removal method and an NC machine tool equipped with a spiral chip remover (113) as a chip remover have various chip removal rules for determining permission/prohibition of the operation of the spiral chip remover (113). This spiral chip remover (113) operates based on commands described in a machining program. When a command in the machining program is executed, the permission/prohibition of the operation of the spiral chip remover (113) is controlled according to the chip removal rules.

Abstract: Positioning errors of a numerically controlled machine and a fixture are related through a mathematical model to the statistical total error in the position of the machine tool, and maximum allowable amounts are assigned for each of the individual contributing factors to the total error. The relationship between the machine and fixture is checked by a probe mounted in the machine spindle. Functioning and alignment of the probe are checked with the probe. Global positioning accuracy of the machine is checked throughout a working envelope of the machine using a laser measuring instrument. A master coordinate system relative to the ways of the machine is created within the laser instrument by calculating a linear fit of machine position coordinates acquired as the machine is moved along each of two perpendicular axes of the machine, and the master coordinate system is used for the global accuracy and fixture accuracy checks.