Of Tubing, Vessel, Or Cylindrical Object Patents (Class 73/622)
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Patent number: 7471400Abstract: To precisely measure bead cutting shapes of electric resistance welded pipes without being affected by difference in luminance level between cut and uncut portions in optical cutting images, an image is obtained by overlaying an optical cutting image with the optical cutting image subjected to thinning processing. A profile of the welded pipe is approximated with a quadratic function and a region containing the bead apex coordinates is identified as the bead. Shape data of the pipe surface at the portion corresponding to the bead portion is obtained from the preset left and right boundaries of the bead portion and the apex position of the separately-calculated bead portion, and bead width, height, slope angle, and unevenness at the left and right boundaries between the bead portion and base pipe portion, are each calculated, based on the left and right bead shape approximation functions and base pipe shape approximation function.Type: GrantFiled: May 21, 2007Date of Patent: December 30, 2008Assignee: JFE Steel CorporationInventors: Toshifumi Kodama, Taira Suzuki, Akira Torao, Yasumasa Tekemura, Takatoshi Okabe
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Patent number: 7458268Abstract: The invention includes a system and a method of scanning fingerprints. A system may include an imaging surface, an ultrasound transducer, a probe arm joined to the transducer, a driver capable of moving the pivot location linearly and the transducer arcuately, a measurer capable of measuring linear and arcuate positions of the transducer, and a coupler capable of coupling information corresponding to linear and arcuate positions of the transducer with information from the transducer.Type: GrantFiled: January 14, 2005Date of Patent: December 2, 2008Assignee: Ultra-Scan CorporationInventors: John K. Schneider, Jack C. Kitchens, Stephen M. Gojevic
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Patent number: 7458267Abstract: A method for testing tubing having the following steps: plastically deforming the tubing with a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; sensing with at least one sensor acoustic emissions emitted by the tubing during the deforming; and processing acoustic emission signals sensed from the tubing during the deforming. A system for testing a coiled tubing, the system having: a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; at least one acoustic emission sensor mounted on the tubing handling system and in direct contact with the tubing; and an acoustic emission signal processor in signal transmission communication with the at least one acoustic emission sensor.Type: GrantFiled: November 17, 2004Date of Patent: December 2, 2008Assignee: Halliburton Energy Services, Inc.Inventor: Terry H. McCoy
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Publication number: 20080289424Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.Type: ApplicationFiled: August 8, 2007Publication date: November 27, 2008Applicant: Magnetic Analysis CorporationInventor: John Venczel
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Publication number: 20080289724Abstract: The use of a harvester head, processor head or merchandiser to deploy or place probes into a standing tree, felled stem or trunk, log, cant or the like whereby a time of flight of a stress or acoustic wave can be measured for the purpose of comparing a relationship to a threshold for the purpose of attributing a characteristic to be harvested, processed or broken down tree, stem or trunk, log, cant or the like.Type: ApplicationFiled: November 3, 2005Publication date: November 27, 2008Applicant: FIBRE-GEN INSTRUMENTS LIMITEDInventors: Nigel James Sharplin, Peter Charles Stratton Carter
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Patent number: 7426867Abstract: An ultrasound system for inspecting an object is provided. The ultrasound system includes an electromagnetic acoustic transducer (EMAT) and a pulser-receiver system. The EMAT is configured to generate acoustic signals representative of the area being inspected and comprises a flux concentrating non-conductive pole piece separating a radio frequency (RF) coil and a magnet. The pulser-receiver system is coupled to the EMAT and configured to receive the acoustic signals and convert the acoustic signal to electrical signals.Type: GrantFiled: September 30, 2005Date of Patent: September 23, 2008Assignees: General Electric Company, GE Inspection Technologies, GmbHInventors: Roman Heinrich Koch, Andrew May, Jian Li
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Publication number: 20080178678Abstract: A system, method, and apparatus for ultrasonic detection of flaws or defects in oil field tubulars utilizing composite transducers. An array of composite transducers are utilized to detect anomalies in the tubulars, such as transverse, wall or longitudinal defects. The use of the composite transducers allow for a greater inspection area over traditional transducers thereby reducing the number of channels needed for inspection of the tubulars.Type: ApplicationFiled: November 13, 2007Publication date: July 31, 2008Inventor: Richard J. Girndt
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Patent number: 7404326Abstract: With a view to provide a probe able to suppress bending of a cable with a mechanical scan, the probe comprises a transducer for interconversion between an ultrasonic wave and an electrical signal, a shell for holding the transducer, a case for accommodating the shell, a motor for moving the shell pivotally about a pivot shaft with respect to the case, a guide bar provided in the shell so as to extend in parallel with the pivot shaft, and coaxial cables extending from the transducer to the guide bar, wound round the guide bar and then extending out form the shell.Type: GrantFiled: April 12, 2006Date of Patent: July 29, 2008Assignee: GE Medical Systems Global Technology Company, LLCInventor: Eitaro Okuyama
