Order Filling Patents (Class 700/216)
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Publication number: 20110320034Abstract: Methods and apparatus for fulfilling tote delivery orders. A tote delivery service directs delivery of items ordered by customers via a network site to delivery addresses corresponding to the customers in reusable totes on assigned tote delivery days. Tote delivery data may be processed to generate bulk transfer data for fulfillment centers and zone delivery data for sortation nodes. Each fulfillment center may pick items indicated by the bulk transfer data and bulk transfer the items to particular sortation nodes. At a sortation node, the items in the received bulk transfers, and possibly items received from other sources such as direct transfers from vendors, are rebinned into totes corresponding to delivery addresses in zones. The totes are loaded onto delivery vehicles, which deliver the totes to the delivery addresses in particular zones served by the sortation node. The zones and tote delivery days may be determined by zip code.Type: ApplicationFiled: June 28, 2010Publication date: December 29, 2011Inventors: Janice Vivienne Dearlove, Ward W. Vuillemot, Jeffrey A. Wilke, Douglas J. Herrington
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Patent number: 8086344Abstract: Systems and computer-implemented methods for predictive routing of item packages within a materials handling facility are disclosed. A predictive router may operate in conjunction with a container recommender, and both may be components of a facility management system. The predictive router may determine a routing destination for an item package dependent, at least in part, on the size and/or dimensions of a container that was recommended for handling the item package. The routing destination may be a shipping line customized for preparation of packed boxes of a particular size or in a particular size range for shipment. An optional scanner may attempt to determine the size of the actual container being used to ship the item package, and the predictive router may update the routing destination if the actual container does not match the recommended container. The predictive router may also consider special handling instructions when determining a routing destination.Type: GrantFiled: June 4, 2008Date of Patent: December 27, 2011Assignee: Amazon Technologies, Inc.Inventors: Devesh Mishra, Eric Young, Irina M. Somin, Hong Tian, Riyadth F. Al-Kazily
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Publication number: 20110307094Abstract: Transport scheduling and transport processes for low microbial (“LM”) bulk products are described. The transport scheduling and processes facilitate low microbial activity in a LM bulk product during the transport of the LM bulk product.Type: ApplicationFiled: January 20, 2011Publication date: December 15, 2011Applicant: CONAGRA FOODS FOOD INGREDIENTS COMPANY, INC.Inventors: ROBERT MARINIELLO, Edith D. Akins-Lewenthal, RYAN T. GRACE
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Patent number: 8078312Abstract: The invention refers to a Method (69) for automatically inserting at least one part (13) into a storage section (15) of a container (11), wherein the storage section (15) comprises a plurality of holder means (17a-d), wherein the part (13) is inserted (103) by means of an insertion tool (49), and wherein the method (69) comprises the step of detecting (93) the position of the holder means (17a-d) by means of at least one optical sensor (51a-d). In order to provide a method for automatically inserting a part into a storage section (15), wherein collisions are avoided it is suggested that the method (69) further comprises the steps of verifying (95) whether the holder means (17a-d) of a certain storage section (15) are available for insertion of the part (13); detecting (99) the orientation of the holder means (17a-d); determining (100) an insertion path (47) along which the part is inserted; and inserting (103) the part (13) into the available storage section (15) along the determined insertion path (47).Type: GrantFiled: October 30, 2008Date of Patent: December 13, 2011Assignee: Inos Automationssoftware GmbHInventor: Charalambos Tassakos
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Patent number: 8073238Abstract: Provided is a system for reducing burden on an inspector by making it possible to evaluate the operation of a mixed injection worker which is difficult to evaluate numerically at a place remote from the mixed injection work place.Type: GrantFiled: March 1, 2007Date of Patent: December 6, 2011Assignee: Yuyama Mfg. Co., Ltd.Inventors: Hirokazu Nakanishi, Hiroyuki Yuyama, Satoshi Goto
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Patent number: 8073562Abstract: An inventory system with feedback for picking or placing items is disclosed. In this system, there is a plurality of bins or storage locations, one for each item stored. The bins are typically used in a warehouse to fulfill and ship orders of a list of items. Each bin or pair of bins is equipped with a module for directing a picking specialist to the correct bin for manually picking an order. When the picking specialist reaches into a bin to select an item, a passive heat sensor senses heat from the picker's hand, or a magnet detecting circuit detects a magnet on the picker's hand or wrist. This provides positive feedback that the correct bin was sought to retrieve the item, or an alarm or other signal may indicate the incorrect bin. The system may also be used to replenish inventory or return items to stock.Type: GrantFiled: January 26, 2007Date of Patent: December 6, 2011Assignee: Innovative Picking Technologies, Inc.Inventor: Darin L. Danelski
