With Modification Or Control Of Temperature Of Work, Tool Or Machine Patents (Class 72/200)
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Publication number: 20110318597Abstract: The present invention provides a titanium material for hot rolling that enables reduction of defects occurring on the surface (in the case of a flat material or strip coil, including not only the flat surfaces but also the side surfaces and edges) owing to the hot rolling, and a method of producing the same, particularly to a titanium material for hot rolling enabling omission of an ingot breakdown process, and a method of producing the same, characterized in that it is a titanium material for hot rolling having dimples imparted by cold plastic deformation whose mean value of the heights (Wc) of the undulation profile elements is 0.2 to 1.5 mm and mean value of the lengths (WSm) thereof is 3 to 15 mm, and makes it possible to minimize surface defects occurring in hot rolling even if a process for breaking down the ingot is omitted.Type: ApplicationFiled: February 8, 2010Publication date: December 29, 2011Inventors: Kazuhiro Takahashi, Tomonori Kunieda, Kenichi Mori, Hiroaki Otsuka, Hideki Fujii, Yoshimasa Miyazaki, Takashi Oda, Hisamune Tanaka, Osamu Tada, Norio Yamamoto
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Publication number: 20110311835Abstract: The present invention provides a titanium slab for hot rolling which can be fed into a general purpose hot-rolling mill for producing strip coil, without passage through a breakdown process such as blooming or a straightening process, and can further suppress surface defect occurrence of the hot-rolled strip coil, and a method of producing and a method of rolling the same, characterized in that in the cast titanium slab an angle ? formed by the crystal growth direction (solidification direction) from the surface layer toward the interior and a direction parallel to the slab casting direction (longitudinal direction) is 45 to 90°, and moreover, there is a surface layer structure of 10 mm or greater whose ? is 70 to 90°, and further characterized in that a crystal grain layer of 10 mm or greater is formed whose C-axis direction inclination of a titanium a phase is, as viewed from the side of the slab to be hot rolled, in the range of 35 to 90° from the normal direction of the surface to be hot rolled.Type: ApplicationFiled: February 8, 2010Publication date: December 22, 2011Inventors: Kazuhiro Takahashi, Tomonori Kunieda, Kenichi Mori, Hiroaki Otsuka, Hideki Fujii, Yoshihiro Fujii, Yoshimasa Miyazaki, Takashi Oda, Hisamune Tanaka, Osamu Tada
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Publication number: 20110252854Abstract: [Problem to be Solved] A high alloy pipe can be produced that has not only a corrosion resistance required for oil well pipes but also has a targeted strength, without excessively adding alloying components, by selecting the working conditions at the time of the cold rolling. [Solution] A method for producing a high alloy pipe having a minimum yield strength of 758.3 to 965.2 MPa, comprising: preparing a high alloy material pipe having a chemical composition consisting, by mass %, of C: 0.03% or less, Si: 1.0% or less, Mn: 0.3 to 5.0%, Ni: 25 to 40%, Cr: 20 to 30%, Mo: 0 to 4%, Cu: 0 to 3% and N: 0.05 to 0.Type: ApplicationFiled: June 6, 2011Publication date: October 20, 2011Applicant: SUMITOMO METAL INDUSTRIES, LTD.Inventors: Hitoshi SUWABE, Toshihide Ono
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Publication number: 20110186191Abstract: The present invention relates to a steel sheet for Vitreous enameling excellent in enameling properties (bubbling and black spot resistance, enamel adhesiveness and fish scale resistance) and workability, and a method for producing the same, and is characterized in that the steel sheet contains, in mass of, C: 0.010% or less, Mn: 0.03 to 1.3%, Si: 0.03% or less, Al: 0.02% or less, N: 0.0055% or less, P: below 0.035%, and S: over 0.025% to 0.08%; and the density change of the steel sheet from before an annealing to after an annealing at 850° C. for 20 hours, in a hydrogen atmosphere is 0.02% or more.Type: ApplicationFiled: April 7, 2011Publication date: August 4, 2011Applicant: NIPPON STEEL CORPORATIONInventors: Hidekumi Murakami, Satoshi Nishimura, Shiro Sanagi
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Publication number: 20110174040Abstract: A process is disclosed for producing metal-based, high-aspect-ratio microscale structures (HARMs), for example microchannels in a heat exchanger. The preferred manufacturing method operates in a continuous mode, and employs low-temperature rolling of metals. A process is disclosed for bonding metal microchannel sheets or plates to flat metal sheets or plates to form single-, double-, and multiple-layered microchannel structures. The process can operate at much lower temperatures than prior methods of compression microscale molding of metals, at room temperature or even lower.Type: ApplicationFiled: January 14, 2011Publication date: July 21, 2011Inventors: Wen Jin Meng, Fanghua Mei
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Publication number: 20110162426Abstract: The invention offers a magnesium alloy sheet having excellent warm plastic formability, a production method thereof, and a formed body produced by performing warm plastic forming on this sheet. The magnesium alloy sheet is produced by giving a predetermined strain to a rolled sheet RS that is not subjected to a heat treatment aiming at recrystallization. The sheet is not subjected to the foregoing heat treatment even after the giving of a strain. The strain is given through the process described below. A rolled sheet RS is heated in a heating furnace 10. The heated rolled sheet RS is passed between rollers 21 to give bending to the rolled sheet RS. The giving of a strain is performed such that the strain-given sheet has a half peak width of 0.20 deg or more and 0.59 deg or less in a (0004) diffraction peak in monochromatic X-ray diffraction. The alloy sheet exhibits high plastic deformability by forming continuous recrystallization during warm plastic forming through the use of the remaining strain.Type: ApplicationFiled: February 3, 2011Publication date: July 7, 2011Applicant: SUMITOMO ELECTRIC INDUSTRIES, LTD.Inventors: Ryuichi INOUE, Nozomu KAWABE, Nobuyuki MORI, Masatada NUMANO, Junichi MATSUMOTO, Motonori NAKAMURA, Masayuki NISHIZAWA, Atsushi KIMURA, Yukihiro OISHI
