Abstract: In a method for extruding an aluminum slat for a roller shutter with an undercut slot extending along one edge of the slat and formed by spaced apart front and rear members extending from the body of the slat, breakage of the part of the extrusion die which forms the slot is prevented by forming the slot in two steps. In the first step, the slat is extruded through a die which forms the front member in a position angled outwardly, so that the portion of the extruding die corresponding to the opening of the undercut slot can be made thick enough to withstand the extruding pressure without breaking. The front member is then bent back by a rolling operation to its desired position relative to the rear member.

Abstract: Manufacture of a light metal shock absorber by impact extrusion of the light metal of a steel-light metal composite blank, wherein the metallic bonding of the composite blank is achieved by coextrusion. The steel component on the bottom face of the light metal shock absorber is provided with a steel ring which is welded or otherwise appropriately joined during or after impact extrusion. Also the light metal sleeve of the shock absorber can, after impact extrusion, be welded or otherwise appropriately joined to light metal.

Abstract: A method of reducing the cross-sectional area of one or more extruded wires as a combined effect of drawing and rolling, by passing the wires through reduction rollers driven at a peripheral speed which exceeds the greatest extrusion speed of any of the wires, thereby avoiding the formation of fins due to the passage of excess material between the rollers. Use of this method makes it unnecessary to track the rotation speed of the rollers with variations in the extrusion speeds.

Abstract: The method of making a propeller and fan blading comprised of an extruded airfoil having a rib retained at the root for mounting and with a portion thereof removed by flattening the back of the blade truncating the back camber thereof in a plane tapered toward the blade tip with respect to the front camber thereof and having a flap of full configuration toward the root of the blade and continuing tangent from the front camber and extending angularly back from the back camber and reduced toward the blade tip by profiling the trailing edge made thin toward said tip by a flattening truncating the back trailing portion of the blade toward said tip.

Abstract: A method for manufacturing commutators for electric motors wherein a hollow cylindrical body is provided having longitudinal grooves and ridges on its inner surface. The circumferential widths of the inner grooves are initially larger than the desired ultimate widths. A plurality of longitudinal outer grooves are formed on the outer surface of the cylindrical body, the outer grooves each having a bottom wall radially spaced from the longitudinal axis a distance substantially equal to the radial spacing of the bottom walls of the inner groove from the longitudinal axis. The outer grooves are staggered circumferentially relative to the inner grooves and the spaces therebetween define a plurality of yieldable cross-pieces. Radially inwardly directed shrinking forces are applied uniformly to the outer surface of the cylindrical member to break the yieldable cross-pieces and thereby decrease the widths of the inner grooves, the decrease thereof being equal to the widths of the outer grooves.

Abstract: A one-piece metal wheel, preferably of aluminum, for example a wheel suitable for use on automotive and truck vehicles, is formed by (1) extruding a straight section comprising a first portion in the configuration of the wheel rim and an integral straight web portion, (2) cutting this extrusion to the appropriate length and forming it into a circular shape, (3) joining, for example by pressure welding the ends of the extrusion to form a continuous loop, and (4) deforming the web portion of the extrusion to form the center or disc of the wheel.

Abstract: A composite section comprises a beam-like section which may in particular be made of a light-weight metal, and a facing of at least a part of at least one face of the beam-like section made of another metal. The beam-like part is produced by extruding a billet of metal through a die, and at the same time the facing strip is fed through the shape-giving opening in the die. In order to provide an oxide free surface on the extruded beam-like part which is capable of bonding to the surface of the facing strip it is necessary, when using an unscalped billet, that the ratio of the maximum radius of the feed chamber of the die to the minimum radius of the container passage of the die be less than or equal to 0.8. Inside the die there is provided at least one moving face which may e.g. be in the form of a wheel, over which the facing strip passes in being fed to the die opening. Also the strip can be deformed during feeding or extrusion to provide a variety of shapes.

Abstract: A method and apparatus for forming elongated articles whereby a torque is transmitted to the deforming material as it passes through a die cavity to facilitate the reduction in the cross-section thereof as it passes therethrough. In one embodiment, the apparatus includes a rotatable die member having a longitudinally extending die cavity, the end region thereof having a reduced diameter circular cross-section. A cavity region upstream of the downstream end region has a non-circular cross-section. Means are provided for positively rotating the die member about its longitudinal axis.

