Of Tubing, Vessel, Or Cylindrical Object Patents (Class 73/622)
  • Patent number: 7471400
    Abstract: To precisely measure bead cutting shapes of electric resistance welded pipes without being affected by difference in luminance level between cut and uncut portions in optical cutting images, an image is obtained by overlaying an optical cutting image with the optical cutting image subjected to thinning processing. A profile of the welded pipe is approximated with a quadratic function and a region containing the bead apex coordinates is identified as the bead. Shape data of the pipe surface at the portion corresponding to the bead portion is obtained from the preset left and right boundaries of the bead portion and the apex position of the separately-calculated bead portion, and bead width, height, slope angle, and unevenness at the left and right boundaries between the bead portion and base pipe portion, are each calculated, based on the left and right bead shape approximation functions and base pipe shape approximation function.
    Type: Grant
    Filed: May 21, 2007
    Date of Patent: December 30, 2008
    Assignee: JFE Steel Corporation
    Inventors: Toshifumi Kodama, Taira Suzuki, Akira Torao, Yasumasa Tekemura, Takatoshi Okabe
  • Patent number: 7458268
    Abstract: The invention includes a system and a method of scanning fingerprints. A system may include an imaging surface, an ultrasound transducer, a probe arm joined to the transducer, a driver capable of moving the pivot location linearly and the transducer arcuately, a measurer capable of measuring linear and arcuate positions of the transducer, and a coupler capable of coupling information corresponding to linear and arcuate positions of the transducer with information from the transducer.
    Type: Grant
    Filed: January 14, 2005
    Date of Patent: December 2, 2008
    Assignee: Ultra-Scan Corporation
    Inventors: John K. Schneider, Jack C. Kitchens, Stephen M. Gojevic
  • Patent number: 7458267
    Abstract: A method for testing tubing having the following steps: plastically deforming the tubing with a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; sensing with at least one sensor acoustic emissions emitted by the tubing during the deforming; and processing acoustic emission signals sensed from the tubing during the deforming. A system for testing a coiled tubing, the system having: a tubing handling system, the tubing handling system having a reel, a gooseneck and an injector; at least one acoustic emission sensor mounted on the tubing handling system and in direct contact with the tubing; and an acoustic emission signal processor in signal transmission communication with the at least one acoustic emission sensor.
    Type: Grant
    Filed: November 17, 2004
    Date of Patent: December 2, 2008
    Assignee: Halliburton Energy Services, Inc.
    Inventor: Terry H. McCoy
  • Publication number: 20080289424
    Abstract: Ultrasonic transducers and methods for detecting oblique flaws in cylindrically-shaped objects using pulse-echo testing are provided. By mounting one or more transducers on a rotary tester for testing manufactured objects such as tubes and bars, offsetting each transducer horizontally from its position if it were to emit a beam that is perpendicular to the object's outer surface, and actuating the transducer so as to emit an angled beam, oblique surface flaws and internal flaws may be reliably detected without reducing inspection speed, significantly adding to transducer cross-talk, or requiring significant additional hardware or processing.
    Type: Application
    Filed: August 8, 2007
    Publication date: November 27, 2008
    Applicant: Magnetic Analysis Corporation
    Inventor: John Venczel
  • Publication number: 20080289724
    Abstract: The use of a harvester head, processor head or merchandiser to deploy or place probes into a standing tree, felled stem or trunk, log, cant or the like whereby a time of flight of a stress or acoustic wave can be measured for the purpose of comparing a relationship to a threshold for the purpose of attributing a characteristic to be harvested, processed or broken down tree, stem or trunk, log, cant or the like.
    Type: Application
    Filed: November 3, 2005
    Publication date: November 27, 2008
    Applicant: FIBRE-GEN INSTRUMENTS LIMITED
    Inventors: Nigel James Sharplin, Peter Charles Stratton Carter
  • Patent number: 7426867
    Abstract: An ultrasound system for inspecting an object is provided. The ultrasound system includes an electromagnetic acoustic transducer (EMAT) and a pulser-receiver system. The EMAT is configured to generate acoustic signals representative of the area being inspected and comprises a flux concentrating non-conductive pole piece separating a radio frequency (RF) coil and a magnet. The pulser-receiver system is coupled to the EMAT and configured to receive the acoustic signals and convert the acoustic signal to electrical signals.
    Type: Grant
    Filed: September 30, 2005
    Date of Patent: September 23, 2008
    Assignees: General Electric Company, GE Inspection Technologies, GmbH
    Inventors: Roman Heinrich Koch, Andrew May, Jian Li
  • Publication number: 20080178678
    Abstract: A system, method, and apparatus for ultrasonic detection of flaws or defects in oil field tubulars utilizing composite transducers. An array of composite transducers are utilized to detect anomalies in the tubulars, such as transverse, wall or longitudinal defects. The use of the composite transducers allow for a greater inspection area over traditional transducers thereby reducing the number of channels needed for inspection of the tubulars.
