Abstract: A substantially lead-free lubricant for use in hot forging of metals, especially forging of aluminum and aluminum alloy components. The lubricant comprises one or more oils, graphite, and one or more phosphorus-based additives. Additional additives, such as metallic lubricants and dispersants may also be included. The lubricant does not burn when subjected to temperatures in excess of 300° C.

Abstract: According to one embodiment, a film of solid lubricant particles is applied to metal workpieces, which are then subjected to a controlled humid environment for predetermined times and temperatures. Following the exposure to humidity, the lubricated metal workpieces are heated for a hot forming operation. The humidification of the lubricated workpiece increases the adhesion of solid lubricant films to the metal workpieces, thereby improving the tribological performance of the workpieces during subsequent hot forming operations.

Abstract: An apparatus for manufacturing metal articles, in particular of light, alloy, includes a die including a pair of portions which can be separated to each other, which, in the closed condition, delimitate forging cavities having a shape corresponding to one or more articles to be forged, and a furnace adapted to melt the metal and to control the reaching by the molten metal of the hollow impressions of the die, as a result of overflowing through a duct connected to the furnace. A portion of the die includes, for each hollow impression, a movable punch adapted to apply a predetermined pressure on the relevant article during the forging step. Each punch is moveable in a manner independent from the other punches, and the apparatus includes a controller for controlling the pressure applied by each punch during the forging step, which allow to level the pressure applied by all the punches on the relevant article.

Abstract: A method of producing shaped articles made from single-sidedly or double-sidedly galvanized steel sheet, starting from galvanized steel strip, at least one of the steps of the method being a transport operation, and in which, for protection from black-spot corrosion, a corrosion preventive oil is applied which comprises at least one phosphoric acid polyoxyalkylene ester.

Abstract: Aluminum, magnesium, and steel can be warm formed through use of a solid, warm forming lubricant which is a metal or metal alloy, or high melting temperature polar polymer. The parts can be painted directly after warm forming.

Abstract: A metal forming process involves applying a lubricant, formed from a vitreous enamel mixed with particles of boron nitride, to at least one surface of a sheet metal blank, and without pre-heating the sheet metal blank, placing the sheet metal blank having the lubricant applied to the surface(s) thereof into a pre-heated forming tool so that the at least one surface contacts a surface of the forming tool. The method further involves, via the pre-heated forming tool, forming the sheet metal blank into a desired part shape, and during such forming, forming a lubricant layer on the surface(s) as the lubricant is heated from the pre-heated forming tool, the lubricant layer adhering to the surface(s) of the sheet metal blank.

Abstract: In a shaping process a metal strip is passed in a rolling direction through shaping rolls and a layer of treatment liquid is applied to a surface of the strip upstream of the shaping rolls. Measurement variables of the liquid on the surface are analyzed by laser-induced, time resolved fluorescent spectroscopic analysis or spectroscopic analysis in the infrared band.

Abstract: The present invention provides a lubricant for hot metal working which is capable of inhibiting generation of white scale, attributed to the lubricant, on the surface of a workpiece material and is capable of improving lubricity to obtain favorable appearance of the finished product. The lubricant for hot metal working comprises a silicate compound used for adding to a lubricant composition mainly containing sodium borate.

Abstract: Forge lubrication processes are disclosed. A solid lubricant sheet is placed between a workpiece and a die in a forging apparatus. Force is applied to the workpiece with the die to plastically deform the workpiece. The solid lubricant sheet decreases the shear friction factor for the forging system and reduces the incidence of die-locking.

Abstract: A lubricating oil for use in hot-rolling oil for aluminum sheet, comprises: (a) a mineral oil having a kinematic viscosity of 80 mm2/second or less at 40° C.; (b) 1 to 14 mass % of a fatty acid having 10 to 22 carbon atoms; (c) 5 to 15 mass % of an oil and fat and/or a synthetic ester; (d) 5 to 10 mass % of a phosphorus-containing extreme-pressure agent; (e) 0.1 to 1 mass % of a polyoxyethylene alkyl amine; and 0.1 to 10 mass % of an organic acid salt of a copolymer composed of a (meth)acrylic acid salt, (meth)acrylamide, and at least one amine monomer, and the mass ratio of the component (c) to the component (d) (component (c)/component (d)) is 1/0.6 to 1/1. The lubricating oil for use in hot-rolling oil for aluminum sheet of the invention provides a high level of rolling lubricity, iron corrosion protection in a hot-rolling step and a rolled aluminum sheet with high sheet surface quality can be obtained.

