Abstract: The method according to the invention for producing substantially axially symmetrical workpieces by shaping a starting material uses a die and a rotatable tool, the die being provided with a bore along the central axis thereof. Here the starting material is introduced through the bore of the die and pressed in between the die and the rotating tool such that the starting material flows outward from the central axis according to the contour of the die. The workpiece is thus produced in a single operation. Depending on the requirements for the dimensional accuracy and surface quality, mechanical finishing or calibrations are possible. Due to the material flow in the die and the rotation of the tool, shaping forces which are only small in comparison to conventional methods occur here, and so the requirements made of the tools, and so the expense, are reduced.

Abstract: A curved extrusion includes a body that has indefinite length and a cross-section, and that is formed to contour and at least one channel cut into the cross-section that is filled with deposited material such that said cross-section of said body is restored. By cutting the channels into the cross-section of the extrusion, the extrusion may be easily formed onto a contoured tool to be curved with lower forming and residual stresses and distortion. By filling the channels with deposited material, the original cross-section and strength of the extrusion can be restored. By adding a transverse stiffener, the strength of the original extrusion may not only be restored but also further improved. By depositing material to create structural features the cross-section of the extrusion may be locally changed. The method for forming curved extrusions of the present invention may be used, for example, to produce T-chords of an aircraft.

Abstract: A wiper arm (100) for a wiper assembly of an automotive vehicle, the wiper arm (100) being formed in a single piece from a metallic blank (100?) and having an inner end portion (100a) of generally U-shaped configuration in cross-section that is formed by drawing the blank (100?) in a progressive die, and an outer end portion (100b) that is formed with a C-shaped configuration in cross-section, by hemming. The outer end portion (100b) has a central portion (130) with edge portions (132) that are reversely folded to underlie the central portion (130), edges of the edge portions (132) being disposed in close proximity to one another. An end portion (100c) of the outer end portion (100b) of the wiper (100) is reversely folded to be spaced from and underlie a portion of the outer end portion (100b) thereabove, and the end portion (100c) is provided with an opening (126) by which a wiper blade may be attached to, or removed from, the wiper arm (100).

Abstract: A method for forming hollow profiles is disclosed. In one exemplary method, a hollow profile is guided through a die in a processing direction and fixed by a mandrel such that at the die, the hollow profile has a material flow velocity in this processing direction (2), in which the method the mandrel has a drawing velocity in the processing direction that is greater than the material flow velocity.

Abstract: The problem to be solved by the present invention is to clear up an eccentric load onto a pin and a problem of deformation and cavity due to flowing material during extrusion when spring washer blind-holes in a piston for an automobile transmission is formed by extrusion with a pin. After an annular region along the peripheral edge portion on the back of an end plate 3c of a secondary workpiece 3 is flattened, the secondary workpiece 3 is set on a lower die 11f. Further, while the lower die is pressed with upper dies 10f, 10g and cushion pressure is applied on the lower die 11f, pins 13, 13 . . . for piercing the spring washer blind-holes are made to perform an extrusion operation onto the end plate 3c of the secondary workpiece 3 from the backside of said end plate. The extruded material is made to flow into recess holes 10f1, 10f1 . . . of the upper die 10f and thus spring washer blind-holes 5, 5 . . . are formed.

Abstract: A fuel injection valve comprises a convex portion prominently formed on an outer end surface of a nozzle body, stepped recesses each of which has plural steps formed by press forming on the convex portion, and multi orifices as fuel nozzle holes formed by press forming so that an outlet of each of the orifices is located at a bottom face of each of the stepped recesses. Furthermore, the fuel injection valve has plural sets each of which comprises one of the stepped recesses and the relevant orifice, the orifices incline to each other, and a step on a downstream side in each of the stepped recesses has a larger diameter than a step on an upstream side thereof.

Abstract: A method of manufacturing a lead or a lead alloy plate lattice for a lead-acid battery, featured in that a melt of lead or a lead alloy is continuously extruded under temperatures lower by 10 to 100° C. than the melting point of the lead or the lead alloy, followed by subjecting the extrudate to cold rolling under temperatures lower by 50 to 230° C. than the melting point of the lead or the lead alloy with the total draft rate set at 10 to 90% and subsequently cooling and processing the cold rolled extrudate so as to manufacture a plate lattice.