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Publication number: 20110295413Abstract: Various embodiments of a system and method for managing shipment release from a storage area in a materials handling facility are described. Embodiments may include a system configured to determine that a shipment including multiple units is expected to be conveyed from a storage area to a packing station in a materials handling facility. The system may also be configured to evaluate each respective unit of the shipment according to one or more criteria related to physical characteristics of the unit in order to generate an order in which the units of the shipment are to be provided to the packing station. The system may also be configured to generate an instruction to provide the units of the shipment to the packing station according to the generated order.Type: ApplicationFiled: May 26, 2010Publication date: December 1, 2011Inventors: Yusuke Hara, Christopher David Rotella, Cherie G. Wong
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Publication number: 20110295411Abstract: Various embodiments of a system and method for managing reassignment of units among shipments in a materials handling facility are described. Embodiments may include a system configured to identify a first unit of a particular item that has been picked from inventory of a materials handling facility and assigned to a first shipment. The system may also, from multiple candidate shipments, identify a second shipment that requires a given unit of the particular item in order to become a complete shipment. For each candidate shipment, at least one unit of that shipment may be stored within a defined storage area of a materials handling facility. The system may, in response to identifying both shipments, generate an instruction to reassign the first unit of the particular item from the first shipment to the second shipment in order to transform the second shipment from an incomplete shipment to a complete shipment.Type: ApplicationFiled: May 26, 2010Publication date: December 1, 2011Inventors: Christopher David Rotella, Cherie G. Wong, Joseph M. Alyea
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Publication number: 20110295412Abstract: Various embodiments of a system and method for managing shipment release from a storage area in a materials handling facility are described. Embodiments may include a system configured to identify multiple shipments that each includes one or more units that are eligible to be conveyed from a storage area to a respective packing station in a materials handling facility. The identification of a given shipment may include determining that shipment is compatible with a packing capability of the packing station. The system may be configured to evaluate each respective shipment according to one or more shipment-related criteria to generate a ranking of at least some of the multiple shipments. The system may, in response to determining that a particular shipment is ranked highest relative to other shipments of the ranking, generate an instruction to convey the units of that particular shipment from the storage area to the respective packing station.Type: ApplicationFiled: May 26, 2010Publication date: December 1, 2011Inventors: Yusuke Hara, Natalie T. Nguyen, Christopher David Rotella, Cherie G. Wong, Arlen R. Dean
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Publication number: 20110288678Abstract: The present invention discloses a method and a system for inserting documents (32) in an automated manner into load supports, in particular into containers (30), which are transported by means of a conveyor (26) in an order-picking system (10), comprising: a document guiding device (40) for storing one, preferably single, document (32), and for mechanically guiding same to an assigned load support, which passes the document insertion apparatus (12;12?) by means of the conveyor (26) in an automated manner such that the document (32) can be moved actively into the assigned load support, wherein the document guiding device (40) comprises receiving members (42, 44; 90) which are arranged substantially oppositely horizontal and are mounted movably relative to each other, wherein in a receiving position (FIG.Type: ApplicationFiled: July 7, 2011Publication date: November 24, 2011Applicant: SSI SCHAEFER PEEM GMBHInventors: Max Winkler, Robert Fankhauser
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Patent number: 8065032Abstract: A method for depositing real items into real containers, wherein the real items are transported along a picking line and are deposited into spaces in the real containers using robots. Placement of the items is predetermined by a controller. The controller provides for the real items and the real containers to be previously associated with one another by virtue of graphical symbols for items being placed into at least one graphical symbol for a container on a screen that is connected to the controller. The method according to the invention thus makes it possible to easily and quickly fill a container with an assortment of items in the desired manner using real robot movements.Type: GrantFiled: December 4, 2006Date of Patent: November 22, 2011Assignee: Robert Bosch GmbHInventor: Christian Stifter
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Patent number: 8060241Abstract: Stations (8,9) of an automatic warehouse (2) are provided with transfer devices (10) for transferring an article one by one between a tray and a bucket, and hands (11, 12) of the transfer devices are provided with an ID tag reader and writer. The ID of the article stored in the bucket can be grasped and delivering products can be inspected, and further, data corresponding to each article can be written in the ID tag.Type: GrantFiled: December 1, 2005Date of Patent: November 15, 2011Assignee: Murata Kikai Kabushiki KaishaInventors: Masato Ishida, Yoshinori Mitta
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Patent number: 8055377Abstract: A computer-implemented method of controlling picking operations of a number of users in a warehouse, wherein goods are located at source locations, each picking operation comprising: an operation of preparation, wherein, at the source location, the good is introduced in a handling unit, HU, an operation of placing the HU on a picking equipment, the picking equipment being a tool for transferring the HU, an operation of transferring the HU to the destination location, wherein a sequence of picking instructions are presented online individually to the number of users via instruction presenting means which are associated with the respective users, each picking instruction specifying the HU to be transferred, the equipment to be used, and the first and second position, whereby execution of each of the picking operation steps is controlled by online data verification such that a subsequent picking operation instruction may be changed, and presented to the users via the instruction presenting means depending upon rType: GrantFiled: September 22, 2004Date of Patent: November 8, 2011Assignee: SAP AktiengeselleschaftInventors: Ben-Shaul Yair, Orit Harel, Ziv Holzman, Joachim Epp, Malkiel Hadari
