Gas Phase Catalytic Growth (i.e., Chemical Vapor Deposition) Patents (Class 977/843)
  • Publication number: 20130171054
    Abstract: A supported catalyst for synthesizing multi-walled carbon nanotubes includes a supporting body and a metal catalyst including Fe, Co, and Mn in a mole ratio according to Equation (1): Fe:Co:Mn=1:x:y??(1) wherein 2.0?x?4.0 and 0.01?y?5.00. The supported catalyst can be prepared by dissolving the metal catalysts into a solvent to prepare an aqueous solution of the metal catalysts; dissolving supporting body materials into a solvent to prepare an aqueous solution of the supporting body material; mixing the aqueous solutions and heating the mixed solution at temperature of about 100° to about 800° C. under normal atmospheric pressure for about 10 to about 40 min. Multi-walled carbon nanotubes can be prepared by placing the supported catalyst in chemical vapor deposition (TCVD) equipment and feeding hydrocarbon gas and hydrogen gas at a temperature of about 650° to about 1,100° C. under normal atmospheric pressure.
    Type: Application
    Filed: December 14, 2012
    Publication date: July 4, 2013
    Applicant: Cheil Industries Inc.
    Inventor: Cheil Industries Inc.
  • Patent number: 8475698
    Abstract: A method of making a carbon nanopipe and ensemble of carbon nanopipes, comprising the steps of flowing a carbon precursor over silica fibers and thereby depositing a durable graphitizable carbon coating of tunable thickness of about 10-500 nm onto the silica fibers and etching away the silica fibers to yield a three-dimensional mat of electronically networked, hollow carbon tubules. A carbon nanopipe comprising a durable graphitizable carbon wall of tunable thickness of about 10-500 nm formed by exposing a silica fiber network to a carbon precursor vapor and thereby depositing a carbon film onto the silica fiber network at a temperature suitable for complete pyrolysis of the carbon precursor and removing the silica fibers.
    Type: Grant
    Filed: August 8, 2008
    Date of Patent: July 2, 2013
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventors: Justin C Lytle, Trevor N. Zimmerman, Debra R Rolison
  • Publication number: 20130160701
    Abstract: Methods for growing microstructured and nanostructured graphene by growing the microstructured and nanostructured graphene from the bottom-up directly in the desired pattern are provided. The graphene structures can be grown via chemical vapor deposition (CVD) on substrates that are partially covered by a patterned graphene growth barrier which guides the growth of the graphene.
    Type: Application
    Filed: August 23, 2012
    Publication date: June 27, 2013
    Inventors: Michael S. Arnold, Padma Gopalan, Nathaniel S. Safron, Myungwoong Kim
  • Patent number: 8470408
    Abstract: In a process for fabricating a nanopore device, at least one carbon nanotube catalyst region is formed on a structure. A plurality of nanopores is formed in the structure at a distance from the catalyst region that is no greater than about an expected length for a carbon nanotube synthesized from the catalyst region. Then at least one carbon nanotube is synthesized from the catalyst region. This fabrication sequence enables the in situ synthesis of carbon nanotubes at the site of nanopores, whereby one or more nanotubes articulate one or more nanopores without requiring manual positioning of the nanotubes.
    Type: Grant
    Filed: October 2, 2008
    Date of Patent: June 25, 2013
    Assignee: President and Fellows of Harvard College
    Inventors: Daniel Branton, Jene A. Golovchenko, Slaven Garaj, Dimitar M. Vlassarev, El-Hadi S. Sadki
  • Publication number: 20130156956
    Abstract: A carbon nanotube production method forms a carbon nanotube aggregate having a high perpendicular orientation characteristic where a plurality of carbon nanotubes are aligned in a direction perpendicular to a surface of a substrate, without using terpineol, which is a viscosity improver. A catalyst solution having a predetermined concentration (from 0.2 M to 0.8 M) of a transition metal salt dissolved therein, and free of terpineol is prepared. Catalyst particles are caused to be present on the surface of the substrate by making the catalyst solution contact with the surface of the substrate. By making a carbon nanotube forming gas contact with the surface of the substrate in a carbon nanotube forming temperature region, the carbon nanotube aggregate is grown on the surface of the substrate where a plurality of carbon nanotubes are aligned in the direction perpendicular to the surface of the substrate.