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Patent number: 7963136Abstract: Processes for continuous production of a thin metal strip, in particular a steel hot strip, directly from a metal melt and with a strip cast thickness of <10 mm by the roll-casting process. The cast metal strip is fed for in-line thickness reduction, and then to a storage device. To achieve a high-quality, hot-rolled metal strip with flatness tolerances comparable to those which can currently be achieved in the production of hot-rolled metal strip from continuous-cast thin slabs or slabs, at cast thicknesses of between 40 and 300 mm, in a continuous production process starting directly from metal melt. With the low strip cast thickness, a flatness measurement is performed on the moving metal strip, and the measurement results of this flatness measurement are used to influence the flatness of the metal strip in a targeted way.Type: GrantFiled: September 20, 2005Date of Patent: June 21, 2011Assignee: Siemens Vai Metals Technologies GmbH & CoInventors: Andreas Flick, Andreas Schweighofer, Markus Brummayer, Gerald Hohenbichler, Gerald Eckerstorfer
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Publication number: 20110138870Abstract: In a method for winding hot-rolled strip (1), comprising a decoiler mandrel (4), at least one first pressing device (7), at least one second pressing device (8), wherein the hot-rolled strip (1) is pressed from the first pressing device (7) and the second pressing device (8) toward the decoiler mandrel (4), the hot-rolled strip (1) is pushed or pulled away from the decoiler mandrel (4) between the first pressing device (7) and the second pressing device (8), thereby subjecting the hot-rolled strip (1) to a prebending step. The invention further relates to a device for winding hot-rolled strip (1).Type: ApplicationFiled: March 28, 2008Publication date: June 16, 2011Inventors: Heinrich Röse, Olaf Norman Jepsen, Heinz Niehues, Heinz-Adolf Müller
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Publication number: 20110132054Abstract: An object of the invention is to reduce structural and strength differences over the width of the rolling stock and to minimize the losses of the rolling stock caused by trimming. The object of the invention is achieved, according to the invention, by guiding the rolling stock (5) longitudinally and on opposite sides of a laminar cooling region (4).Type: ApplicationFiled: July 13, 2009Publication date: June 9, 2011Inventors: Wolfgang Fuchs, Henning Berg
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Publication number: 20110119920Abstract: A method for manufacturing a stabilizer bar for a vehicle includes cutting a stabilizer bar material having a round bar-shaped configuration, heating both end portions of the cut stabilizer bar material to be formed as leg bars of the stabilizer bar, rolling both side surfaces of each of both heated end portions of the stabilizer bar material so that both side surfaces are tapered, rotating the stabilizer bar material about an axis thereof between rollers to taper both remaining non-rolled side surfaces of each of both end portions of the stabilizer bar material to be formed as the leg bars of the stabilizer bar, so that each or both end portions of the stabilizer bar material has an elliptical cross-section, forming eyes on distal ends of the stabilizer bar material, and bending the stabilizer bar material into the shape of the stabilizer bar.Type: ApplicationFiled: February 8, 2011Publication date: May 26, 2011Applicant: DAE WON KANG UP CO., LTD.Inventor: Chan-Gi JUNG
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Publication number: 20110100083Abstract: A magnesium alloy hot rolling method includes: a first rolling step in which a magnesium plate (M0, M1) is rolled reciprocatingly between an upstream heating furnace (2) which is located on an upstream side of a rolling mill (1) and which heats the magnesium plate (M0, M1), and a upstream heating furnace (3) which is located on a downstream side of the rolling mill (1) and which heats the magnesium plate (M0, M1); and a second rolling step in which the temperature of respective end portions of the magnesium plate (M0, M1) on both the upstream and downstream sides is maintained while the magnesium plate (M0, M1) is being rolled reciprocatingly between an upstream temperature maintaining apparatus (5) which transports the heated magnesium plate (M0, M1) while maintaining the temperature thereof, and a downstream temperature maintaining apparatus (6) which transports the heated magnesium plate (M0, M1) while maintaining the temperature thereof.Type: ApplicationFiled: October 15, 2008Publication date: May 5, 2011Inventors: Nobuhiro Tazoe, Hisashi Honjou, Hideo Matsumura, Katuhiko Yanai, Fumitaka Yanai
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Publication number: 20110076177Abstract: A steel sheet for cans that has a yield stress of at least 500 Mpa after coating and baking and a method for manufacturing the steel sheet for cans are provided. The steel sheet for cans contains, on the basis of mass percent, C: more than 0.02% but 0.10% or less, Si: 0.10% or less, Mn: 1.5% or less, P: 0.20% or less, S: 0.20% or less, Al: 0.10% or less, N: 0.0120% to 0.0250%, dissolved N being 0.0100% or more, and a remainder of Fe and incidental impurities. A high-strength material can be obtained by maintaining the absolute quantity of dissolved N at a certain value or more and performing hardening by quench aging and strain aging, for example, in a printing process, a film lamination process, or a drying and baking process performed before can manufacturing. In the manufacture, hot rolling is performed at a slab extraction temperature of 1200° C. or more and a finish rolling temperature of (Ar3 transformation temperature—30)° C. or more, and coiling is performed at 650° C. or less.Type: ApplicationFiled: April 1, 2009Publication date: March 31, 2011Applicant: JFE STEEL CORPORATIONInventors: Makoto Aratani, Toshikatsu Kato, Katsuhito Kawamura, Takumi Tanaka, Katsumi Kojima, Kaku Sato, Shigeko Sujita, Masaki Koizumi