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Patent number: 8041451Abstract: A method for providing bin-based control when manufacturing integrated circuit devices is disclosed. The method comprises performing a plurality of processes on a plurality of wafer lots; determining a required bin quantity, an actual bin quantity, and a projected bin quantity; comparing the determined required bin quantity with the determined actual bin quantity and determined projected bin quantity; and modifying at least one of the plurality of processes on the plurality of wafer lots if the determined actual bin quantity and determined projected bin quantity fail to satisfy the determined required bin quantity.Type: GrantFiled: April 21, 2009Date of Patent: October 18, 2011Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Sunny Wu, Chih-Sheng Shih, Andy Tsen, Jo Fei Wang, Jong-I Mou, Hsin Kuan
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Patent number: 8032249Abstract: Method and apparatus for multi-destination pick using motes. In embodiments, each receptacle may be assigned to a destination and may have a sensor that detects when an item is placed in the receptacle to deactivate the indicator and/or to verify that the item was placed in the correct receptacle. The sensor may be coupled via a wired or wireless connection to a mote that may include a communication interface for communicating with a control system and with other motes in an ad-hoc network. In some embodiments, each mote may also include an indicator that may be activated by a control system to indicate to the agent that the receptacle is the destination receptacle for a picked item. The agent may then place the item in the indicated destination receptacle. In one embodiment, the mote on the destination receptacle may be activated when the picked item is scanned by the agent.Type: GrantFiled: February 27, 2009Date of Patent: October 4, 2011Assignee: Amazon Technologies, Inc.Inventors: Jonathan J. Shakes, François M. Rouaix
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Publication number: 20110238206Abstract: System and method for sortation of picked inventory into individual orders in an order fulfillment process, for example order fulfillment processes in materials handling facilities. Collections of items picked from inventory for multiple orders are stowed to locations at a stow and sortation station. The items for a particular order may be stowed to two or more different locations, and items for two or more orders may be stowed to one location; no particular location is assigned to or reserved for each order. Thus, no space is allocated or reserved for incomplete orders at the station. When all items for a particular order are stowed to locations at the station, the order may be picked from the various locations at the station and placed into order receptacles. The order receptacles may be shipping containers.Type: ApplicationFiled: April 1, 2011Publication date: September 29, 2011Inventors: Irina M. Somin, Eric Young
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Publication number: 20110202171Abstract: The present invention is directed to a computer-controlled system for automatically transferring individual solid pharmaceutical products from bulk containers into a selected solid pharmaceutical product package from among a variety of different packaging solutions. Advantageously, in accordance with the preferred exemplary embodiment of the present invention, a robotic pick and place arm incorporates a contact holding mechanisms such as a suction tube which selectively temporarily secures a solid pharmaceutical product for transfer from a bulk container into a desired solid pharmaceutical product package.Type: ApplicationFiled: February 15, 2010Publication date: August 18, 2011Applicant: MTS MEDICATION TECHNOLOGIES, INC.Inventor: Ronald Rosenbaum
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Patent number: 7991505Abstract: Methods and apparatus for selecting and combining packages in an outbound container by employing autonomous transfer and transport vehicles which move on a network of roadways to carry a plurality of individual cases each containing the same kind of product from a loading station and to a destination station where individual packages are combined in the outbound container. The travel of each vehicle through the roadway network is computer controlled, and each vehicle includes means for automatically loading and unloading packages from predetermined locations on the network.Type: GrantFiled: December 14, 2007Date of Patent: August 2, 2011Assignee: CasePick Systems, LLCInventors: John G. Lert, Jr., Foster D. Hinshaw
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Patent number: 7991506Abstract: An automated order-picking system for conveying article units towards a workstation, including at least one storage rack having a plurality of storage locations for receiving load supports, on which or in which article units are stored, preferably by one sort only, wherein the storage rack is divided into rack regions, wherein each of the rack region comprises a plurality of rack planes which respectively comprise a plurality of storage locations being arranged side-by-side, one endlessly rotating central conveyor, particularly a conveyor belt, being arranged along a longitudinal side of the storage rack and preferably between two storage racks, and which is divided into a plurality of windows, a number of vertical elevators being arranged one behind the other along the longitudinal side of the storage rack, and which respectively comprise one load suspension device for receiving and delivering of at least one of the storage units.Type: GrantFiled: September 29, 2009Date of Patent: August 2, 2011Assignee: SSI Schaefer Noel GmbH Lager-und SystemtechnikInventor: Gerhard Schäfer
