Of Tubing, Vessel, Or Cylindrical Object Patents (Class 73/622)
  • Patent number: 6772638
    Abstract: A method for sizing cracks is disclosed using a combination of depth crack sizing methods to improve crack sizing accuracy for thin walled tubing and tight crack surface openings less than 0.001 inches for cracks of any depth. The tube or plate wall can consist of a single material or multiple metallic electrodeposited or otherwise intimately bonded layers of materials with different magnetic properties and the sizing method comprises known depth sizing methods such as shear wave, time of flight and the selective use of two unique depth sizing methods designated as Mode Converted Signal (MCS) and Full Skip Normalization (FSN) which provide correction factors for the known sizing methods.
    Type: Grant
    Filed: October 30, 2001
    Date of Patent: August 10, 2004
    Assignee: Framatome Anp, Inc.
    Inventors: Russell M. Matney, Mihai G. Pop, Joseph R. Wyatt, III
  • Patent number: 6772635
    Abstract: An apparatus for remote delivery and manipulation of a miniature tool adjacent a work piece in a restricted space, includes a tool carrier, a carriage for manipulating the tool carrier relative to the work piece, a first actuator for operating the carriage, and an optional remote secondary operating actuator for operating the first actuator.
    Type: Grant
    Filed: March 6, 2002
    Date of Patent: August 10, 2004
    Assignee: The United States of America as represented by the United States Department of Energy
    Inventors: Christopher H. Sale, Daniel R. Kaltenbaugh
  • Patent number: 6772634
    Abstract: The system provides a means for identifying the opposite ends of each particular conduit of an array of conduits laidout in a building. The system includes a sonic transmitter and a sonic receiver which are units that are separate from each other and portable. The transmitter is connected to a sonic output transducer mounted on a wand which semi-rigid allowing it to be placed at an open end of a conduit and emit a sonic signal thereinto and through the conduit. The receiver is connected to sonic input transducer mounted on another wand which is semi-rigid allowing it to be placed at the opposite open end of the conduit and receive the sonic signal transmitted through the conduit. The sonic transducers may be moved from one of the open ends to another in the array until the input transducer receives the transmitted signal.
    Type: Grant
    Filed: October 1, 2001
    Date of Patent: August 10, 2004
    Inventor: Jerry A. Ibey
  • Patent number: 6772636
    Abstract: A detector for detecting a location of a flaw on a tubular member, the tubular member having a longitudinal axis, the detector having a body, dial rotatably mounted to the body, the dial with directions indications thereon for indicating position of the dial with respect to the longitudinal axis of the tubular member, and ultrasonic probe apparatus secured to the dial for selective positioning by rotating the dial for facilitating location of a flaw of the tubular member; and, in certain aspects, detectors for measuring tubular wall thickness.
    Type: Grant
    Filed: November 6, 2002
    Date of Patent: August 10, 2004
    Assignee: Varco I/P, Inc.
    Inventors: Clive Chemo Lam, Gregory Michael Vaselakos
  • Patent number: 6769957
    Abstract: A method and apparatus for simultaneously inspecting and grinding roll mills which utilizes a transducer assembly which produces a creeping wave propagation in conjunction with a couplant fluid provider and data acquisition circuit which allows the operator to see the crack and imperfections in on the surface of the mill rolls as they are rotated and to grind them off.
    Type: Grant
    Filed: June 29, 2001
    Date of Patent: August 3, 2004
    Assignee: Innerspec Technologies, Inc.
    Inventor: Jonathan D. Buttram
  • Patent number: 6766693
    Abstract: Averaged guided wave inspection method for a throttle cable is disclosed. Access to the engine end of the throttle cable is obtained and a transducer is applied to an end of the ribbon cable. The transducer generates an ultrasonic guided wave in the cable. The ultrasonic guided wave propagates down the entire length of the cable and reflects back from any discontinuity in the cross section of the ribbon cable. By determining the time needed for the reflected wave to travel back to the receiver, the location of any defect along the length of the cable can be determined. By moving the ribbon cable and transducer to different positions with respect to the sheath of the throttle cable, repeating the prior steps and averaging, unwanted noise caused by external influences is eliminated.
    Type: Grant
    Filed: June 4, 2003
    Date of Patent: July 27, 2004
    Assignee: Southwest Research Institute
    Inventors: Glenn M. Light, Ali Minachi, Kevin M. Carpenter
  • Publication number: 20040118210
    Abstract: An ultrasonic inspection instrument for detecting a crack and performing sizing in the depth direction of the crack. By a transmitter element array and a receiver element array included in a common sensor, focus points between focused acoustic fields are electronically scanned in a range including a location where half the sum of the transmitting angle of ultrasonic waves to an inspection-target material and the receiving angle of diffraction echoes from the inspection-target material is 30 degrees, so that a tip portion of the crack is detected from the received diffraction echoes. Thus, the detectability of the ultrasonic inspection instrument for detecting diffraction waves in a subject to be inspected and performing crack inspection is stabilized and kept high.