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Publication number: 20110067474Abstract: In a magnesium alloy hot rolling apparatus in which winders that are able to apply heat to and then maintain the temperature of a magnesium alloy sheet while this sheet is in a coiled state are installed on both entry and exit sides of a rolling mill, and in which the magnesium alloy sheet undergoes a sequential thickness reduction via a plurality of reverse rollings, the rolling mill is provided with working rollers and back-up rollers whose surface temperature can be heated to a particular fixed temperature and then maintained at this temperature. According to the present invention, it is possible to prevent any deterioration in the quality of a product which is caused by temperature variations during the hot rolling of the magnesium alloy sheet, and it is possible to improve the yield and increase productivity.Type: ApplicationFiled: October 16, 2008Publication date: March 24, 2011Inventors: Nobuhiro Tazoe, Hisashi Honjou, Hideo Matsumura, Katuhiko Yanai, Fumitaka Yanai
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Publication number: 20110042053Abstract: The invention relates to a sandwich material for brazing comprising a core layer of a first aluminum alloy and a barrier layer of a second aluminum alloy characterized by that: the first alloy, constituting the core layer contains (in weight %): 0.8-2% Mn, ?1.0% Mg, 0.3-1.5% Si, ?0.3% Ti, ?0.3% Cr, ?0.3% Zr, ?1.3% Cu, ?0.5% Zn, ?0.2% In, ?0.1% Sn and ?0.7% (Fe+Ni), the balance consisting of Al and ?0.05% of each of the unavoidable impurities, and that the second alloy, constituting the barrier layer contains (in weight %): ?0.2% Mn+Cr, ?1.0% Mg, ?1.5% Si, ?0.3% Ti, ?0.2% Zr, ?0.3% Cu, ?0.5% Zn, ?0.2% In, ?0.1% Sn and ?1.5% (Fe+Ni), the balance consisting of Al and ?0.05% of each of the unavoidable impurities, The invention also concerns a method for the manufacture of the sandwich material, a brazed product, such as a heat exchanger comprising the sandwich material and the use of the brazed product at high and low temperatures.Type: ApplicationFiled: February 10, 2009Publication date: February 24, 2011Inventor: Hans-Erik Ekström
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Publication number: 20100330387Abstract: The present invention provides a high strength thick steel material excellent in toughness and weldability reduced in amount of C and amount of N, containing suitable amounts of Si, Mn, Nb, Ti, B, and O, having contents of C and Nb satisfying C—Nb/7.74?0.004, having a density of Ti-containing oxides of a particle size of 0.05 to 10 ?m of 30 to 300/mm2, and having a density of Ti-containing oxides of a particle size over 10 ?m of 10/mm2 or less, produced by treating steel by preliminary deoxidation to adjust the dissolved oxygen to 0.005 to 0.015 mass %, then adding Ti and, furthermore, vacuum degassing the steel for 30 minutes or more, smelting it, then continuously casting it to produce a steel slab or billet, heating the steel slab or billet to 1100 to 1350° C., hot rolling the slab or billet to a thickness of 40 to 150 mm, then cooling it.Type: ApplicationFiled: September 26, 2008Publication date: December 30, 2010Inventors: Suguru Yoshida, Hiroshi Kita, Teruhisa Okumura, Hirokazu Sugiyama, Teruyuki Wakatsuki
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Publication number: 20100294009Abstract: A conveying device includes a plurality of conveying rollers supported in parallel at predetermined intervals, and conveys a workpiece to a heat-retaining/heating furnace from a rolling mill by the conveying rollers. The conveying device includes an impact prediction data collecting unit and a control unit. The impact prediction data collecting unit acquires data on the upstream of the heat-retaining/heating furnace. The data is used to predict the magnitude of an impact applied to rollers in the furnace, which are positioned in the heat-retaining/heating furnace, of the conveying rollers by the workpiece. The control unit predicts the magnitude of an impact from the data, which is acquired by the impact prediction data collecting unit, and adjusts the conveying speed of the workpiece in the heat-retaining/heating furnace according to the magnitude of the impact.Type: ApplicationFiled: January 15, 2009Publication date: November 25, 2010Inventors: Masahiro Kuchi, Hajime Ishii, Hisashi Honjou
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Publication number: 20100254848Abstract: The invention offers a magnesium alloy sheet having excellent warm plastic formability, a production method thereof, and a formed body produced by performing warm plastic forming on this sheet. The magnesium alloy sheet is produced by giving a predetermined strain to a rolled sheet RS that is not subjected to a heat treatment aiming at recrystallization. The sheet is not subjected to the foregoing heat treatment even after the giving of a strain. The strain is given through the process described below. A rolled sheet RS is heated in a heating furnace 10. The heated rolled sheet RS is passed between rollers 21 to give bending to the rolled sheet RS. The giving of a strain is performed such that the strain-given sheet has a half peak width of 0.20 deg or more and 0.59 deg or less in a (0004) diffraction peak in monochromatic X-ray diffraction. The alloy sheet exhibits high plastic deformability by forming continuous recrystallization during warm plastic forming through the use of the remaining strain.Type: ApplicationFiled: June 9, 2008Publication date: October 7, 2010Inventors: Ryuichi Inoue, Nozomu Kawabe, Nobuyuki Mori, Masatada Numano, Junichi Matsumoto, Motonori Nakamura, Masayuki Nishizawa, Atsushi Kimura, Yukihiro Oishi