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Patent number: 7983995Abstract: A pharmacy post office receives prescriptions and produces through an automated pill dispensing and packaging system machine-sortable pharmacy letters that are sortable by automated mail sorting machines into postal delivery routes and delivered as first class or priority mail pieces by the postal delivery persons along their customary routes. A track and trace system may provide a delivery schedule to the patient and/or prescribing doctor based on the time of day the pharmacy letter is provided to the automated mail sorting machines. When a pharmacy letter is delivered by the postal delivery person, he or she scans the tracking code and transmits information back to the track and trace system, which then updates its delivery schedule to show the completed delivery.Type: GrantFiled: November 15, 2005Date of Patent: July 19, 2011Assignee: The Escher Group, Ltd.Inventors: Michael J. Murphy, Pamela A. Hoodes
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Publication number: 20110130867Abstract: A money handling machine (10) includes: a money storage unit (40) configured for storing therein money; and money recycling mechanisms (20, 30), each adapted for temporarily storing the money taken from the exterior to the interior of a casing (11), in each of recycling money storage units (27, 34). Each of the money recycling mechanisms (20, 30) is arranged to be controlled under a first control authority, while the money storage unit (40) is arranged to be controlled under a second control authority. When a control unit (15) receives a delivery command, the control unit (15) performs a delivery process for feeding the money stored in each of the recycling money storage units (27, 34) to the money storage unit (40).Type: ApplicationFiled: August 4, 2008Publication date: June 2, 2011Inventor: Yasuhiro Matsumoto
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Patent number: 7946101Abstract: A method of transferring a plurality of tablets of a product from a first blister card comprising a first plurality of blisters to a second blister card comprising a second plurality of blisters includes discharging the plurality of tablets from the first plurality of blisters of the first blister card. Then, each of the plurality of tablets are guided along one of a plurality of passageways defined by a transfer fixture positioned between the first blister card and the second blister card. Finally, the plurality of tablets are received in the second plurality of blisters of the second blister card. The method includes monitoring the deposit of product to the blister card and verifying the contents of the blister card.Type: GrantFiled: May 30, 2008Date of Patent: May 24, 2011Assignee: Walgreen Co.Inventors: Sean McGonagle, Greg Pankow, J. Randolph Lewis, Victor Lee
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Patent number: 7941244Abstract: System and method for sortation of picked inventory into individual orders in an order fulfillment process, for example order fulfillment processes in materials handling facilities. Collections of items picked from inventory for multiple orders are stowed to locations at a stow and sortation station. The items for a particular order may be stowed to two or more different locations, and items for two or more orders may be stowed to one location; no particular location is assigned to or reserved for each order. Thus, no space is allocated or reserved for incomplete orders at the station. When all items for a particular order are stowed to locations at the station, the order may be picked from the various locations at the station and placed into order receptacles. The order receptacles may be shipping containers.Type: GrantFiled: September 25, 2007Date of Patent: May 10, 2011Assignee: Amazon Technologies, Inc.Inventors: Irina M. Somin, Eric Young
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Publication number: 20110106295Abstract: The invention relates to a warehouse system and a method of operating the same, whereby a plurality of different packaging units (2) are placed in storage on delivery pallets as storage units in a goods-in store (4). The properties of the packaging units are detected in a data bank and a conveying property is determined from the packaging unit properties, and a classification group is assigned to the packaging units (2) by a computer. The packaging units (2) are distributed, temporarily stored and loaded onto despatch pallets in the warehouse system in accordance with the classification group.Type: ApplicationFiled: May 26, 2009Publication date: May 5, 2011Inventors: Febres Patricio Miranda, Timothy Lindley
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Patent number: 7937176Abstract: A hybrid data collection and component installation scheme for optimizing equipment cost, throughput, and quality practices in a multi-stage manufacturing environment. A kit comprising a plurality of parts corresponding to an order for a product is received from one of the stages in the multi-stage manufacturing environment. The parts in the kit were validated in the stage using data collected about the plurality of parts in the stage. At a subsequent stage in the manufacturing environment, a determination is made if the product qualifies for mass installation. If the product qualifies for mass installation, a set of parts in the kit is selected for mass installation. The set of parts are re-verified using the data collected in the previous stage in the environment to determine if the set of parts selected for mass installation is valid. If valid, the set of parts are installed en masse.Type: GrantFiled: November 14, 2008Date of Patent: May 3, 2011Assignee: International Business Machines CorporationInventors: Ivory Wellman Knipfer, Jason Scott Lee, Matthew H. Zemke