    Type: Application
    Filed: October 30, 2003
    Publication date: June 24, 2004
    Inventors: Masahiro Tooma, Naoyuki Kono, Masahiro Koike, Hirokazu Adachi, Takao Shimura, Makoto Senoo, Tetsuya Matsui
  • Patent number: 6748808
    Abstract: A method, in at least certain aspects, for ultrasonically inspecting a tubular member, the tubular member having an inner surface, an outer surface, and two spaced-apart ends including a first end of the tubular member, the method including transmitting sonic beams to the tubular member with transducers such that sonic beams are reflected from the inner surface of the tubular member, the outer surface of the tubular member, and from the first end of the tubular member, sensing the first end of the tubular member, completing inspection of all or of substantially all of the outer surface of the tubular member for outer surface defects while continuing to inspect the inner surface of the tubular member for inner surface defects, continuing to inspect the inner surface of the tubular member for inner surface defects, the transducers continuing to transmit sonic beams for the inspection of the inner surface of the tubular member until the transducers are near the first end of the tubular member; and apparatus for
    Type: Grant
    Filed: February 4, 2003
    Date of Patent: June 15, 2004
    Assignee: Varco I/P, Inc.
    Inventors: Clive Chemo Lam, Joseph Gregory Kemper, Antonio Manocchio
  • Patent number: 6745136
    Abstract: A method for inspecting pipe, the method, in at least certain aspects, including detecting an inspection parameter in at least a first part of a pipe, the pipe having a length, a hollow body, an outer surface, and a generally circular pipe wall with an inner diameter and an outer diameter, locating at a first location the first part of the pipe with respect to the length of the pipe and with respect to the outer diameter of the pipe; and such a method for inspecting pipe which, in at least certain aspects, includes detecting at least a first part of a first imperfection of the pipe.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: June 1, 2004
    Assignee: Varco I/P, Inc.
    Inventors: Clive Chemo Lam, John Edward Harris
  • Patent number: 6725721
    Abstract: Ultrasonic multi-element transducers and methods for achieving higher throughput rates in non-destructive testing are provided. By driving the transducer elements sequentially and/or in different combinations, and multiplexing the signals received from each transducer element, the inspection speed at high test sensitivity levels is significantly increased while the number of channels is not increased and cross-talk between the different transducer elements is avoided. At least one such transducer may be mounted on a rotary tester for testing manufactured objects such as tubes and bars.
    Type: Grant
    Filed: March 18, 2002
    Date of Patent: April 27, 2004
    Assignee: Magnetic Analysis Corporation
    Inventor: John Venczel
  • Publication number: 20040050167
    Abstract: Systems and methods for ultrasonically inspecting pipe, the pipe having a longitudinal axis, the methods in certain aspects including compressing with a compressing force an elastomeric element between an ultrasonic probe of an ultrasonic pipe inspection system and a pipe to be inspected thereby forcing the elastomeric element generally radially against the pipe, and the compressing force in the general direction of the longitudinal axis of the pipe or at an angle thereto; and, in certain aspects, the systems and methods including placing a coupling between the elastomeric element and the pipe, wherein the elastomeric element surrounds the pipe, wherein the elastomeric element is a packing element, and/or wherein the packing element is a packing element of a stripper packer system and the compressive force is applied by ram(s) or piston(s); and, in certain aspects, a system for ultrasonically inspecting pipe, the system with a housing, a packer element in the housing, the packer element having an opening thro
    Type: Application
    Filed: September 13, 2002
    Publication date: March 18, 2004
    Inventors: Lionel S. Linares, Kenneth R. Newman
  • Publication number: 20040050166
    Abstract: A method for inspecting a component includes exciting a number of transducers forming an array to produce an ultrasonic transmission beam (beam) focused into the component. The array and the component are separated by a standoff. A number of echo signals are generated using the transducers, and the echo signals are processed in a number of channels. The processing includes both dynamical focus and providing a dynamic aperture on receive, both of which compensate for refraction of the beam at the component/standoff interface. A single-turn inspection method includes: (a) positioning the array facing the component, (b) exciting the transducers, (c) generating a number of echo signals, (d) changing the relative angular orientation of the array and the component around an axis and repeating steps (b) and (c), and (e) processing the echo signals to form at least one processed echo signal.
    Type: Application
    Filed: September 16, 2002
    Publication date: March 18, 2004
    Inventors: Thomas James Batzinger, Wei Li, Robert Snee Gilmore, Edward James Nieters, William Thomas Hatfield, Richard Eugene Klaassen, James Norman Barshinger, Bruno Hans Haider, Carl Lawrence Chalek, Robert John McElligott, David Charles Franklin
  • Publication number: 20040020297
    Abstract: Methods and apparatus for ultrasonically scanning cylinders are provided. The methods and apparatus employ as few as one ultrasonic sensor for full immersion scanning and defect detection. Self-centering fixturing spins the cylinder, reducing vibration, allowing for fast ultrasonic scans. To create the 45 degree angle beam shear waves for the circumferential scans, the ultrasonic sensor is offset from the centerline of the cylinder, creating the correct angle for excitation of the shear wave.
