Carbon Dioxide Or Carbon Monoxide Permeates Barrier Patents (Class 95/51)
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Patent number: 7238382Abstract: A method and system for diagnosing the effectiveness of a treatment on a porous material. For example, the porous material can include a porous low dielectric constant material. In particular, the method can utilize FTIR spectroscopy to characterize the porosity of materials, and assess the effectiveness of sealing pores in the material.Type: GrantFiled: July 30, 2004Date of Patent: July 3, 2007Assignee: Tokyo Electron LimitedInventors: Jianhong Zhu, Dorel Ioan Toma
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Patent number: 7166146Abstract: A mixed matrix membrane is provided which comprises a continuous phase organic polymer and small pore molecular sieves dispersed therein. The molecular sieves have a largest minor crystallographic free diameter of 3.6 Angstroms or less. When these molecular sieves are properly interspersed with a continuous phase polymer, the membrane will exhibit a mixed matrix membrane effect, i.e., a selectivity increase of at least 10% relative to a neat membrane containing no molecular sieves. Finally, methods for making and using such mixed matrix membranes to separate gases from a mixture containing two or more gases are also disclosed.Type: GrantFiled: December 24, 2003Date of Patent: January 23, 2007Assignee: Chevron U.S.A. Inc.Inventors: Stephen J. Miller, Alexander Kuperman, De Q. Vu
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Patent number: 7153432Abstract: A process for the production of highly purified water 38 from Fischer-Tropsch reaction water 12, includes at least the steps of a primary treatment stage comprising an equilibrium staged separation process 14 having at least one stage for removing at least a fraction of non-acid oxygenated hydrocarbons from the Fischer-Tropsch reaction water 12 to produce a primary water-enriched stream 16, a secondary treatment stage comprising at least one membrane separation process 28 for removing at least some suspended solids and acidic oxygenated hydrocarbons from at least a portion of the primary water-enriched stream 16 to produce a secondary water-enriched stream 34 and a tertiary treatment stage comprising a dissolved salt and organic removal stage 36 for removing at least some dissolved salts and organic constituents from at least a portion of the secondary water-enriched stream 34.Type: GrantFiled: December 16, 2004Date of Patent: December 26, 2006Assignee: Sasol Technology (Pty) Ltd.Inventors: Luis Pablo Fidel Dancuart Kohler, Gert Hendrik Du Plessis, Francois Jacobus Du Toit, Edward Ludovicus Koper, Trevor David Phillips, Janette Van Der Walt
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Patent number: 7153344Abstract: A process for the separation and recovery of carbon dioxide from waste gases produced by combustible oxidation is described comprising the steps of feeding a flow of waste gas to a gas semipermeable material, separating a gaseous flow comprising high concentrated carbon dioxide from said flow of waste gas through the gas semipermeable material, and employing at least a portion of the gaseous flow comprising high concentrated carbon dioxide as feed raw material in an industrial production plant and/or stockpiling at least a portion of the gaseous flow comprising carbon dioxide.Type: GrantFiled: March 22, 2002Date of Patent: December 26, 2006Assignee: Ammonia Casale S.A.Inventors: Ermanno Filippi, Federico Zardi
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Patent number: 7074256Abstract: A polyphosphazene having a glass transition temperature (“Tg”) of approximately ?20° C. or less. The polyphosphazene has at least one pendant group attached to a backbone of the polyphosphazene, wherein the pendant group has no halogen atoms. In addition, no aromatic groups are attached to an oxygen atom that is bound to a phosphorus atom of the backbone. The polyphosphazene may have a Tg ranging from approximately ?100° C. to approximately ?20° C. The polyphosphazene may be selected from the group consisting of poly[bis-3-phenyl-1-propoxy)phosphazene], poly[bis-(2-phenyl-1-ethoxy)phosphazene], poly[bis-(dodecanoxypolyethoxy)-phosphazene], and poly[bis-(2-(2-(2-?-undecylenyloxyethoxy)ethoxy)ethoxy)phosphazene]. The polyphosphazene may be used in a separation membrane to selectively separate individual gases from a gas mixture, such as to separate polar gases from nonpolar gases in the gas mixture.Type: GrantFiled: May 13, 2004Date of Patent: July 11, 2006Assignee: Battelle Energy Alliance, LLCInventors: Frederick F. Stewart, Mason K. Harrup, Christopher J. Orme, Thomas A. Luther
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Patent number: 7048778Abstract: An apparatus and method to separate a mixture of gases, such as carbon dioxide and methane, by a ceramic membrane having a ceramic support and a silica layer. The invention can efficiently separate the gaseous mixture and can also cope with the extreme conditions found in, e.g., hydrocarbon producing wells. A method of manufacturing the apparatus is also disclosed.Type: GrantFiled: March 18, 2002Date of Patent: May 23, 2006Assignee: The Robert Gordon UniversityInventor: Edward Gobina