    Type: Application
    Filed: November 13, 2007
    Publication date: July 31, 2008
    Inventor: Richard J. Girndt
  • Patent number: 7404326
    Abstract: With a view to provide a probe able to suppress bending of a cable with a mechanical scan, the probe comprises a transducer for interconversion between an ultrasonic wave and an electrical signal, a shell for holding the transducer, a case for accommodating the shell, a motor for moving the shell pivotally about a pivot shaft with respect to the case, a guide bar provided in the shell so as to extend in parallel with the pivot shaft, and coaxial cables extending from the transducer to the guide bar, wound round the guide bar and then extending out form the shell.
    Type: Grant
    Filed: April 12, 2006
    Date of Patent: July 29, 2008
    Assignee: GE Medical Systems Global Technology Company, LLC
    Inventor: Eitaro Okuyama
  • Publication number: 20080098818
    Abstract: An apparatus is presented for damping an undesired component of an ultrasonic signal. The apparatus includes a sensor affixed to a pipe. The sensor includes a transmitter and a receiver. The transmitted ultrasonic signal includes a structural component propagating through the pipe and a fluid component propagating through a flow in the pipe. The receiver receives one of the transmitted components. The apparatus includes a damping structure. The damping structure dampens the structural component of the ultrasonic signal to impede propagation of the structural component to the receiver. The damping structure includes one of a housing secured to the pipe to modify ultrasonic vibrational characteristics thereof, a plurality of film assemblies including a tunable circuit to attenuate structural vibration of the pipe, and a plurality of blocks affixed to the pipe to either reflect or propagates through the blocks, the undesired structural component of the ultrasonic signal.
    Type: Application
    Filed: October 29, 2007
    Publication date: May 1, 2008
    Applicant: CiDRA CORPORATION
    Inventors: Mark Fernald, Daniel L. Gysling, Timothy J. Bailey, Changjiu Dang
  • Publication number: 20080041160
    Abstract: An apparatus for ultrasonically inspecting a component comprises a first ultrasonic transducer for transmitting an ultrasonic signal into a component having rotational symmetry and a second ultrasonic transducer for detecting the reflected, or transmitted, ultrasonic signal. A motor and a turntable produce relative rotation between the rotationally symmetrical component and the first and second transducers. Motors, a carriage and tracks on a frame provide relative radial motion between the rotationally symmetrical component and the first and second transducers to scan the whole of a surface of the rotationally symmetrical component. An ultrasonic signal analyser analyses the detected ultrasonic signal by monitoring for ultrasonic signals having an amplitude above a predetermined amplitude and not having rotational symmetry and a display provides an indication that any detected ultrasonic signals above the predetermined amplitude and not having rotational symmetry is a potential flaw in the component.
    Type: Application
    Filed: August 6, 2007
    Publication date: February 21, 2008
    Applicant: ROLLS-ROYCE PLC
    Inventor: David C. Wright
  • Patent number: 7328618
    Abstract: To perform a non-destructive condition assessment of a pipe carrying a fluid, an actual value representative of the propagation velocity of an acoustic disturbance propagating between two longitudinally separated points on the pipe is determined. A corresponding predicted value for the propagation velocity is computed as a function of at least one wall thickness parameter of the pipe by using a theoretical model for the propagation of acoustic waves in the pipe that assumes said pipe has a finite wall thickness with a predetermined circumferential thickness profile. The wall thickness parameter is then computed by matching the actual value with the predicted value, for example, by substituting the actual value in a formula predicting the theoretical value.
    Type: Grant
    Filed: June 21, 2005
    Date of Patent: February 12, 2008
    Assignees: National Research Council of Canada
    Inventors: Osama Hunaidi, Marc Bracken, Alex Wang
  • Patent number: 7328619
    Abstract: An ultrasonic probe suited for testing the integrity of sheet metal surfaces around fastener openings is provided with means to center the probe over such openings. Both a mechanical centering rod and an electronic display assist the user in centering such probe. Once positioned within tolerance limits, phased array ultrasonic beams search for defects within the metal surfaces, allowing for residual offsets in the centering of the probe. Also described are test fixtures for calibrating the probe.
    Type: Grant
    Filed: July 30, 2002
    Date of Patent: February 12, 2008
    Assignee: R/D Tech Inc.
