Abstract: A method of imprinting a belt sheave without removal of an associated belt includes placing a knurling wheel of a tool against a circumferentially extending section of a sheave not in contact with the belt. The sheave is then rotated to induce rotation of the knurling wheel. A jack screw of the tool is actuated to bias the knurling wheel against the sheave for production of imprints upon the sheave.

Abstract: A device for recontouring a gas turbine blade includes: a holding device having at least one cutting tool; and a guide configured to guide the cutting tool along a leading edge of the gas turbine blade. The cutting tool is configured to remove material from the gas turbine blade using a rotational movement about an axis of rotation. The axis of rotation forms an angle together with a chord of the gas turbine blade in a profile section plane, which extends perpendicularly to a radial extent of the gas turbine blade, and the angle is less than 45°.

Abstract: A tool holder for a lathe having a spindle permits improved arrangement of tools on a turret to maximize the allowable workpiece outer diameter for a given tool. A Z-axis feed mechanism moves the spindle and the turret relative to each other in a Z-axis direction along a center axis of the spindle, while an X-axis feed mechanism moves the spindle and the turret relative to each other in an X-axis direction orthogonal to the Z-axis direction. A plurality of tool holders is attached to the turret, each having a tool holding part. At least one of the tool holders holds the tool at a holding position such that, when indexed to a machining position by rotation of the turret, a cutting-edge reference point of the tool is offset with respect to an X-Z plane including a center axis of the turret.

Abstract: An internal gear includes plural teeth each including an addendum area, a dedendum area, and an intermediate area including a protrusion and a recessed portion. The intermediate area includes a first border position provided at a position between the protrusion and the recessed portion, a second border position provided at a position between the intermediate area and the dedendum area, a third border position provided at a position between the intermediate area and the addendum area, a first average radius provided from the first border position to the second border position, and a second average radius provided from the first border position to the third border position. The first average radius is smaller than the second average radius. The addendum area includes a first curvature radius provided at a first center position in a tooth thickness direction, the first curvature radius being set at a maximum.

Abstract: The invention relates to a rolling tool (2) for producing crowned teeth on a gear (5) using a transverse rolling process, in particular for compressing the teeth of the gear (5) at least in some areas, comprising a tool body (6) which has tool teeth (7) projecting radially outward for meshing with the teeth of the gear (5) to be rolled, wherein at least some areas of the tool teeth (7) are concave in the axial direction in the area of the tooth flanks.

Abstract: A double pipe type heat exchanger includes an inner pipe having a first flow path defined therein and an outer pipe arranged around the inner pipe to define a second flow path between the inner pipe and the outer pipe. The inner pipe includes a spiral groove formed on an outer circumferential surface of the inner pipe to extend along a longitudinal direction of the inner pipe. The outer pipe includes a reduced diameter portion protruding inwardly so that the inner surface of the outer pipe is intermittently contacted with the outer circumferential surface of the inner pipe.

Abstract: A method for manufacturing a coating rod, comprising the steps of preparing a rod material, disposing a pair of form rolling dies having a plurality of helical convex threads, so that the closure angle of a main axis of each of the form rolling dies in the horizontal direction of the main axis is substantially 0.25° or larger but not larger than 0.35° with respect to an axial direction of the rod material, and form-rolling the rod material by feeding the rod material along the axial direction thereof and rotating the pair of form rolling dies around the main axes thereof, while clamping the rod material with the pair of form rolling dies.

Abstract: The invention relates to a hard-rolling roller for a deep rolling tool having a torus-shaped base body for deep rolling of radiuses or recesses which limit the bearing trunnion on crankshafts on both sides, and two at least approximately truncated cone-shaped central bodies, rising on both sides of the body. A cylindrical body rises on the upper end surface of one of the two central bodies.

Abstract: The invention describes a method of machining a toothing (7) on an outer circumference (6) or an inner circumference of a work piece (2) made of pressed and sintered powder metal, by means of a rolling process carried out on the toothing (7) with two rotating section rolling wheels (8) which section toothing (13) engaging in the toothing of work piece (2). The two section rolling wheels (8) are rotatably arranged in a common support frame (10) with an at least approximately constant distance between their section rolling wheel axles (9).