Abstract: A system for the production of extruded aluminum or aluminum alloy profiles starting with billets has an extrusion press having a horizontally directed outlet and to which is fed preheated billets press such that the billets exit the outlet of press as a horizontally extending profile that is fed horizontal to a horizontal bench where, while still horizontal, the provides are cooled, straightened, and cut into profile sections. A conditioning chamber for profile ageing heat treatment downstream of the bench as well as a device for coating the profile sections. A device upstream of the conditioning chamber picks the profile sections up off the bench and shifts them from the horizontal orientation to a vertical orientation. An overhead conveyor extends from the picking-up device through the conditioning chamber and coating device for conveying the profile sections therethrough while in the vertical orientation.

Abstract: After a rod-like titanium material 20 is accommodated in a generally linear-shaped groove 13 of a first mold 7, a first guide portion 15 of a second mold 8 is fitted to the groove 13. Thereafter, the first mold 7 is moved along an arrow A direction relative to the second mold 8 fixed to an anchor block, by which the titanium material 20 substantially immovably retained in the groove 13 of the first mold 7 is bent and pushed into a through hole 24 of the second mold 8 by the first guide portion 15, thus being plastically deformed.

Abstract: A method of making wire has the steps of rolling out a wire in a mill having a finishing stand from which the wire exits at a predetermined and varying travel speed VD, pulling the wire through a cooling/equalizing stretch downstream in a travel direction from the finishing stand by means of a cooler drive at a downstream end of the finishing stretch such that the wire exits the cooler drive substantially at the travel speed VD, passing the wire through a looping stretch downstream of the cooler drive to a looper drive, operating the looper drive at such a speed that the wire forms a loop between the cooler drive and the looper drive and exits the looper drive at a looper speed VT normally different from the travel speed VD, and forming the wire into turns and depositing the turns as a coil downstream of the looper drive.

Abstract: First shaped item with shaft part is produced by forward extrusion forming of work, and further, upset forming thereof is carried out to thereby obtain second shaped item with large-diameter part. Subsequently, backward extrusion forming of the second shaped item is carried out to thereby obtain third shaped item having not only cup part provided with ball rolling grooves but also circular diameter expansion portion provided at the mouth area of the inside wall of the cup part along the circumferential direction in such a fashion that the diameter is gradually expanded from the bottom side toward the opening side. Outer ring member for constant-velocity joint is obtained by further subjecting the third shaped item to low-temperature annealing treatment, shot blast treatment and lubricating chemical coating treatment, and thereafter to ironing forming.

Abstract: The invention relates to a new preparation technique of composites, in details, i.e. a method of producing laminated composite materials of different alloys. In the preparation method, the bi-layer or multi-layer composites are prepared by means of the equal channel angular extrusion/pressure (ECAE/ECAP). Firstly, the appropriate alloys pairs or groups are selected, and the rational arrangements are carried out after pre-treating surfaces; then, the clad process is performed by extrusion and shear deformation in ECAE die; finally, the composite material is produced after one single pass or multiple passes clad extrusion. The annealing treatment can be performed subsequently to enhance the interfacial bonding strength by diffusion after the clad extrusion, and the heat treatment parameters consist of annealing temperature and holding time, which are chosen carefully to meet the demands of the refining microstructures and good properties for both the interfaces and individual component metals.

Abstract: A tubular metal body 1 comprises a tube 2 extruded through a porthole die and composed of a plurality of components 2b joined to one another with a plurality of joint portions 2a extending over the entire length of the tube. The base material metal of the extruded tube 2 in each of the joint portions 2a is subjected to a modifying treatment to produce finely divided crystal grains. The modifying treatment for the extruded tube 2 is conducted preferably by frictionally agitating each joint portion using a probe 8 of a friction agitation joining tool 6. The tubular metal body 1 is available with an increased length in a larger size and has high pressure resistance.

Abstract: Extruded metal honeycombs are produced by the direct extrusion of a softened bulk metal feedstock through a honey-comb extrusion die comprising a feedhole array for delivering softened metal through a supporting die baseplate to a honeycomb die discharge section, the discharge section comprising an array of intersecting discharge slots that form the walls of an extruded metal honeycomb structure. This process can be optimized by employing a proper pressure gradient for a particular extrudate flow rate, extrudate composition, and wall-drag condition arising from the particular composition of the feedhole wall, as illustrated graphically in FIG. 4.