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Patent number: 7925376Abstract: Dumping stations for receiving articles and discharging the articles into a collection area are disclosed. Each dumping station includes a bin having pick and dump modes. In the pick mode, articles placed in the bin are retained, while in the dump mode, articles are deposited onto a central conveyor. The bin is biased, via gravity, toward the dump mode. A releasable latch is provided for retaining the bin in the pick mode. A processor is operably coupled to the latch and provides a release signal, whereby the latch releases the bin, thereby allowing the bin to switch to the dump mode. The bin may further include a status indicator for assisting a stock worker in identifying the bin in which to place articles.Type: GrantFiled: January 14, 2002Date of Patent: April 12, 2011Assignee: Walgreen Co.Inventor: J. Randolph Lewis
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Patent number: 7918068Abstract: A tablet filling instrument 1 for dispensing tablets into a vial 9 in accordance with prescription data and discharging the vial 9 filled with the tablets in one of a plurality of outlets 113 designates at least one of the outlets 113 to be a priority outlet 113p and discharges the vial 9 filled with the tablets in the priority outlet 113p when the tablets are to be dispensed in one of the outlets 113 at a time-point within a predetermined time length from a present time-point.Type: GrantFiled: June 18, 2008Date of Patent: April 5, 2011Assignee: Yuyama Mfg. Co., Ltd.Inventor: Yoshinori Kumano
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Patent number: 7918402Abstract: An item contents verification system, and associated method, for use in an assembly line of carrier-totes (if used) each containing at least one of a plurality of items having a labeling. Also, a labeling for use with a computerized inspection apparatus for verification of items, and associated method.Type: GrantFiled: March 6, 2007Date of Patent: April 5, 2011Assignee: Tension International, Inc.Inventors: Kevin M. Conlon, Timothy J. Owens
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Publication number: 20110054668Abstract: A pharmaceutical storage and retrieval system and a method of storing and retrieving pharmaceutical containers from the system. The system includes a pharmaceutical storage and retrieval and a controller operatively coupled to the device to control storage and retrieval functions of the device. The device includes a gantry assembly, a shelving assembly, a user access assembly, and a user authorization system that function in a coordinated manner to carry out the storage and retrieval functions of the device.Type: ApplicationFiled: August 27, 2010Publication date: March 3, 2011Inventors: William K. Holmes, Michael James, Thomas F. Gaasch
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Publication number: 20110047042Abstract: An apparatus and method for automated high-throughput processing seed requests or orders includes an autonomous single seed counter and packager which operates by pre-programmed criteria. Optional features can include a thresher, a spiral separator, and a label applicator. A conveyance path, controlled automatically, can move the seed to appropriate and desired stations during the processing while maintaining segregation from subsequent seed being processed. Validation of the seed request matching the sample requested occurs prior to processing and information about the seed to process or having been processed can be derived and stored for further use.Type: ApplicationFiled: August 20, 2009Publication date: February 24, 2011Applicant: PIONEER HI-BRED INTERNATIONAL, INC.Inventors: ROGER BLICKHAN, BRUCE E. CADWELL, JOSEPH L. GLAUBITZ, DAVID W. GOLDSBERRY, MICHAEL E, HARTMAN, KENT HOEPPNER, JAMES L. HUNTER, TIMOTHY P. MEYER, ANDREW S. NICKERSON, LYNDON J. SCHROEDER, MARK SPICER, TIMOTHY J. WILHELM
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Patent number: 7882933Abstract: A method and a central-belt machine are provided for filling an order container. The central-belt machine includes two central belt provided with articles along a virtual window of an order, and the articles being discharged to the order container at a filling point at the front longitudinal end (V) of the central belt. The two central belts (1, 2) of the central-belt machine, are arranged vertically one above the other, to fill the order container (3), for an order, by at least one interposed vertical conveyor (4) at a single filling point (P) of the lower central belt (2).Type: GrantFiled: February 13, 2007Date of Patent: February 8, 2011Assignee: Knabb Logistik Automation GmbHInventor: Karl Freudelsperger
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Publication number: 20100305748Abstract: Commodity selection systems and methods are provided. The system includes a storage unit and a processing unit. The storage unit stores sales data corresponding to a plurality of sales commodities, and at least one attribute for each of a plurality of commodities, wherein the commodities include the sales commodities of the commodity sales machine, and a plurality of candidate commodities. The processing unit determines indication data for the respective sales commodity according to the sales data of the respective sales commodities, and uses a classification algorithm to set up a machine sales model according to the attributes and the indication data corresponding to the sales commodities. The processing unit applies each of the candidate commodities to the machine sales model, thus to obtain the indication data for the corresponding candidate commodity.Type: ApplicationFiled: September 16, 2009Publication date: December 2, 2010Inventors: Hsin Wen YOU, Feng-Cheng LIN, Chih-Hao HSU, Han-Chao LEE