Abstract: A portable handheld device for introducing an external profile into a longitudinal workpiece by noncutting shaping includes a locking element and a profiling tool having a pitchless profile disposed opposite the locking element and disposable at an adjustable angle as a function of a desired lead angle of the external profile within a force transmission plane, wherein the workpiece is disposable and removable between the profiling tool and the locking element, and wherein the profile tool and the locking element are configured to execute a feed movement relative to one another and to be adjustable to a neutral position.

Abstract: A roll-forming process for producing longitudinally toothed profiled bodies in a pot-shaped cylindrical workpiece in which, during a first rolling process (A), the pot-shaped cylindrical workpiece (1) is moved through a first rolling stage with a bottom (3) of the workpiece being rolled first. During at least one further rolling process (B, C), the workpiece (1) passes through at least one further rolling stage with an open end of the workpiece being rolled first.

Abstract: A knurling tool, with a base body featuring an axis and adapted to be clamped into a machine tool, which accommodates a holder and knurling wheels rotatably mounted in the holder, wherein knurling wheels arranged at equal circumferential distances are mounted in the holder around a wheel axis which embraces a first angle ?1 with respect to the supporting axis, wherein a workpiece cone is insertable between the knurling wheels along the supporting axis and the knurling wheels embrace a second cone angle ?2, wherein the holder features three segments, each of which mounting one knurling wheel via a bearing pin, an adjustment device is provided by which the segments, being guided radially, are radially adjustable synchronously about a certain amount, and fixing means are provided which fix the adjustment device and the segments, respectively, in an occupied position.

Abstract: A textured process shield and similar parts may be formed and textured in the same forming process using a mandrel. The mandrel may have movable portions that may be set into a forming die position to form and texture a workpiece into a process shield and collapsed to allow the process shield to be removed from the mandrel. The movable portions may include several textured shoes supported by movable jaws. The movable portions may also include a contact surface having angled indentations.

Abstract: A portable handheld device for introducing an external profile into a longitudinal workpiece by noncutting shaping includes a locking element and a profiling tool having a pitchless profile disposed opposite the locking element and disposable at an adjustable angle as a function of a desired lead angle of the external profile within a force transmission plane, wherein the workpiece is disposable and removable between the profiling tool and the locking element, and wherein the profile tool and the locking element are configured to execute a feed movement relative to one another and to be adjustable to a neutral position.

Abstract: A spline rolling tool including a plurality of forming teeth that are to bite into a cylindrical workpiece so as to roll splines in the workpiece. Each of the forming teeth has an incomplete toothed region in which a crest of each forming tooth is removed such that an upper end of each forming tooth in the incomplete toothed region is defined by an incomplete-toothed region surface that includes a curved surface portion, a flat surface portion and a slant surface portion. The incomplete-toothed region surface is defined at its periphery by a chamfered edge that has a surface roughness of not larger than about 3.2 ?m. Also disclosed is a process of manufacturing the spline rolling tool, which includes a chamfering step of forming the chamfered edge by using a wire brush having abrasive grains that are fixed to bristles of the wire brush.

Abstract: The invention proposes a method for the integral molding of a flange (5) onto the end of a round or oval pipe (11) of thin-walled sheet metal. This method takes place in two stages. In a first stage, for the purpose of accumulating material, a sectionally circular or spiral-shaped bead (17) is molded on by means of a pre-forming roller tool (9), comprising a combination of rollers (13 to 15) (Figure a). In a second stage, the molded-on bead is compacted with the aid of a final-forming roller tool (18), comprising the rollers (19) and (20), to produce an at least partly solid flange (5) (Figure b).

Abstract: An apparatus for forming microscopic recesses on a circumferential surface that defines a cylindrical bore in a workpiece, the apparatus including a form roller, a form roller drive driving the form roller to rotate about a rotation axis in an axially offset position in which the rotation axis is offset from a central axis of the cylindrical bore, an axial drive causing a relative axial movement of the workpiece and the form roller drive along the central axis of the cylindrical bore, and a rotary drive driving at least one of the workpiece and the form roller drive to rotate about the central axis of the cylindrical bore while keeping an outer peripheral surface of the form roller pressing against the circumferential surface that defines a cylindrical bore.

Abstract: Microsurgical probes having a distal tip with a flat outer surface and a flat inner surface, and methods of forming such probes, are disclosed.