Abstract: Method of manufacturing consumable filler metal wire, rod, or stick, and the like, of predetermined length and cross-section for use in welding, including: providing an ingot of a first metal and one or more different further metals; forming composite product by providing the ingot of the first metal with one or more hollow cores in substantially parallel relation to each other and locating in the hollow cores the different further metal or metals; applying pressure to the composite product to reduce its cross-section to a predetermined cross-section to form feedstock. Optionally further deforming the feedstock by mechanical pressure to form wire, rod or stick, of final cross-section so ultimate alloying of the first metal with the different further metal or metals occurs when the wire, rod or stick is used as filler material or consumable electrode during welding. Using this filler metal for welding an assembly of aluminium members.

Abstract: The invention concerns a system for the production of extruded aluminium or aluminium alloy profiles (17) starting from billets, which comprises, downstream at least a bench (16) for cooling, straightening (stretching) and cutting to size the profiles (17) which follows a reception line for the extruded profiles exiting from a press (11), a conditioning chamber (18) for profile ageing heat treatment, which is configured and equipped with means (19) for arranging, sustaining and moving the profiles, in continuous fashion, into vertical position during their treatment at controlled temperature and for a preset time.

Abstract: An upsetting method high in productivity of an upsetting manufactured product is provided. An extruder 11 and a closed-die 20 divided into two pieces are prepared. The divided members 21 and 21 of the closed-die are combined with each other so that the tip end portion of an extrusion nozzle 13 is arranged in a cavity 25 of the closed-die 20 with the extruded raw material 1 extruded from the extrusion opening 15 of the extrusion nozzle 13 of the extruder 11. With this, the closed-die 20 is formed, and the extruded raw material 1 is clamped by and between clamping portions 22 and 22 provided at both the divided members 21 and 21.

Abstract: An apparatus for reforming rod-shaped, electrically conductive and/or magnetizable materials, in particular for drawing and extruding, having the following features: the apparatus has a female mold having a die, which forms the tool for reforming; the apparatus has an inductor of an electric linear motor, by means of which a traveling electric field can be produced; the inductor includes at least one first group at least with first coils; the first coils in the first group are arranged axially next to one another and thus form a channel; using the inductor it is possible to produce a traveling field in the channel which has a magnetic flux density having a gradient in the axial direction of the channel, which has an amplitude of greater than B=1 T.

Abstract: An improved method for producing slide seat and manufacture device, in which, one metal bar passes through the tamping drum groups arranged in tandem, apply the progressive model of slide seat mounted on the middle section of tamping drum to tamp gradually, meanwhile, the tamped metal bar is extruded so that the material is extruded towards the back section of the not extruded molding and is extended naturally, then apply one protruding edge that is similar to the inner mold of this embryonic form at the back section of molded embryonic form of slide seat, the protruding edge of this inner mold can extrude the inward concave track at inward side of slide seat when slide seat passes through this extending mold, as this slide seat is molded, this inward concave track is molded as well, the sliding faces of inner mold of this extending mold may smooth all edges of slide seat correspondingly so as to make smooth face without processing with milling cutter and roll-wheel-type-cutting knife, therefore, this improve

Abstract: The invention relates to manufacture of a cup (1) that is designed to serve as a blank in the production of a metal shell (2) by providing a body (3) of a bar material, placing the body (3) in a counterdie (6) in which a first end surface of the body (3), which is substantially perpendicular to the central axis (C) of the body, is placed facing towards the bottom of the counterdie while the inner wall of the counterdie (6) encloses at least a part of the body and preferably the whole body, so that the body (3) is hereby placed in the counterdie (6), applying a mandrel (9) to a second end surface of the body that is substantially perpendicular to the central axis C of the body (3), applying a pressing force to the mandrel (9) so that the body (3) is cold flow pressed through plastic deformation into a cup (1). The invention also relates to an application of a body for manufacture of a blank for a grenade/cartridge shell and a process for manufacture of a grenade/cartridge shell.