    Type: Application
    Filed: June 6, 2003
    Publication date: February 5, 2004
    Applicant: Digital Wave Corporation
    Inventors: Steven M. Ziola, Michael R. Gorman, William J. Miller
  • Publication number: 20030233880
    Abstract: The present technique provides a system and method for ultrasonically testing a tubular good through a fluid medium using a movable ultrasonic test assembly. The movable ultrasonic test assembly has a fluid chamber, which is open to an outer surface of the tubular good. Ultrasonic transducers are mountable in the movable ultrasonic test assembly, such that ultrasound waves are transmittable through fluid between the tubular and the ultrasonic transducers. The movable ultrasonic test assembly also may have a removable interface structure, which serves as a replaceable wear surface for movably supporting the ultrasonic test assembly on the outer surface of the tubular. A variety of positioning and control system also may be provided to perform an ultrasonic test of the tubular. For example, the positioning and control system may have drive assemblies for rotating the tubular and moving the ultrasonic test assembly along the tubular.
    Type: Application
    Filed: June 25, 2002
    Publication date: December 25, 2003
    Inventors: David E. Siverling, Bill McWhorter
  • Patent number: 6666094
    Abstract: In a method for contactless online measuring of the wall thickness of hot-rolled pipes in the hot state for determining undesirable inner wall structures, at least one measuring head, operating according to the laser ultrasound method, scans a segment of a wall of a pipe to be measured in a circumferential direction during or directly after a rolling process. The course of the wall of a cross-section of the pipe is then reconstructed with a computer. The measuring head is a compact laser ultrasound measuring head adjustable relative to the pipe dimension to be measured. It has an excitation laser and an illumination laser and optical elements for collecting a carrier light containing the ultrasound signal and reflected at a surface of the pipe. The excitation and illumination lasers and the optical elements are arranged in a common housing of the measuring head. A pivot device is provided to pivot the laser ultrasound measuring head across a segment of the pipe in the circumferential direction.
    Type: Grant
    Filed: November 10, 2000
    Date of Patent: December 23, 2003
    Assignee: SMS Demag AG
    Inventor: Martin Sauerland
  • Patent number: 6640635
    Abstract: Electromagnetic acoustic resonance method by using EMAT is used for determining hydrogen concentration of radioactive metallic object. In one preferred embodiment, resonance frequencies fr, fr are measured with the EMAT, where where fr is a resonance frequency when a direction of an amplitude of a transverse ultrasonic wave generated by the EMAT is the same as the rolling direction of the metallic object of rolled material, and ft is a resonance frequency when a direction of the amplitude of the transverse ultrasonic wave is perpendicular to the rolling direction. A value R is calculated by using: R=(fr−ft)/{(fr+ft)/2}. The hydrogen concentration of the metallic object is calculated on the basis of the experimentally determined relation between the value R and hydrogen concentration.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: November 4, 2003
    Assignees: Kabushiki Kaisha Toshiba, Hitachi Ltd., Nippon Nuclear Fuel Development Co., Ltd.
    Inventor: Masafumi Nakatsuka
  • Patent number: 6634233
    Abstract: A method for the determining ultrasonic sound propagation speed and wall thickness of a tubular object. Time-domain and frequency-domain analyses are used, where the latter can determine acoustic dispersion if the specimen is made up of a dispersive material. Time of flight data is sensed from a series of transmitted ultrasonic waves, some of which are reflected and some of which are transmitted. The time of flight data can be used to calculate speed of sound in the tube, as well as wall thickness. Inherent in the time of flight data is the speed of the ultrasonic wave; accordingly, correction for temperature variations in the tube is not required. The calculations based on measured speed of sound quantities produces more accurate results than in calculations where the speed of sound in the specimen is assumed.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: October 21, 2003
    Assignee: Wright State University
    Inventor: Ping He
  • Publication number: 20030177833
    Abstract: Ultrasonic multi-element transducers and methods for achieving higher throughput rates in non-destructive testing are provided. By driving the transducer elements sequentially and/or in different combinations, and multiplexing the signals received from each transducer element, the inspection speed at high test sensitivity levels is significantly increased while the number of channels is not increased and cross-talk between the different transducer elements is avoided. At least one such transducer may be mounted on a rotary tester for testing manufactured objects such as tubes and bars.
    Type: Application
    Filed: March 18, 2002
    Publication date: September 25, 2003
    Applicant: Magnetic Analysis Corporation
    Inventor: John Venczel
  • Patent number: 6622561
    Abstract: A method for ultrasonically inspecting a tubular member which has a first surface spaced-apart from a second surface by a thickness of the tubular member, and two spaced-apart ends the method including transmitting sonic beams to the tubular member with transducer apparatus which are reflected from the first surface and from the second surface, the transducer apparatus controlled by control apparatus, while to inspect the first surface for first surface defects, moving the transducer apparatus adjacent sensing apparatus which signals the control apparatus to cease processing of signals related to inspection of the second surface, and, the transducer apparatus continuing to transmit sonic beams for the inspection of the first surface, and completing inspection of substantially all of the second surface for second surface defects while continuing to inspect the first surface.
    Type: Grant
    Filed: January 18, 2002
    Date of Patent: September 23, 2003
    Assignee: Varco I/P, Inc.