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Apparatus and Method for Attenuating Acoustic Waves In Pipe Walls for Clamp-On Ultrasonic Flow Meter
Publication number: 20080098818Abstract: An apparatus is presented for damping an undesired component of an ultrasonic signal. The apparatus includes a sensor affixed to a pipe. The sensor includes a transmitter and a receiver. The transmitted ultrasonic signal includes a structural component propagating through the pipe and a fluid component propagating through a flow in the pipe. The receiver receives one of the transmitted components. The apparatus includes a damping structure. The damping structure dampens the structural component of the ultrasonic signal to impede propagation of the structural component to the receiver. The damping structure includes one of a housing secured to the pipe to modify ultrasonic vibrational characteristics thereof, a plurality of film assemblies including a tunable circuit to attenuate structural vibration of the pipe, and a plurality of blocks affixed to the pipe to either reflect or propagates through the blocks, the undesired structural component of the ultrasonic signal.Type: ApplicationFiled: October 29, 2007Publication date: May 1, 2008Applicant: CiDRA CORPORATIONInventors: Mark Fernald, Daniel L. Gysling, Timothy J. Bailey, Changjiu Dang -
Publication number: 20080041160Abstract: An apparatus for ultrasonically inspecting a component comprises a first ultrasonic transducer for transmitting an ultrasonic signal into a component having rotational symmetry and a second ultrasonic transducer for detecting the reflected, or transmitted, ultrasonic signal. A motor and a turntable produce relative rotation between the rotationally symmetrical component and the first and second transducers. Motors, a carriage and tracks on a frame provide relative radial motion between the rotationally symmetrical component and the first and second transducers to scan the whole of a surface of the rotationally symmetrical component. An ultrasonic signal analyser analyses the detected ultrasonic signal by monitoring for ultrasonic signals having an amplitude above a predetermined amplitude and not having rotational symmetry and a display provides an indication that any detected ultrasonic signals above the predetermined amplitude and not having rotational symmetry is a potential flaw in the component.Type: ApplicationFiled: August 6, 2007Publication date: February 21, 2008Applicant: ROLLS-ROYCE PLCInventor: David C. Wright
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Patent number: 7328618Abstract: To perform a non-destructive condition assessment of a pipe carrying a fluid, an actual value representative of the propagation velocity of an acoustic disturbance propagating between two longitudinally separated points on the pipe is determined. A corresponding predicted value for the propagation velocity is computed as a function of at least one wall thickness parameter of the pipe by using a theoretical model for the propagation of acoustic waves in the pipe that assumes said pipe has a finite wall thickness with a predetermined circumferential thickness profile. The wall thickness parameter is then computed by matching the actual value with the predicted value, for example, by substituting the actual value in a formula predicting the theoretical value.Type: GrantFiled: June 21, 2005Date of Patent: February 12, 2008Assignees: National Research Council of CanadaInventors: Osama Hunaidi, Marc Bracken, Alex Wang
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Patent number: 7328619Abstract: An ultrasonic probe suited for testing the integrity of sheet metal surfaces around fastener openings is provided with means to center the probe over such openings. Both a mechanical centering rod and an electronic display assist the user in centering such probe. Once positioned within tolerance limits, phased array ultrasonic beams search for defects within the metal surfaces, allowing for residual offsets in the centering of the probe. Also described are test fixtures for calibrating the probe.Type: GrantFiled: July 30, 2002Date of Patent: February 12, 2008Assignee: R/D Tech Inc.Inventors: Michael Moles, Olivier Dupuis, Fabrice Cancre, Pamela Herzog, James Ted Miller, Jamie Hatmaker
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Patent number: 7293461Abstract: A system, method, and apparatus for ultrasonic detection of flaws or defects in oil field tubulars utilizing composite transducers. An array of composite transducers are utilized to detect anomalies in the tubulars, such as transverse, wall or longitudinal defects. The use of the composite transducers allow for a greater inspection area over traditional transducers thereby reducing the number of channels needed for inspection of the tubulars.Type: GrantFiled: October 22, 2004Date of Patent: November 13, 2007Inventor: Richard Girndt
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Patent number: 7284456Abstract: The apparatus is for displacing a measurement device along a pipe. The apparatus comprises a bracelet; a support device for supporting the measurement device in relation to the bracelet; at least one drive wheel each having an axis, mounted on the bracelet and oriented for displacing the bracelet along the pipe; a flexible transmission device having an inlet for receiving a rotational movement and an outlet for transmitting the rotational movement; a gear device mounted on the bracelet for reorienting the rotational movement coming from the outlet of the flexible transmission device towards the axis of the wheel; and a coupling device for coupling the gear device to the axis of the wheel.Type: GrantFiled: January 5, 2004Date of Patent: October 23, 2007Assignee: Hydro-Quebec of MontrealInventor: Éric Lavoie