Abstract: It is an object of the present invention to provide a novel aluminum tube of an oval cross section that has a wider range of applications and added values. A disk-shaped metal slug (21) is impact-extruded with the use of a die (14) and a punch (13) each having an optimally designed structure to form a metal tube (T) integrally including a mouth, a shoulder and a body of an oval cross section. A hem portion of the oval body of the tube (T) thus formed and hardened by the impact extrusion is once deformed into a circular shape, and then trimmed off by a turning operation.

Abstract: An extruder for making a curved workpiece has an extruder frame including a counterbeam extending transversely of an extrusion direction and formed with a recess that is throughgoing in the direction and a tool recessed in the recess and including a die having a downstream face spaced upstream in the direction from a downstream side of the counterbeam. A hot metal block is pressed against an upstream face of the die to extrude a strand in the direction from the downstream face of the die. Immediately downstream of the die a transverse external force is applied to the strand to bend it. The tool includes a pressure plate that extends completely through the counterbeam in the extrusion direction.

Abstract: The invention relates to a method for producing a plurality of bent extruded profiles (4; 5) from a light metal or light metal alloy, which is characterized by the following steps: simultaneously extruding at least two extruded profiles (4; 5) that are mirror-symmetric with respect to their cross-sectional shape while using an extrusion device (1), said extrusion device comprising an extrusion die (2) with an extrusion matrix forming the at least two extruded profiles (4; 5); at the same time bending the at least two extruded profiles (4; 5), while bending, when viewing the direction of extrusion and in a horizontal plane of viewing including the direction of extrusion, at least one of the extruded profiles (4; 5) or the projection thereof into the plane of viewing with a curvature that has a sign opposite the sign of the curvature with which at least one additional extrusion profile (5) or the projection thereof into the plane of viewing is bent.

Abstract: An apparatus and method are provided for angularly extruding a workpiece through a die to form blanks and articles having refined grain structure. The die is also used to form the workpiece to a desired shape, such as a cylinder. The angular extrusion method can be used in place of some heat treatments, thereby lowering the cost and time for manufacturing articles. The method is compatible with materials with high strength-to-weight ratios such as aluminum, titanium, and alloys thereof. The blanks can be used to form articles having favorable mechanical properties such as strength, toughness, formability, and resistance to fatigue, corrosion, and thermal stresses.

Abstract: The invention includes a method of forming an aluminum-comprising physical vapor deposition target. An aluminum-comprising mass is deformed by equal channel angular extrusion. The mass is at least 99.99% aluminum and further comprises less than or equal to about 1,000 ppm of one or more dopant materials comprising elements selected from the group consisting of Ac, Ag, As, B, Ba, Be, Bi, C, Ca, Cd, Ce, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, In, Ir, La, Lu, Mg, Mn, Mo, N, Nb, Nd, Ni, O, Os, P, Pb, Pd, Pm, Po, Pr, Pt, Pu, Ra, Rf, Rh, Ru, S, Sb, Sc, Se, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tl, Tm, V, W, Y, Yb, Zn and Zr. After the aluminum-comprising mass is deformed, the mass is shaped into at least a portion of a sputtering target.

Abstract: The invention relates to a discharge device of an extruding installation (1), particularly provided for producing curved extruded products, that comprises, on a table-like support (8), a channel (7) which accommodates the extruded product. Said channel (7) is provided in the form of a flexible component that can be swung outward from the straight extruding direction (4) thereof.

Abstract: Lightweight metal containers are formed from high-strength metal alloys by impact extrusion of a cup-shaped container having a substantially larger diameter than the finished container, drawing and wall ironing the extruded container to reduce its diameter and wall thickness while increasing the height of the container to the appropriate diameter, wall thickness and height.

Abstract: The invention includes a physical vapor deposition target composed of a face centered cubic unit cell metal or alloy and having a uniform grain size less than 30 microns, preferably less than 1 micron; and a uniform axial or planar <220> texture. Also described is a method for making sputtering targets. The method can comprise billet preparation; equal channel angular extrusion with a prescribed route and number of passes; and cross-rolling or forging subsequent to the equal channel angular extrusion.

Abstract: The apparatus for operating on a workpiece includes a die defining first and second apertures and an interior therebetween. The first aperture and the interior of the die are structured to receive the workpiece. The interior of the die can be structured to shape the workpiece into a predetermined configuration. The apparatus includes at least one rotatable pin extending at least partially into the interior of the die. The pin is structured to at least partially stir the workpiece as the workpiece moves through the interior of the die to thereby refine the grain structure of the workpiece.