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Patent number: 7837093Abstract: Systems and methods for verifying branding of pharmaceutical/medical containers are provided. In some embodiments, systems for verifying branding of at least one medication container associated with at least one of a prescription and medication order are provided. The systems including: a scanning system including at least one scanner for determining the branding of at least one of a first medication container and a cap used to cover the first medication container; a transport system that transports the first medication container; and a control system that: controls the transport system to transport the first medication container to the scanning system; and controls the scanning system to determine whether the branding of at least one of the first medication container and the cap correctly matches a predetermined branding among a plurality of brandings based on predetermined criteria.Type: GrantFiled: December 5, 2007Date of Patent: November 23, 2010Assignee: Medco Health Solutions, Inc.Inventors: Chih-Jen Leu, James G. McErlean, Dennis Wayne Rice
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Publication number: 20100268367Abstract: A method for providing bin-based control when manufacturing integrated circuit devices is disclosed. The method comprises performing a plurality of processes on a plurality of wafer lots; determining a required bin quantity, an actual bin quantity, and a projected bin quantity; comparing the determined required bin quantity with the determined actual bin quantity and determined projected bin quantity; and modifying at least one of the plurality of processes on the plurality of wafer lots if the determined actual bin quantity and determined projected bin quantity fail to satisfy the determined required bin quantity.Type: ApplicationFiled: April 21, 2009Publication date: October 21, 2010Applicant: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.Inventors: Sunny Wu, Chih-Sheng Shih, Andy Tsen, Jo Fei Wang, Jong-I Mou, Hsin Kuan
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Patent number: 7809467Abstract: Herein, a picking system and method for picking articles into order containers is disclosed, the system having a picking station which includes in at least one picking bucket, wherein first conveying means are arranged such that articles to be picked, which are picked via the picking buckets directly onto the first conveying means, can be conveyed into an order container associated with a picking order.Type: GrantFiled: February 10, 2006Date of Patent: October 5, 2010Assignee: SSI Schaefer Peem GmbHInventor: Gerhard Schaefer
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Publication number: 20100241269Abstract: A load balancing technology segregates various inventory types (e.g., potatoes vs. milk, vs. pretzels, vs. tissue paper, etc.) based upon how frequently they are ordered in a distribution center. Inventory types that are ordered at the slowest rate are not “replicated” over multiple pods in the distribution center. Rather, they are constrained to reside at a single pod within the distribution center. Items that are ordered somewhat more frequently than those in the slowest group are replicated in multiple pods across the distribution center. In other words, these items are separately stocked at locations on more than one pod in the distribution center. This means that a container passing through the distribution center can obtain each of the items in the second group of item types at multiple pods in the distribution center. Thus, these items do not create a bottleneck in the order fulfillment process. Inventory types in a third group, the fastest movers, are segregated from items in the first two groups.Type: ApplicationFiled: May 22, 2010Publication date: September 23, 2010Inventors: Peter Ham, Boris Klots, Radhakrishna Hari, Franklin R. Koenig, Gautam Bhargava, Gerry Perham
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Publication number: 20100241270Abstract: In a preferred implementation, an automated pharmacy admixture system (APAS) prepares intermediary IV bags as drug sources for creating highly diluted patient doses in syringes. During the compounding process the APAS may align needles with a vial seal opening so as to ensure repeated entry through the same vial puncture site via precise control of needle position, needle bevel orientation, and needle entry speed. These techniques can in certain implementations substantially improve bung pressure sealing and reduced particulate generation. The APAS optionally creates drug order queues for incoming drug orders wherein the orders can be sorted by priority, drug type or patient location. A phantom queue can be combined with the incoming drug order queues to include frequently used medicaments to minimize operator loading of the APAS.Type: ApplicationFiled: December 1, 2009Publication date: September 23, 2010Applicant: Intelligent Hospital Systems Ltd.Inventors: Walter W. Eliuk, Ronald H. Rob, Lance R. Mlodzinski, Alex H. Reinhardt, Thom Doherty, Dustin Deck
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Patent number: 7801642Abstract: A system and method are provided for checking the accuracy of a prescription fill in a pharmacy that includes activating an electronic scale coupled to a network, providing a user the ability to access a prescription to fill and displaying to the user data associated with the prescription. The method also includes providing the user the ability to cause data to be entered that is associated with a stock container selected by the user, wherein the stock container contains a drug corresponding to the prescription; determining if the stock container selected by the user is the correct stock container to fill the prescription; and measuring a weight of a plurality of pills in the prescription. The method further includes comparing the measured weight to a predicted total weight of the plurality of pills, determining if the comparison is within an acceptable range, and generating an authorization for the prescription fill.Type: GrantFiled: August 18, 2004Date of Patent: September 21, 2010Assignee: Walgreen Co.Inventors: Mohsin Ovais Ansari, Michael J. Simko, Laura J. Tebbe, Russell A. Wielgos