Abstract: A composite section comprises a beam-like section which may in particular be made of a light-weight metal, and a facing of at least a part of at least one face of the beam-like section made of another metal. The beam-like part is produced by extruding a billet of metal through a die, and at the same time the facing strip is fed through the shape-giving opening in the die. Inside the die there is provided at least one moving face which may e.g. be in the form of a wheel, over which the facing strip passes in being fed to the die opening. Also the strip can be deformed during feeding or extrusion to provide a variety of shapes. The wheels can be shaped to effect the shaping of the strip. They also reduce friction and wear in the die. Measures are taken to allow easy access to such wheels for ease of repair or for changing the wheels.

Abstract: An extruded treadway includes a plurality of interlocking panels having upper surfaces which include nonskid members of pyramidal shape disposed in rectilinear configuration.

Abstract: A pierced metal blank having an annular cross-section with one end closed and the other end open for use in the manufacture of seamless tubes has a bore with portions of different diameters, the portion of larger diameter, which is adjacent the open end of the blank has a wall thickness which is less than that of the portion of smaller diameter which is adjacent the closed end of the blank. Preferably there is a conical transition between the two portions of different diameters. The blank is preferably made from a metal billet of square cross-section in a substantially cylindrical piercing mould by piercing the billet within the mould by means of a stepped mandrel which presses the material of the square billet outwards into contact with the cylindrical wall of the mould.

Abstract: This invention provides a method for cold extruding 18% nickel maraging steel to form an article of manufacture, such as a sub projectile blank for the manufacture of cannon rounds which includes performing a series of cold extrusion operations on an extrusion blank with a tapered punch to produce a combination forward extrusion and backward extrusion. On the first cold extrusion operation a tapered hole is formed in the extrusion blank and the extrusion blank is elongated. Subsequent cold extrusion operations progressively elongate both the extrusion blank and the tapered hole. The punch and die geometry are such that the tapered hole is elongated by penetration of the punch into the blank and additionally backward extrusion of the material around the punch. Additionally, as the tapered hole becomes increasingly longer, a floating punch is employed wherein at least a portion of the punch is supported by the walls of the tapered hole.

Abstract: An axle body is made by extruding a blank for forward extruding a neck portion and backward extruding a hollow shell portion, a transition zone is also produced by forward extrusion; the resulting shell portion is rolled into a nonround cross section, of, possibly, different wall thickness; two such shell portions are welded at their respective ends.

Abstract: A method for continuously relieving residual stresses in hot extruded then cold drawn brass sections, particularly leaded yellow brass. In the disclosed method, the residual stress is localized near the surface of the brass section during cold draw by limiting the percentage reduction in cross-sectional area for the section as it passes through a smaller angle cold draw die. This is accomplished by using a cold draw die having a relatively small attack angle which minimizes the stress at the center of the brass section and localizes the residual stress to an area near the surface of the section. The configured extruded, cold drawn rod is mechanically worked by passing it through mechanical benders which are set to alternatively bend the rod out of alignment first relative to a horizontal longitudinal axis and then relative to a vertical longitudinal axis.

Abstract: A process allows the production of composite sections made of at least two component parts such as conductor rails or the like having a beam like section with a facing in the form of a conductive metal strip. The process makes use of an extrusion die whereby at least one of the components of the composite section is fed to the die by means of frictional force on a face which moves continuously towards the die.

Abstract: A process and device for carrying out the process allows for the extrustion of composite sections comprising a beam-like section made of a light metal and at least one insert made of another metal which provides a facing on at least one surface of the beam-like section. The beam-like section, which may be a conductor rail, is produced by extruding through a shape-giving die whereby at least two composite sections are produced simultaneously and the facing strips are positioned pairwise between opposite lying parts of the beam-like sections. The present invention allows the facing strips to be introduced into the extrusion device without the extreme bending previously experienced. Brittle materials which could not withstand the extreme bending experienced heretofore can now be used for facing material.

Abstract: Process of fabricating hollow bead rings for the beads of pneumatic tires, said hollow bead rings having a radial cross-section with at least one interior partition which connects together two portions of the outer contour, is improved by using the following operations:(a) extruding, by means of an extruder whose orifice is equipped with a single mandrel, a hollow member whose interior partition is connected to a single one of said portions, the other end of the interior partition being free, and(b) deforming, in one or more steps, the radial cross-section of the hollow member until the free end of the interior partition comes into contact with the other portion of the outer contour.

Abstract: Heat transfer elements are made by forming a plurality of tubes extending in side-by-side relation with connector means holding adjacent tubes together, cutting and outwardly projecting surface portions of the tubes to form fins, and then severing the connector means to divide the plurality of tubes into individual heat transfer elements.