Abstract: A method for cutting a hollow extruded profile section into lengths in a press flow, wherein the extruded profile section is bent upon exit from the press either simultaneously with or directly after the forming extrusion process by a force acting thereon in a transversal manner in relation to the direction of the extruding press, and a force component acts as a traction of pressure force during the forming extrusion process on the cross-sectional area of the hollow-profile walls thus arising. The bent extruded profile section is cut in the press flow by the mechanical action of a saw, whereby force exerted on the extruded profile section during cutting is compensated by a supporting device arranged adjacent to the extruded profile section, so that deformation of the bent extruded profile section is prevented.

Abstract: A method of manufacturing lithium or lithium alloy anodes for electrochemical cells by an extrusion process wherein a lithium or lithium alloy ingot is formed into a thin sheet. The method is adapted to extrude thin sheet having a width exceeding the diameter of the lithium or lithium alloy ingot and enables the extrusion of lithium or lithium alloy thin sheets with more than one lithium or lithium alloy ingot. The invention also provides a die assembly adapted to allow adjustment and fine tuning of a die aperture while the extrusion process of a lithium or lithium alloy ingot is being carried out.

Abstract: In a method for manufacturing structural components from an extruded section, especially consisting of Al, Mg or their alloys, which after its exit from the die of the extrusion press, is guided by one or a plurality of guide tools for the purpose of forming it as a straight or arc-shaped (rounded) section, an end section is separated by a separating tool and in the hot state, is fed by means of gripping tools to a hot-forming process and successively to one or a plurality of processing stations.

Abstract: A nanophase composite duct assembly and method of fabricating the same are provided that comprise an ultra-high strength nanophase aluminum alloy duct joined with a ceramic particulate reinforced metal matrix fitting, preferably using solid-state friction welding. The nanophase aluminum alloy duct is fabricated by extruding a billet formed by a process of cryogenic milling the alloy, followed by out-gassing, then hot isostatic pressing. The fitting is fabricated by combining a ceramic particulate with a metal matrix, preferably by powder processing or liquid metal infiltration. Further, the solid-state friction welding may comprise inertial welding, friction stir welding, or a combination thereof. As a result, a lightweight duct assembly is provided for high-pressure liquids such as propellants in rocket engines.

Abstract: A weld wire for storage on a spool of weld wire. The weld wire has a substantially linear cast in the form of an undulating curve that generally lies in a single plane. The undulating curve is a succession of generally semi-circular sections having a generally fixed radius of curvature. The linear cast is formed on the weld wire prior to the weld wire being wound on the spool of weld wire. The linear cast is at least partially retained on the weld wire after the weld wire is unwound from the spool and during the feeding of the weld wire through a welding machine.

Abstract: A lightweight support for a bumper is formed by an extruded profile with a plurality of chambers. In order to provide a profile which, along with an extremely low weight, meets all the static requirements, is easy to bend and is suited to the properties of a light-metal alloy, the profile (1) comprises four walls (2, 3, 5, 6), which preferably form an isosceles trapezoid, and two webs (7, 8), which are arranged in the interior of the profile, parallel to the side walls (5, 6) and likewise symmetrically. The side walls (5, 6) of the support (1) have stiffening ribs (25) which are produced in the same operation as the support (1) is bent. A description is given of the associated process.

Abstract: A method of fabricating ball protective mask includes (1) aluminum extrusion: the aluminum extruded structure has a suitably shaped outer ring frame and densely packed hollow holes so that the cross section thereof forms a grid-like structure, two sides thereof being provided with lugs; (2) slicing; (3) deburring by punching; (4) punch forming: the slice is punched to form a curved mask to accomplish an inchoate form of the mask; (5) subjecting the mask to heat treatment to obtain a product with satisfactory surface hardness.

Abstract: The invention concerns a device and a method for continuous pressing of a plastically deformable blank into a three-dimensional section with a predetermined cross-sectional area, comprising a substantially cylindrical, fixed die, an opening formed in the die, through which the plastic blank is intended to be pressed, and at least one rotary die arranged adjacent to the opening, the rotary die having one or more recesses in its peripheral surface for forming the blank, during the rotation of the die, into at three-dimensional section with transverse sectional parts. According to the invention, the rotary die has a varying pitch radius as measured from the axis (C), which allows pressing of sections with varying cross section.