Abstract: A method for forming a stepped shaft includes: forming a billet of a predetermined mass; heating the billet; cross-wedge rolling the billet to form an intermediate workpiece having a first cylindrical portion and a second cylindrical portion that are axially spaced apart by a neck that is smaller in diameter than the first and second cylindrical portions; and performing at least one upset forging operation on the end of the intermediate workpiece to enlarge the first cylindrical portion such that in at least one location its diameter is larger than a diameter of any other portion of the stepped shaft and larger than a diameter of the billet.

Abstract: A device and method for manufacture of workpieces having defined profiling. A device includes an axially moveable workpiece holder and at least one forming tool. There is a first drive structured and arranged to intermittently rotate the workpiece holder about a longitudinal axis of a workpiece held in the workpiece holder, and a second drive, separate from the first drive, structured and arranged to rotate the at least one forming tool to act periodically on the workpiece. The device also includes an electronic control operably connected to the first drive and the second drive, which controls intermittent rotational movement of the workpiece holder based upon the second drive. The at least one forming tool includes profiled wheels or rollers that are driven to continually rotate along a circular orbit that is oriented parallel or obliquely to the longitudinal axis of the workpiece.

Abstract: The invention relates to a method for producing longitudinal grooves in cylindrical workpieces using a rolling deformation method preceded by a performing method.

Abstract: An improved tool assembly for enhancing the surface of a heat transfer tube is provided. The tool assembly includes rods having cutting tips and positioned in rod guides which are slidably positioned in shafts provided in a tool holder. In an equilibrium state, the cutting tips do not extend from the tool holder. When a force is applied to the rod guides, the rod guides move in a first direction along the shafts in the tool holder, resulting in exposure of the cutting tips which enhance the tube surface. When the force is removed from the rod guides, the rod guides move along the shafts in a direction opposite the first direction to retract the cutting tips within the tool holder. In this way, the cutting tips are protected when not in use.

Abstract: A gear roll-forming apparatus includes: a pinion die that is substantially the same in configuration and size as a bevel pinion; a pinion die holder for supporting the pinion die so as to allow rotation of the pinion die about a first axis of the pinion die while preventing axial movement B of the pinion die in an axial direction thereof from a small-diameter side toward a large-diameter side thereof; a gear die that is substantially the same in configuration and size as a bevel gear and meshes with the pinion die; and a pressing member for bringing a bevel gear blank into press contact with the pinion die, the bevel gear blank being arranged so as to sandwich the pinion die in cooperation with the gear die. By relatively rotating the gear die and the pinion die holder about a second axis of the gear die, the teeth of the pinion die are rolled with respect to the bevel gear blank.

Abstract: A method for forming an internal gear is provided comprising providing a powder metal preform workpiece, supporting the workpiece about its periphery, and roll forming said workpiece to produce a set of densified gear teeth of a predefined dimension.

Abstract: There is provided a rolling die and a method for forming a thread or worm and a spline having a small number of teeth whose number is thirteen or less simultaneously by rolling. By use of rolling dies, the formation of a worm by rolling by use of a thread rolling die starts, and after that, the formation of a spline having a small number of teeth by rolling starts by use of a spline rolling die while continuing the formation of the worm. Accordingly, a rolled material can be rolled forcibly by a driving source from the worm rolled using the thread rolling die. As a result, the spline having a small number of teeth whose number is thirteen or less can be formed by rolling onto the rolled material at the same time as the formation of the worm.

Abstract: A method is described for producing a gearwheel from a powder-metal blank which is pressed and sintered with an allowance in the toothing region, with the powder metal blank supported on a mandrel being densified in the region of the allowance by pressing on counter-toothing of a circular pusher tool engaging in the toothing of the powder metal blank under plastic deformation by the allowance. In order to ensure precise production it is proposed that during its densification the powder metal blank is radially clamped on both face sides over the circumference.

Abstract: The present invention provides method of fabricating components having internal teeth and rolling machine thereof, enabling large deformation at main rolling step omitting broaching step and step using gear shaper. A container having toughness against internal pressure as high as that of cold forging is provided instead of gripping mechanism of a cylindrical material. A cylindrical material is inserted into the rotatably driven container in aligned manner. A rotatably driving rolling tool is acted on the inner side to press the cylindrical material and distance between tool rotational shaft and container rotational axis is sequentially changed to successively grow tooth profile. A component having internal teeth filling the container is obtained by enlarging outer diameter by spreading. It is desirable to provide in advance the same number of concave grooves as that of internal teeth to be formed, at equal intervals on an inner circumferential face of the cylindrical material.