    Inventors: Michael Moles, Olivier Dupuis, Fabrice Cancre, Pamela Herzog, James Ted Miller, Jamie Hatmaker
  • Patent number: 7293461
    Abstract: A system, method, and apparatus for ultrasonic detection of flaws or defects in oil field tubulars utilizing composite transducers. An array of composite transducers are utilized to detect anomalies in the tubulars, such as transverse, wall or longitudinal defects. The use of the composite transducers allow for a greater inspection area over traditional transducers thereby reducing the number of channels needed for inspection of the tubulars.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: November 13, 2007
    Inventor: Richard Girndt
  • Patent number: 7284456
    Abstract: The apparatus is for displacing a measurement device along a pipe. The apparatus comprises a bracelet; a support device for supporting the measurement device in relation to the bracelet; at least one drive wheel each having an axis, mounted on the bracelet and oriented for displacing the bracelet along the pipe; a flexible transmission device having an inlet for receiving a rotational movement and an outlet for transmitting the rotational movement; a gear device mounted on the bracelet for reorienting the rotational movement coming from the outlet of the flexible transmission device towards the axis of the wheel; and a coupling device for coupling the gear device to the axis of the wheel.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: October 23, 2007
    Assignee: Hydro-Quebec of Montreal
    Inventor: Éric Lavoie
  • Patent number: 7275441
    Abstract: A method for ultrasonically inspecting a generator field tooth for the detection, characterization and/or sizing of cracks thereat is disclosed. A monolithic piezoelectric transducer (MPT) productive of a test signal having a defined angle of refraction with respect to the tooth material is selected. The MPT is positioned at an outer surface of the tooth and oriented so as to direct the test signal to propagate through the tooth toward a load surface of the tooth where a butt joint of a set of wedges is disposed. The MPT is activated so as to test the load surface proximate the butt joint for cracks thereat.
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: October 2, 2007
    Assignee: General Electric Company
    Inventor: Edward Lee Bentzel
  • Patent number: 7275442
    Abstract: A method for ultrasonically inspecting a generator field tooth for the detection, characterization and/or sizing of cracks thereat is disclosed. An electromagnetic acoustic transducer (EMAT) productive of a test signal having a defined angle of refraction with respect to the tooth material is selected. The EMAT is positioned at an outer surface of the tooth absent a fluid couplant and oriented so as to direct the test signal to propagate through the tooth toward a load surface of the tooth where a butt joint of a set of wedges is disposed. The EMAT is activated so as to test the load surface proximate the butt joint for cracks thereat.
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: October 2, 2007
    Assignee: General Electric Company
    Inventor: Edward Lee Bentzel
  • Patent number: 7255007
    Abstract: An ultrasound test apparatus for polymeric materials (e.g., plastic pipes) includes a low-absorption housing that at least partially encloses an ultrasound transducer, wherein the transducer emits a low frequency wide angle ultrasound beam with a narrow bandwidth. In especially preferred configurations and methods, the apparatus will detect flaws in polymeric pipes, and especially in welds or stressed zones of such pipes, wherein defects of less than 4% of the wall thickness (up to 4 inches) are detected. Further disclosed are configurations and methods for nondestructive detection of lack-of-fusion defects in polymeric pipes.
    Type: Grant
    Filed: July 24, 2003
    Date of Patent: August 14, 2007
    Assignee: Fluor Technologies Corporation
    Inventors: Barry Messer, Matthew Allen Russell Yarmuch
  • Patent number: 7234355
    Abstract: A method and system for detecting weld signatures from an ultrasound scan data obtained from scanning a pipeline is provided. The method includes a step for mapping multiple amplitude responses from the ultrasound scan data, each amplitude response being representative of a respective sensor signal. Continuous amplitude responses are located from the amplitude responses and corresponding signatures are identified for the continuous amplitude responses. The method also includes a step for tagging the corresponding signatures as weld signatures.
    Type: Grant
    Filed: December 27, 2004
    Date of Patent: June 26, 2007
    Assignee: General Electric Company
    Inventors: Sandeep Kumar Dewangan, Anandraj Sengupta, Amitabha Dutta
  • Patent number: 7236255
    Abstract: To precisely measure bead cutting shapes of electric resistance welded pipes without being affected by difference in luminance level between cut and uncut portions in optical cutting images, an image is obtained by overlaying an optical cutting image with the optical cutting image subjected to thinning processing. A profile of the welded pipe is approximated with a quadratic function and a region containing the bead apex coordinates is identified as the bead. Shape data of the pipe surface at the portion corresponding to the bead portion is obtained from the preset left and right boundaries of the bead portion and the apex position of the separately-calculated bead portion, and bead width, height, slope angle, and unevenness at the left and right boundaries between the bead portion and base pipe portion, are each calculated, based on the left and right bead shape approximation functions and base pipe shape approximation function.