    Inventors: Clive Chemo Lam, Joseph Gregory Kemper, Antonio Manocchio
  • Publication number: 20030172735
    Abstract: A method, in at least certain aspects, for ultrasonically inspecting a tubular member, the tubular member having an inner surface, an outer surface, and two spaced-apart ends including a first end of the tubular member, the method including transmitting sonic beams to the tubular member with transducers such that sonic beams are reflected from the inner surface of the tubular member, the outer surface of the tubular member, and from the first end of the tubular member, sensing the first end of the tubular member, completing inspection of all or of substantially all of the outer surface of the tubular member for outer surface defects while continuing to inspect the inner surface of the tubular member for inner surface defects, continuing to inspect the inner surface of the tubular member for inner surface defects, the transducers continuing to transmit sonic beams for the inspection of the inner surface of the tubular member until the transducers are near the first end of the tubular member; and apparatus for
    Type: Application
    Filed: February 4, 2003
    Publication date: September 18, 2003
    Inventors: Clive Chemo Lam, Joseph Gregory Kemper, Antonio Manocchio
  • Patent number: 6595061
    Abstract: Ultrasonic energy in the form of guided waves (plate waves or Lamb waves) is launched into the wall of a container. The guided wave propagates around the circumference of the container from a transmitting transducer to a receiving transducer. Analysis of the received waves determines the presence of corrosion pitting and MIC nodules on the container inner wall, as well as the existence of foreign objects in intimate contact with the container wall. The guided waves are created with wideband transducers excited at certain frequencies that depend on the material and geometry of the part being measured. The guided wave ultrasonic energy is maximized with a shaped tone burst pulse at the specified frequency rather than an electrical spike commonly used to excite transducers in standard ultrasonic search units.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: July 22, 2003
    Assignee: Digital Wave Corporation
    Inventors: Michael R. Gorman, Steven M. Ziola
  • Patent number: 6578422
    Abstract: A method for ultrasonically inspecting a tubular member, the tubular member having an inner surface, an outer surface, and two spaced-apart ends including a first end of the tubular member, the method including transmitting sonic beams to the tubular member with transducers such that sonic beams are reflected from: the first end and the inner and outer surface of the tubular member, completing inspection of the outer surface of the tubular member while continuing to inspect the inner surface of the tubular member, and sensing a distance from the transducers to the first end of the tubular member, continuing to transmit sonic beams for the inspection of the inner surface of the tubular member until the transducers are near its first end; and, in one aspect, detecting an inner surface defect near the first end of the tubular member after the outer surface inspection has ceased.
    Type: Grant
    Filed: August 14, 2001
    Date of Patent: June 17, 2003
    Assignee: Varco I/P, Inc.
    Inventors: Clive Chemo Lam, Joseph Gregory Kemper
  • Publication number: 20030101821
    Abstract: An ultrasonic pipe or other structure assessment system includes an ultrasonic transducer positioned proximate the pipe or other structure. A fluid connection between the ultrasonic transducer and the pipe or other structure is produced. The ultrasonic transducer is moved relative to the pipe or other structure.
    Type: Application
    Filed: November 30, 2001
    Publication date: June 5, 2003
    Applicant: The Regents of the University of California
    Inventors: Graham H. Thomas, Valerie L. Morrow, Harold Levie, Ronald J. Kane, Albert E. Brown
  • Patent number: 6561035
    Abstract: The disclosed invention mounts transmitting and receiving electrical coils (52, 54) within channels or chambers (48, 50) formed by the notched ends of magnets (24, 28) closest to the metallic structure under test (40) where said magnets (24, 28) are arranged to form annular arrays (20, 22) of an electromagnetic acoustic transducer (EMAT) pair applicable in non-destructive testing. The detection of one or more electromagnetically-induced resonant frequencies at shifted locations indicates the presence of one or more flaws (58, 60) in the metallic structure under test (40). The novel recessed mounting of the coils provided by the channels or chambers (48, 50) substantially reduces the observed electrical cross-talk between coils (52, 54) over the prior art and reduces the likelihood of the coils (52, 54) making contact with the subject metallic structure under test (40) as it is in longitudinal motion relative to the coils (52, 54).
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: May 13, 2003
    Inventor: Frank Passarelli, Jr.
  • Patent number: 6550334
    Abstract: An ultrasonic detecting apparatus includes a transmitting element for emitting an ultrasonic wave toward a surface to be probed inside a sample from a surface of the sample at a predetermined angle. The ultrasonic detecting apparatus also includes a receiving element for receiving the ultrasonic wave reflected from the surface of the sample. The transmitting element and the receiving element are separated from each other on a single pedestal and are movable on the surface of the sample in a direction perpendicular to the surface to be probed. A distance between the transmitting element and the receiving element is arbitrarily changeable.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: April 22, 2003
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Masaru Kodama, Kiyotaka Iwatsubo, Nobuhiko Nishimura, Toshihiko Imamoto, Masaaki Fujita
  • Patent number: 6536283
    Abstract: Automated inspection assemblies for scanning pipes of a nuclear reactor are described. In one embodiment, the assembly includes a mounting subassembly and a scanning subassembly. The mounting subassembly includes a clamp configured to be mounted to selected pipes in a nuclear reactor pressure vessel, and the scanning subassembly is movably coupled to the mounting subassembly. The scanning assembly includes a scanning head configured to scan at least a portion of the circumference of the pipe to be inspected, and the scanning head includes a substantially “U” shaped transducer support assembly sized to receive the pipe. Transducer elements are coupled to the transducer support assembly legs, and the transducer support assembly is configured to rotate about the pipe to inspect the pipe.