Abstract: A pressing member 44 is pressed from the outside against a peripheral wall of a can shell 4 whose interior is maintained at a predetermined pressure by gas, to form a recess-deformed portion 56 having a predetermined shape on the peripheral wall of the can shell 4. Thereby, three-dimensional patterns can be formed by recess-deforming desired portions of the can shell 4 while preventing the strength of the can shell 4 from being deteriorated and preventing the inner surface of the can shell 4 from being scratched or the coating from being damaged, by which outer shape processing with high design performance can be easily applied to the can shell 4 at a low cost.

Abstract: An apparatus comprises a rotating member having one or more rollers. The one or more rollers have a plurality of protuberances. The rollers may be advanced toward a surface during rotation of the rotating member, such as toward a bore surface. The protuberances are configured to make a pattern of discrete indentations in the surface upon engagement of the protuberances with the surface. The apparatus is particularly suited for creating oil-retention pockets in the surface of an engine cylinder and other uses. The apparatus may be used to create a pattern of oil-retention pockets or other pockets in a cylinder with varying pocket density in a single pass.

Abstract: At the time for forming an internal gear from a raw material 2 of an internal gear, first, the raw material 2 is externally inserted onto a forming die 3 and fixed to the forming die 3 through a pressing die 4. Next, a forming roll 5 is moved in a direction as indicated by an arrow B of FIG. 6 while rotating the forming die 3. By this, the inner peripheral surface of the raw material 3 is pressed against an outer gear part 3b formed on the outer peripheral surface of the forming die 3 so that an internal gear part 1c is formed on the inner peripheral surface of the raw material 2. The rotating direction of the forming die 3 is selected such that the first end part of the outer gear part 3b located on the front side in the feeding direction of the forming roll 5 is moved ahead in the rotating direction (the direction as indicated by an arrow A of FIG. 6) of the second end part located on the rear side in the feeding direction of the forming roll 5.

Abstract: Reform rollers for use in internal or external base reforming of can bodies have a textured surface which control the depth of the dome of the can base and provide greater process stability than is achieved with known smooth rollers. One example of textured surface finish provided by spark erosion has been shown to have much greater consistency of dome reversal pressure, dome growth and dome depth.

Abstract: A micro-roll forming device for providing a cylindrical blank metal article with a minute convexoconcave bearing surface, comprises a powered article holding structure that, when energized, rotates the cylindrical blank metal article about its axis; a forming tool that includes a form roller with a corrugated circular ridge; a tool holding structure that holds the forming tool in such a manner that the corrugated circular ridge of the form roller is directed toward and in contact with an outer surface of the cylindrical blank metal article rotatably held by the article holding structure; a biasing member that is incorporated with the tool holding structure to press the form roller against the outer surface of the cylindrical blank metal article with a given pressing force; and a powered moving structure that, when energized, moves at least one of the article holding structure and the tool holding structure in such a manner that the selected one moves in both a first direction perpendicular to an axis of the u

Abstract: Cold forming tool including at least one penetration zone having teeth and a calibration zone having teeth. The teeth having a tooth height that increases substantially from the at least one penetration zone to the calibration zone. A distance between an outer surface and a forming reference axis decreasing from the at least one penetration zone to the calibration zone. A rate of increase in the tooth height between the at least one penetration zone and the calibration zone being greater than a rate of decrease in the distance between the outer surface and the forming reference axis between the at least one penetration zone and the calibration zone. This Abstract is not intended to define the invention disclosed in the specification, nor intended to limit the scope of the invention in any way.

Abstract: A method for cold forming splined transmission hubs is provided. A blank (10) with an inner surface and an outer surface is secured on a tool insert support member (100). The tool insert support member (100) has an internal spline tooth profile (110) machined into it. A forming roller (120) is inserted inside the blank and then moves radially under pressure until it contacts an inner surface of the blank. A set of teeth (111) are created on the outer surface of the blank (10) and the blank (10) is rotated relative to the forming roller (120) to form an oil reservoir on the inner surface of the blank.