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Patent number: 7025804Abstract: A method of separating or concentrating hydrocarbon-containing gas mixtures such as hydrogen from hydrocarbons, carbon dioxide from hydrocarbons, nitrogen from hydrocarbons, and hydrocarbons from one another using a selectively permeable membrane. The method is well suited to separate hydrocarbon-containing mixtures such as those generated by petroleum refining industries, petrochemical industries, natural gas processing, and the like. The membranes exhibit extremely good resistance to plasticization by hydrocarbon components in the gas mixture under practical industrial process conditions.Type: GrantFiled: November 25, 2003Date of Patent: April 11, 2006Assignee: L'Air Liquide, Societe Anonyme A Directoire et Conseil De Surveillance Pour L'Etude et L'Exploitation Des Procedes Georges ClaudeInventors: John W. Simmons, Sudhir Kulkarni, Okan M. Ekiner
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Patent number: 7025803Abstract: A system and a process for recovering high concentrations of methane from crude natural gas and solid waste landfill exhaust gas uses a sequential combination of a pressure swing adsorber unit operation to remove volatile organic compounds from the crude feed gas mixture followed by a membrane separation unit operation. The membrane separation uses a membrane which is selectively gas permeable to reject transmission of methane and thus to produce a permeate depleted in methane relative to the feed mixture. The permeate is also free of volatile organic compounds and is recycled to the pressure swing adsorber unit operation to regenerate saturated adsorbers.Type: GrantFiled: November 13, 2003Date of Patent: April 11, 2006Assignee: L'Air Liquide Societe Anonyme A Directoire et Counsel de Surveillance Pour L'Etude et L'Exploration des Procedes Georges ClaudeInventors: Kenneth J. Wascheck, Charles L. Anderson
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Patent number: 7018445Abstract: The present invention provides a selectively gas permeable membrane that has a superior combination of permeability and selectivity. The membrane composition includes a Type 1 copolyimide uniformly blended with a Type 2 copolyimide, which polymers are defined by chemical structure more specifically in this disclosure. The invention also provides a method of using the membrane of the copolyimide blend to separate components of gas mixtures.Type: GrantFiled: August 15, 2003Date of Patent: March 28, 2006Assignee: L'Air Liquide, Societe Anonyme a Directoire et Conseil de Surveillance Pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: John W. Simmons, Okan Max Ekiner
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Patent number: 7014680Abstract: A DDR type zeolite membrane formed on a substrate includes silica as a main component. The DDR type zeolite membrane separates at least one type of a gas component from a mixed gas containing at least two types of gases selected from a group consisting of carbon dioxide (CO2), hydrogen (H2), oxygen (O2), nitrogen (N2), methane (CH4), normal butane (n-C4H10), isobutane (i-C4H10), sulfur hexafluoride (SF6), ethane (C2H6), ethylene (C2H4), propane (C3H8), propylene (C3H6), carbon monoxide (CO), and nitrogen monoxide (NO). Each single gas permeance at room temperature and 100° C. are different, respectively, in order to separate at least one selected gas component from the mixed gas.Type: GrantFiled: May 31, 2005Date of Patent: March 21, 2006Assignee: NGK Insulators, Ltd.Inventors: Kunio Nakayama, Kenji Suzuki, Manabu Yoshida, Kenji Yajima, Toshihiro Tomita
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Patent number: 7011694Abstract: Novel compositions suitable for fabrication of CO2-selective membranes are disclosed. In one aspect, the present invention is directed to compositions comprising polyimide/polyamine blends and copolymers, and to compositions comprising interfacially polymerized polyamides. In another aspect this invention is directed to novel CO2-selective membranes comprising such polyimide/polyamine blends and copolymers, and to novel CO2-selective membranes comprising interfacially polymerized polyamides. In yet another aspect, the present invention is directed to a novel water-gas-shift (WGS) reactor comprising the novel CO2-selective membranes. Advantageously, the use of the novel CO2-selective membrane allows alteration of the normal WGS reaction equilibrium, shifting the reaction towards production of H2. Carbon dioxide on the high pressure, feed gas side of the membrane reactor reacts with the novel membranes of the present invention at the interface between the feed gas and the membrane.Type: GrantFiled: May 14, 2002Date of Patent: March 14, 2006Assignee: University of Kentucky Research FoundationInventor: W. S. Winston Ho
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Patent number: 6997971Abstract: A cross-linked, supported polybenzimidazole membrane for gas separation is prepared by reacting polybenzimidazole (PBI) with the sulfone-containing crosslinking agent 3,4-dichloro-tetrahydro-thiophene-1,1-dioxide. The cross-linked reaction product exhibits enhanced gas permeability to hydrogen, carbon dioxide, nitrogen, and methane as compared to the unmodified analog, without significant loss of selectivity, at temperatures from about 20 degrees Celsius to about 400 degrees Celsius.Type: GrantFiled: July 28, 2004Date of Patent: February 14, 2006Assignee: The Regents of the University of CaliforniaInventors: Jennifer S. Young, Gregory S. Long, Brent F. Espinoza