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Publication number: 20100242558Abstract: A process is described for producing steel strips suitable for receiving a surface coating which is resisting to oxidation, in particular tin plating, of medium productivity, that does not require for its execution plants extended of a large areas or involving high economical investments. It comprises, starting from pickled hot strips having a thickness >0.7 mm, preferably obtained from thin-slab plants, a single cold rolling step by passing through not more than three stands of the Sendzimir 6Zhi type for the cold reduction of thickness to less than 0.25 mm and subsequent annealing. It is possible to obtain final thicknesses <0.18 mm both by simple reduction, which only provides subsequent skin-passing and finishing steps, and by double reduction on half-raw strip, which provides subsequent passes for thickness reduction of 30%.Type: ApplicationFiled: January 26, 2006Publication date: September 30, 2010Inventor: Giovanni Arvedi
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Publication number: 20100180655Abstract: The present disclosure relates to a hot rolling apparatus for manufacturing a metal plate by hot-rolling-treating a metal material including copper.Type: ApplicationFiled: June 18, 2008Publication date: July 22, 2010Inventors: Kengo Ishige, Yasuo Matsunaga, Hiroyuki Otsuka, Kenichi Ide, Masahiro Kuchi, Hisashi Honjou
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Publication number: 20100180656Abstract: A rolling technique for manufacturing magnesium alloy sheets with high plasticity which is characterized in that by heating the rolls during rolling to ensure an unconventional decreasing temperature field from the surface to the center within the rolled material. Due to the poor plasticity and formability of magnesium and magnesium alloys, the use of their sheet products are currently limited, in particular, in high performance applications. To solve this problem, improving on the plasticity and formability of magnesium and magnesium alloy sheets is urgently needed. The present invention presents a rolling technique to manufacture magnesium and magnesium alloy sheets with high plasticity. The said rolling method is featured by heating the rolls during rolling to ensure an unconventional decreasing temperature field from the billet surface to its center, and to make the roll temperature to match with the initial temperature field of the billet material.Type: ApplicationFiled: January 23, 2008Publication date: July 22, 2010Inventor: Erde Wang
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Publication number: 20100175795Abstract: Provided is a steel wire rod for a high strength and high toughness spring having excellent cold workability, the steel wire rod having a composition comprising: in weight %, C: 0.4 to 0.7%, Si: 1.5 to 3.5%, Mn: 0.3 to 1.0%, Cr: 0.01 to 1.5%, Ni: 0.01 to 1.0%, Cu: 0.01 to 1.0%, B: 0.005 to 0.02%, Al: 0.1% or less, O: 0.0020% or less, P: 0.02% or less, S: 0.02% or less, N: 0.02% or less, remainder Fe, and other unavoidable impurities, having a microstructure formed of ferrite and pearlite, and in which a prior (before cooling) austenite grain size is 8 ?m or less.Type: ApplicationFiled: October 10, 2007Publication date: July 15, 2010Applicant: POSCOInventors: Sang Woo Choi, Hoe Young Jung, Yong Tae Shin, Duk Lak Lee, Jeong Do Seo, Jay Hyung Jung, Byoung Ju Park, Jae Seung Lee
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Publication number: 20100175452Abstract: The invention relates to a process for hot rolling and for heat treatment of a strip (1) of steel. To make it possible to produce high-strength and very high-strength strips having satisfactory toughnesses more economically in a continuous production plant, the process provides the steps: a) heating of the slab to be rolled; b) rolling of the slab to the desired strip thickness; c) cooling of the strip (1), with the strip (1) having a temperature above ambient temperature (T0) after cooling; d) rolling up of the strip (1) to produce a coil (2); e) rolling off of the strip (1) from the coil (2); f) heating of the strip (1); g) cooling of the strip (1) and h) transport of the strip (1) to a further destination, with the strip (1) having a temperature above ambient temperature (T0) before heating as per step T).Type: ApplicationFiled: June 4, 2008Publication date: July 15, 2010Inventors: Joachim Ohlert, Ingo Schuster, Peter Sudau, Juergen Seidel
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Publication number: 20100108501Abstract: A method for efficiently manufacturing a large-area Mo-based target plate at a high yield is provided. In the manufacturing method, the condition of the content of a trace element and the rolling condition are used in combination to reduce the deformation resistance and to suppress the occurrence of cracks such as edge cracking. The method for manufacturing an Mo-based sputtering target by rolling an Mo-based ingot includes the steps of: manufacturing the Mo-based ingot in which the oxygen concentration is controlled to 10 ppm by mass or more and 1000 ppm by mass or less; and heating and rolling the Mo-based ingot at a rolling temperature of 600° C. or more and 950° C. or less.Type: ApplicationFiled: January 11, 2008Publication date: May 6, 2010Inventors: Toru Inaguma, Hiroaki Sakamoto, Tadami Oishi, Shingo Izumi, Hajime Nakamura
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Publication number: 20100096046Abstract: A method that improves the formability of magnesium and magnesium tubes without altering the chemistry of such material or requiring changes to formation tooling. Magnesium or magnesium alloy sheet stock is subjected to at least one cycle of roll-forming deformation in a first direction followed by a reversal of roll-forming deformation and progressive development of a substantially circular cross-section. Lateral edges of the sheet are adjoined and the structure is thereafter heated above the recrystallization temperature.Type: ApplicationFiled: October 30, 2006Publication date: April 22, 2010Applicant: GM Global Technology Operations, Inc.Inventors: Paul E. Krajewski, Ravi Verma, Jon T. Carter