    Type: Grant
    Filed: August 18, 1999
    Date of Patent: March 25, 2003
    Assignee: General Electric Company
    Inventor: Kenneth J. Hatley
  • Patent number: 6497151
    Abstract: A non-destructive testing method and apparatus for determining the microstructure of ferrous metal objects, such as cast iron pipe. A sonic wave is induced into the metal object by magnetostriction. A sensor assembly captures the acoustic energy induced in the metal object and sends a signal output to signal processing electronics. The electronics amplify the signal. The amplified signal is then captured by the data acquisition system and analyzed by the data analysis system. The data analysis system may calculate the energy of the acoustic wave or calculate the time from the initial induction of the sonic wave to the Villari reversal point to determine nodularity of the metal object.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: December 24, 2002
    Assignee: U.S. Pipe & Foundry Company
    Inventors: Kenneth J. Watts, David M. Winslett
  • Patent number: 6470749
    Abstract: A method for monitoring and measuring the buildup of deposits on the inner surface of a pipeline containing flowing fluid comprises (a) transmitting a first acoustic signal into the pipeline through the pipeline wall, (b) receiving echoes of the transmitted signal, and (c) determining from the received echoes how far from the pipeline inner surface the interface between the deposits and the flowing fluid lies. An alternative method for monitoring and measuring the buildup of deposits on the inner surface of a pipeline containing flowing fluid comprises (a) transmitting a first acoustic signal into the pipeline through the pipeline wall, (b) receiving echoes of the signal, and (c) using the Doppler frequency shift of the received echoes to determine how far from the pipeline inner surface the interface between the deposits and the flowing fluid lies.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: October 29, 2002
    Assignee: Halliburton Energy Services, Inc.
    Inventors: Wei Han, James R. Birchak, Crispin L. Richards, Vimal V. Shah, Bruce H. Storm, Rajnikant M. Amin
  • Publication number: 20020134161
    Abstract: A system for inspecting a conduit for undesirable characteristics. A transducer system induces guided acoustic waves onto said conduit. The transducer system detects the undesirable characteristics of the conduit by receiving guided acoustic waves that contain information about the undesirable characteristics. The conduit has at least two sides and the transducer system utilizes flexural modes of propagation to provide inspection using access from only the one side of the conduit. Cracking is detected with pulse-echo testing using one transducer to both send and receive the guided acoustic waves. Thinning is detected in through-transmission testing where one transducer sends and another transducer receives the guided acoustic waves.
    Type: Application
    Filed: March 19, 2002
    Publication date: September 26, 2002
    Applicant: The Regents of the University of California
    Inventor: Diane J. Chinn
  • Patent number: 6443011
    Abstract: The invention relates to a device for detecting faults in and/or measuring the wall thickness of continuously moving strips, sections or tubes of plastics, using ultrasonic signals. To this end a number of ultrasonic heads (A, B, C, D) with transmitters and receivers are disposed distributed over the width of the strip or section or the periphery of the tube. The signal, emitted by a transmitter of an ultrasonic measuring head (3) and reflected without scatter, is received by the receiver of said ultrasonic measuring head (3), while the scattered signals reflected on the tube, section or the like are received by the receivers of its adjacent ultrasonic measuring heads (A, B). The inclusion of the scattered and reflected signals in the measurement appreciably increases the measured area per measurement in comparison with using exclusively the signal directly reflected without scatter.
    Type: Grant
    Filed: June 24, 2000
    Date of Patent: September 3, 2002
    Assignee: INOEX GmbH
    Inventors: Torsten Schulze, Reinhard Klose
  • Publication number: 20020092353
    Abstract: The disclosed invention mounts transmitting and receiving electrical coils (52, 54) within channels or chambers (48, 50) formed by the notched ends of magnets (24, 28) closest to the metallic structure under test (40) where said magnets (24, 28) are arranged to form annular arrays (20, 22) of an electromagnetic acoustic transducer (EMAT) pair applicable in non-destructive testing. The detection of one or more electromagnetically-induced resonant frequencies at shifted locations indicates the presence of one or more flaws (58, 60) in the metallic structure under test (40). The novel recessed mounting of the coils provided by the channels or chambers (48, 50) substantially reduces the observed electrical cross-talk between coils (52, 54) over the prior art and reduces the likelihood of the coils (52, 54) making contact with the subject metallic structure under test (40) as it is in longitudinal motion relative to the coils (52, 54).
    Type: Application
    Filed: November 13, 2001
    Publication date: July 18, 2002
    Inventor: Frank Passarelli
  • Publication number: 20020069704
    Abstract: A tubular inspection device, which is preferably mobile, is described as comprising an ultrasonic tubular inspection means, preferably in the form of a first moveable sensor head, which is coupled to the device, and preferably further comprises an electromagnetic tubular inspection means, which is also coupled to the device, and which is in the form of a second moveable sensor head. The ultrasonic and electro-magnetic inspection means are typically capable of inspecting the integrity of a tubular, such as a tubular used in downhole applications such as drillpipe, tubing and casing. A rotation mechanism, preferably in the form of a roller unit, is also coupled to the device and which can provide relative rotation between a tubular to be inspected and the ultrasonic and electromagnetic tubular inspection means.