Abstract: A method of manufacturing a high fin density heat dissipator is disclosed in which the dissipator is extruded through a die in a partially cylindrical shape with the elongated fins arranged on the base and extending radially therefrom. The extruded dissipator is straightened under tensile and bumping forces in a manner such that the base assumes a planar shape and the fins become substantially parallel to each other. Apparatus for straightening the extruded dissipator and a die for extruding the same are illustrated and described.

Abstract: An apparatus for manufacturing heat transfer tubes for use in evaporators and coolers for freezers, air conditioning units, refrigerators, and the like, with close machining tolerances. It forms cavities, with small openings communicating them with the outside, on the inside of a tube, through three steps of forming a multiplicity of alternate grooves and ribs in parallel on the inner surface of the tube, forming cuts in the concentrically directed crests of the ribs, and then forcing the crests sidewise so that the crest of each rib is bent down onto an intermediate part of the adjacent rib to form a cavity in between.

Abstract: Scrap bars of extruded goods are reclaimed as billets for extrusion. An external force is applied to an aggregate of scraps, in which the scraps are piled in the form of a bundle having a predetermined length, so as to reduce its size in directions perpendicular to the longitudinal axes of the scrap bars, thereby forming a billet. The extruded goods produced from the billet have almost no pores and are not inferior to those produced from cast billets.

Abstract: In the direct extrusion of tubing wherein the extruded tube or tubing is immediately submerged into water after extrusion and having a closed leading end, the trailing end thereof in the extrusion press is sealed off from the entrance of water by a crimping device consisting of a tool having a rounded front end which engages and forces through the operation of a piston cylinder assembly one wall inwardly of the trailing end against an opposed wall to form a collapsed double wall cross section.

Abstract: A device for extruding ingots, in particular for extruding light metal ingots through a shaping die placed downstream of the ingot, is provided with a scalping facility for removing an outer layer of the ingot immediately prior to extrusion. The said scalping facility is made up of a plurality of blades or similar scalping facilities which together form a scalping ring and can be moved radially with respect to the direction of extrusion, and can be released from the ingot.

Abstract: The invention concerns a process and apparatus for continuous hydrostatic extrusion wherein the pressure of the hydrostatic fluid is used to apply the blank to be extruded firmly against the walls or the bottom of a groove provided in a rotor, in such a way that the blank is entrained by the rotor without slipping to an extrusion chamber from which the blank is spontaneously extruded through a die. The invention finds use in particular for continuous extrusion of metal and alloys, including those which have a low degree of ductility.

Abstract: In the extrusion of a material, which can be a metal feedstock, through a die means by maintaining frictional engagement of the material with passageway defining surfaces of a member which is moved towards the die means such that frictional drag of the passageway defining surfaces urges the material through the die means, the improvement of enhancing the resultant available extrusion force by either increasing said frictional drag or reducing the frictional resistance to movement of said material relative to non-moving parts of said passageway, or a combination of both.

Abstract: A method for extruding a track link bushing having a contoured opening and a generally cylindrical outer surface.

Abstract: An apparatus for stretching an extruded length of metal comprises a plurality of sets of tailstock jaws mounted at fixed positions in line with and spaced from each other, and a set of headstock jaws mounted in line with the sets of tailstock jaws and movable towards and away from the sets of tailstock jaws by a motor. The sets of tailstock jaws are individually controlled by respective sensors which when energized emit a signal in response to the presence of the trailing end of an extruded length of metal travelling past the sets of tailstock jaws, and the sensor signal actuates closure of the associated tailstock jaws on the trailing end of the extruded length.

Abstract: A metal extrusion process with high reduction wherein a metal blank is extruded from a container through an opening which is formed by a plurality of work rolls. The metal blank is guided to the opening from the outlet of the container by causing the metal blank to adapt to the shape of the opening by means of a forming die so that the metal blank does not overfill the opening. This extrusion process is capable of forming the metal blank into a product having the desired cross section with high elongation in one pass and also the radius of curvature of the corner portion of the product can be freely adjusted.