Abstract: A method of preventing microbial growth in oil-water metalworking fluid in a machine wherein lubricating oil or hydraulic or tapping fluid can contaminate the metalworking fluid, comprises adding a partitionable anti-microbial agent, active against micro-organisms present in the metalworking fluid, to the lubricating oil or hydraulic or tapping fluid whereby an effective quantity of anti-microbial agent can migrate into the metalworking fluid to reduce micro-organism activity. A machine tool lubricating oil or hydraulic or tapping fluid composition comprises in a mineral oil or other lubricant base and an oil-water partitionable anti-microbial, active against micro-organisms present in oil-water metalworking fluids.

Abstract: Disclosed is the use of an alkoxylated fatty alcohol of formula (I), RO—(CH2—CHR?—O)n—(CH2CH2—O)m—H, wherein R stands for a saturated and/or unsaturated alkyl moiety containing 12 to 22 carbon atoms, R? is methyl, ethyl or propyl, m represents a number of 1 to 12, preferably 4 to 10, and n represents a number of 1 to 10, preferably 2 to 8, as an emulsifier in metalworking fluids which also contain at least water and one oil component, non-miscible with water, and, optionally, further ingredients, and where the fatty alcohol which forms the R moiety has a iodine value of 15 to 75 g I2/100 g.

Abstract: The invention relates to a method for preparing metal workpieces for cold forming by first applying a phosphate layer and then applying a lubricant layer which has a major content in organic polymer material. The phosphate layer is formed by an aqueous acidic phosphating solution having a major content in calcium, magnesium or manganese and phosphate. The lubricant layer is formed by contacting the phosphated surface with an aqueous lubricant composition which has a content in organic polymer material based on ionomer and optionally also non-ionomer the organic polymer material used predominantly being monomers, oligomers, co-oligomers, polymers or copolymers based on ionomer, acrylic acid/methacrylic acid, epoxide, ethylene, polyamide, propylene, styrene, urethane, the ester or salt thereof. The invention also relates to the corresponding lubricant composition, to the lubricant layer produced thereof and to its use.

Abstract: The invention relates to a method for preparing metal workpieces for cold forming by applying a lubricant layer either to a metal surface or to a metal surface which has been pre-coated with e.g., a conversion coating. The lubricant layer is formed by contacting the surface with an aqueous lubricant composition which has a content in at least one water soluble, water-containing or water-binding oxide or silicate and a content in organic polymer material, the organic polymer material used predominantly being monomers, oligomers, co-oligomers, polymers and copolymers based on ionomer, acrylic acid/methacrylic acid, epoxide, ethylene, propylene, styrene, urethane, the ester or salt thereof. The invention to the corresponding lubricant composition, to the lubricant layer produced thereof and to its use.

Abstract: The present invention provides a lubricant composition for hot forming which makes it possible to provide lubricity at 80° C. or more without being peeled or washed by the roll cooling water, and which is easily washed under 40° C. without having water resistance. The lubricant composition for hot forming of the present invention comprises: a solid lubricant from 10 to 40% by mass; water-dispersible synthetic resin from 5 to 20% by mass; inorganic acid amine salt from 0.5 to 5% by mass; and water from 45 to 80% by mass.

Abstract: In applying a non-graphite-based lubricant composed of, by mass %, 10 to 70% of an oxide-based lamellar compound and 30 to 90% of boric acid onto a mandrel bar, the lubricant film thickness is set from a predetermined master curve for the lubricant film thickness corresponding to an amount of mica. This stably produces a seamless steel pipe of high quality, while preventing seizing marks and internal flaws.

Abstract: A corrosion protection agent for functional fluids is disclosed, comprising 5 to 80 wt. % of at least one fatty acid alkanolamide, based on saturated or unsaturated fatty acids with 10 to 20 carbon atoms, 5 to 80 wt. % of at least one alcohol with 2 to 14 carbon atoms and 5 to 80 wt. % of at least one aromatic moncarboxylic acid or an aliphatic dicarboxylic acid with 10 to 12 carbon atoms, whereby the sum of said components amounts to 100 wt. % and the wt. % is based on the weight of the corrosion protection agent, a water-miscible concentrate, containing said corrosion protection agent, for functional fluids based on water and use thereof for the production of lubricants, abrasive agents, hydraulic fluids and cooling lubricants for metal working and metal cutting.