    Type: Application
    Filed: August 6, 2001
    Publication date: June 13, 2002
    Inventor: Eden Smally Robb
  • Patent number: 6367328
    Abstract: Ultrasonic energy in the form of guided waves is launched into the wall of a fluid-filled container. The guided wave propagates around the circumference of the container from a transmitting transducer to a receiving transducer. Part of the guide wave energy leaks into the fluid in the form of bulk waves, reflects off the inner wall on the other side and enters back to the receiving transducer trailing the direct wave. Analysis of the received waves determines the presence of corrosion pitting and MIC nodules on the container inner wall, and fluid level. In addition, it determines whether foreign objects are inside the container. The guided waves are created with wideband transducers excited at certain frequencies that depend on the material and geometry of the part being measured. The leakage energy is maximized with a shaped tone burst pulse at the specified frequency.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: April 9, 2002
    Assignee: Digital Wave Corporation
    Inventors: Michael R. Gorman, Steven M. Ziola, Wei Huang
  • Patent number: 6363788
    Abstract: Ultrasonic energy in the form of guided waves (plate waves or Lamb waves) is launched into the wall of a container. The guided wave propagates around the circumference of the container from a transmitting transducer to a receiving transducer. Analysis of the received waves determines the presence of corrosion pitting and MIC nodules on the container inner wall, as well as the existence of foreign objects in intimate contact with the container wall. The guided waves are created with wideband transducers excited at certain frequencies that depend on the material and geometry of the part being measured. The guided wave ultrasonic energy is maximized with a shaped tone burst pulse at the specified frequency rather than an electrical spike commonly used to excite transducers in standard ultrasonic search units.
    Type: Grant
    Filed: July 11, 2000
    Date of Patent: April 2, 2002
    Assignee: Digital Wave Corporation
    Inventors: Michael R. Gorman, Steven M. Ziola
  • Patent number: 6332011
    Abstract: A method of inspecting the H1 weld between the shroud head flange and the upper shroud section utilizing ultrasonic scanning includes the steps of positioning a phased array ultrasonic probe on a top surface of the shroud head flange, emitting an ultrasonic beam from the ultrasonic probe, electronically steering the ultrasonic beam to scan the weld joining the shroud head flange and the upper shroud section with the beam moving from an outer surface of the shroud head flange to an inner surface of the shroud head flange, and acquiring scan data over the length of the scan. The ultrasonic probe is moved circumferentially along the top surface of the shroud head flange in increments of between about 0.05 inch to about 0.5 inch with the H1 weld ultrasonically scanned after each incremental move.
    Type: Grant
    Filed: February 22, 2000
    Date of Patent: December 18, 2001
    Assignee: General Electric Company
    Inventor: Paul Johnson
  • Patent number: 6318180
    Abstract: Determininig a frequency at which a resonator resonates comprising: driving an acoustic transmitter for applying an acoustic signal to the interior of a resonator by scanning through a first range of frequencies in substantially equidistant steps of a first size; detecting a signal from an acoustic receiver arranged to detect the amplitude of an acoustic signal within the resonator produced by driving the acoustic transmitter over the first range of frequencies; determining a frequency at which a maximum occurs in the detected signal for the first range of frequencies; driving the acoustic transmitter by scanning through a second range of frequencies containing the determined frequency from the first range of frequencies, the second range being smaller than the first range, and scanning through the second range of frequencies in substantially equidistant steps of a second size which is smaller than the steps of the first size; detecting a signal from the acoustic receiver produced by driving the acoustic tran
    Type: Grant
    Filed: February 15, 2001
    Date of Patent: November 20, 2001
    Assignee: Lattice Intellectual Property Ltd.
    Inventors: Francis Alan Humphrey, David Byrne, Barry Leonard Price
  • Patent number: 6295677
    Abstract: An improved method for defect detectability for the inspection of liquid filled pipes using magnetostrictive sensors. The improved method comprises first recognizing the liquid-induced changes in the dispersion properties of the second longitudinal wave mode, L(0,2). These liquid-induced changes include a severe dispersion at periodic branching frequencies that result in a pulse-like characteristic in the extended received signal. A trailing portion of a received signal component associated with a geometric irregularity, is shown to comprise the branching frequency components. The trailing portion of the extended signal may therefore be removed in order to improve defect detection. The removal process comprises one of three alternative methods.
    Type: Grant
    Filed: December 23, 1999
    Date of Patent: October 2, 2001
    Assignee: Southwest Research Institute
    Inventors: Hegeon Kwun, Keith A. Bartels
  • Patent number: 6286370
    Abstract: A method using ultrasound for detecting the presence of coatings on metal surfaces is described. The characteristics of resonant sound waves established within a metal plate are altered by the acoustic impedance of any coatings present on the surface of the metal in the vicinity of the waves. The amplitude and width of the resonant features are most directly affected and can readily be detected. For example, a reduction of approximately a factor of ten in resonance amplitude has been observed when ice is permitted to coat the surface of the plate. A resonant ultrasound condition is impressed on the plate using a transducer attached thereto on the side of the plate opposite to the coating. A receiving transducer is located next to the resonance inducing transducer. Thus, ice can be detected on the surface of an airplane wing surface using transducers located within the wing's interior.