    Type: Grant
    Filed: April 23, 2003
    Date of Patent: June 26, 2007
    Assignee: JFE Steel Corporation
    Inventors: Toshifumi Kodama, Taira Suzuki, Akira Torao, Yasumasa Tekemura, Takatoshi Okabe
  • Patent number: 7210321
    Abstract: The centreline runout (a) and out of roundness (b) of a shaft (100) is measured by measuring the distance between the central longitudinal axis (102) of the shaft (100) and each of a plurality of angularly spaced measurement points (103) located on the outer surface of the shaft in a measurement plane (18) using a measuring device (10). The position of the centroid (104) of the shaft at the measurement plane (18) is calculated along with the distance between the centroid (104) and the shaft central longitudinal axis (102), providing a centreline runout measurement (a). The distance between each measurement point (103) and the centroid (104) is calculated with these distances being used to calculate an out of round measurement (b).
    Type: Grant
    Filed: May 14, 2004
    Date of Patent: May 1, 2007
    Assignee: Dana Australia Pty Ltd.
    Inventor: Ian M. George
  • Patent number: 7171854
    Abstract: A nondestructive inspection apparatus using a guided wave having waveform forming part that form a transmission waveform; a transmitting element for generating a guided wave within an object under inspection; a receiving element for receiving a reflection wave of the guided wave from an inspection region of the object under inspection; an analyzing element for outputting inspection information which is acquired based upon the reception waveform of the reflection wave received by the receiving element; and a display for displaying the inspection information.
    Type: Grant
    Filed: February 19, 2004
    Date of Patent: February 6, 2007
    Assignee: Hitachi, Ltd.
    Inventors: Yoshiaki Nagashima, Masahiro Koike, Tetsuya Matsui
  • Patent number: 7140253
    Abstract: A device is provided for the ultrasonic measuring of cylindrical test specimen, in particular tubes and hoses, wherein said device can be filled with water or submerged in a water bath and is provided with at least one ultrasonic measuring head secured on the device. The device is characterized by a cylindrical reference mandrel, the longitudinal axis of which at least essentially coincides with the measuring axis of the device, and at least one cylindrical auxiliary mandrel that extends parallel to the reference mandrel, can be moved to a position between the ultrasonic measuring head and the reference mandrel, and can also be removed from this position.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: November 28, 2006
    Assignee: Zumbach Electronic AG
    Inventors: Hubert A. Merki, Sven Naegeli, James Daleo
  • Patent number: 7100449
    Abstract: A method and apparatus are disclosed for coupling ultrasound between an ultrasonic transducer and an object. A fluid cavity in an upper chamber has an inlet for receiving a flow of coupling fluid, a first aperture for admitting the ultrasonic transducer into the fluid cavity and a second aperture for dispensing coupling fluid from the fluid cavity to the object. The first and second apertures may be sized to restrict flow of coupling fluid from the fluid cavity. The focus of the ultrasound transducer may be varied by moving the ultrasonic transducer relative to the upper chamber.
    Type: Grant
    Filed: December 3, 2004
    Date of Patent: September 5, 2006
    Assignee: Sonix, Inc.
    Inventors: Ralph E. Busch, James C. McKeon, Rodolfo Cruz
  • Patent number: 7103520
    Abstract: A modeling system predicts natural frequency responses in tube sub-systems including shrouded bellows components. The system determines a stiffness multiplier from input values and uses the determined flexibility factor to determine the natural frequency responses. The input values include geometry inputs and dynamic operating condition inputs. The flexibility factor is determined with a regression equation. The regression equation, based on dynamic stiffness test data of various shrouded bellows configurations, permits the system to characterize the shrouded bellows using a geometry element that includes an assigned flexibility factor based on dynamic stiffness test data.
    Type: Grant
    Filed: August 31, 2000
    Date of Patent: September 5, 2006
    Assignee: General Electric Company
    Inventors: Mark Richard Shaw, Christen Staton Vonderau
  • Patent number: 7089795
    Abstract: The present invention provides a system and method for detecting changes in the properties of a polymeric material. A frame is hand held against the outside surface of a curved polymeric test specimen, e.g., fluid tank. A transmitting probe attached to the frame emits critically refracted ultrasonic waves that travel longitudinally across the chord of said curved test specimen and are detected by at least one receiving probe attached to the frame. A data processing system measures the travel time of the ultrasonic waves from the transmitting probe to the receiving probe and compares this measured travel time to an expected travel time. Variations in material properties along the penetration path of the ultrasonic waves can be detected from deviation in the measure travel time of the waves from the expected control values. Measuring the temperature of the polymeric specimen allows adjustment of the measured travel time of the waves to account for temperature effects on the polymeric material.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: August 15, 2006
    Inventors: Don E. Bray, Raed Al-Zubi
  • Patent number: 7080557
    Abstract: A method and apparatus for acoustically inspecting a tubular member is presented. In particular a method for inspecting coiled tubing using ultrasound is presented. The method includes contacting a tubular with a coupling material, transmitting an acoustic signal, receiving a returned acoustic signal and then releasing the contact of the coupling material with the tubular. The method has particular application for determining the wall thickness of coiled tubing as it is being unreeled into a borehole or wound on coiled tubing reel.