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Patent number: 7275441Abstract: A method for ultrasonically inspecting a generator field tooth for the detection, characterization and/or sizing of cracks thereat is disclosed. A monolithic piezoelectric transducer (MPT) productive of a test signal having a defined angle of refraction with respect to the tooth material is selected. The MPT is positioned at an outer surface of the tooth and oriented so as to direct the test signal to propagate through the tooth toward a load surface of the tooth where a butt joint of a set of wedges is disposed. The MPT is activated so as to test the load surface proximate the butt joint for cracks thereat.Type: GrantFiled: April 21, 2005Date of Patent: October 2, 2007Assignee: General Electric CompanyInventor: Edward Lee Bentzel
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Patent number: 7275442Abstract: A method for ultrasonically inspecting a generator field tooth for the detection, characterization and/or sizing of cracks thereat is disclosed. An electromagnetic acoustic transducer (EMAT) productive of a test signal having a defined angle of refraction with respect to the tooth material is selected. The EMAT is positioned at an outer surface of the tooth absent a fluid couplant and oriented so as to direct the test signal to propagate through the tooth toward a load surface of the tooth where a butt joint of a set of wedges is disposed. The EMAT is activated so as to test the load surface proximate the butt joint for cracks thereat.Type: GrantFiled: April 21, 2005Date of Patent: October 2, 2007Assignee: General Electric CompanyInventor: Edward Lee Bentzel
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Patent number: 7255007Abstract: An ultrasound test apparatus for polymeric materials (e.g., plastic pipes) includes a low-absorption housing that at least partially encloses an ultrasound transducer, wherein the transducer emits a low frequency wide angle ultrasound beam with a narrow bandwidth. In especially preferred configurations and methods, the apparatus will detect flaws in polymeric pipes, and especially in welds or stressed zones of such pipes, wherein defects of less than 4% of the wall thickness (up to 4 inches) are detected. Further disclosed are configurations and methods for nondestructive detection of lack-of-fusion defects in polymeric pipes.Type: GrantFiled: July 24, 2003Date of Patent: August 14, 2007Assignee: Fluor Technologies CorporationInventors: Barry Messer, Matthew Allen Russell Yarmuch
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Patent number: 7234355Abstract: A method and system for detecting weld signatures from an ultrasound scan data obtained from scanning a pipeline is provided. The method includes a step for mapping multiple amplitude responses from the ultrasound scan data, each amplitude response being representative of a respective sensor signal. Continuous amplitude responses are located from the amplitude responses and corresponding signatures are identified for the continuous amplitude responses. The method also includes a step for tagging the corresponding signatures as weld signatures.Type: GrantFiled: December 27, 2004Date of Patent: June 26, 2007Assignee: General Electric CompanyInventors: Sandeep Kumar Dewangan, Anandraj Sengupta, Amitabha Dutta
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Patent number: 7236255Abstract: To precisely measure bead cutting shapes of electric resistance welded pipes without being affected by difference in luminance level between cut and uncut portions in optical cutting images, an image is obtained by overlaying an optical cutting image with the optical cutting image subjected to thinning processing. A profile of the welded pipe is approximated with a quadratic function and a region containing the bead apex coordinates is identified as the bead. Shape data of the pipe surface at the portion corresponding to the bead portion is obtained from the preset left and right boundaries of the bead portion and the apex position of the separately-calculated bead portion, and bead width, height, slope angle, and unevenness at the left and right boundaries between the bead portion and base pipe portion, are each calculated, based on the left and right bead shape approximation functions and base pipe shape approximation function.Type: GrantFiled: April 23, 2003Date of Patent: June 26, 2007Assignee: JFE Steel CorporationInventors: Toshifumi Kodama, Taira Suzuki, Akira Torao, Yasumasa Tekemura, Takatoshi Okabe
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Patent number: 7210321Abstract: The centreline runout (a) and out of roundness (b) of a shaft (100) is measured by measuring the distance between the central longitudinal axis (102) of the shaft (100) and each of a plurality of angularly spaced measurement points (103) located on the outer surface of the shaft in a measurement plane (18) using a measuring device (10). The position of the centroid (104) of the shaft at the measurement plane (18) is calculated along with the distance between the centroid (104) and the shaft central longitudinal axis (102), providing a centreline runout measurement (a). The distance between each measurement point (103) and the centroid (104) is calculated with these distances being used to calculate an out of round measurement (b).Type: GrantFiled: May 14, 2004Date of Patent: May 1, 2007Assignee: Dana Australia Pty Ltd.Inventor: Ian M. George
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Patent number: 7171854Abstract: A nondestructive inspection apparatus using a guided wave having waveform forming part that form a transmission waveform; a transmitting element for generating a guided wave within an object under inspection; a receiving element for receiving a reflection wave of the guided wave from an inspection region of the object under inspection; an analyzing element for outputting inspection information which is acquired based upon the reception waveform of the reflection wave received by the receiving element; and a display for displaying the inspection information.Type: GrantFiled: February 19, 2004Date of Patent: February 6, 2007Assignee: Hitachi, Ltd.Inventors: Yoshiaki Nagashima, Masahiro Koike, Tetsuya Matsui