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Patent number: 7801640Abstract: A facility for scheduling the picking of a plurality of items specified for an item shipment is described. When a first-picked item of the plurality is picked, the facility selects a first period of time of a target length during which the first-picked item is expected to arrive at a sorting machine. For each of the items specified for the item shipment other than the first-picked item, the facility designates a picking period for the item that, when shifted forward in time by an amount of time the item will take to arrive at the sorting machine once picked, falls completely within the first period of time.Type: GrantFiled: February 15, 2006Date of Patent: September 21, 2010Assignee: Amazon Technologies, Inc.Inventors: Dennis R. Hodge, Donald L. Kaufman, Andrew C. McLenon, Jonas M. Carson, Jonathan J. Shakes
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Publication number: 20100234982Abstract: A system for packaging mass-customized items includes a computer system including a database containing item identification information unique to each item; (2) outer container identification apparatus that applies the item identification information received from the database to each outer container in a plurality of outer containers; (3) inner pack identification apparatus that applies the item identification information received from the database to each inner pack in a plurality of inner packs; and (4) inner pack filling apparatus that fills each inner pack with a specific item matched to that inner pack by the item identification information received from the database. Each item is associated with its unique item identification information and is inserted into an inner pack with matching item identification information, and each outer container is presented for loading with one or more inner packs matched to that outer container by the item identification information received from the database.Type: ApplicationFiled: May 25, 2010Publication date: September 16, 2010Inventors: Stanley E. Sankaran, Eric Kuo, Kevin M. Conlon, Josh Van Riper
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Method and system for predestination item transfer among agents within a materials handling facility
Patent number: 7774243Abstract: A method and system for transferring selected items among agents within a materials handling facility. According to one embodiment, a method may include a number of agents moving along respective paths through an inventory storage area of a materials handling facility. While moving along a respective path, a first agent may select items from the inventory storage area to be delivered to a corresponding order processing area, where each of the selected items may be specified in a corresponding customer order and at least two of the selected items may be delivered to two different corresponding order processing areas. After the first agent selects a particular item, the first agent may transfer the particular item to a second agent, and the second agent or another one of the agents may deliver the particular item to the corresponding order finalization area.Type: GrantFiled: March 11, 2005Date of Patent: August 10, 2010Assignee: Amazon Technologies, Inc.Inventors: Felix F. Antony, François M. Rouaix -
Publication number: 20100198391Abstract: A system and method for storing returned goods (56) of different type of goods in an order-picking system (10), wherein the order-picking system (10) comprises a container warehouse (12) for providing a plurality of storage containers (52, 54), and at least one workstation (14) at which the returned goods (56) in the storage containers (52) from the container warehouse (12) are, in a return mode, delivered, the method comprising the following steps: providing (70) at least one returned good (56) of a first type of goods at a delivering station (16), detecting (72) of each of the returned goods (56) and, preferably separately, delivering the returned goods (56) to a returned-goods conveyor (32) conveying the returned goods (56) to the workstation (14), identifying (74) the type of goods of each of the detected returned goods (56), identifying (76) a storage container (52) with which the respectively identified type of goods is associated, retrieving (78) the respectively associated storage container (52) fromType: ApplicationFiled: December 18, 2009Publication date: August 5, 2010Inventor: Gerhard Schäfer
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Publication number: 20100198392Abstract: In a preferred embodiment, an automated Pharmacy Admixture System (APAS) may include a manipulator system to transport medical containers such as bags, vials, or syringes in a compounding chamber regulated to a pressure below atmospheric pressure. In a preferred implementation, the manipulator system is configured to grasp and convey syringes, IV bags, and vials of varying shapes and sizes from a storage system in an adjacent chamber regulated at a pressure above atmospheric pressure. Various embodiments may include a controller adapted to actuate the manipulator system to bring a fill port of an IV bag, vial, or syringe into register with a filling port at a fluid transfer station in the chamber. A preferred implementation includes a sanitization system that can substantially sanitize a bung on a fill port of a vial or IV bag in preparation for transport to the fluid transfer station.Type: ApplicationFiled: April 8, 2010Publication date: August 5, 2010Applicant: Intelligent Hospital Systems Ltd.Inventors: Walter W. Eliuk, Ronald H. Rob, Lance R. Modzinski, Alex H. Reinhardt, Thom Doherty
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Publication number: 20100185458Abstract: A method of tracking the exit of a filled prescription from a storage area configured to house multiple filled prescriptions includes the steps of: providing a pharmaceutical vial filled with a prescription of a pharmaceutical for a particular patient, wherein the vial includes an RFID tag that is specific for the prescription; storing the pharmaceutical vial in the storage area; detecting the RFID tag with an RFID detector as the vial is stored in the storage area, the RFID detector being associated with a controller; removing the vial from the storage area; detecting the removal of the RIFD tag to indicate removal of the vial from the storage area; and recording the removal of the vial with the controller.Type: ApplicationFiled: January 15, 2010Publication date: July 22, 2010Inventors: David Newcomb, David Alan Calderwood, Thomas P. Rhoads, JR.