Abstract: Large, heavy-duty, seamless high-pressure resistant ferrous-metal welding necks and other substantially thick-walled cylindrical articles are forged in such manner as to obtain greatly improved quality, dimensionally, metallurgically and otherwise, by the use in sequence of a certain combination of metal-forging elements; which includes a vertically disposed cylindrical female forging die member provided at its bottom with a removable disc and a surrounding circular forging kinfe; an annular metal-working and metal-displacing ring having an external diameter which is slightly less than the bore of the cylindrical female forging die member; a metal-working and metal-displacing disc which interfits with the annular metal-working and metal-displacing ring; a first round forging press follower of a diameter which is adequate to entirely cover the metal-working and metal-displacing disc and a substantial portion of the annular metal-working and metal-displacing ring; a second round forging press follower of a diam

Abstract: A tape, which includes a number of parallel-extending, elongated wires of substantially circular cross-section, is formed by subjecting an elongated workpiece to two stages of deformation. In a first stage, the workpiece acquires an intermediate structure, in the form of a tape composed of a number of parallel-extending elongated elements, each having a cross-section which preferably includes a pair of diametrically opposed, substantially circular, arcuate portions. The cross-section of each elongated element also includes a non-circular, junction region converging toward the adjacent lateral edge of each adjacent elongated element. Each pair of adjacent elongated elements in the intermediate structure is joined together along the adjacent lateral edges, by two such junction regions, one included in each of the elongated elements of the pair. The contacting junction regions preferably meet one another along flat surfaces at approximately ninety degree angles.

Abstract: A device for achieving a continuous forming of a metal rod or bar as it emerges from an extruder to impart desired repeating design characteristics therealong. The device includes a pair of co-acting motor driven forming rollers with complementary design portions formed in their engaging peripheral surfaces to engage the rod therebetween and to impart the forming roller design thereto. The forming rollers and variable speed drive motor are mounted on a carriage trolley movable on a track toward and away from the extruder in alignment with the extrusion emerging therefrom. The piston rod of a pneumatic piston and cylinder assembly is fixed to the carriage to impart a predetermined degree of pressure thereto in alignment with and in the same direction as the pressure forces of the metal rod extrusion. The drive motor is operated at a predetermined R.P.M. to create a condition whereby the driven forming rollers engagement with the extrusion substantially counterbalances the combined P.S.I.

Abstract: Large, heavy-duty, high-pressure resistant cup-shaped ferrous metal industrial products possessing substantially thick-walled cylindrical barrels are forged in such manner as to obtain greatly improved quality, dimensionally, metallurgically and otherwise, by the use in sequence of a combination of metal-forging elements which includes a cylindrical female die member; an annular metal-working and metal-displacing ring having an external diameter which is only slightly less than the bore of the cylindrical female forging die member and an internal diameter which is only slightly greater than the external diameter of a metal-working and; a metal-working and metal-displacing disc which interfits with the annular metal working and metal-displacing ring; a first round forging press follower of a diameter which is adequate to entirely cover the metal-working and metal-displacing disc and a substantial portion of the annular metal-working and metal-displacing ring; and a second round forging press follower of a diam

Abstract: An extruded materials conveying apparatus for an extruding press intended for use with a stretcher, comprising a number of beams on the side of the stretcher, said beams being reciprocally movable and inclinable in a direction perpendicular to the axis of the stretcher, and driving means for each beam comprising a rack and a pinion, each pinion being rotatably connected to a common shaft through a clutch means provided with a lever mechanism for controlling the clutch means between the latter and the stretcher, said lever mechanisms being operated by the tail stock of the stretcher.

Abstract: Integrally formed brake shoe for use with cylindrical automotive brake drums in hydraulic brake systems are fabricated by bending and shaping sections of extruded lengths of the material having a T-shaped cross-sectional configuration. Connector pins for transmitting brake actuating forces between the hydraulic cylinder pistons and the brake shoes are concavely rounded at their piston abutting ends, and either concavely or convexly rounded at their brake shoe abutting ends, for face-to-face sliding contact with complemental abutting surface portions, respectively, of the hydraulic pistons and brake shoes.

Abstract: Method for producing extruded structural profiles from aluminum or aluminum alloy scrap materials. The scrap materials are compacted under room temperature or under heat suitable for hot extrusion into a cylindrical body which is of such a dimension that is suitable for insertion into an extruder. The compacted body has an average density which is 70 to 86 percent of that of aluminum, and includes longitudinal air passages. Suction pressure is applied to the interior of the extruder during extruding process for removing air entrapped in the body, which may otherwise cause voids in the extruded products.

Abstract: A method and apparatus are provided for use in converting readily- available steel tubing blanks into components having enhanced mechanical properties suitable for use in pressure vessels and the like, and more particularly the invention provides further apparatus and a method to convert such components into pressure vessel bodies.