    Type: Grant
    Filed: February 3, 1999
    Date of Patent: September 11, 2001
    Inventor: Naveen Neil Sinha
  • Patent number: 6282964
    Abstract: An EMAT device for non-destructive inspection of the surface of a tube for cracks using acoustic surface waves includes a pulsed magnet having an active surface for facing the surface of a tube to be inspected. A receive emat coil is on the active surface and a transmit emat coil is on the opposite surface of the receive coil. The transmit emat coil has a scan surface for scanning over the tube surface. A transmitter for generating and transmitting an RF signal to the transmit emat coil is provided for generating a transmitted acoustic wave signal along the tube, the transmitted wave creating a reflected acoustic wave if a crack in the tube is encountered, the reflected wave generating a reflection signal in the receive emat coil. A receiver is connected to the receive emat coil for receiving the reflection signal.
    Type: Grant
    Filed: September 17, 1999
    Date of Patent: September 4, 2001
    Assignees: The Babcock & Wilcox Co, McDermott Technology, Inc.
    Inventors: Jimmy W. Hancock, Daniel T. MacLauchlan, Ralph D. Murphy
  • Patent number: 6276210
    Abstract: In view of the fact that, when backup roll bearings which have been found satisfactory in the purity thereof in the sample evaluation through observations using a microscope are checked many times for the top surface layer portions of the raceway surfaces thereof according to an ultrasonic detecting method, on quite rare occasions, there can be found a bearing which contains one or more inclusions each having a size of as large as several hundreds &mgr;m, and such inclusions give rise to occurrence of a short-life bearing as a finished product, a range expressed by 2% Da depth×raceway surface is used as a test piece volume and the size of a non-metallic inclusion existing in the test piece volume is restricted to a length less than 500 &mgr;m, preferably, less than 100 &mgr;m. Here, the term “2% Da depth” means a depth up to 2% of a rolling element mean diameter from the surface of an inner or outer race of a bearing.
    Type: Grant
    Filed: January 9, 2001
    Date of Patent: August 21, 2001
    Assignee: NSK Ltd.
    Inventors: Akihiro Kiuchi, Manabu Ohori
  • Patent number: 6229872
    Abstract: A method and an apparatus generate a plurality of inspection signals each indicative of an internal physical characteristic of a portion of an object. Each of the inspection signals is generated with a different orientation relative to the portion of the object. A signal is generated indicative of a measure of correlation between the inspection signals. The method and the apparatus can be used to reduce the effect of noise and/or distortion in regard to inspection of objects. In one detailed embodiment, the inspection signals are x-ray images indicative of a density of an object. The x-ray images are processed to identify indications in the x-ray images that indicate a density associated with a defect. The indications in the images are then compared to each other to determine whether there is a correlation between the indications. Low correlation between the indications tends to indicate the presence of distortion in the inspection signals.
    Type: Grant
    Filed: December 22, 1998
    Date of Patent: May 8, 2001
    Assignee: United Technologies Corporation
    Inventor: Jay M. Amos
  • Patent number: 6222897
    Abstract: Scan methods of inspecting piping and welds of a pipe elbow in a reactor pressure vessel of a boiling water reactor are disclosed. The scan apparatus includes a motor connected to a scan head having two ultrasonic transducer probes each including an ultrasonic transducer, a transducer arm connected to each transducer probe, a scan platform having an arcuate cutout, and a connector connecting each transducer arm to the scan platform. The scan head allows the transducer probes to remain substantially in contact with the pipe elbow while the scan head traverses the pipe elbow. The scan apparatus further includes a pivot arm connecting the scan platform to a pivot pin. The method includes the steps of positioning the scan head and the transducer probe such that the ultrasonic transducer is substantially in contact with the pipe elbow surface. Then moving the scan head axially along the pipe elbow in a first direction while maintaining the ultrasonic transducer in substantial contact with the pipe elbow surface.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: April 24, 2001
    Assignee: General Electric Company
    Inventors: Richard M. Hatley, Terry S. Rockwood
  • Patent number: 6202489
    Abstract: An ultrasonic testing method for parts of complex geometry comprises using a multielement transducer transmitting focused ultrasonic waves into the part to be tested. The focusing of the ultrasonic waves is implemented in two different modes using multichannel control electronics. The two focusing modes are an electronic focusing mode and a time reversal focusing mode which are selected as a function of the depth of the particular test zone. The time reversal focusing mode is selected to test central zones located at the largest depths around the longitudinal axis of the part. The electronic focusing mode is selected to test intermediate zones situated at depths between the central zones and a peripheral zone of the part.
    Type: Grant
    Filed: April 30, 1999
    Date of Patent: March 20, 2001
    Assignee: Societe Nationale d'Etude et de Construction de Moteurs d'Aviation (S.N.E.C.M.A.)
    Inventors: Lionel Beffy, Mathias Alexandre Fink, Yves Gérard Mangenet, Véronique Miette, Jean François Wu
  • Patent number: 6178819
    Abstract: An inspection apparatus for evaluating a partially completed weld is described and which is utilized in combination with an automated movable welder which moves across a supporting surface, and wherein the inspection apparatus includes a coupling member mounted on the welder; a frame member mounted on the coupling member; an ultrasonic sensor mounted on the frame member and disposed in ultrasonic sound transmitting relation relative to the partially completed weld; and a drive assembly for adjusting the position of the ultrasonic sensor relative to the partially completed weld.