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Publication number: 20100080728Abstract: The present invention is the thin steel sheet containing C, Si, Mn, P, S, Al, Mo, Ti, B, and N wherein a value Z calculated by the equation described below is 2.0-6.0, an area ratio against all the structure is 1% or above for retained austenite and 80% or above for total of bainitic ferrite and martensite, a mean axis ratio of the retained austenite crystal grain is 5 or above, and tensile strength is 980 MPa or above. Value Z=9×[C]+[Mn]+3×[Mo]+490×[B]+7×[Mo]/{100×([B]+0.001)} Thus a high strength thin steel sheet with 980 MPa or above tensile strength and enhanced hydrogen embrittlement resistance properties can be provided. Also, in accordance with the present invention, the hot-rolled steel sheet for cold-rolling capable of manufacturing the high strength thin steel sheet with good productivity and having improved cold-rollability can be provided.Type: ApplicationFiled: December 10, 2007Publication date: April 1, 2010Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Muneaki Ikeda, Kouji Kasuya, Yoichi Mukai, Fumio Yuse, Junichiro Kinugasa
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Publication number: 20100050726Abstract: A method of forming titanium structures, and more specifically, a method of superplastically continuous roll forming titanium structures are disclosed herein. In one embodiment, a method of forming a shape in an article comprising titanium, the method including, among other things, providing first and second rolling members, the first rolling members being conductive and the second rolling members being continuous roll shaping members; contacting the article with the first rolling members to transfer a current to the article to heat the article to a temperature suitable for superplastic forming; and with the article being in a superplastic state, contacting the article with the second rolling members to form the shape in the article.Type: ApplicationFiled: August 29, 2008Publication date: March 4, 2010Applicant: The Boeing CompanyInventors: Allen Fischer, Bryan G. Dods
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Publication number: 20100043513Abstract: A method, which allows high-tensile flat steel products to be manufactured with less effort includes a steel that forms a multi-phase microstructure and contains (in wt. %) 0.08-0.12% C, 1.70-2.00% Mn, up to 0.030% P, up to 0.004% S, up to 0.20% Si, 0.01-0.06% Al, up to 0.0060% N, 0.20-0.50% Cr, 0.010-0.050% Ti, 0.0010-0.0045% B, remainder iron and unavoidable impurities, being cast into a cast strip having a thickness of 1-4 mm. The cast strip is hot-rolled in-line into a hot-rolled strip having a thickness of 0.5-3.2 mm in a continuous process at a final hot-rolling temperature ranging from 800 to 1100° .C, the deformation degree being greater than 20%. The hot-rolled strip is coiled at a coiling temperature ranging from 250 to 570° C., so as to obtain a hot-rolled strip, which has a minimum tensile strength Rm of 800 MPa at a minimum breaking elongation A80 of 5%.Type: ApplicationFiled: October 24, 2007Publication date: February 25, 2010Applicant: ThyssenKrupp Steel AGInventors: Brigitte Hammer, Thomas Heller, Johann Wilhelm Schmitz, Jochen Wans
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Publication number: 20090320546Abstract: The invention relates to a method and a finishing train for hot-rolling starting material. Starting material is finished in several successive roll stands (110 n) in the finishing train, the material cooling off because of heat loss. The material has to be reheated in order for the temperature of the material not to drop below the predefined lower threshold temperature value at low speeds within and at the discharge end of the finishing train. In order to use as little energy as possible for said reheating process the reheating process within the finishing train is carried out for the first time only when the temperature of the material risks falling below the lower threshold temperature value for the first time relative to the direction of flow of the material because of heat loss.Type: ApplicationFiled: October 16, 2006Publication date: December 31, 2009Inventors: Jürgen Seidel, Mattias Peters
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Publication number: 20090301157Abstract: The invention relates to a method and a system for the production of hot-rolled strip silicon-alloy steel for further processing into grain-oriented sheets, such as electrical sheets, wherein a cast product, in this case a thin slab, for example, with a maximum thickness of 120 mm, is subjected to thermal pretreatment and to a subsequent rolling process on a hot-rolling line to set a desired recrystallization state. The invention proposes an intake temperature (Tin) of the cast product (2) into the hot-rolling line (9a or 9b) of at least 1200° C., and preferably in excess of 1250° C., which should be controlled during pretreatment by adding at least one preheating stage (3) and one intensive heating stage (6) to ensure the final rolling temperature (TFR).Type: ApplicationFiled: June 22, 2007Publication date: December 10, 2009Inventors: Ingo Schuster, Christoph Klein, Mario Sucker, Heribert Neifer
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Publication number: 20090288466Abstract: The present invention relates to an apparatus for attachment to a conventional sheet metal forming press. The apparatus allows the sheet metal forming process to be preformed fully submerged in an oil. Methods for sheet metal forming in oil are also provided.Type: ApplicationFiled: May 21, 2008Publication date: November 26, 2009Applicants: The Hong Kong Polytechnic University, Ameroll Metal Products Company LimitedInventors: Chak Yin Tang, Tai Chiu Lee, Luen Chow Chan, Nga Yung Ng
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Publication number: 20090277546Abstract: A method, which allows high-tensile flat steel products to be manufactured with less effort, includes a steel that forms a complex phase microstructure and contains (in wt. %) C: 0.08-0.11%, Mn: 1.00-1.30%, P: ?0.030%, S: ?0.004%, Si: 0.60-0.80%, Al: ?0.05%, N: ?0.0060%, Cr: 0.30-0.80%, Ti: 0.060-0.120%, remainder iron and unavoidable impurities, being cast into a cast strip having a thickness of 1-4 mm. The cast strip is hot-rolled in-line into a hot-rolled strip having a thickness of 0.5-3.2 mm in a continuous process at a final hot-rolling temperature ranging from 900 to 1100° C., the deformation degree being greater than 20%. The hot-rolled strip is coiled at a coiling temperature ranging from 550 to 620° C., so as to obtain a hot-rolled strip, which has a minimum tensile strength Rm of 800 MPa at a minimum breaking elongation A80 of 10%.Type: ApplicationFiled: October 24, 2007Publication date: November 12, 2009Inventors: Brigitte Hammer, Thomas Heller, Johann Wilhelm Schmitz, Jochen Wans, Andreas Nuss