    Type: Grant
    Filed: April 7, 2004
    Date of Patent: July 25, 2006
    Assignee: Schlumberger Technology Corp.
    Inventor: Sarmad Adnan
  • Patent number: 7017414
    Abstract: A method and system for ultrasonically inspecting turbine wheels and other disk-shaped articles having a central opening and multiple secondary openings radially spaced outward from the central opening. At least one ultrasonic transducer is placed in at least one of the secondary openings of the wheel. The transducer is configured and oriented to perform a pulse-echo diagnostic technique on the wheel by emitting ultrasonic signals that intersect radials of the wheel at angles of approximately ninety degrees to the radials. The ultrasonic signals intersect the radials at points so that a plurality of points are located on a plurality of radials. The points define a locus of points through the volume of the wheel between the central opening and the secondary opening, such that the volume is inspected for defects. The transducer receives ultrasonic signals that are reflected from one or more points when a defect is encountered.
    Type: Grant
    Filed: July 30, 2003
    Date of Patent: March 28, 2006
    Assignee: General Electric Company
    Inventors: Robert V. Falsetti, Curtis Wayne Rose
  • Patent number: 6951133
    Abstract: The disclosed invention mounts transmitting and receiving electrical coils within channels or chambers formed by the notched ends of magnets closest to the metallic object under test where the magnets are arranged to form substantially annular arrays of an electromagnetic acoustic transducer pair applicable in non-destructive testing. The detection, preferably by tuned coils, of one or more electromagnetically-induced resonant frequencies at shifted locations indicates the presence of one or more flaws in the metallic structure under test.
    Type: Grant
    Filed: May 12, 2003
    Date of Patent: October 4, 2005
    Inventor: Frank Passarelli, Jr.
  • Patent number: 6945113
    Abstract: The present technique provides a system and method for ultrasonically testing a tubular good along the entire axial length of the material using a single ultrasonic test assembly. The ultrasonic test assembly has an ultrasonic tubular inspection unit movable lengthwise along a tubular and an end-crossing extension mechanism adapted to facilitate end inspection of the tubular.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: September 20, 2005
    Inventors: David E. Siverling, Doug R. Lester, Bill McWhorter
  • Patent number: 6945112
    Abstract: The invention relates to a testing device for ultrasonic bar (30) testing, comprising a container (20) a) with a chamber disposed therein where the ultrasonic testing is carried out which b) is provided with at least one through-passage (28) for bars which are to be tested and which c) has at least one inlet and at least one outlet for a coupling fluid (52), especially water, whereby the inlet and outlet are arranged in such a way the coupling fluid (52) is circulated around the bar (30) in a cross-wise direction in relation to the longitudinal direction thereof (32), in addition to comprising at least one ultrasonic test head (46) which is directed at the bars (30). The chamber has a non-circular cross-section perpendicular to the longitudinal direction (32) of the bars (30) and the cross-section of the chamber is adapted to the profile of the bars (30) in such a way that the width of a gap (42) running between the bars (30) and the wall (40) of the chamber is substantially maintained.
    Type: Grant
    Filed: December 7, 2001
    Date of Patent: September 20, 2005
    Assignee: GE Inspection Technologies Systems GmbH
    Inventor: Reinhard Prause
  • Patent number: 6945083
    Abstract: The eccentricity of a hollow billet is measured at the outlet of an inclined-roll rolling mill by launching an ultrasonic pulse into the billet from a laser of a measuring device and measuring the transit time of an echo pulse also utilizing a laser and an optical analyzer. The measuring device is moved, during travel of the hollow billet along a path from the rolling mill linearly into the direction of travel or angularly around the hollow billet to eliminate the effect of the internal helical formation of the eccentricity on the measurements. The wall thickness measurements are evaluated by a computer and subjected to Fourier analysis.
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: September 20, 2005
    Assignee: SMS Meer GmbH
    Inventors: Martin Sauerland, Karl Heinz Häusler
  • Patent number: 6935178
    Abstract: The invention relates to a device for inspecting pipes using ultrasound, in particular for inspecting the end regions of a pipe. Said device comprises at least one ultrasonic inspection head (38) with an inspection tank (24), which a) has a receiving chamber (26) that is designed to receive a coupling fluid, in particular water (27), b) forms an axial passage through which a pipe (20) that is to he inspected can be transported along an inspection line (28) relative to the inspection tank (24) c) has sealing elements at the front and rear (34, 36), said elements being adapted to the external diameter of the pipe (20) that is to be inspected and delimiting the receiving chamber (26), and d) contains the inspection head(s) (38) in such a way that only coupling fluid is present between the inspection head (38) and the pipe (20) that is to be inspected.