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Patent number: 7140253Abstract: A device is provided for the ultrasonic measuring of cylindrical test specimen, in particular tubes and hoses, wherein said device can be filled with water or submerged in a water bath and is provided with at least one ultrasonic measuring head secured on the device. The device is characterized by a cylindrical reference mandrel, the longitudinal axis of which at least essentially coincides with the measuring axis of the device, and at least one cylindrical auxiliary mandrel that extends parallel to the reference mandrel, can be moved to a position between the ultrasonic measuring head and the reference mandrel, and can also be removed from this position.Type: GrantFiled: June 21, 2004Date of Patent: November 28, 2006Assignee: Zumbach Electronic AGInventors: Hubert A. Merki, Sven Naegeli, James Daleo
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Patent number: 7100449Abstract: A method and apparatus are disclosed for coupling ultrasound between an ultrasonic transducer and an object. A fluid cavity in an upper chamber has an inlet for receiving a flow of coupling fluid, a first aperture for admitting the ultrasonic transducer into the fluid cavity and a second aperture for dispensing coupling fluid from the fluid cavity to the object. The first and second apertures may be sized to restrict flow of coupling fluid from the fluid cavity. The focus of the ultrasound transducer may be varied by moving the ultrasonic transducer relative to the upper chamber.Type: GrantFiled: December 3, 2004Date of Patent: September 5, 2006Assignee: Sonix, Inc.Inventors: Ralph E. Busch, James C. McKeon, Rodolfo Cruz
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Patent number: 7103520Abstract: A modeling system predicts natural frequency responses in tube sub-systems including shrouded bellows components. The system determines a stiffness multiplier from input values and uses the determined flexibility factor to determine the natural frequency responses. The input values include geometry inputs and dynamic operating condition inputs. The flexibility factor is determined with a regression equation. The regression equation, based on dynamic stiffness test data of various shrouded bellows configurations, permits the system to characterize the shrouded bellows using a geometry element that includes an assigned flexibility factor based on dynamic stiffness test data.Type: GrantFiled: August 31, 2000Date of Patent: September 5, 2006Assignee: General Electric CompanyInventors: Mark Richard Shaw, Christen Staton Vonderau
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Patent number: 7089795Abstract: The present invention provides a system and method for detecting changes in the properties of a polymeric material. A frame is hand held against the outside surface of a curved polymeric test specimen, e.g., fluid tank. A transmitting probe attached to the frame emits critically refracted ultrasonic waves that travel longitudinally across the chord of said curved test specimen and are detected by at least one receiving probe attached to the frame. A data processing system measures the travel time of the ultrasonic waves from the transmitting probe to the receiving probe and compares this measured travel time to an expected travel time. Variations in material properties along the penetration path of the ultrasonic waves can be detected from deviation in the measure travel time of the waves from the expected control values. Measuring the temperature of the polymeric specimen allows adjustment of the measured travel time of the waves to account for temperature effects on the polymeric material.Type: GrantFiled: October 6, 2003Date of Patent: August 15, 2006Inventors: Don E. Bray, Raed Al-Zubi
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Patent number: 7080557Abstract: A method and apparatus for acoustically inspecting a tubular member is presented. In particular a method for inspecting coiled tubing using ultrasound is presented. The method includes contacting a tubular with a coupling material, transmitting an acoustic signal, receiving a returned acoustic signal and then releasing the contact of the coupling material with the tubular. The method has particular application for determining the wall thickness of coiled tubing as it is being unreeled into a borehole or wound on coiled tubing reel.Type: GrantFiled: April 7, 2004Date of Patent: July 25, 2006Assignee: Schlumberger Technology Corp.Inventor: Sarmad Adnan
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Patent number: 7017414Abstract: A method and system for ultrasonically inspecting turbine wheels and other disk-shaped articles having a central opening and multiple secondary openings radially spaced outward from the central opening. At least one ultrasonic transducer is placed in at least one of the secondary openings of the wheel. The transducer is configured and oriented to perform a pulse-echo diagnostic technique on the wheel by emitting ultrasonic signals that intersect radials of the wheel at angles of approximately ninety degrees to the radials. The ultrasonic signals intersect the radials at points so that a plurality of points are located on a plurality of radials. The points define a locus of points through the volume of the wheel between the central opening and the secondary opening, such that the volume is inspected for defects. The transducer receives ultrasonic signals that are reflected from one or more points when a defect is encountered.Type: GrantFiled: July 30, 2003Date of Patent: March 28, 2006Assignee: General Electric CompanyInventors: Robert V. Falsetti, Curtis Wayne Rose
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Patent number: 6951133Abstract: The disclosed invention mounts transmitting and receiving electrical coils within channels or chambers formed by the notched ends of magnets closest to the metallic object under test where the magnets are arranged to form substantially annular arrays of an electromagnetic acoustic transducer pair applicable in non-destructive testing. The detection, preferably by tuned coils, of one or more electromagnetically-induced resonant frequencies at shifted locations indicates the presence of one or more flaws in the metallic structure under test.Type: GrantFiled: May 12, 2003Date of Patent: October 4, 2005Inventor: Frank Passarelli, Jr.