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Publication number: 20090193645Abstract: A method for continuous casting and rolling at increased casting speed followed by hot rolling of relatively thin metal strand, especially steel strand (1), where presetting of target temperatures (6) of the hot strip (2) reduces temperature losses in the hot strip (2) by increasing the temperatures of the work rolls (4) at a predetermined rate of increase, starting from a low initial temperature (5), and by adjusting the strip temperature (15) to a target rolling temperature (6) of the hot strip (2) and/or by automatically controlling or regulating the intensity of the roll cooling (18).Type: ApplicationFiled: January 17, 2009Publication date: August 6, 2009Inventors: Jurgen Seidel, Jurgen Klockner
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Publication number: 20090049882Abstract: Processes for continuous production of a thin metal strip, in particular a steel hot strip, directly from a metal melt and with a strip cast thickness of <10 mm by the roll-casting process. The cast metal strip is fed for in-line thickness reduction, and then to a storage device. To achieve a high-quality, hot-rolled metal strip with flatness tolerances comparable to those which can currently be achieved in the production of hot-rolled metal strip from continuous-cast thin slabs or slabs, at cast thicknesses of between 40 and 300 mm, in a continuous production process starting directly from metal melt. With the low strip cast thickness, a flatness measurement is performed on the moving metal strip, and the measurement results of this flatness measurement are used to influence the flatness of the metal strip in a targeted way.Type: ApplicationFiled: September 20, 2005Publication date: February 26, 2009Inventors: Andreas Flick, Andreas Schweighofer, Markus Brummayer, Gerald Hohenbichler, Gerald Eckerstorfer
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Patent number: 7413780Abstract: Galvannealed steel sheet simultaneously able to achieve excellent workability and high strength and a method of production of the same are provided as an objective, in particular high strength galvannealed steel sheet excellent in workability, comprising high strength steel sheet containing, by mass %, C: 0.05 to 0.15%, Si: 0.3 to 2.0%, Mn: 1.0 to 2.8%, P: 0.03% or less, S: 0.02% or less, Al: 0.005 to 0.5%, and N: 0.0060% or less and a balance of Fe and unavoidable impurities, where, when % C, % Si, and % Mn respectively represent the C, Si, and Mn contents, (% Mn)/(% C)?12 and (% Si)/(% C)?4 being satisfied, on the surface of which having a galvannealed layer containing Al: 0.05 to 0.5 mass % and Fe: 5 to 15 mass % and a balance of Zn and unavoidable impurities, said steel sheet satisfying a relationship of tensile strength F (MPa) and elongation L (%) of L?52?0.035×F.Type: GrantFiled: December 26, 2002Date of Patent: August 19, 2008Assignee: Nippon Steel CorporationInventors: Kazuhiko Honda, Masaharu Kameda, Yasuharu Sakuma, Akio Saito, Tetsuo Nishiyama, Atsushi Itami
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Patent number: 7357011Abstract: The invention concerns a method for producing metal strip (1) in an installation (2), in which a metal strand, especially a thin slab, is brought to a desired temperature and/or is maintained at a desired temperature in a furnace (3, 3a, 3b) and is subjected to a rolling process in a rolling train (4) downstream of the furnace (3, 3a, 3b) in the direction of conveyance (R) of the metal strand (1). In accordance with the invention, to prevent the formation of scale deposits in the downstream region of the furnace, provision is made for the metal strand (1) to be subjected to at least one descaling operation during its residence time in the region (5) of the furnace (3, 3a, 3b). In addition, the invention concerns an installation for producing metal strip.Type: GrantFiled: July 8, 2005Date of Patent: April 15, 2008Assignee: SMS Demag AGInventors: Karl Rittner, Sitki Altuntop, Frank Benfer, Carsten Lippold
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Techniques for manufacturing a product using electric current during plastic deformation of material
Patent number: 7302821Abstract: A technique for manufacturing a product involves receiving material, providing plastic deformation to the material to at least partially form the product, and applying electric current to the material while providing the plastic deformation to the material. The electric current is configured to reduce flow stresses within the material during plastic deformation. In some arrangements, the electric current is a series of high-density, short electric pulses which increases plasticity due to increasing the dislocation mobility of the deformed material. In some arrangements, the electric current provides an electric current density through the material of at least 1000 Amperes per square millimeter with each electric pulse lasting no longer than 0.01 seconds.Type: GrantFiled: December 27, 2004Date of Patent: December 4, 2007Assignee: EMC CorporationInventors: Nader G. Dariavach, James A. Rice -
Patent number: 7293446Abstract: The invention relates to a coil box, which is mounted between a roughing rolling train and a finishing rolling train, for metal pre-strips, in particular steel strips, which are hot wound to form coils and are protected against further cooling in the vicinity of a winding and/or unwinding station (6) by means of heat-shield devices (7) on the front faces (5a; 5b) of the coils. The aim of the invention is to universally configure said coil box. To achieve this, the heat-shield devices (7) are configured from lateral walls (8; 8b) that can be pivoted to rest against the front faces (5a; 5b) of the coils and a pair of opposing heat-shield devices (7) can be aligned in parallel to different coil widths (5c).Type: GrantFiled: March 25, 2003Date of Patent: November 13, 2007Assignee: SMS Demag AGInventors: Barbara Ladda-Zunk, Waldemar Michel, Bernhard Ehls, Matthias Beuter