    Type: Application
    Filed: September 2, 2011
    Publication date: June 20, 2013
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Eiji Nakashima, Yosuke Koike, Gang Xie
  • Publication number: 20130134361
    Abstract: A graphene dot structure and a method of manufacturing the same. The graphene dot structure includes a core including a semiconductor material; and a graphene shell formed on the surface of the core. The graphene dot structure may form a network.
    Type: Application
    Filed: November 20, 2012
    Publication date: May 30, 2013
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventor: SAMSUNG ELECTRONICS CO., LTD.
  • Patent number: 8444948
    Abstract: According to one embodiment, there is provided a graphite nano-carbon fiber provided by using an apparatus having a reactor capable of keeping a reducing atmosphere inside thereof, a metal substrate arranged as a catalyst in the reactor, a heater heating the metal substrate, a pyrolysis gas source supplying pyrolysis gas obtained by thermally decomposing a wood material in a reducing atmosphere to the reactor, a scraper scraping carbon fibers produced on the metal substrate, a recovery container recovering the scraped carbon fibers, and an exhaust pump discharging exhaust gas from the reactor. The carbon fibers are linear carbon fibers with a diameter of 25 to 250 nm formed with layers of graphenes stacked in a longitudinal direction.
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: May 21, 2013
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Katsuki Ide, Tetsuya Mine, Jun Yoshikawa, Tsuyoshi Noma, Masao Kon, Kazutaka Kojo
  • Publication number: 20130109170
    Abstract: A deposition method of fine particles, includes the steps of irradiating a fine particle beam formed by size-classified fine particles to an irradiated subject under a vacuum state, and depositing the fine particles on a bottom part of a groove structure formed at the irradiated subject.
    Type: Application
    Filed: December 5, 2012
    Publication date: May 2, 2013
    Applicant: FUJITSU LIMITED
    Inventor: FUJITSU LIMITED
  • Publication number: 20130101495
    Abstract: A system includes a reusable substrate upon which a carbon nanostructure is formed as a carbon nanostructure-laden reusable substrate, a first conveyor system adapted to continuously convey the reusuable substrate through a carbon nanotube catalyst application station and carbon nanostructure growth station, and a second conveyor system adapted to create an interface between a second substrate and the carbon nanostructure-laden reusuable substrate, the interface facilitating transfer of a carbon nanostructure from the carbon nanostructure-laden reusuable substrate to the second substrate. A method includes growing a carbon nanostructure on a reusable substrate, the carbon nanostructure includes a carbon nanotube polymer having a structural morphology comprising interdigitation, branching, crosslinking, and shared walls and transferring the carbon nanostructure to a second substrate to provide a carbon nanostructure-laden second substrate.
    Type: Application
    Filed: October 18, 2012
    Publication date: April 25, 2013
    Applicant: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
    Inventor: APPLIED NANOSTRUCTURED SOLUTIONS, LLC
  • Publication number: 20130095305
    Abstract: Provided are a graphene pattern and a process of preparing the same. Graphene is patterned in a predetermined shape on a substrate to form the graphene pattern. The graphene pattern can be formed by forming a graphitizing catalyst pattern on a substrate, contacting a carbonaceous material with the graphitizing catalyst and heat-treating the resultant.
    Type: Application
    Filed: November 20, 2012
    Publication date: April 18, 2013
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventor: SAMSUNG ELECTRONICS CO., LTD.
  • Patent number: 8420042
    Abstract: Process for producing nanomaterials such as graphenes, graphene composites, magnesium oxide, magnesium hydroxides and other nanomaterials by high heat vaporization and rapid cooling. In some of the preferred embodiments, the high heat is produced by an oxidation-reduction reaction of carbon dioxide and magnesium as the primary reactants, although additional materials such as reaction catalysts, control agents, or composite materials can be included in the reaction, if desired. The reaction also produces nanomaterials from a variety of other input materials, and by varying the process parameters, the type and morphology of the carbon nanoproducts and other nanoproducts can be controlled. The reaction products include novel nanocrystals of MgO (percilase) and MgAl2O4 (spinels) as well as composites of these nanocrystals with multiple layers of graphene deposited on or intercalated with them.