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Patent number: 7751930Abstract: The present invention relates to pneumatic tube systems generally. More specifically, it relates to an automated system for the storage and distribution of empty carriers for a pneumatic tube system. The system comprises an easy to use one-touch process and includes the following apparatus: storage cabinets and pneumatic tube system comprising a blower, controller, retrieval cabinets, and main station. According to the invention there is provided an automated storage and distribution system comprising a pneumatic tube system, a first diverter with blower, and a storage cabinet with a second diverter. The system comprises several methods which are currently in the market place, and is useful in many places, such as hospitals, where the automated processing of pharmaceutical products via robot devices is used. Such a system is disclosed in co-pending application Parenteral Products Automation System (PPAS), application Ser. No. 08/513,569.Type: GrantFiled: February 24, 2005Date of Patent: July 6, 2010Assignee: Pevco Systems International, Inc.Inventor: Fred M. Valerino, Sr.
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Publication number: 20100168904Abstract: Systems, computer-implemented methods, and computer-storage media provide an unverified order presentation mechanism allowing clinicians to view unverified orders alongside verified orders from a particular patient's medication profile. The unverified orders and verified orders may be displayed at a medication dispensing computing device used for dispensing medications from a medication storage and dispensing apparatus. The unverified orders and verified orders are displayed different such that a user can identify which orders are verified and which orders are unverified. In some embodiments, a user can select an unverified order to cause a medication to be dispensed from an associated medication storage and dispensing apparatus.Type: ApplicationFiled: July 6, 2009Publication date: July 1, 2010Applicant: CERNER INNOVATION, INC.Inventors: TODD R. HENDERSON, STEVEN G. KIRSCH, KATY S. ALLEN, ZACHARY R. FIRL
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Patent number: 7747340Abstract: A method for addressing process variability in a build-to-order, mass customization production environment. The method includes receiving an order for a product having a particular configuration defined by the order, initiating a production order specifically assigned to the order, fabricating the product based upon the production order, determining if an unrelated product order contains an identical product item configuration and automatically swapping identical product items contained on unrelated production orders to optimize overall production process objectives.Type: GrantFiled: November 29, 2007Date of Patent: June 29, 2010Assignee: Dell Products L.P.Inventor: Kevin T. Jones
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Publication number: 20100150689Abstract: A method of assembling pallets containing stock units is disclosed using a negative pick/put transfer having donor pallets 14 containing quantities of stock units and recipient pallets 20 receiving stock units. A distribution system 10 and control system 32 is provided to implement negative pick/put transfers of pallets. Also disclosed are methods and systems for sequencing the assembly of pallets by matching stock orders to create negative pick/put transfer opportunities.Type: ApplicationFiled: February 15, 2008Publication date: June 17, 2010Inventors: Paul A. Berry, Adrian A. Grunbach, Max F. Ferrigni
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Publication number: 20100152884Abstract: Computer assisted systems, methods and mediums for filling one or more orders. One embodiment of the present invention is a system that includes an order consolidation station configured to receive at least one bottle containing pills individually counted and/or at least one package containing pharmaceutical products without having been designated for any of the orders when the package was created and/or at least one literature pack optionally including patient specific information. The order consolidation station is further configured to combine automatically the received bottle and/or package and/or literature pack into a container to be sent to a recipient including, for example, mail order pharmacies, wholesalers and/or central fill dealers for subsequent distribution or sale including retailer distribution or sale. The bottle is specifically designated for the order, and the order generally includes at least one prescription for the package.Type: ApplicationFiled: February 23, 2010Publication date: June 17, 2010Inventors: Dennis Wayne Rice, James G. McErlean, E. Christian Hess, P. Thomas Shupert, Chih-Jen Leu, Robert Gregory Howell, Michael Joseph Szesko, Andrew P. Booler, Peter Monkhouse, Douglas W. Walton, Michael W.G. Bell, Christopher J. Lasher, Thomas P. Bonkenburg
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Publication number: 20100145500Abstract: A production facility configured to fill a multiple prescription order having different medications is described. The production facility comprises a means for processing a multiple prescription order, a plurality of multiple prescription containers, a first labeling component, a first inspection module, a second labeling component and a second inspection module. The means for processing the multiple prescription order is associated with a particular patient, and the multiple prescription order comprises at least two different tablets that are consumed at prescribed intervals determined by a prescription. Each of the plurality of multiple prescription containers is associated with a prescribed time interval determined by the multiple prescription order, and each multiple prescription container is configured to receive the different medications. The first labeling component is configured to generate a detailed label that provides a plurality of medical information regarding the different tablets.Type: ApplicationFiled: December 4, 2009Publication date: June 10, 2010Inventors: Robert A. Luciano, JR., Lawrence Luciano