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Patent number: 7257977Abstract: A system and the relevant thermo-electromechanical process with two superimposed devices (A) able to coil and uncoil a pre-strip (a) by reversing their positions, provided with outer (4) and inner (7) burners to respectively equalize and optimize the temperature along the whole pre-strip by means of special algorithms of the control software, suited to also control the speed, acceleration and deceleration, both in the coiling and uncoiling step, of the chuck (6) up to the advanced stop during coiling to let a segment of tail (c) of the pre-strip out of the device (A). A particular structure of the chuck (6)is also described.Type: GrantFiled: July 8, 2004Date of Patent: August 21, 2007Inventor: Giovanni Arvedi
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Patent number: 7251971Abstract: The invention relates to a method for controlling or regulating the temperature of a metal strip in a cooling path of a hot rolling system. A desired temperature gradient is compared to an actual temperature gradient in order to determine adjusting signals for the cooling path. At least one target function is formed for actuators of the cooling strip, taking into account auxiliary conditions, and said target function is solved as a quadratic optimization problem for the purpose of model predictive regulation. The invention also relates to an overlapping regulation for the finishing train and the cooling path of the hot rolling system.Type: GrantFiled: February 13, 2004Date of Patent: August 7, 2007Assignee: Siemens AktiengesellschaftInventors: Johannes Reinschke, Klaus Weinzierl
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Patent number: 7213432Abstract: A hot rolling installation should be constructed and able to be operated so that strips of materials, which can be shaped with different levels of difficulty and have a thickness of less than 1 mm, can be rolled. According to the invention, strip speeds of 15 m/sec should not be exceeded at the outlet of the last roll stand regardless of the material being used, and the hot-rolled strip should have austenitic structures. To this end, the invention provides that thin slab thicknesses of approximately 50 mm are used for easily shapeable material, that the first of seven stands is driven or executes only a smoothing pass, the slab is de-scaled in front of and behind the first stand, and that the second to seventh stand effects the reduction in thickness to less than 1 mm.Type: GrantFiled: August 5, 2002Date of Patent: May 8, 2007Assignee: SMS Demag AGInventors: Dieter Rosenthal, Peter Sudau, Joachim Hafer
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Patent number: 7093355Abstract: A round wire is cold formed in a first pair of forming rolls to produce a flat metal ribbon cable having a specified width, followed by cold forming the flat metal ribbon cable in a second pair of forming rolls to produce a flat metal ribbon cable having a specified thickness and said specified width without any additional edge processing.Type: GrantFiled: September 20, 2002Date of Patent: August 22, 2006Assignee: Karl Fuhr GmbH & Co. KG MaschinenfabrikInventor: Volker Gerth
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Patent number: 7043953Abstract: A method of X-H rolling of a parallel flange steel structural shape or beam with an H cross section using a compact rolling group. In the first universal mill frame the vertical roll have roll surfaces inclined to one another at an angle up to 10° whereas in the second universal mill frame the vertical rolls have cylindrical roll surfaces which divide the H opening cross section with lateral surfaces of the horizontal roll. The structural shape is rolled in the second universal mill frame to up to 100% of the reduction in the first rolling mill frame.Type: GrantFiled: July 17, 2002Date of Patent: May 16, 2006Assignee: SMS Meer GmbHInventor: Georg Engel
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Patent number: 7028522Abstract: An electric heating type rolling device comprises work rolls for rolling a metal strip, a power supply for generating a pulse current, a pair of upstream contact members which are disposed in a location before the metal strip passes through the work rolls, and a pair of downstream contact members which are disposed opposite to the upstream contact members in a location after the metal strip has been rolled by the work rolls and passed thereby. The contact members are electrically connected to the power supply. Each contact member includes a first contact portion contacting the metal strip, a flat portion which is extended from the first contact portion toward the work rolls while being spaced apart from the metal strip, and a second contact portion which is extended from the flat portion to contact the metal strip.Type: GrantFiled: July 10, 2003Date of Patent: April 18, 2006Assignee: Kyong In Special Metal Co., Ltd.Inventors: Stanislav K Kim, Oleg A Troitsky, Won-Guk Jee
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Patent number: 6722174Abstract: According to an apparatus and a method for manufacturing a hot-rolled steel plate, a roughing process for reducing a thickness of a continuously cast slab is performed to obtain a sheet bar, and a finishing rolling process for rolling the sheet bar is effected to produce a hot-rolled steel plate having a predetermined plate thickness. After cooling down, the hot-rolled steel plate is then wound. A pair of dies 6 each of which has a tapered portion 6b on an input side and a parallel portion 6b on an output side are used in at least part of the roughing process. Further, before performing plate thickness pressing to a material in a plate thickness direction by using the dies 6, at least one of a front end and a rear end of the material is pressed in a widthwise direction to be pre-formed.Type: GrantFiled: February 26, 2001Date of Patent: April 20, 2004Assignees: NKK Corporation, Ishikawajima-Harima Heavy Industries Co., Ltd.Inventors: Takashi Nishii, Masao Mikami, Hajime Ishii, Kenichi Ide, Toshio Iwanami, Shirou Osada, Satoshi Murata, Sadakazu Masuda