    Type: Grant
    Filed: July 18, 2002
    Date of Patent: August 30, 2005
    Assignee: GE Inspections Technologies Systems GmbH
    Inventor: Reinhard Prause
  • Patent number: 6931931
    Abstract: A device for ultrasonic weld seam testing of longitudinally includes two testing carriages swingably suspended and moveable on the pipe surface to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage swingably suspended in central relationship to the weld seam and moveable on the pipe surface for transverse flaw inspection. Each testing carriage has a mount for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel ending in the region of the oscillator and configured as nozzle in the outlet area. The test head for longitudinal flaw inspection can be arranged at various fixed and predefined angle positions at variable distance to the nozzle in the mount, and the test head for transverse flaw inspection can be arranged, together with the mount, at a variable distance to the pipe surface in a support element accommodating the mount.
    Type: Grant
    Filed: July 4, 2002
    Date of Patent: August 23, 2005
    Assignee: Mannesmannröhren-Werke AG
    Inventors: Alfred Graff, Jürgen Verhoeven, Thomas Kersting, Ludwig Oesterlein
  • Patent number: 6925881
    Abstract: A method of analysis long range guided wave data reflected from defects and geometric features such as welds in a structure. The method involves acquiring two sets of data, and time shifting one set of data relative to the other. Data points that match in time after the shifting are considered to represent defects or geometric features in the structure. The result of the method is exclusion of false signal data and automation of data analysis.
    Type: Grant
    Filed: January 17, 2002
    Date of Patent: August 9, 2005
    Assignee: Southwest Research Institute
    Inventors: Hegeon Kwun, Sang-Young Kim
  • Patent number: 6920792
    Abstract: A guided wave electromagnetic acoustic transducer for detecting defects in moving metallic products such as rods, tubes and the like and which has coils energized by pulse of a few cycles of a high frequency alternating voltage which produces an alternating field in the product, the coils being alternately wound and connected in series and measuring dynamic acoustic stress that is a function of the radial distance from the center of the product being tested and produces a reading that is different than that showing a surface defect in the product.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: July 26, 2005
    Inventors: John H. Flora, Charles M. Fields, Daniel P. Geier
  • Patent number: 6904817
    Abstract: A method and apparatus is provided for inspecting a series of obstructed welds, such as those used in attaching the jet pump diffuser to a baffle plate using a jet pump adapter within a boiling water nuclear reactor (BWR). The apparatus comprises a support, a frame with holding mechanisms, a connector, a carrier and a sensor assembly and the method can comprise positioning the apparatus so that it partially surrounds the jet pump near the baffle plate attachment region and is temporarily held in place. The sensor assembly then positions a sensor adjacent an area of interest and the carrier is rotated along the frame to scan the sensor along the surface being inspected to acquire data regarding the quality or nature of the material, such as the quality of a weld.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: June 14, 2005
    Assignee: General Electric Company
    Inventors: Trevor James Davis, David Galbally
  • Patent number: 6904818
    Abstract: An internal inspection unit for pipe has ultrasonic transducers that inspect weld volume, weld root, and wall thickness. The ultrasonic transducers are mounted to a portion of the inspection unit that is rotatable, but no more than one full revolution. One of the units has independently movable shoes for each separate transducer. The shoes are moved between retracted and extended positions by pneumatic cylinders. The other unit has shoes that support more than one transducer, the shoes being biased outwardly by springs.
    Type: Grant
    Filed: January 24, 2003
    Date of Patent: June 14, 2005
    Assignee: Vetco Gray Inc.
    Inventors: Larry K. Harthorn, Pedro A. Dioquino, Richard J. Milligan, Jr., Jason C. Good, Neil D. Allen, Richard D. Romero
  • Patent number: 6895821
    Abstract: A method and apparatus for ultrasonic inspection of one or more objects in an object holder. In a first embodiment of the method, the objects are immersed in a tank containing coupling fluid and a flow of fluid is generated in the tank beneath the object holder, thereby producing a suction pressure that tends to hold the objects in the holder. Each object is insonified with ultrasound from an ultrasonic transducer and the ultrasound reflected from or transmitted through the object is sensed. In a further embodiment, the object to be inspected is moved between the upper and lower chambers of a scanning station, over a surface in the lower chamber. A coupling fluid is supplied to the upper chamber so that coupling fluid flows through one or more holes in the bottom of the upper chamber and fills the space between the ultrasound emitting surface of the ultrasonic transducer and the object to be scanned, thereby providing coupling for the ultrasound and tending the hold the objects in the object holder.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: May 24, 2005
    Assignee: Sonix, Inc.
    Inventors: Ralph E. Busch, Brandon D. Fallon, James C. McKeon
  • Patent number: 6886407
    Abstract: A method of inspecting the steam inlet sleeves on high pressure outer cylinders and the nozzle chamber to cylinder welds on the high pressure steam turbines using linear phased array ultrasonic transducers. The transducers are supported on the surface of the component to be monitored. The transducers are then move axially while monitoring the transducer's output to identify the location to be monitored. The axial extent of the transducers are then fixed and the transducers are moved circumferentially around the surface of the component at least 360° while noting outputs of the transducers indicative of fatigue-induced flaws. The transducers are then routed to the location on the wall of the component where the most significant flaw was noted. Then the transducers are successively focused at different depths in the wall where the most significant flaw was identified to further characterize the depth and size of the flaw.