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Patent number: 6958085Abstract: An immobilized liquid membrane has a substrate. A plurality of capsules is disposed on the substrate. Each of the capsules is permeable to a first gas of a mixture of gasses comprising the first gas and a second gas. Each of the capsules is substantially impermeable to the second gas. A liquid is disposed in each of the capsules that is permeable to the first gas and substantially impermeable to the second gas.Type: GrantFiled: September 17, 2003Date of Patent: October 25, 2005Assignee: The United States of America as represented by the Administrator of the National Aeronautics and Space AdministrationInventor: Clyde F. Parrish
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Patent number: 6953493Abstract: This invention provides a DDR type zeolite membrane, characterized in that it is formed as a membrane on a substrate and its main component is silica, and that each single gas permeance at room temperature and 100° C. are different, respectively among at least two types of gases selected from a group consisting of carbon dioxide (CO2), hydrogen (H2), oxygen (O2), nitrogen (N2), methane (CH4), normal butane (n-C4H10), isobutane (i-C4H10), sulfur hexafluoride (SF6), ethane (C2H6), ethylene (C2H4), propane (C3H8), propylene (C3H6), carbon monoxide (CO), and nitrogen monoxide (NO).Type: GrantFiled: March 9, 2004Date of Patent: October 11, 2005Assignee: NGK Insulators, Ltd.Inventors: Kunio Nakayama, Kenji Suzuki, Manabu Yoshida, Kenji Yajima, Toshihiro Tomita
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Patent number: 6946015Abstract: A cross-linked, supported polybenzimidazole membrane for gas separation is prepared by layering a solution of polybenzimidazole (PBI) and ?,??dibromo-p-xylene onto a porous support and evaporating solvent. A supported membrane of cross-linked poly-2,2?-(m-phenylene)-5,5?-bibenzimidazole unexpectedly exhibits an enhanced gas permeability compared to the non-cross linked analog at temperatures over 265° C.Type: GrantFiled: June 26, 2003Date of Patent: September 20, 2005Assignee: The Regents of the University of CaliforniaInventors: Betty S. Jorgensen, Jennifer S. Young, Brent F. Espinoza
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Patent number: 6911066Abstract: A method for operating a typical cyclic adsorption unit that is easily implemented in both new and existing treatment plants, wherein fluctuations in the stream compositions due to the adsorption and regeneration phase transitions of the cycles are minimized.Type: GrantFiled: November 20, 2002Date of Patent: June 28, 2005Assignee: L'Air Liquide, Société Anonyme á Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventor: Christian Monereau
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Patent number: 6896717Abstract: A membrane-based process for separating mixtures of target gases if the gas mixture also contains C3+ hydrocarbon vapors. The process uses gas-separation membranes having a base membrane and a coating layer. The base membrane incorporates a selective layer made from a polymer selective between the light gases to be separated. The coating layer comprises a fluorinated polymer capable of protecting the base membrane from C3+ hydrocarbon vapors and liquids.Type: GrantFiled: July 2, 2003Date of Patent: May 24, 2005Assignee: Membrane Technology and Research, Inc.Inventors: Ingo Pinnau, Zhenjie He, Rolande J. Blanc
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Patent number: 6869462Abstract: A microchannel contactor and methods of contacting substances in microchannel apparatus are described. Some preferred embodiments are combined with microchannel heat exchange.Type: GrantFiled: March 7, 2003Date of Patent: March 22, 2005Assignee: Battelle Memorial InstituteInventors: Ward E. TeGrotenhuis, Scot D. Rassat, Victoria S. Stenkamp
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Patent number: 6860920Abstract: Gas separation membranes formed from polyester-polyether block copolymers which are useful for separating gases from gas mixtures. The membranes and processes are especially suited for separating polar gases from mixtures that contain polar and non-polar species. The novel membranes exhibit good permeability and permselectivity as well as durability, making them well suited for industrial applications such as removal of acid gases from natural gas and removal of carbon dioxide from synthesis gas.Type: GrantFiled: March 13, 2003Date of Patent: March 1, 2005Assignee: L'Air Liquide-Societe Anoyme a Directoire et Conseil de Surveillance Pour l'Etude et l'Exploitation des Procedes George ClaudeInventor: John W. Simmons
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Patent number: 6843829Abstract: Gas separation membranes formed from polyether-urethane or polyether-urea block copolymers are useful for separating gases from gas mixtures. The membranes and processes are especially suited for separating polar gases from mixtures that contain polar and non-polar species. The novel membranes exhibit good permeability and permselectivity, as well as durability, making them well suited for industrial applications such as removal of acid gases from natural gas and removal of carbon dioxide from synthesis gas.Type: GrantFiled: March 13, 2003Date of Patent: January 18, 2005Assignee: L'Air Liquide-Societe Anonyme a'Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedures Georges ClaudeInventor: John W. Simmons