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Patent number: 6945113Abstract: The present technique provides a system and method for ultrasonically testing a tubular good along the entire axial length of the material using a single ultrasonic test assembly. The ultrasonic test assembly has an ultrasonic tubular inspection unit movable lengthwise along a tubular and an end-crossing extension mechanism adapted to facilitate end inspection of the tubular.Type: GrantFiled: August 1, 2003Date of Patent: September 20, 2005Inventors: David E. Siverling, Doug R. Lester, Bill McWhorter
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Patent number: 6945112Abstract: The invention relates to a testing device for ultrasonic bar (30) testing, comprising a container (20) a) with a chamber disposed therein where the ultrasonic testing is carried out which b) is provided with at least one through-passage (28) for bars which are to be tested and which c) has at least one inlet and at least one outlet for a coupling fluid (52), especially water, whereby the inlet and outlet are arranged in such a way the coupling fluid (52) is circulated around the bar (30) in a cross-wise direction in relation to the longitudinal direction thereof (32), in addition to comprising at least one ultrasonic test head (46) which is directed at the bars (30). The chamber has a non-circular cross-section perpendicular to the longitudinal direction (32) of the bars (30) and the cross-section of the chamber is adapted to the profile of the bars (30) in such a way that the width of a gap (42) running between the bars (30) and the wall (40) of the chamber is substantially maintained.Type: GrantFiled: December 7, 2001Date of Patent: September 20, 2005Assignee: GE Inspection Technologies Systems GmbHInventor: Reinhard Prause
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Patent number: 6945083Abstract: The eccentricity of a hollow billet is measured at the outlet of an inclined-roll rolling mill by launching an ultrasonic pulse into the billet from a laser of a measuring device and measuring the transit time of an echo pulse also utilizing a laser and an optical analyzer. The measuring device is moved, during travel of the hollow billet along a path from the rolling mill linearly into the direction of travel or angularly around the hollow billet to eliminate the effect of the internal helical formation of the eccentricity on the measurements. The wall thickness measurements are evaluated by a computer and subjected to Fourier analysis.Type: GrantFiled: June 3, 2003Date of Patent: September 20, 2005Assignee: SMS Meer GmbHInventors: Martin Sauerland, Karl Heinz Häusler
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Patent number: 6935178Abstract: The invention relates to a device for inspecting pipes using ultrasound, in particular for inspecting the end regions of a pipe. Said device comprises at least one ultrasonic inspection head (38) with an inspection tank (24), which a) has a receiving chamber (26) that is designed to receive a coupling fluid, in particular water (27), b) forms an axial passage through which a pipe (20) that is to he inspected can be transported along an inspection line (28) relative to the inspection tank (24) c) has sealing elements at the front and rear (34, 36), said elements being adapted to the external diameter of the pipe (20) that is to be inspected and delimiting the receiving chamber (26), and d) contains the inspection head(s) (38) in such a way that only coupling fluid is present between the inspection head (38) and the pipe (20) that is to be inspected.Type: GrantFiled: July 18, 2002Date of Patent: August 30, 2005Assignee: GE Inspections Technologies Systems GmbHInventor: Reinhard Prause
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Patent number: 6931931Abstract: A device for ultrasonic weld seam testing of longitudinally includes two testing carriages swingably suspended and moveable on the pipe surface to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage swingably suspended in central relationship to the weld seam and moveable on the pipe surface for transverse flaw inspection. Each testing carriage has a mount for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel ending in the region of the oscillator and configured as nozzle in the outlet area. The test head for longitudinal flaw inspection can be arranged at various fixed and predefined angle positions at variable distance to the nozzle in the mount, and the test head for transverse flaw inspection can be arranged, together with the mount, at a variable distance to the pipe surface in a support element accommodating the mount.Type: GrantFiled: July 4, 2002Date of Patent: August 23, 2005Assignee: Mannesmannröhren-Werke AGInventors: Alfred Graff, Jürgen Verhoeven, Thomas Kersting, Ludwig Oesterlein
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Patent number: 6925881Abstract: A method of analysis long range guided wave data reflected from defects and geometric features such as welds in a structure. The method involves acquiring two sets of data, and time shifting one set of data relative to the other. Data points that match in time after the shifting are considered to represent defects or geometric features in the structure. The result of the method is exclusion of false signal data and automation of data analysis.Type: GrantFiled: January 17, 2002Date of Patent: August 9, 2005Assignee: Southwest Research InstituteInventors: Hegeon Kwun, Sang-Young Kim