Abstract: Coatings for metal containers, metalworking lubricant compositions, compositions for electroplating and electrowinning, and latex compositions comprising a base-catalyzed reaction product of (a) at least one compound of formula I R1(X)3??(I) wherein each X group is a halogen atom or one X group is a halogen atom and two X groups represent an epoxy oxygen atom, which is attached to two adjacent carbon atoms in the R1 group to form an epoxy group, and R1 is an alkanetriyl group containing from 3 to 10 carbon atoms; and (b) at least one compound having the formula II R2X(AO)nY??(II) wherein R2 is a substituted or unsubstituted, saturated or unsaturated, organic group having from 1 to 36 carbon atoms; X is —O—, —S—, or —NR3— where R3 is hydrogen or a C1-C18 alkyl group; each AO group is independently an ethyleneoxy, 1,2-propyleneoxy, or 1,2-butyleneoxy group, n is a number from 0 to 200; and Y is hydrogen, or Y can be a mercapto group or an amino group or a C1-C6 alkylamino group in place of a terminal —OH

Abstract: According to one embodiment, a film of solid lubricant particles is applied to metal workpieces, which are then subjected to a controlled humid environment for predetermined times and temperatures. Following the exposure to humidity, the lubricated metal workpieces are heated for a hot forming operation. The humidification of the lubricated workpiece increases the adhesion of solid lubricant films to the metal workpieces, thereby improving the tribological performance of the workpieces during subsequent hot forming operations.

Abstract: The invention concerns a method for cold rolling metals using an aqueous lubricant comprising: (1) at least a mixture based on at least an acid selected among saturated or unsaturated mono- or poly-carboxylic acids, comprising 5 to 40 carbon atoms; at least an acid phosphate ester of formula (RO)x-P(?O)(OH)x?, wherein: R is a hydrocarbon radical, optionally polyalkoxylated; x and x? being equal to 3; the carboxylic acid and/or the acid phosphate ester being optionally neutralized by an organic or mineral base; and (2) at least a natural or synthetic wax exhibiting a melting point not less than 50° C. and having an average particle size ranging between 0.5 and 10 ?m. The use of said lubricant enables to increase the productivity of the method by at least 15% relative to a method using a conventional lubricant.

Abstract: An process for working a material in which a reverse thermal fluid is used as a cutting fluid and, as a result of heat generated during the working process, the fluid increases in temperature above its transition temperature and viscosifies and thickens. In another embodiment, the invention is an article of manufacture of a material which has been worked to increase its temperature and a reverse thermal fluid in intimate thermal contact with the material above the transition temperature of the reverse thermal fluid.

Abstract: The present invention relates to the use of a mixture, comprising one or more alkyl esters of fatty acids and one or more esters of fatty acids of glycerol carbonate, as a fuel or solvent.

Abstract: The hot stretch forming of sheet metal alloys, such as highly deformable aluminum alloy materials, is improved by using a lubricant comprising bismuth between the forming tool and the engaged surface of the sheet metal. A precursor of bismuth, such as bismuth subsalicylate, may be dispersed in a liquid and applied to the sheet metal before the sheet is heated to its forming temperature. Other lubricants such as boron nitride may be combined with the bismuth precursor. The precursor compound is decomposed to bismuth (or bismuth and carbon in the case of bismuth subsalicylate) which lubricates contact between the surface(s) of the sheet and the forming tool during forming and removal of the formed part from the tool.

Abstract: A method for working or forming metals which consists in usings an aqueous lubricant containing as water-soluble extreme pressure additive, methanesulphonic acid or water-soluble methanesulphonic acid salt. The water-soluble methane sulphonic acid salt is an alkali or alkaline-earth, ammonium, alkanol amine or ethoxylated fatty amine salt. The inventive aqueous lubricants have good extreme pressure properties and good properties with respect to corrosion.