Abstract: A heat dissipation system and method for extracting heat from an integrated circuit device includes a thermally conductive base having substantially planar upper and lower surfaces, the upper surface is disposed across from the lower surface, and the lower surface is adapted to contact an integrated circuit device. A conductive heat exchange portion including an array of fins extends angularly away from the upper surface of the base. The array has a chamber within to house an air movement device so that the air introduced by the air movement device creates a swirling air movement over the heat exchange portion to increase air movement around the heat exchange portion to enhance the heat extraction from the heat exchange portion.

Abstract: The invention concerns a device and a method for continuous pressing of a plastically deformable blank into a three-dimensional section with a predetermined cross-sectional area, comprising a substantially cylindrical, fixed die, an opening formed in the die, through which the plastic blank is intended to be pressed, and at least one rotary die arranged adjacent to the opening, the rotary die having one or more recesses in its peripheral surface for forming the blank, during the rotation of the die, into a three-dimensional section with transverse sectional parts. According to the invention, the rotary die is arranged immediately downstream of the opening, whereby the blank is reducible, when passing through the opening, substantially down to the predetermined cross-sectional area, and formable, when passing the rotary die, thereby determining the final shape of the three-dimensional section.

Abstract: A process for shaping a high strength container, particularly an aerosol container and a container obtained through such process. Generally, aerosol containers made of aluminum or tin are obtained by conventional embedding processes from sheet disks and have cylindrical bodies with upper tapering finishing at a curl for fixing a valve cover and are closed by convex and profiled cross section bottoms, for forming a support region for upstanding the container. The bottom of such containers is obtained before tapering by means of a blow or front shock once the cylindrical body having planar circular base is shaped, this impact causing undesirable stresses on the body side wall and material accumulation at the annular region joining with this wall since the bottom thickness is not uniform.

Abstract: This invention is a process for making micro-multiport tubing for use in heat exchangers. The tubing is a flat body with a row of side-by-side passageways, which are separated by upright webs. Processing of this tubing involves extrusion, a straightening and cutting operation, a rolling step to reduce the thickness of the flat body and to obtain ultra small voids, assembly and furnace brazing of the heat exchanger. This invention improves the grain size of the metal in the tubing and also improves the metallurgical strength of the tubing. There is at least 10 percent change in material thickness. The strain is concentrated at the center of the web and results in at least enough cold work to produce fine recrystallized grains during the brazing thermal cycle. The amount of grain growth is controlled and the improvement in the metallurgical strength is achieved.

Abstract: The invention concerns a device and a method for continuous pressing of a plastically deformable blank (15) into a three-dimensional section with a predetermined cross-sectional area, comprising a substantially cylindrical, fixed die (10), an opening formed in the die (11), through which the plastic blank (15) is intended to be pressed, and at least one rotary die (12) arranged adjacent to the opening (11), the rotary die having one or more recesses in its peripheral surface for forming the blank, during the rotation of the die, into at three dimensional section with transverse sectional parts. According to the invention, said rotary die (12) is arranged immediately downstream of said opening (11), whereby the blank is reducible, when passing through said opening, substantially down to said predetermined cross-sectional area, and formable, when passing said rotary die (12), thereby determining the final shape of the three-dimensional section.

Abstract: A containment structure for housing an inflatable air bag cushion and inflator. Extrusion processes are used to form the portion of the containment structure which houses the inflatable air bag cushion while non-extrusion processes are used to form the portion of the containment structure which houses the inflator in fluid communication with the inflatable cushion. The portion of the containment structure which houses the inflatable air bag cushion is preferably formed from a lightweight, readily deformable material and will preferably be formed from extruded aluminum or plastic. The portion of the containment structure housing the inflator is preferably formed by a deep drawing or molding process so as to include an integral chamber sized for the acceptance and storage of the inflator therein.

Abstract: In a process by which a distal end support member of an endoscopic treatment tool that has a drive mechanism holding groove portion and a sheath coupling portion is fabricated, a drive mechanism holding groove portion is formed by forging that portion of a cylindrical metal stock which is closer to its front end such that it is extruded along the longitudinal axis to form a slit of gap in the middle while the sheath coupling portion is formed by forging that portion of the metal stock which is closer to its rear end such that it is extruded in an annular shape in a direction opposite the first direction of extrusion.