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Publication number: 20040261616Abstract: A cross-linked, supported polybenzimidazole membrane for gas separation is prepared by layering a solution of polybenzimidazole (PBI) and &agr;,&agr;′dibromo-p-xylene onto a porous support and evaporating solvent. A supported membrane of cross-linked poly-2,2′-(m-phenylene)-5,5′-bibenzimidazole unexpectedly exhibits an enhanced gas permeability compared to the non-cross linked analog at temperatures over 265° C.Type: ApplicationFiled: June 26, 2003Publication date: December 30, 2004Inventors: Betty S. Jorgensen, Jennifer S. Young, Brent F. Espinoza
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Patent number: 6814780Abstract: A hollow fiber membrane gas separation apparatus of a compact design suitable for separation and purification of gases is disclosed. The apparatus comprises an outer housing that consists of a detachable bowl and a head closure, and a removable hollow fiber membrane cartridge positioned therein. The cartridge contains a concentric tubular inner core member and is surrounded by a shell and at least one end closure. The cartridge is attached by its first axial end in a sealed and removable manner to a gas flow conduit positioned coaxially in the housing closure wherein the conduit is in fluid communication with a gas inlet or product gas outlet port formed in the housing head closure and by its second axial end to a waste gas exit port in the bowl. The feed gas inlet port and the product gas outlet port in the head closure are spaced in a straight line for a short overall distance providing for a linear connection with other components of a gas separation system, which is a preferred system component packaging.Type: GrantFiled: May 2, 2001Date of Patent: November 9, 2004Assignee: L'Air Liquide, Societe Anonyme A Directoire et Conseil de Surveillance Pour L'Etude et L'Exploitation des Procedes Georges ClaudeInventors: Benjamin Bikson, Scott Andrew Bartholomew, Salvatore Giglia, Bradley Quinn Johnson
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Patent number: 6755893Abstract: In a method for the separation of supercritical gas from substances dissolved in the gas with a membrane through which the gas passes while the substances dissolved in the gas is retained, a pore-free membrane of a polymer perfluoro-2,2-diemthyl-1,3-dioxole is used as a membrane in the separation process.Type: GrantFiled: December 26, 2002Date of Patent: June 29, 2004Assignee: Technische Universität Hamburg-HarburgInventors: Klaus-Victor Peinemann, Michael Schossig, Lorenza Sartorelli, Walter Kulcke, Gerd Brunner
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Publication number: 20040099138Abstract: A high purity stream of methane can be obtained from crude natural gas, especially exhaust gas from waste landfills, by a process that includes first removing moisture, then feeding the dried crude gas mixture to a gas-liquid contact absorber to strip heavy hydrocarbon compounds in a primarily carbon dioxide by product stream. Methane enriched gas from the absorber is separated in a membrane separation unit which provides permeate enriched in carbon dioxide that is recycled to the absorber and a purified product stream of methane.Type: ApplicationFiled: November 13, 2003Publication date: May 27, 2004Applicant: L'Air Liquide, Societe Anonyme A Directoire et Conseil De Surveillance Pour L'Etude etInventors: Sandeep K. Karode, Charles L. Anderson
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Patent number: 6726744Abstract: An improved mixed matrix membrane for the separation of gases comprises polyethylene glycol, silicone rubber and activated carbon on a porous support. The membrane preferably also comprises a carbonate such as potassium carbonate. The gases which may be separated by the membrane include mixtures of oxygen and nitrogen and mixtures of carbon dioxide and nitrogen. Membranes of this design may be used in processing natural gas or other gases.Type: GrantFiled: October 22, 2002Date of Patent: April 27, 2004Assignee: UOP LLCInventors: Santi Kulprathipanja, Jutima Charoenphol
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Patent number: 6716270Abstract: The invention relates to preparation and uses of novel polymeric materials, polyimide amic acid salts (PIAAS). The use of these materials for the fabrication of fluid separation membranes is further disclosed.Type: GrantFiled: January 23, 2003Date of Patent: April 6, 2004Assignee: Praxair Technology, Inc.Inventors: Yong Ding, Benjamin Bikson, Joyce Katz Nelson, James Timothy Macheras
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Patent number: 6709483Abstract: A carbon dioxide (CO2) adsorption membrane or bed is operative to separate metabolic CO2 from an exhaust stream from a breathable atmosphere which is discharged from a closed habitable environment. The habitable environment is in a low ambient pressure surrounding. A portion of the scrubbed exhaust gas stream is diverted from the habitable environment and passed through a desorption chamber. The desorption chamber is open to the low ambient pressure surrounding to maintain a pressure which is slightly greater than the pressure in the ambient surrounding so that the desorption chamber gas stream will exit the system into the ambient surroundings. When the diverted exhaust gas enters the low pressure desorption pressure chamber its CO2 partial pressure content is reduced. The reduced CO2 partial pressure content of the gas stream in the desorption chamber enables the desorption chamber gas stream to remove CO2 from the adsorption membrane or bed.Type: GrantFiled: October 7, 2002Date of Patent: March 23, 2004Assignee: Hamilton Sundstrand Corp.Inventor: Edward W. Hodgson, Jr.