Abstract: The invention provides a metal working fluid composition which comprises a morpholine compound and an isothiazoline compound and a metal working method which makes use of the metal working fluid composition. The composition is excellent in antiseptic properties, and can widely be applied to metal working techniques such as cutting, grinding, form rolling, press working and plastic working techniques.

Abstract: A water-based metalworking fluid is comprised of a polymeric boron species which includes at least B, N and H, together with a surfactant operable to provide an emulsion of the boron species with water. The polymeric boron species may be a polyborane or a borazine polymer and may be configured as a polyborane or borazine polymer backbone having side chains pendent thereupon. The side chains may include silicon and/or phosphorous. The silicon may be in the form of a silane or a siloxane species, including polymeric species. Disclosed are specific compositions as well as methods for using the compositions and methods for making the compositions.

Abstract: A process for producing an enhanced friction reducing surface by bonding a dry lubricant to a substrate by way of high velocity mechanical impact and low temperature diffusion bonding, and the friction-reduced surface produced thereby. A process for bonding the dry lubricant by peening and concurrently obtaining a desired dimpling or surface texturizing by appropriate selection of peening particle size and hardness relative to the substrate, as well as impact velocity against the substrate, is also provided.

Abstract: Metalworking fluids contain active sulfur, a certain kind of inactive sulfur called “available sulfur”, and fat in a base oil of a lubricating viscosity. The metalworking fluids are chlorine free and phosphorous free. Boundary lubrication is provided by the fat, while extreme pressure lubrication is provided by the sulfur. Available sulfur is inactive sulfur minus any contribution of inactive sulfur from sulfurized saturated fats. Active sulfur and available sulfur are present in balanced proportions, while fat is present at an amount effective to provide boundary lubrication. Use of the fluids reduces tool wear over a long period of action and over a variety of boundary and extreme pressure conditions.

Abstract: The present invention provides a lubricant composition for hot metal working which is capable of inhibiting generation of flaws on the surface of materials to be provided for hot metal working, and provides a method of hot metal working. The invention provides a lubricant composition for hot metal working comprising a plurality of glass frits respectively having different softening point from each other.

Abstract: In applying a non-graphite-based lubricant composed of, by mass %, 10 to 70% of an oxide-based lamellar compound and 30 to 90% of boric acid onto a mandrel bar, the lubricant film thickness is set from a predetermined master curve for the lubricant film thickness corresponding to an amount of mica. This stably produces a seamless steel pipe of high quality, while preventing seizing marks and internal flaws.

Abstract: Particles each of which consists of an inorganic polyvalent metal compound as a nucleus and a coating of a metallic soap of the polyvalent metal coating the nucleus (coated particles); products and preparation processes using the particles; a lubricating coating forming agent wherein particles each of which consists of a polyvalent metal salt of phosphoric acid as a nucleus and a coating of a metallic soap of the polyvalent metal coating the surface of the nucleus are suspended in an aqueous solution of a water soluble inorganic salt and/or a water soluble organic acid salt; and a lubricating coating. The coated particles are novel particles which can be used as an ingredient of coating-type lubricating coating; are excellent in seizure resistance; can inhibit wear of tools at the time of plastic working since the friction coefficient of the surface of the particles is low; and are slow to cause pollution of working oils.

Abstract: In the metal billet to be used for hot dilation forming, a forward side with respect to the pressing direction has a quadrate section and its diagonal length is not more than an inner diameter of a container. Moreover, a backward side with respect to the pressing direction has a circular section and its diameter is substantially same as the inner diameter of the container. The metal billet is heated to a temperature suitable for press working and is set into a container for press forming. While a center of a workpiece of the metal billet is being bored by a boring punch to be operated by a pressing machine, the metal billet is hot-dilated so that a bottomed container for a cask is formed.

Abstract: The elevated temperature forming of magnesium based alloy workpieces by stretching, drawing, bending (or the like) a surface of the heated workpiece over the forming surface of a forming tool is improved by forming an integral adherent layer of magnesium hydroxide on the tool-contacted surface(s) of the magnesium alloy workpiece. The magnesium hydroxide layer may be formed by treating the surface(s) of the sheet with an aqueous salt solution (e.g., sodium chloride) at a temperature and for a time to form a protective layer of desired thickness (e.g., up to about thirty micrometers). If desired, an additional layer of forming lubricant, such as a film comprising boron nitride, may be applied to the magnesium hydroxide layer.