    Type: Grant
    Filed: August 22, 2003
    Date of Patent: May 3, 2005
    Assignee: Westinghouse Electric Company LLC
    Inventor: Richard Wayne Fredenberg
  • Patent number: 6883376
    Abstract: A method for the determining ultrasonic sound propagation speed and wall thickness of a tubular object. Time-domain and frequency-domain analyses are used, where the latter can determine acoustic dispersion if the specimen is made up of a dispersive material. Data is sensed from a series of transmitted ultrasonic waves, some of which are reflected. The data can be used to calculate speed of sound in the tube, as well as wall thickness. Inherent in the data is the speed of the ultrasonic wave; accordingly, correction for temperature variations in the tube is not required. The calculations based on measured speed of sound quantities produces more accurate results than in calculations where the speed of sound in the specimen is assumed.
    Type: Grant
    Filed: September 11, 2003
    Date of Patent: April 26, 2005
    Assignee: Wright State University
    Inventor: Ping He
  • Patent number: 6868730
    Abstract: Disclosed is an apparatus or a method for measuring flexural waves and/or vibrations acting on ferromagnetic materials or ferromagnetic films. The present invention includes a bias magnet disposed around the ferromagnetic material so as to form a magnetic field in accordance with a stress distribution pattern occurring as the flexural wave propagates along the above said ferromagnetic material, and a measuring device for measuring the time-varying change of the magnetic induction resulting from the propagation of flexural waves on the ferromagnetic material. In addition to the above components, the bias yoke can be disposed around the ferromagnetic material to support the function of the magnet and the formation of the magnetic circuit as a measuring device for the change of the magnetic induction. In addition, a fixed electromagnet can be used as the bias magnet.
    Type: Grant
    Filed: May 29, 2003
    Date of Patent: March 22, 2005
    Assignee: Seoul National University Industry Foundation
    Inventors: Yoon Young Kim, Seung Hyun Cho, Young Kyu Kim, Woo Chul Kim
  • Patent number: 6851319
    Abstract: Methods and apparatus for ultrasonically scanning cylinders are provided. The methods and apparatus employ as few as one ultrasonic sensor for full immersion scanning and defect detection. Self-centering fixturing spins the cylinder, reducing vibration, allowing for fast ultrasonic scans. To create the 45 degree angle beam shear waves for the circumferential scans, the ultrasonic sensor is offset from the centerline of the cylinder, creating the correct angle for excitation of the shear wave.
    Type: Grant
    Filed: September 26, 2001
    Date of Patent: February 8, 2005
    Assignee: Digital Wave Corporation
    Inventors: Steven M. Ziola, Michael R. Gorman, William J. Miller
  • Patent number: 6848313
    Abstract: The invention concerns a method and a device for inspecting pipelines, in particular for detecting defects in pipelines by means of ultrasound. Towards this end, measuring sensors transmit ultrasound signals during passage through a pipeline. The signals reflected on boundary regions of a pipeline wall, e.g. surfaces or defects, are then measured and evaluated. The invention is characterized in that partial regions of the measuring sensors (virtual sensors) formed of a plurality of neighboring sensor elements irradiate ultrasound signals into the pipe wall at at least one radiation angle which is inclined with respect to the normal to the pipe wall and the signals reflected at boundary regions of the pipe wall are received by same and/or other partial regions of the respective measuring sensors, wherein defects in the pipe wall are determined by evaluation of the acoustical signals reflected by different boundary regions.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: February 1, 2005
    Assignee: PII Pipetronix GmbH
    Inventors: Wolfgang Krieg, Achim Hugger
  • Patent number: 6843131
    Abstract: In a method of detecting discontinuities on elongated workpieces, in particular tubes and bars, using ultrasonic testing system, a test object is positioned in relationship to a test head of the testing system, with the test object and the test head being moveable to one another. Signals from the test head are transmitted to an evaluation unit, where they are digitized and evaluated. The digitized signals of a test shot of a length position X are compared with digitized signals of a test shot of a length position X+?X, wherein ?X is a multiple of a shot distance, and the difference is evaluated.
    Type: Grant
    Filed: April 29, 2003
    Date of Patent: January 18, 2005
    Assignee: Mannesmannröhren
    Inventors: Alfred Graff, Friedhelm Schlawne
  • Publication number: 20040237653
    Abstract: The invention relates to a device for ultrasonic weld seam testing of longitudinally welded pipes for longitudinal and transverse flaws, including two testing carriages which are swingably suspended and which can be moved on the surface of the pipe to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage which is swingably suspended, oriented in central manner with respect to the weld seam, and which can be moved on the surface of the pipe for transverse flaw inspection. Each testing carriage is provided with a transducer for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel which ends in the region of the oscillator and is configured as a nozzle in the outlet area. The respective nozzle element is connected to the transducer by means of screws.