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Patent number: 6655184Abstract: A machine and method for corrugating a metal foil strip utilizes an enclosure defining a chamber and a controllable heat source for heating the chamber. The chamber may optionally include at least one gas that is also heated by the heat source. At least one tool set received in the chamber forms corrugations in the metal foil strip. Foil entry feeder elements supply and guide the metal foil strip from outside the chamber into the chamber and to the tool set. A drive for the tool set is mounted outside the chamber and coupled to the tool set to actuate the tool set. Foil exit delivery elements guide the strip from the tool set and out of the chamber. Where required to prevent oxidation of the foil strip, a source supplying an inert gas to the chamber at a controlled rate is used.Type: GrantFiled: October 4, 2001Date of Patent: December 2, 2003Assignee: Rohr, Inc.Inventors: John E. Meaney, Thomas J. Liebig, Raymond R. Listak, Robert B. Leholm, Jeffrey K. Switzer, Peter H. Ellis, Jack D. Beyer
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Patent number: 6640598Abstract: A heat shield arrangement (12) for a roller table (2) comprising respective upper and lower series of heat shield panels (32,34,36,18) above and below a hot material path (42) along the table. The lower series of panels (18) includes at least one panel that is displaceable to permit a greater radiation loss from a central region of the path (42) than from laterally outer regions to each side of the central region. The upper series of panels includes at least one central panel (34) and at least two laterally outer panels (32,36) on opposite sides of said central panel (34), the outer panels (32,36) being suspended from a primary support structure (26) and said central panel (34) being suspended from an auxiliary support structure (30) displaceable relative to the primary support structure (26) to raise said central panel (34) relative to the outer panels (32,36). By these means a more uniform lateral temperature profile can be obtained even for thick transfer bars.Type: GrantFiled: September 10, 2001Date of Patent: November 4, 2003Assignee: Encomech Engineering Services Ltd.Inventors: William Robert Laws, Geoffrey Ronald Reed
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Patent number: 6615633Abstract: The present invention provides a method to control the flatness of a metal sheet or plate by effectively preventing waviness from occurring at the edge portions of the sheet or plate when it is cooled to the room temperature after completing hot rolling, and an apparatus to carry out the method: and relates to a method to control the flatness of a metal sheet or plate by homogenizing the surface temperature distribution of the metal sheet or plate through; measuring the surface temperatures of the metal sheet or plate at the edge portions and the center portion across its width between two rolling stands of a tandem finishing mill, or at the entry to and/or the exit from a reversing finishing mill, or after completing hot rolling, or after hot leveling; controlling the heating temperatures of the edge portions and/or the center portion based on the measured surface temperatures; and then cooling the metal sheet or plate after completing the finishing rolling.Type: GrantFiled: August 22, 2001Date of Patent: September 9, 2003Assignees: Nippon Steel Corporation, Nittetsu Plant Designing CorporationInventors: Toru Akashi, Motokazu Koreeda, Seiji Arizumi, Yoshihiro Serizawa
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Patent number: 6546771Abstract: The invention relates to a method for the manufacturing of strips of stainless steel, comprising cold rolling of a strip which in a foregoing process has been manufactured through casting a melt to form a cast strip and/or has been hot rolled. The cold rolling is performed in a rolling mill line (B), which comprises, in the initial part of the line, at least two initial cold rolling mills (11-13) in series, after said initial cold rolling mills at least one annealing furnace (18) and at least one pickling section (26, 27), and in a terminating part of the line, at least one more cold rolling mill (32). The patent specification discloses various modes of operation, including passing the strip once or twice through the line.Type: GrantFiled: July 10, 2001Date of Patent: April 15, 2003Assignee: Avestapolarit ABInventor: Sten Ljungars
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Patent number: 6546777Abstract: A method of continuously rolling a ferrous workpiece into a finished round, comprising rolling the workpiece in successive first and second roll passes at an elevated temperature of between about 650 to 1000° C., the first and second roll passes each being defined by two work rolls and being dimensioned to effect a combined reduction in the cross sectional area of the workpiece of at least about 20-55%, with an accompanying effective strain pattern dominated by a concentration of maximum effective strain at a central region of the cross sectional area; and while the effective strain pattern remains dominated by a concentration of maximum effective strain at a central region of the cross section, continuing to roll the workpiece in at least third and fourth consecutive roll passes, each of the third and fourth roll passes being defined by at least three rolls and being sized to effect a combined reduction in the cross sectional area of the workpiece of not more than about 4-25 %.Type: GrantFiled: August 10, 2001Date of Patent: April 15, 2003Assignee: Morgan Construction CompanyInventors: T. Michael Shore, Pieter L. Keyzer, Bruce V. Kiefer
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Patent number: 6536254Abstract: The invention relates to a process for the production of tailored blanks by the hot rolling of a strip and to an apparatus for the performance of said process. To obtain tailored blanks to be cut to length from the rolled strip, the hot strip is cooled or heated in portions, so that with a substantially constant rolling force the strip undergoes a differential decrease in thickness in the individual portions, which have been given a differential yield stress value by the differential temperature adjustment.Type: GrantFiled: June 18, 2001Date of Patent: March 25, 2003Assignee: Thyssen Krupp AGInventors: Rudolf Kawalla, Friedrich Behr, Hans-Peter Schmitz