    Type: Grant
    Filed: November 19, 1998
    Date of Patent: January 30, 2001
    Assignee: Bechtel BWXT Idaho, LLC
    Inventors: Herschel B. Smartt, Eric D. Larsen, Jonn A. Johnson
  • Patent number: 6164137
    Abstract: An EMAT testing device for nondestructively testing tubes for surface defects and displaying the results has a EMAT transmitter arranged collinear with a pair of EMAT receivers. The EMAT receivers each receive a pair of oppositely propagating circumferential acoustic surface waves from the transmitter at different times and the relative amplitudes of the received waves are compared to located defects adjacent the receivers in the tube.
    Type: Grant
    Filed: February 3, 1999
    Date of Patent: December 26, 2000
    Assignee: McDermott Technology, Inc.
    Inventors: Jimmy W. Hancock, Daniel T. MacLauchlan
  • Patent number: 6148672
    Abstract: An apparatus and a method for inspecting elongate members, especially pipes, using Lamb waves. The apparatus and method provide for the propagation of an axi-symmetric Lamb wave of a single mode in one direction along the pipe. A receiver is provided to receive the Lamb wave after its passage along the pipe and convert the received wave for storage, processing and analysis to determine whether or not there are faults present in the pipe. The apparatus includes at least one and usually several excitation rings each having a plurality of Lamb wave exciters deployed in equiangular spacing in a ring clamping structure whereby each exciter can be pressed with equal force against the surface of the pipe under inspection.
    Type: Grant
    Filed: September 10, 1997
    Date of Patent: November 21, 2000
    Assignee: Imperial College of Science, Technology of Medicine
    Inventors: Peter Cawley, David Nathaniel Alleyne, Che Wan Chan
  • Patent number: 6138514
    Abstract: A tube flaw detecting method detects a flaw portion in a heat exchanger tube constituting a boiler furnace wall using two probes, enabling one to carry out appropriate inspection work with a high efficiency. A transmitter probe and a receiver probe are juxtaposed in a circumferential direction, and an ultrasonic wave is transmitted from the transmitter probe to propagate. Repeated reflections occur at a tube inner surface and tube outer surface, and the wave is reflected at a crack extending in the circumferential direction to return, propagating likewise to be received by the receiver probe so that existence of the crack is confirmed. Thus, inspection work for a crack can be done with certainty with a simple arrangement.
    Type: Grant
    Filed: June 16, 1998
    Date of Patent: October 31, 2000
    Assignees: Mitsubishi Heavy Industries, Ltd., Shin-Nippon Nondestructive Inspection Co., Kyusyugiken Co., Ltd.
    Inventors: Keiichi Iwamoto, Kiyotaka Aoki, Hironori Ishii, Shinichi Tsuji, Kinjiro Kobayashi
  • Patent number: 6125705
    Abstract: An apparatus for the concurrent nondestructive evaluation of partially completed welds is described and which is used in combination with an automated welder and which includes an ultrasonic signal generator mounted on the welder and which generates an ultrasonic signal which is directed toward one side of the partially completed welds; an ultrasonic signal receiver mounted on the automated welder for detecting ultrasonic signals which are transmitted by the ultrasonic signal generator and which are reflected or diffracted from one side of the partially completed weld or which passes through a given region of the partially completed weld; and an analysis assembly coupled with the ultrasonic signal receiver and which processes the ultrasonic signals received by the ultrasonic signal receiver to identify welding flaws in the partially completed weld.
    Type: Grant
    Filed: April 23, 1998
    Date of Patent: October 3, 2000
    Assignee: Bechtel BWXT Idaho, LLC
    Inventor: John A. Johnson
  • Patent number: 6079273
    Abstract: A method for non-destructively testing closely-spaced objects, such as header tube stubs for a furnace or boiler using electromagnetic acoustic transducers (EMATs) having meander coil sensors. The small size of the sensor combined with the need to move the sensor only a small fraction of the circumference of a tube to scan the entire circumference of the tube under test permits easy and accurate testing of an entire tube, even when the tube is one of a closely-spaced bundle.
    Type: Grant
    Filed: April 29, 1998
    Date of Patent: June 27, 2000
    Assignees: McDermott Technology, Inc., The Babcock & Wilcox Company
    Inventors: Paul J. Latimer, Charles B. Overby, Ralph D. Murphy
  • Patent number: 6070466
    Abstract: The invention provides a device for the ultrasonic inspection of a multilayer metal workpiece consisting of at least one parent metal layer and a clad metal layer, and having an outer surface, at least one boundary surface, and an inner surface, the device comprising a housing accommodating at least three spaced-apart, ultrasonic transducing means capable of receiving electrical input signals, initiating transmission of ultrasonic waves to the workpiece, and receiving reflected ultrasonic waves to be transduced into electrical output signals, the transducing means being constituted by an acoustic prism having a first face for at least indirectly contacting a workpiece, a second face extending in a plane forming an angle .alpha. with the plane of the outer surface of the workpiece, and a piezocrystal attached to the second face, wherein the distance L.sub.
    Type: Grant
    Filed: May 12, 1998
    Date of Patent: June 6, 2000
    Assignee: Scanmaster Systems (IRT) Ltd.
    Inventors: Vladimir Taran, Kenneth Jassby, Stella Muchnik, Oz Vachtenberg