Abstract: The present invention relates to a continuous shear deformation device. In order to occur shear deformation at the position at which a material is inserted into a molding path from a rotary guide apparatus for the purpose of solving the problem that the amount of shear deformation of a material is non-uniform and insufficient due to the gap between the curved portion of the molding path and the lower parts of the material, there is provided a continuous shear deformation device, characterized in that a curved portion is constructed by collaboration between the rotary guide apparatus and the molding path. In addition, there are provided additional constructions for effectively performing shear deformation by a small power by reducing the friction at the molding path excepting the curved portion. The present invention thusly constructed can be utilized for continuously and effectively mass-produce sheared materials.

Abstract: A method for producing a heat transfer member wherein at a first step a work piece (1) is produced comprising a curved base portion (2) with an outer (3) surface, an inner (4) surface, and a number of flanges (5) projecting from the outer surface and in a second step the heat transfer member is formed by straightening out the base portion (2) so that it becomes essentially plane The work piece in the first step is produced so that the distance (a, b) between the outer and the inner surface of the base portion is increasing from its ends towards its central part.

Abstract: The invention includes a method of forming an aluminum-comprising physical vapor deposition target. An aluminum-comprising mass is deformed by equal channel angular extrusion. The mass is at least 99.99% aluminum and further comprises less than or equal to about 1,000 ppm of one or more dopant materials comprising elements selected from the group consisting of Ac, Ag, As, B, Ba, Be, Bi, C, Ca, Cd, Ce, Co, Cr, Cu, Dy, Er, Eu, Fe, Ga, Gd, Ge, Hf, Ho, In, Ir, La, Lu, Mg, Mn, Mo, N, Nb, Nd, Ni, O, Os, P, Pb, Pd, Pm, Po, Pr, Pt, Pu, Ra, Rf, Rh, Ru, S, Sb, Sc, Se, Si, Sm, Sn, Sr, Ta, Tb, Te, Ti, Tl, Tm, V, W, Y, Yb, Zn and Zr. After the aluminum-comprising mass is deformed, the mass is shaped into at least a portion of a sputtering target.

Abstract: A novel process of forming a member, process of forming an extruded and axially twisted member, such as a drill, a fastener, a self-drilling/tapping fastener, and the member formed by the process is disclosed. The process includes the steps of: providing a blank; extruding a predetermined shape along at least a section of the blank, thereby forming at least two first portions and at least two portions on the extruded section; forming a head on the end of the blank to define a head and a shank; and axially twisting at least a section of the first and second portions a predetermined amount. As a result of the twisting step, each first portion forms a spiral along the length of the twisted section and each second portion forms a spiral along the length of the twisted section. The first portions alternate with the second portions and each second portion defines a spiral groove for transporting material along the length of the shank. The resulting member can be threaded along all or a portion of the shank.

Abstract: A method for integrally forming and manufacturing an one-piece forged hollow crank of a bicycle includes the following steps: (a) forging and molding a leading edge of a crank; (b) extruding a crank body; (c) forging and possibly sealing a rear end of the crank body; and (d) cutting and piercing the rear end of the crank body so as to form a hollow crank of a bicycle. In such a manner, the hollow crank can be integrally forged and molded quickly by fewer manufacturing steps than that of the conventional method. In addition, the product surface of the hollow crank is finished to have a fine and pretty appearance so that it is not easy to produce a defective product, thereby enhancing the aesthetics and quality and saving the manufacturing cost of hollow crank. Further, better aluminum alloys can be used with this method than can be used with the prior art casting or welding methods.

Abstract: A process for low cost manufacturing light-weight, heat-dissipating structures such as heatsinks, heat spreaders, and covers or lids for microelectronic components such as flip-chip integrated circuits from difficult-to-machine metal matrix composites such as aluminum silicon carbide (generically referred to as “Al—SiC” or “AlSiC”). The process involves selecting a mass produced quantity of Al—SiC material, forming that material into a thin ribbon, then stamping/coining the ribbon into the structures. The ribbon can be formed by extruding a thin strip from a billet of the Al—SiC material, then plurally rolling it. In this way, commonly available AlSiC composites manufactured in high volume for use in other applications such as cast automotive parts may be used.