Abstract: A forming tool movement unit, particularly for manifold closing machines, comprising a rotating head supporting forming tools slidable in mutually opposite radial directions with coordinated movements, a supporting frame on which a supporting element is slidable in axial direction with a stroke controlled electronically, the body of a first double-acting actuator being coupled to the supporting element for rotation and movement in an axial direction, the actuator being connected to a motor, and the body of the first actuator supporting coaxially and at the front the head into which its stem extends movable with a stroke controlled electronically and with the head connected to the forming tools.

Abstract: The invention relates to equipment for cold forming blanks of metallic parts by revolution, particularly for forming grooves or a knurling. The tool has regularly-spaced teeth (D) on a tooth gullet (F), with a penetration zone (A) followed by a calibration zone (B). According to the invention, the teeth have a height (h) that increases substantially from the penetration zone to the calibration zone, whereas the tooth gullet is at a decreasing distance from the forming reference axis (X) of the tool.

Abstract: A burnishing gear or burnishing die has a plurality of spiral gashes formed within each one of the burnishing gear teeth at a predetermined angle with respect to a transverse plane so as to define shearing edges along side involute portions of the burnishing gear teeth. The shearing edges enable enhanced finishing or burnishing operations to be performed upon workpiece gears in order to effectively remove positive imperfections, irregularities, nicks, or the like from the workpiece gear teeth so as to finish the workpiece gear in accordance with desired tolerances. The burnishing gear may be incorporated within burnishing gear systems utilizing burnishing gears characterized by different operating pressure angles as well as within burnishing gear systems that have mechanisms for reciprocating the workpiece gear during a gear burnishing operation.

Abstract: A device for preparing pipe segments for joining with mechanical pipe fittings in a piping network is disclosed. The device has a fixed support with support surfaces engageable with the pipe segment, and a movable support, facing the fixed support, on which tools, such as grooving rolls, chamfering rolls, marking rolls and cutting blades are rotatably mounted. The tools engage the outer surface of the pipe to form a circumferential groove, a marking pattern, a chamfer or a cut through the pipe when the movable support is moved toward the fixed support. A collar or cup having a circumferential side wall sized to receive the pipe is mounted on the fixed support adjacent to the support surfaces and radially reinforces the pipe to prevent it from collapsing or going out of round during groove formation.

Abstract: This invention relates to a method and apparatus to create a preestablished textured surface on a workpiece. The pre-established textured surface includes an average roughness and a non-directional lay pattern being formed to a controlled width.

Abstract: This invention relates to a method and apparatus to create a pre-established textured surface on a workpiece. The pre-established textured surface includes an average roughness and a non-directional lay pattern being formed to a controlled width.

Abstract: A method of chamfering and deburring the teeth of a gear having first teeth, each of the first teeth having a first and a second side and respective end faces; the method providing for meshing the gear with at least one tool having a ring gear meshing with the first teeth at edges formed between the first and second sides and the end faces; exerting compression between the first teeth of the gear and the ring gear; effecting a first permanent deformation of the edges to form first chamfer faces; and effecting at least a second permanent deformation between the first and second sides and the respective end faces; the first and the second permanent deformation being effected by means of enbloc tools having a first number of teeth and a second number of teeth.

Abstract: The disclosed method produces a spline-grooved cylindrical member, e.g. torque converter front cover, including a cylindrical portion having a target wall thickness t2, from a plate blank having a plate thickness t1. An outer peripheral portion of a disc-shaped blank is plastically deformed by pressing it against a mandrel with the concave peripheral edge of a thickness-increasing roller, so that a thick wall portion, of a thickness greater than the plate thickness t1 of the blank, is formed in the cylindrical portion. The thick wall portion is then pressed against the mandrel by forming rollers to form spline grooves therein. Thus, the other portions of the product have a wall thickness which is not unnecessarily increased. In this manner, the wall thickness t2 of the cylindrical portion is not entirely dictated by the wall thickness t1 of the blank material.

Abstract: A method of manufacturing a gearwheel (10) by clutch gear tooth forming with an axial undercut and a roof-shaped entry geometry consists in causing the gearwheel blank to perform a rotating movement and to cause profiled shaping tools in the form of rolls with external toothing, toothed racks or hollow rolls with internal toothing to perform a motion in rolling contact for engagement in the material, and in initiating the corresponding shaping operation by a radial or axial feeding motion, respectively.