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Patent number: 6920792Abstract: A guided wave electromagnetic acoustic transducer for detecting defects in moving metallic products such as rods, tubes and the like and which has coils energized by pulse of a few cycles of a high frequency alternating voltage which produces an alternating field in the product, the coils being alternately wound and connected in series and measuring dynamic acoustic stress that is a function of the radial distance from the center of the product being tested and produces a reading that is different than that showing a surface defect in the product.Type: GrantFiled: May 5, 2003Date of Patent: July 26, 2005Inventors: John H. Flora, Charles M. Fields, Daniel P. Geier
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Patent number: 6904817Abstract: A method and apparatus is provided for inspecting a series of obstructed welds, such as those used in attaching the jet pump diffuser to a baffle plate using a jet pump adapter within a boiling water nuclear reactor (BWR). The apparatus comprises a support, a frame with holding mechanisms, a connector, a carrier and a sensor assembly and the method can comprise positioning the apparatus so that it partially surrounds the jet pump near the baffle plate attachment region and is temporarily held in place. The sensor assembly then positions a sensor adjacent an area of interest and the carrier is rotated along the frame to scan the sensor along the surface being inspected to acquire data regarding the quality or nature of the material, such as the quality of a weld.Type: GrantFiled: November 4, 2002Date of Patent: June 14, 2005Assignee: General Electric CompanyInventors: Trevor James Davis, David Galbally
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Patent number: 6904818Abstract: An internal inspection unit for pipe has ultrasonic transducers that inspect weld volume, weld root, and wall thickness. The ultrasonic transducers are mounted to a portion of the inspection unit that is rotatable, but no more than one full revolution. One of the units has independently movable shoes for each separate transducer. The shoes are moved between retracted and extended positions by pneumatic cylinders. The other unit has shoes that support more than one transducer, the shoes being biased outwardly by springs.Type: GrantFiled: January 24, 2003Date of Patent: June 14, 2005Assignee: Vetco Gray Inc.Inventors: Larry K. Harthorn, Pedro A. Dioquino, Richard J. Milligan, Jr., Jason C. Good, Neil D. Allen, Richard D. Romero
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Patent number: 6895821Abstract: A method and apparatus for ultrasonic inspection of one or more objects in an object holder. In a first embodiment of the method, the objects are immersed in a tank containing coupling fluid and a flow of fluid is generated in the tank beneath the object holder, thereby producing a suction pressure that tends to hold the objects in the holder. Each object is insonified with ultrasound from an ultrasonic transducer and the ultrasound reflected from or transmitted through the object is sensed. In a further embodiment, the object to be inspected is moved between the upper and lower chambers of a scanning station, over a surface in the lower chamber. A coupling fluid is supplied to the upper chamber so that coupling fluid flows through one or more holes in the bottom of the upper chamber and fills the space between the ultrasound emitting surface of the ultrasonic transducer and the object to be scanned, thereby providing coupling for the ultrasound and tending the hold the objects in the object holder.Type: GrantFiled: March 13, 2003Date of Patent: May 24, 2005Assignee: Sonix, Inc.Inventors: Ralph E. Busch, Brandon D. Fallon, James C. McKeon
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Patent number: 6886407Abstract: A method of inspecting the steam inlet sleeves on high pressure outer cylinders and the nozzle chamber to cylinder welds on the high pressure steam turbines using linear phased array ultrasonic transducers. The transducers are supported on the surface of the component to be monitored. The transducers are then move axially while monitoring the transducer's output to identify the location to be monitored. The axial extent of the transducers are then fixed and the transducers are moved circumferentially around the surface of the component at least 360° while noting outputs of the transducers indicative of fatigue-induced flaws. The transducers are then routed to the location on the wall of the component where the most significant flaw was noted. Then the transducers are successively focused at different depths in the wall where the most significant flaw was identified to further characterize the depth and size of the flaw.Type: GrantFiled: August 22, 2003Date of Patent: May 3, 2005Assignee: Westinghouse Electric Company LLCInventor: Richard Wayne Fredenberg