Abstract: The invention relates to a method for preparing metallic workpieces for cold forming by contacting the metallic surfaces thereof with an aqueous acid phosphating solution so as to embody at least one phosphate coating and then coating the phosphate-coated surfaces with at least one lubricant in order to embody at least one lubricant layer. According to the inventive method, the phosphating solution essentially contains only calcium, magnesium, or/and manganese as cations that are selected among cations of main group 2 and subgroups 1, 2, and 5 to 8 of the periodic table of chemical elements in addition to phosphate. Furthermore, an alkaline earth metal-containing phosphating solution is free from fluoride and complex fluoride while the phosphating process is carried out electrolytically. The invention further relates to a metallic workpiece that is coated accordingly as well as the use of workpieces coated in said manner.

Abstract: A substantially lead-free lubricant for use in hot forging of metals, especially forging of aluminum and aluminum alloy components. The lubricant comprises one or more oils, graphite, and one or more phosphorus-based additives. Additional additives, such as metallic lubricants and dispersants may also be included. The lubricant does not burn when subjected to temperatures in excess of 300° C.

Abstract: Improved lubricant system useful in metal forming processes. The lubricant formulations contain boron nitride lubricant with graphite additions. These formulations enhance lubricity while maintaining good adherence at elevated temperatures.

Abstract: A lubricant composition for metal forming and cutting has at least one compound of the formula (I): R1—(AO)n—OOC—(CH2)m—Ph—(R2)p where R1 is a C1 to C15 alkyl group AO is an alkyleneoxy group which may vary along the (poly) alkylenoxy chain; n is 0 or from 1 to 100; m is 0, 1 or 2; and Ph is a phenly group, which may be substituted with groups (R2)p; where each R2 is independently an alkyl, halogen, haloalky or alkoxy group; and p is 0 or from 1 to 3. The lubricant composition also includes at least one lubricant additive selected from the group consisting of an organic ester additive, a polyalkylene glycol additive, a sulphur-containing synthetic additive, a sulphur-containing oleochemical additive, a suiphonate, a phosphorus-containing additive and a chlorinated paraffin additive. Also described are a method of using the lubricant composition in metal forming and cutting applications and the use of the lubricant composition in metal forming and cutting applications.

Abstract: A method of forging a titanium alloy component comprises applying a protective coating onto the surface of the titanium alloy component. A glass lubricant coating is applied onto the protective coating and the titanium alloy component is forged at a high temperature. The glass lubricant coating comprises a borosilicate glass lubricant coating. The protective coating comprises an aluminide coating, a silicon modified aluminide coating, a platinum aluminide coating, an aluminium coating or a platinum coating. The titanium alloy component may be a compressor blade, or a compressor vane, of a high-pressure compressor of a gas turbine engine.

Abstract: A process for producing a seamless steel pipe, in which the occurrence of inner surface flaws in the pipe can be reduced through the lowering of the friction coefficient during the elongation rolling by means of a mandrel mill is provided. The reduction of inner surface flaws is accomplished through the use of a lubricant composed mainly of either or both of graphite and mica coated to the surface of a mandrel bar, and another lubricant composed mainly of an alkali metal borate that is applied onto the inner surface of the hollow stock pipe. The temperature of the pipe prior to receiving the lubricant, during lubricant application, and prior to elongation rolling is controlled. The time between descaling or piercing and lubricant application and between lubricant application and elongation rolling is also controlled.

Abstract: An exemplary lubricated hot rolling method is provided which can use a lubricating oil containing, e.g., one or more kinds among an high-basic alkaline-earth metal phenate, high-basic alkaline-earth metal carboxylate, high-basic alkaline-earth salicylate, or high-basic alkaline-earth metal sulfonate having a basicity of 40 mgKOH/g or higher, and has a viscosity at 40° C. of 800 cSt or less. The rolling can be performed by granulating or atomizing the lubricating oil into particulates whose average size is less than 1 mm, supplying the lubricating oil to rolls by using a noncombustible gas whose flow rate is 2000 cm3 or more per minute per lubricating nozzle. The velocity of the oil may be 1 m or more per second. The amount supplied of the lubricating oil can be controlled to 0.01 cm3 or more and 20 cm3 or less per 1 m2 of a surface area of the rolls.