Abstract: A tool for producing a gear part having external toothing using a method of shaping by compression or by rolling. Said tool comprises a receiving tool for supporting the work piece which is impinged upon by a projection. Said receiving tool is driven to perform a rotational movement. The tool includes a roller pivotal about an axis (Y) that is parallel to the axis (X) of the rotating receiving tool which hold the work piece. The roller can be adjusted in the direction of its Y axis in relation to the work piece. It is subdivided in the direction of its Y axis in order to carry out the compression method. The tooth height of the individual shaping areas increases while the crown circle remains the same across all shaping areas. The root radius of the individual shaping areas decreases and the tooth depth increases from one shaping area to the next shaping area. As a result, the tooth thickness at the root circle increases in all of the shaping areas.

Abstract: A sprocket includes a body, and teeth formed on the peripheral edge of the body. The teeth have a thickness greater than that of the body. This design enables the use of the existing chain and brings about a reduction in the weight of the overall sprocket.

Abstract: There are described a method and an apparatus for producing a gear wheel from a powder metal blank (1) pressed and sintered with an overmeasure in the toothing area, which powder metal blank is compacted under a plastic deformation in the vicinity of the overmeasure by pressing against a counter-toothing (8) of at least one rotating pressing tool (3) by the overmeasure, which counter-toothing engages in the toothing (9) of the powder metal blank (1). To create advantageous constructional conditions it is proposed that the counter-toothing (8) designed as internal toothing of the annular pressing tool (3) enclosing the powder metal blank (1) is pressed into the toothing (9) of the powder metal blank (1) by means of a pressure roller rolling on the outside periphery (10) of the pressing tool (3).

Abstract: Speed gear are manufactured by integrally molding, by either hot or warm forging, a speed gear section and a clutch spline section. Teeth of the speed gear in the speed gear section and an involute spline parallel to an axial line of the gear in the clutch spline section are rough formed. The involute spline parallel to the axial line of gear formed on the section of clutch spline is formed, by cold forging, into an involute spline with a back taper having a chamfer at the tip. The teeth of the speed gear formed at the speed gear section are finish formed by forming the speed gear teeth by rolling dies, by cold forging, while turning them around a shaft hole with reference to the clutch spline section forming the involute spline with back taper. A speed gear having a speed gear section and a clutch spline section including speed gear teeth and an involute spline with a back taper having a chamfer at the tip is thereby provided.

Abstract: A method of manufacturing a gearwheel (10) by clutch gear tooth forming with an axial undercut and a roof-shaped entry geometry consists in causing the gearwheel blank to perform a rotating movement and to cause profiled shaping tools in the form of rolls with external toothing, toothed racks or hollow rolls with internal toothing to perform a motion in rolling contact for engagement in the material, and in initiating the corresponding shaping operation by a radial or axial feeding motion, respectively.

Abstract: A blank (12′) of high-ductility material is formed with closely spaced thin fins (14) using a forming tool (18) which is rotatable about a tool axis (L) and comprises a set of flat circular space-apart forming discs (19) centered on the tool axis (L) and disposed side by side at fixed intervals along the tool axis (L) and in planes perpendicular thereto. The forming tool is displaced relative to the blank (12′) at right angles to the tool axis (L) to cause the peripheral portions of the forming discs (19) during the cyclical movements of the forming tool (18) progressively to penetrate into the blank (12′) and cause blank material to flow into the gaps separating the forming discs (19) and form planar fins (14).

Abstract: Using a form roller in which a plurality of gear-like tooth generating sections are arranged along the rotation axis of the form roller in the outer periphery thereof to increase tooth heights of the tooth generating sections in a stepwise manner along the rotation axis, a plurality of teeth are generated stepwise in the outer periphery of a metallic material by pressing the plurality of gear-like tooth generating sections of the form roller in increasing order of tooth height against the outer periphery of the rotating metallic material while transmitting the rotation force of the metallic material to the form roller to roll the form roller along the outer periphery of the metallic material, and are finished to size by cold pressing. In this manner, external teeth can be generated in the outer periphery of the metallic material with high efficiency and accuracy and without decreasing strength.