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Patent number: 6883376Abstract: A method for the determining ultrasonic sound propagation speed and wall thickness of a tubular object. Time-domain and frequency-domain analyses are used, where the latter can determine acoustic dispersion if the specimen is made up of a dispersive material. Data is sensed from a series of transmitted ultrasonic waves, some of which are reflected. The data can be used to calculate speed of sound in the tube, as well as wall thickness. Inherent in the data is the speed of the ultrasonic wave; accordingly, correction for temperature variations in the tube is not required. The calculations based on measured speed of sound quantities produces more accurate results than in calculations where the speed of sound in the specimen is assumed.Type: GrantFiled: September 11, 2003Date of Patent: April 26, 2005Assignee: Wright State UniversityInventor: Ping He
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Patent number: 6868730Abstract: Disclosed is an apparatus or a method for measuring flexural waves and/or vibrations acting on ferromagnetic materials or ferromagnetic films. The present invention includes a bias magnet disposed around the ferromagnetic material so as to form a magnetic field in accordance with a stress distribution pattern occurring as the flexural wave propagates along the above said ferromagnetic material, and a measuring device for measuring the time-varying change of the magnetic induction resulting from the propagation of flexural waves on the ferromagnetic material. In addition to the above components, the bias yoke can be disposed around the ferromagnetic material to support the function of the magnet and the formation of the magnetic circuit as a measuring device for the change of the magnetic induction. In addition, a fixed electromagnet can be used as the bias magnet.Type: GrantFiled: May 29, 2003Date of Patent: March 22, 2005Assignee: Seoul National University Industry FoundationInventors: Yoon Young Kim, Seung Hyun Cho, Young Kyu Kim, Woo Chul Kim
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Patent number: 6851319Abstract: Methods and apparatus for ultrasonically scanning cylinders are provided. The methods and apparatus employ as few as one ultrasonic sensor for full immersion scanning and defect detection. Self-centering fixturing spins the cylinder, reducing vibration, allowing for fast ultrasonic scans. To create the 45 degree angle beam shear waves for the circumferential scans, the ultrasonic sensor is offset from the centerline of the cylinder, creating the correct angle for excitation of the shear wave.Type: GrantFiled: September 26, 2001Date of Patent: February 8, 2005Assignee: Digital Wave CorporationInventors: Steven M. Ziola, Michael R. Gorman, William J. Miller
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Patent number: 6848313Abstract: The invention concerns a method and a device for inspecting pipelines, in particular for detecting defects in pipelines by means of ultrasound. Towards this end, measuring sensors transmit ultrasound signals during passage through a pipeline. The signals reflected on boundary regions of a pipeline wall, e.g. surfaces or defects, are then measured and evaluated. The invention is characterized in that partial regions of the measuring sensors (virtual sensors) formed of a plurality of neighboring sensor elements irradiate ultrasound signals into the pipe wall at at least one radiation angle which is inclined with respect to the normal to the pipe wall and the signals reflected at boundary regions of the pipe wall are received by same and/or other partial regions of the respective measuring sensors, wherein defects in the pipe wall are determined by evaluation of the acoustical signals reflected by different boundary regions.Type: GrantFiled: March 15, 2002Date of Patent: February 1, 2005Assignee: PII Pipetronix GmbHInventors: Wolfgang Krieg, Achim Hugger
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Patent number: 6843131Abstract: In a method of detecting discontinuities on elongated workpieces, in particular tubes and bars, using ultrasonic testing system, a test object is positioned in relationship to a test head of the testing system, with the test object and the test head being moveable to one another. Signals from the test head are transmitted to an evaluation unit, where they are digitized and evaluated. The digitized signals of a test shot of a length position X are compared with digitized signals of a test shot of a length position X+?X, wherein ?X is a multiple of a shot distance, and the difference is evaluated.Type: GrantFiled: April 29, 2003Date of Patent: January 18, 2005Assignee: MannesmannröhrenInventors: Alfred Graff, Friedhelm Schlawne
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Publication number: 20040237653Abstract: The invention relates to a device for ultrasonic weld seam testing of longitudinally welded pipes for longitudinal and transverse flaws, including two testing carriages which are swingably suspended and which can be moved on the surface of the pipe to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage which is swingably suspended, oriented in central manner with respect to the weld seam, and which can be moved on the surface of the pipe for transverse flaw inspection. Each testing carriage is provided with a transducer for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel which ends in the region of the oscillator and is configured as a nozzle in the outlet area. The respective nozzle element is connected to the transducer by means of screws.Type: ApplicationFiled: January 20, 2004Publication date: December 2, 2004Inventors: Alfred Graff, Jurgen Verhoeven, Thomas Kersting, Ludwig Oesterlein