    Type: Application
    Filed: January 20, 2004
    Publication date: December 2, 2004
    Inventors: Alfred Graff, Jurgen Verhoeven, Thomas Kersting, Ludwig Oesterlein
  • Patent number: 6813950
    Abstract: One or more phased array ultrasonic probes in the shape of conical section arcs, or an entire conical section ring, emit beams at a fixed incident angle with respect to the outer surface of a tube or pipe under inspection. At any given moment, these beams strike the tube at a single small entry zone from number of different directions. After being refracted at the inspection angle corresponding to the fixed angle of incidence, defects having longitudinal, transverse and oblique orientations are detected in the three-dimensional volume of the tube wall. The number of entry zones required for complete coverage of the outer surface of the tube is a function of the size of the tube, the speed at which it passes through the inspection station and the rate of rotation of the tube.
    Type: Grant
    Filed: July 25, 2002
    Date of Patent: November 9, 2004
    Assignee: R/D Tech Inc.
    Inventors: David Glascock, Noël Dubé, Vincent Pasquer, Laurent Butin
  • Publication number: 20040211261
    Abstract: The invention relates to a device for inspecting pipes using ultrasound, in particular for inspecting the end regions of a pipe. Said device comprises at least one ultrasonic inspection head (38) with an inspection tank (24), which a) has a receiving chamber (26) that is designed to receive a coupling fluid, in particular water (27), b) forms an axial passage through which a pipe (20) that is to he inspected can be transported along an inspection line (28) relative to the inspection tank (24) c) has sealing elements at the front and rear (34, 36), said elements being adapted to the external diameter of the pipe (20) that is to be inspected and delimiting the receiving chamber (26), and d) contains the inspection head(s) (38) in such a way that only coupling fluid is present between the inspection head (38) and the pipe (20) that is to be inspected.
    Type: Application
    Filed: February 27, 2004
    Publication date: October 28, 2004
    Inventor: Reinhard Prause
  • Patent number: 6799466
    Abstract: A system for inspecting a conduit for undesirable characteristics. A transducer system induces guided acoustic waves onto said conduit. The transducer system detects the undesirable characteristics of the conduit by receiving guided acoustic waves that contain information about the undesirable characteristics. The conduit has at least two sides and the transducer system utilizes flexural modes of propagation to provide inspection using access from only the one side of the conduit. Cracking is detected with pulse-echo testing using one transducer to both send and receive the guided acoustic waves. Thinning is detected in through-transmission testing where one transducer sends and another transducer receives the guided acoustic waves.
    Type: Grant
    Filed: March 19, 2002
    Date of Patent: October 5, 2004
    Assignee: The Regents of the University of California
    Inventor: Diane J. Chinn
  • Patent number: 6788334
    Abstract: The invention relates to a device for inspecting hollow spaces such as pipes, conduits, structures or containers. The device consists of the following: a probe with a built-in camera (5.0) whose objective is oriented towards a front end of a base body (1.0) of said probe; a hose-type supply line to the probe for a liquid or gaseous medium, said line being connected to the back end of the base body of said probe; a supply unit for the hose-type supply line, which is situated outside of the area where the probe is being used; at least one outlet nozzle (3.0) for the medium, which is located on the probe; and transmission means which are provided between the camera (5.0) and an evaluating and/or reproducing unit. At least three rotating outlet nozzles for the medium are situated on the periphery of the base body (1.0) between its front and back end and the jet axis of the medium is angled at 0° to 45° from the central longitudinal axis between the front and back end of the base body (1.0).
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: September 7, 2004
    Inventor: Hans Oberdorfer
  • Patent number: 6782751
    Abstract: Systems and methods for ultrasonically inspecting pipe, the pipe having a longitudinal axis, the methods in certain aspects including compressing with a compressing force an elastomeric element between an ultrasonic probe of an ultrasonic pipe inspection system and a pipe to be inspected; and, in certain aspects, the systems and methods including placing a coupling between the elastomeric element and the pipe, wherein the elastomeric element surrounds the pipe; and, in certain aspects, a system for ultrasonically inspecting pipe, the system with a housing, a packer element in the housing with an opening through which a pipe to be inspected is passable, and at least one ultrasonic probe in or on the housing useful in conjunction with an ultrasonic apparatus for inspecting pipe.
    Type: Grant
    Filed: September 13, 2002
    Date of Patent: August 31, 2004
    Assignee: CTES, L.C.
    Inventors: Lionel S. Linares, Kenneth R. Newman