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Patent number: 6656252Abstract: A separation membrane comprising a polyether polymer having a weight-average molecular weight of 104 to 107 and obtained by polymerizing an oxirane compound of the formula (a): wherein R is a hydrogen atom; an alkyl group, an alkyl group having a halogen atom, or —CH2O(CH2CH2O)k—R′ (R′ is a group selected from an alkyl group, an alkenyl group, a cycloalkyl group, an aryl group and an aralkyl group; k is from 0 to 12); or an ethylenically unsaturated group, a reactive silicon-containing group or a methylepoxy-containing group, is excellent in mechanical strength and flexibility.Type: GrantFiled: August 22, 2002Date of Patent: December 2, 2003Assignee: Daiso Co., Ltd.Inventors: Hidetoshi Kita, Masato Tabuchi, Takaaki Sakai
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Patent number: 6648944Abstract: A process and apparatus for separating carbon dioxide from gas, especially natural gas, that also contains C3+ hydrocarbons. The invention uses two or three membrane separation steps, optionally in conjunction with cooling/condensation under pressure, to yield a lighter, sweeter product natural gas stream, and/or a carbon dioxide stream of reinjection quality and/or a natural gas liquids (NGL) stream.Type: GrantFiled: January 28, 2003Date of Patent: November 18, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Richard W. Baker, Andre R. Da Costa, Kaaeid A. Lokhandwala
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Patent number: 6635103Abstract: A method for the separation of carbon dioxide from a gas mixture is described in which a dendrimer selective for carbon dioxide is present in an immobilized liquid membrane, the dendrimer being either in pure form or optionally with at least one solvent, such as but not limited to glycerol, polyethylene glycol, water, refrigerated methanol, NMP, or glycerol carbonate, the latter also having selective carbon dioxide properties as will be described below. In another embodiment, a dendrimer selective for carbon dioxide and capable of forming a film may be used in the method as the membrane itself, optionally with at least one solvent.Type: GrantFiled: July 19, 2002Date of Patent: October 21, 2003Assignee: New Jersey Institute of TechnologyInventors: Kamalesh K. Sirkar, A. Sarma Kovvali, Hua Chen
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Patent number: 6632266Abstract: The invention relates to a method of separating one or more components from a multi-component gas stream comprising at least one non-acid gas component and at least one acid gas component. A multi-component gas stream at a pressure above 1,200 psia (82.8 bar) and a temperature above 120° F. (48.9° C.) with the concentration of at least one acid gas component in the gas stream being at least 20 mole percent is passed to a membrane system that selectively separates at least one acid gas component from the multi-component gas stream as a permeate stream. The permeate stream has a pressure at least 20% of the pressure of the feed pressure.Type: GrantFiled: September 4, 2002Date of Patent: October 14, 2003Assignee: ExxonMobil Upstream Research CompanyInventors: Eugene R. Thomas, Harry W. Deckman, Donald J. Victory, Ronald R. Chance, Russell H. Oelfke
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Publication number: 20030183079Abstract: In a method for the separation of supercritical gas from substances dissolved in the gas with a membrane through which the gas passes while the substances dissolved in the gas is retained, a pore-free membrane of a polymer perfluoro-2,2-diemthyl-1,3-dioxol is used as a membrane in the separation process.Type: ApplicationFiled: December 26, 2002Publication date: October 2, 2003Inventors: Klaus-Victor Peinemann, Michael Schossig, Lorenza Sartorelli, Walter Kulcke, Gerd Brunner
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Patent number: 6626980Abstract: A device useful for separating the components of gas mixtures includes a selectively gas permeable mixed matrix membrane of a dispersed phase of chabazite type molecular sieve particles uniformly distributed throughout a continuous phase of a polymer. The membrane can be fabricated by dispersing the chabazite type molecular sieve particles in a solution of the polymer dissolved in a suitable solvent, and then forming the suspension into a membrane structure by conventional polymer membrane fabrication techniques. Mixed matrix membranes with chabazite type molecular sieves are well suited to separations of oxygen, carbon dioxide or helium from nitrogen or methane.Type: GrantFiled: September 21, 2001Date of Patent: September 30, 2003Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: David J. Hasse, Sudhir S. Kulkarni, David R. Corbin, Aspi N. Patel