Abstract: A lubricant mist sprayer is composed by spray headers, which have lubricant and gas supply pipes integrally fixed to each other by fixing members and which are spaced apart a required distance from and are arranged in parallel with surfaces of pinch rolls, and mist nozzles which are arranged at required intervals longitudinally of the spray headers for spraying lubricant mist m over the surfaces of the pinch rolls and which communicate with the lubricant and gas supply pipes so as to make the lubricant mist sprayer compact in size and facilitate arrangement of the lubricant mist sprayer in a narrow space of a roll chamber surrounding the pinch rolls in a metal strip continuous caster.

Abstract: A method of manufacturing a rubber reinforcing steel cord is provided, wherein the steel cord has a steel wire plated with metal containing copper and having on its surface an oil layer containing a cobalt compound, and includes an application step in which the oil containing a cobalt compound is applied to the steel wire or a steel cord plated with metal containing copper, and a step of twisting the steel wires.

Abstract: The present invention relates to a coating solution to be applied on the surface of metals or metal alloys, a process for cold forming of metals and metal alloys using said coating solution, and a coated blank made of a metal or a metal alloy.

Abstract: An process for working a material in which a reverse thermal fluid is used as a cutting fluid and, as a result of heat generated during the working process, the fluid increases in temperature above its transition temperature and viscosifies and thickens. In another embodiment, the invention is an article of manufacture of a material which has been worked to increase its temperature and a reverse thermal fluid in intimate thermal contact with the material above the transition temperature of the reverse thermal fluid.

Abstract: A water-based, recyclable metalworking fluid comprises a polyalkylene glycol, an alkanolamine, a polyglycol surfactant, a polyol surfactant, a biocide and a corrosion inhibitor. The biocide may comprise a mixture of biocidal compounds effective against bacterial and fungal organisms. The material may also include an isoalkoxy amine oxide and a glycol ether. The composition may also include ancillary ingredients such as viscosity controlling agents, defoamers, coloring agents and the like. It is a notable feature of the composition of the present invention that it is free of hazardous materials and fatty acids. Also disclosed is a method for using the composition in a metal-shaping operation.

Abstract: Alpha branched esters for use in a metalworking fluid represented by the formula (I): wherein R1, R2, and R3 are each independently selected from a hydrocarbon group having one to thirty-six carbon atoms are described. The hydrocarbon groups may be independently an alkyl group, an alkenyl group, an aryl group, or an allyl group; substituted or unsubstituted; branched, cyclic, or linear. Also provided are metalworking concentrates comprising the alpha branched ester, as described above, and, optionally, a hydrocarbon oil, as well as metalworking fluids including water, and the alpha branched esters of the invention. The invention also includes methods of preparing the metalworking fluid and composition of the invention, as well as methods of improving the operating life of the fluid or composition.

Abstract: The present invention relates to a method for cold-rolling metallic rolling stock (4), in which the rolling stock (4) passes through the roll nip (3) between oppositely driven rollers (2) at room temperature in order to undergo a plastic shape change. To avoid the problems caused by the use of liquid coolants and to achieve an improved surface quality of the rolling stock (4), the invention proposes that inert gas, which is at a lower temperature than the rolling-stock temperature in the roll nip, is blown into the region of the roll nip (3). The invention also relates to a cold-rolling stand for carrying out this method.

Abstract: The present invention relates to a method of inhibiting the growth of microorganisms in a metal working fluid comprising adding to the metal working fluid a benzisothiazolin-3-one of the Formula (1): wherein R is C4-5-alkyl; R1 is hydroxy, halogen (especially chlorine), C1-4-alkyl or C1-4-alkoxy; and n is from 0 to 4.

Abstract: Cutting or grinding oil compositions which are suitable for use in a minimal quantity lubrication system in which a minimal quantity of an oil is supplied to the spot to be cut or ground of a work, together with air are reduced in stickiness and improved in lubricity.

Abstract: The present invention relates to a cold rolling process for rolling hard metal or metal alloys, comprising applying an effective amount of an oil composition comprising a base stock oil and, based on the total weight of the composition, from 1 to 80% by weight of di(2-ethylhexyl)adipate. Example of hard base metals include steel and nickel.