    Type: Grant
    Filed: September 20, 2011
    Date of Patent: April 16, 2013
    Assignee: High Temperature Physics, LLC
    Inventors: Robert Wayne Dickinson, Ben Wade Oakes Dickinson, III, Jon K. Myers, Oliver Douglas Ousterhout, Lawrence Joseph Musetti
  • Patent number: 8414859
    Abstract: The present disclosure relates to a method for making a carbon nanotube carbon nanotube structure. The method includes steps of providing a tubular carbon nanotube array; and drawing out a carbon nanotube structure from the tubular carbon nanotube array by using a drawing tool. The carbon nanotube structure is a carbon nanotube film or a carbon nanotube wire.
    Type: Grant
    Filed: August 13, 2010
    Date of Patent: April 9, 2013
    Assignee: Beijing FUNATE Innovation Technology Co., Ltd.
    Inventors: Chen Feng, Liang Liu
  • Patent number: 8414860
    Abstract: Methods and apparatus for controlling a catalytic layer deposition process are provided. A feed stream comprising a carbon source is provided to a catalyst layer. An asymmetrical alternating current is applied to the catalyst layer. A polarization impedance of the catalyst layer is monitored. The polarization impedance can be controlled by varying the asymmetrical alternating current. The controlling of the polarization impedance provides control over the structure and amount of carbon particles deposited on the catalyst layer. The carbon particles may be in the form of nanotubes, fullerenes, and/or nanoparticles.
    Type: Grant
    Filed: May 11, 2009
    Date of Patent: April 9, 2013
    Assignee: Catelectric Corp.
    Inventor: Victor Stancovski
  • Publication number: 20130078374
    Abstract: The method of forming carbon nanotubes from carbon-rich fly ash is a chemical vapor deposition-based method for forming carbon nanotubes from recycled carbon-rich fly ash. The method includes first ultrasonically treating the carbon-rich fly ash to produce an ultrafine powdered ash, and then reacting the ultrafine powdered ash in a low pressure chemical vapor deposition reactor to form the carbon nanotubes. The ultrasonic treatment of the carbon-rich fly ash includes the steps of dissolving the carbon-rich fly ash in water to form a solution, then sonicating the solution, separating the ultrafine powdered ash from the solution, and finally drying the ultrafine powdered ash. The method provides for total conversion of the carbon-rich fly ash to carbon nanotubes having a variety of differing diameters and lengths, including multi-walled carbon nanotubes with a high degree of wall graphitization and C?C double bonds stretching at 1635 cm?1.
    Type: Application
    Filed: September 28, 2011
    Publication date: March 28, 2013
    Applicant: KING ABDULAZIZ UNIVERSITY
    Inventor: NUMAN ABDULLAH SALAH
  • Publication number: 20130078178
    Abstract: A system for use in fabrication of carbon nanotubes (CNTs) includes a wafer having a circuitry and a plurality of CNT seed sites. The system also includes a base assembly configured to support the wafer. The system further includes a first tube disposed over the wafer and configured to surround the CNTs that form on the seed sites. The circuitry in the wafer is configured to conduct at least one static charge. The wafer includes a top surface having a plurality of CNT seed sites, each seed site coupled to the circuitry and configured to receive one of the at least one static charge.
    Type: Application
    Filed: September 27, 2011
    Publication date: March 28, 2013
    Applicants: Samsung Electronics Co., Ltd., Samsung Austin Semiconductor
    Inventors: Robert Stebbins, Russell Olson
  • Publication number: 20130075386
    Abstract: An embodiment of the present disclosure relates to a heating device comprising a carbon nanotube, which comprises a carbon nanotube layer containing aligned carbon nanotube carpet, a first electrode and a second electrode having a predetermined distance between each other and electrically connected to the carbon nanotube layer respectively, wherein a current produced by applying a voltage to the first electrode passes laterally via the diameter direction of the aligned carbon nanotubes from the first electrode to the second electrode. The present disclosure also includes methods for manufacturing the aligned carbon nanotube carpet.
    Type: Application
    Filed: April 5, 2012
    Publication date: March 28, 2013
    Applicant: NATIONAL TAIWAN UNIVERSITY
    Inventors: Shuo-Hung Chang, Chih-Chung Su
  • Patent number: 8404208
    Abstract: A method for producing a carbon fiber, comprising a step of dissolving or dispersing [I] a compound containing Co element; [II] a compound containing at least one element selected from the group consisting of Ti, V, Cr, and Mn; and [III] a compound containing at least one element selected from the group consisting of W and Mo in a solvent to obtain a solution or a fluid dispersion, a step of impregnating a particulate carrier with the solution or the fluid dispersion to prepare a catalyst, and a step of bringing a carbon source into contact with the catalyst in a vapor phase.