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Publication number: 20030154857Abstract: A high capacity carbon dioxide (CO2) separation membrane is operative to separate CO2 from oxygen in a closed habitable environment, such as a space suit or a space station. The membrane is a porous hydrophilic material which is impregnated with a solution of a low vapor pressure hygroscopic solvent containing an alkali metal carbonate solute. The solution is relatively impermeable to oxygen whereby minimal amounts of oxygen will pass through the membrane. The driving force used to cause the carbon dioxide to diffuse through the membrane can be the low pressure or vacuum of space on the exit side of the membrane, or can be the result of a positive pressure sweep gas stream flowing by the membrane over a side thereof opposite to the habitable environment. The partial pressure of carbon dioxide on the entry side of the membrane is significantly higher that the partial pressure of carbon dioxide on the exit side of the membrane.Type: ApplicationFiled: February 20, 2002Publication date: August 21, 2003Inventor: Karen Murdoch
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Publication number: 20030131726Abstract: The invention relates to a method of separating one or more components from a multi-component gas stream comprising at least one non-acid gas component and at least one acid gas component. A multi-component gas stream at a pressure above 1,200 psia (82.8 bar) and a temperature above 120° F. (48.9° C.) with the concentration of at least one acid gas component in the gas stream being at least 20 mole percent is passed to a membrane system that selectively separates at least one acid gas component from the multi-component gas stream as a permeate stream. The permeate stream has a pressure of at least 20% of the pressure of the feed pressure.Type: ApplicationFiled: September 4, 2002Publication date: July 17, 2003Applicant: EXXONMOBIL UPSTREAM RESEARCH COMPANYInventors: Eugene R. Thomas, Harry W. Deckman, Donald J. Victory, Ronald R. Chance, Russell H. Oelfke
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Patent number: 6592650Abstract: A process for separating a gas from a gas mixture containing an organic compound gas or vapor by a hybrid separation combining adsorption with membrane gas separation, using membranes selective for the gas over the organic compound. The membranes use a selective layer made from a polymer having repeating units of a fluorinated cyclic structure of an at least 5-member ring, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment.Type: GrantFiled: March 25, 2002Date of Patent: July 15, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Ingo Pinnau, Zhenjie He, Andre R. Da Costa, Karl D. Amo, Ramin Daniels
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Patent number: 6585802Abstract: Mixed matrix membranes capable of separating carbon dioxide from mixtures including carbon dioxide and methane, and processes for purifying methane using the membranes, are disclosed. The membranes are preferably polymer membranes that include discrete carbon-based molecular sieve particles with sizes of between about 0.5 microns to about 5.0 microns. The particles are formed by pyrolyzing a precursor polymer in the form of a powder or film. The pyrolyzed polymer is then ideally milled to desired small size particles. The preferred ratio of particles to polymer is about 0.25 to about 1.0 by volume. A preferred method for preparing the mixed matrix membrane is by dispersing the particles in a solvent, adding a small quantity of the desired polymer or “sizing agent” to “size” or “prime” the particles, adding a polymer, casting a film of the polymer solution, and evaporating the solvent to form a mixed matrix membrane film.Type: GrantFiled: April 12, 2001Date of Patent: July 1, 2003Assignees: The University of Texas System, Chevron U.S.A. Inc.Inventors: William J. Koros, De Q. Vu, Rajiv Mahajan, Stephen J. Miller
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Patent number: 6579331Abstract: The present invention provides a CO2-selective membrane process that is useful for the purification and/or water gas shift reaction of a reformed gas, generated from on-board reforming of a fuel, e.g., hydrocarbon, gasoline, diesel, methanol or natural gas, to hydrogen for fuel cell vehicles. Another embodiment of the present invention is directed toward a composition comprising a hydrophylic polymer and at least one ammonium halide salt, the ammonium halide salt being present in an amount ranging from about 10 to 80 wt % based on the total weight of the composition. The composition is suitable in formation of a membrane useful for separating CO2 from a CO2-containing gas, particularly from an on-board reformed gas for the CO2-selective membrane process.Type: GrantFiled: November 3, 1999Date of Patent: June 17, 2003Assignee: ExxonMobil Research and Engineering CompanyInventor: Win-Sow Winston Ho
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Patent number: 6579343Abstract: The present invention provides a method for purifying a gas by contacting the gas with a liquid ionic compound. Natural gas may be purified, removing water and carbon dioxide, by contacting the natural gas with a liquid ionic compound.Type: GrantFiled: April 1, 2002Date of Patent: June 17, 2003Assignee: University of Notre Dame du LacInventors: Joan F. Brennecke, Edward J. Maginn