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Patent number: 6813950Abstract: One or more phased array ultrasonic probes in the shape of conical section arcs, or an entire conical section ring, emit beams at a fixed incident angle with respect to the outer surface of a tube or pipe under inspection. At any given moment, these beams strike the tube at a single small entry zone from number of different directions. After being refracted at the inspection angle corresponding to the fixed angle of incidence, defects having longitudinal, transverse and oblique orientations are detected in the three-dimensional volume of the tube wall. The number of entry zones required for complete coverage of the outer surface of the tube is a function of the size of the tube, the speed at which it passes through the inspection station and the rate of rotation of the tube.Type: GrantFiled: July 25, 2002Date of Patent: November 9, 2004Assignee: R/D Tech Inc.Inventors: David Glascock, Noël Dubé, Vincent Pasquer, Laurent Butin
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Publication number: 20040211261Abstract: The invention relates to a device for inspecting pipes using ultrasound, in particular for inspecting the end regions of a pipe. Said device comprises at least one ultrasonic inspection head (38) with an inspection tank (24), which a) has a receiving chamber (26) that is designed to receive a coupling fluid, in particular water (27), b) forms an axial passage through which a pipe (20) that is to he inspected can be transported along an inspection line (28) relative to the inspection tank (24) c) has sealing elements at the front and rear (34, 36), said elements being adapted to the external diameter of the pipe (20) that is to be inspected and delimiting the receiving chamber (26), and d) contains the inspection head(s) (38) in such a way that only coupling fluid is present between the inspection head (38) and the pipe (20) that is to be inspected.Type: ApplicationFiled: February 27, 2004Publication date: October 28, 2004Inventor: Reinhard Prause
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Patent number: 6799466Abstract: A system for inspecting a conduit for undesirable characteristics. A transducer system induces guided acoustic waves onto said conduit. The transducer system detects the undesirable characteristics of the conduit by receiving guided acoustic waves that contain information about the undesirable characteristics. The conduit has at least two sides and the transducer system utilizes flexural modes of propagation to provide inspection using access from only the one side of the conduit. Cracking is detected with pulse-echo testing using one transducer to both send and receive the guided acoustic waves. Thinning is detected in through-transmission testing where one transducer sends and another transducer receives the guided acoustic waves.Type: GrantFiled: March 19, 2002Date of Patent: October 5, 2004Assignee: The Regents of the University of CaliforniaInventor: Diane J. Chinn
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Patent number: 6788334Abstract: The invention relates to a device for inspecting hollow spaces such as pipes, conduits, structures or containers. The device consists of the following: a probe with a built-in camera (5.0) whose objective is oriented towards a front end of a base body (1.0) of said probe; a hose-type supply line to the probe for a liquid or gaseous medium, said line being connected to the back end of the base body of said probe; a supply unit for the hose-type supply line, which is situated outside of the area where the probe is being used; at least one outlet nozzle (3.0) for the medium, which is located on the probe; and transmission means which are provided between the camera (5.0) and an evaluating and/or reproducing unit. At least three rotating outlet nozzles for the medium are situated on the periphery of the base body (1.0) between its front and back end and the jet axis of the medium is angled at 0° to 45° from the central longitudinal axis between the front and back end of the base body (1.0).Type: GrantFiled: October 16, 2001Date of Patent: September 7, 2004Inventor: Hans Oberdorfer
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Patent number: 6782751Abstract: Systems and methods for ultrasonically inspecting pipe, the pipe having a longitudinal axis, the methods in certain aspects including compressing with a compressing force an elastomeric element between an ultrasonic probe of an ultrasonic pipe inspection system and a pipe to be inspected; and, in certain aspects, the systems and methods including placing a coupling between the elastomeric element and the pipe, wherein the elastomeric element surrounds the pipe; and, in certain aspects, a system for ultrasonically inspecting pipe, the system with a housing, a packer element in the housing with an opening through which a pipe to be inspected is passable, and at least one ultrasonic probe in or on the housing useful in conjunction with an ultrasonic apparatus for inspecting pipe.Type: GrantFiled: September 13, 2002Date of Patent: August 31, 2004Assignee: CTES, L.C.Inventors: Lionel S. Linares, Kenneth R. Newman