    Type: Grant
    Filed: June 16, 2009
    Date of Patent: March 26, 2013
    Assignee: Showa Denko K.K.
    Inventors: Eiji Kambara, Akihiro Kitazaki
  • Publication number: 20130071565
    Abstract: An apparatus for growing carbon nanostructures (CNSs) on a substrate can include at least two CNS growth zones with at least one intermediate zone disposed therebetween and a substrate inlet before the CNS growth zones sized to allow a spoolable length substrate to pass therethrough.
    Type: Application
    Filed: September 23, 2011
    Publication date: March 21, 2013
    Applicant: Applied Nanostructured Solutions, LLC
    Inventors: Harry C. Malecki, Jason L. Dahne, James P. Loebach, Randy L. Gaigler, Jordan T. Ledford
  • Patent number: 8398949
    Abstract: A novel carbon nanotube powder containing carbon nanotubes which have a roll-like structure, also novel carbon nanotubes having a roll-like structure, novel processes for the production of the carbon nanotube powders and of the carbon nanotubes, and their use as an additive or substrate for various applications are described.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: March 19, 2013
    Assignee: Bayer MaterialScience AG
    Inventors: Helmut Meyer, Heiko Hocke, Ralph Weber, Martin Schmid, Elmar Bramer-Weger, Matthias Voetz, Leslaw Mleczko, Reiner Rudolf, Aurel Wolf, Sigurd Buchholz
  • Publication number: 20130059124
    Abstract: An R-cut substrate is prepared by cutting lumbered synthetic quartz crystal along a surface parallel to the R-face. The surface of the thus obtained R-cut substrate has a structure in which the R-face smoothest in terms of the crystal structure accounts for the most part of the surface, and the m- and r-faces are exposed on this surface to extend in a direction parallel to the X-axis albeit only slightly upon processing. After catalytic metals are arranged on the surface of the R-cut substrate, a carbon source gas is supplied onto the surface of the R-cut substrate to grow carbon nanotubes in accordance with the crystal lattice structure using the crystal metals as nuclei. This makes it possible to manufacture carbon nanotubes with a good orientation and linearity.
    Type: Application
    Filed: March 1, 2011
    Publication date: March 7, 2013
    Inventors: Shigeo Maruyama, Shohei Chiashi, Hiroto Okabe, Masami Terasawa, Shuichi Kono, Tadashi Sato
  • Publication number: 20130059091
    Abstract: A method for forming carbon nanotubes includes preparing a target object having a surface on which one or more openings are formed, each of the openings having a catalyst metal layer on a bottom thereof; performing an oxygen plasma process on the catalyst metal layers; and activating the surfaces of the catalyst metal layers by performing a hydrogen plasma process on the metal catalyst layers subjected to the oxygen plasma process. The method further includes filling carbon nanotubes in the openings on the target object by providing an electrode member having a plurality of through holes above the target object in a processing chamber, and then growing the carbon nanotubes by plasma CVD on the activated catalyst metal layer by diffusing active species in a plasma generated above the electrode member toward the target object through the through holes while applying a DC voltage to the electrode member.
    Type: Application
    Filed: October 31, 2012
    Publication date: March 7, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventor: Tokyo Electron Limited
  • Patent number: 8388923
    Abstract: Methods and systems of preparing a catalyst to be used in the synthesis of carbon nanotubes through Chemical Vapor Depositions are disclosed. The method may include a mixture comprising at least one of an iron catalyst source and a catalyst support. In another aspect, a method of synthesizing multi-walled carbon nanotubes using the catalyst is disclosed. The method may include driving a reaction in a CVD furnace and generating at least one multi-walled carbon nanotube through the reaction. The method also includes depositing the catalyst on the CVD furnace and driving a carbon source with a carrier gas to the CVD furnace. The method further includes decomposing the carbon source in the presence of the catalyst under a sufficient gas pressure for a sufficient time to grow at least one multi-walled carbon nanotube.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: March 5, 2013
    Assignee: King Abdulaziz City for Science and Technology
    Inventors: Mohammed Abdullah Bahattab, Abdulaziz A Bagabas, Ibrahim M Al-Najjar
  • Patent number: 8384069
    Abstract: A semiconductor structure includes a support and at least one block provided on the support. The block includes a stack including alternating layers based on a first semiconductor material and layers based on a second semiconductor material different from the first material, the layers presenting greater dimensions than layers such that the stack has a lateral tooth profile and a plurality of spacers filling the spaces formed by the tooth profile, the spacers being made of a third material different from the first material such that each of the lateral faces of the block presents alternating lateral bands based on the first material and alternating lateral bands based on the third material. At least one of the lateral faces of the block is partially coated with a material promoting the growth of nanotubes or nanowires, the catalyst material exclusively coating the lateral bands based on the first material or exclusively coating the lateral bands based on the third material.