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Patent number: 6579344Abstract: The method provides technical nitrogen instead of pure nitrogen in liquid form which has to be heated to be brought in gaseous form for laser cutting. Atmospheric air is compressed and driven through a cascade of high density bundles of hollow membrane fibers to permeate oxygen and air's component gases and yield technical nitrogen, and the pressure of the technical nitrogen is boosted to feed the laser cutting equipment. The method thus improves the laser cutting so as to avoid the drawbacks resulting from use of nitrogen in liquid form obtained by the cryogenic process by using technical nitrogen obtained via the aforesaid hollow fiber membrane technology in an efficient and cost effective manner.Type: GrantFiled: January 3, 2002Date of Patent: June 17, 2003Inventor: Pierre Diserens
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Patent number: 6572680Abstract: A process for separating carbon dioxide from a multicomponent gas mixture containing carbon dioxide and a hydrocarbon, such as natural gas or associated gas, using gas-separation membranes selective for carbon dioxide over the hydrocarbon. The membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons.Type: GrantFiled: February 5, 2002Date of Patent: June 3, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Richard W. Baker, Ingo Pinnau, Zhenjie He, Karl D. Amo, Andre R. Da Costa, Ramin Daniels
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Patent number: 6572679Abstract: A process for treating a gas mixture containing at least an organic compound gas or vapor and a second gas, such as natural gas, refinery off-gas or air. The process uses two sequential membrane separation steps, one using membrane selective for the organic compound over the second gas, the other selective for the second gas over the organic vapor. The second-gas-selective membranes use a selective layer made from a polymer having repeating units of a fluorinated polymer, and demonstrate good resistance to plasticization by the organic components in the gas mixture under treatment, and good recovery after exposure to liquid aromatic hydrocarbons. The membrane steps can be combined in either order.Type: GrantFiled: March 25, 2002Date of Patent: June 3, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Richard W. Baker, Ingo Pinnau, Zhenjie He, Andre R. Da Costa, Ramin Daniels, Karl D. Amo, Johannes G. Wijmans
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Patent number: 6572678Abstract: A process for treating natural gas or other methane-rich gas to remove excess nitrogen and optionally excess carbon dioxide, water vapor or hydrogen sulfide. The invention relies on gas separation by membranes, using nitrogen/methane selective membranes. The membranes are characterized by having the capability to exhibit a nitrogen/methane selectivity between about 2 and 5 at a temperature higher than about −25° C. The gas may be brought to pipeline specification for nitrogen, and acid gases if present, without requiring the use of amine scrubbing or other acid gas removal technique.Type: GrantFiled: December 28, 2001Date of Patent: June 3, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Johannes Gerard Wijmans, Richard W. Baker, Zhenjie He, Ingo Pinnau
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Patent number: 6565626Abstract: A process for treating natural gas or other methane-rich gas to remove excess nitrogen and carbon dioxide simultaneously. The invention relies on membrane separation using nitrogen/methane and carbon dioxide/methane selective membranes. The gas can typically be brought to pipeline specification for both components, without requiring the use of amine scrubbing or other acid gas removal technique. Where water vapor or hydrogen sulfide is present in the raw gas, these contaminants may also be removed to meet pipeline specification in a single operation.Type: GrantFiled: December 28, 2001Date of Patent: May 20, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Richard W. Baker, Johannes G. Wijmans, Zhenjie He, Ingo Pinnau
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Patent number: 6565631Abstract: A high carbon content membrane and method for making the same are disclosed. The carbon membrane includes an asymmetric hollow filamentary carbon membrane, including a partial carbonization product of an asymmetric hollow filament including an aromatic imide polymer material. The carbon membrane is at least 95 weight percent carbon, and has a dense layer located in the outside surface portion of the hollow filamentary membrane and a porous base layer continued from the dense layer and located in the inside portion of the hollow filamentary membrane. A process for separating CO2 from natural gas is described including: contacting a mixture of CO2 and natural gas with a first side of a carbon membrane in a manner to cause a portion of the mixture to pass through the carbon membrane to a permeate side. The resulting mixture on the permeate side becomes enriched in CO2 over that of the mixture on the first side. The contacting step occurs at a pressure of at least about 200 psia.Type: GrantFiled: October 3, 2001Date of Patent: May 20, 2003Assignee: The University of Texas SystemInventors: William John Koros, De Quang Vu
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Patent number: 6562110Abstract: Mixed matrix membranes capable of separating carbon dioxide from mixtures including carbon dioxide and methane, and processes for purifying methane using the membranes, are disclosed. The membranes are preferably polymer membranes, that include discrete carbon-based molecular sieve particles with sizes of between about 0.5 microns to about 5.0 microns. The particles are formed by pyrolyzing a precursor polymer in the form of a powder or film. The pyrolyzed polymer is then ideally milled to desired small size particles. The preferred ratio of particles to polymer is about 0.25 to about 1.0 by volume. A preferred method for preparing the mixed matrix membrane is by dispersing the particles in a solvent, adding a small quantity of the desired polymer or “sizing agent” to “size” or “prime” the particles, adding a polymer, casting a film of the polymer solution, and evaporating the solvent to form a mixed matrix membrane film.Type: GrantFiled: April 12, 2001Date of Patent: May 13, 2003Assignees: Chevron USA Inc., The University of Texas SystemInventors: William J. Koros, De Q. Vu, Rajiv Mahajan, Stephen J. Miller
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Patent number: 6547859Abstract: A process for making microporous membranes that incorporate selected gas selective species as surface sites in a controlled spacing and orientation manner and such membranes so formed being suitable for separating and purifying the selected gas from selected gas containing gas mixtures. An example is the use of oxygen selective transition element complexes (TECs) as surface sites for separating and purifying oxygen from oxygen-containing gas mixtures.Type: GrantFiled: November 21, 2000Date of Patent: April 15, 2003Assignee: Praxair Technology, Inc.Inventors: Joseph Timothy Mullhaupt, Neil Andrew Stephenson, Frank Notaro, Ravi Prasad
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Publication number: 20030033932Abstract: A method for the separation of carbon dioxide from a gas mixture is described in which a dendrimer selective for carbon dioxide is present in an immobilized liquid membrane, the dendrimer being either in pure form or optionally with at least one solvent, such as but not limited to glycerol, polyethylene glycol, water, refrigerated methanol, NMP, or glycerol carbonate, the latter also having selective carbon dioxide properties as will be described below. In another embodiment, a dendrimer selective for carbon dioxide and capable of forming a film may be used in the method as the membrane itself, optionally with at least one solvent.Type: ApplicationFiled: July 19, 2002Publication date: February 20, 2003Inventors: Kamalesh K. Sirkar, A. Sarma Kovvali, Hua Chen
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Patent number: 6508860Abstract: A mixed matrix membrane for gas separations is provided with a nonporous continuous phase of a polymer and a dispersed phase of molecular sieve particles reacted with a monofunctional organosilicon compound. The monofunctional organosilicon compound is characterized by (a) at least one silicon substituent group which reacts or is compatible with the polymer, and (b) at most one displaceable radical that can react with the molecular sieve. A process for making a selectively gas permeable mixed matrix membrane involves reacting a molecular sieve with the monofunctional organosilicon compound, uniformly dispersing the reacted sieve with a polymer, and forming the resulting mixed matrix composition into a membrane structure. These mixed matrix membranes provide an improved combination of permeability and selectivity as compared to polymer-only membranes and mixed matrix membranes in which the molecular sieve is not reacted with a monofunctional organosilicon compound.Type: GrantFiled: September 21, 2001Date of Patent: January 21, 2003Assignee: L'Air Liquide - Societe Anonyme a'Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges ClaudeInventors: Sudhir S. Kulkarni, David J. Hasse, David R. Corbin, Aspi N. Patel
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Patent number: 6506304Abstract: A method for recovering supercritical extractant, such as supercritical CO2, from a mixture containing the supercritical extractant and a solute is disclosed, which includes contacting the mixture with a molecular sieve membrane at a temperature and a pressure in a critical region of the extractant and near a critical point of the extractant so that a permeate rich in the extractant and a retentate having a enriched concentration of the solute in the extractant are generated. The molecular sieve membrane has a pore size significantly larger than a size of the extractant provided that the pore size is less than and close to sizes of clusters formed of the solute and the extractant at the temperature and the pressure.Type: GrantFiled: April 3, 2001Date of Patent: January 14, 2003Inventors: Chung-Sung Tan, Yu-Wen Chiu