    Type: Grant
    Filed: May 18, 2010
    Date of Patent: February 26, 2013
    Assignee: Commissariat à l'Énergie Atomique et aux Énergies Alternatives
    Inventors: Carole Pernel, Cécilia Dupre
  • Publication number: 20130045157
    Abstract: Mass production of carbon nanotubes (CNT) are facilitated by methods and apparatus disclosed herein. Advantageously, the methods and apparatus make use of a single production unit, and therefore provide for uninterrupted progress in a fabrication process. Embodiments of control systems for a variety of CNT production apparatus are included.
    Type: Application
    Filed: August 17, 2012
    Publication date: February 21, 2013
    Applicant: FastCAP Systems Corporation
    Inventors: Nicolo Michele Brambilla, Riccardo Signorelli
  • Patent number: 8367035
    Abstract: The present invention provides arrays of longitudinally aligned carbon nanotubes having specified positions, nanotube densities and orientations, and corresponding methods of making nanotube arrays using guided growth and guided deposition methods. Also provided are electronic devices and device arrays comprising one or more arrays of longitudinally aligned carbon nanotubes including multilayer nanotube array structures and devices.
    Type: Grant
    Filed: August 28, 2012
    Date of Patent: February 5, 2013
    Assignee: The Board of Trustees of the University of Illinois
    Inventors: John A. Rogers, Coskun Kocabas, Moonsub Shim, Seong Jun Kang, Jang-Ung Park
  • Patent number: 8367034
    Abstract: The present invention relates to cobalt and molybdenum doped mesoporous silica catalysts and methods for using the catalysts to making Single-Walled Carbon Nanotubes. The methods offer increased control over the orientation, length and diameter of the nanotubes produced.
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: February 5, 2013
    Assignee: The Trustees of Columbia University in the City of New York
    Inventors: Stephen O'Brien, Limin Huang, Brian Edward White
  • Publication number: 20130025918
    Abstract: A thermal and electrical conducting apparatus includes a few-layer graphene film having a thickness D where D?1.5 nm and a plurality of carbon nanotubes crystallographically aligned with the few-layer graphene film.
    Type: Application
    Filed: October 1, 2012
    Publication date: January 31, 2013
    Applicant: THE UNIVERSITY OF KENTUCKY RESEARCH FOUNDATION
    Inventors: Douglas Robert Strachan, David Patrick Hunley
  • Publication number: 20130028829
    Abstract: Disclosed herein is a method of growth of enhanced adhesion MWCNTs on a substrate, referred to as the HGTiE process, the method comprising: chemical vapor deposition of an adhesive underlayer composed of alumina on a substrate composed of titanium or similar; chemical vapor deposition of a catalyst such as a thin film of iron on top of the adhesive underlayer; pretreatment of the substrate to hydrogen at high temperature; and exposure of the substrate to a feedstock gas such as ethylene at high temperature. The substrate surface may be roughened before placement of an adhesive layer through mechanical grinding or chemical etching. Finally, plasma etching of the MWCNT film may be performed with oxygen plasma. This method of growth allows for high strength adhesion of MWCNTs to the substrate the MWCNTs are grown upon.
    Type: Application
    Filed: July 28, 2011
    Publication date: January 31, 2013
    Inventors: John G. Hagopian, Stephanie A. Getty, Manuel A. Quijada
  • Publication number: 20130022531
    Abstract: We disclose a novel filter and process that converts the wastes in automotive exhausts into carbon nanotubes. The filter surface is composed of iron of similar catalyst. The filter is placed along the pathway of exhaust streamlines preferably at an angle of more than 5°. and less than 15°. The filter is heated to temperatures in the range of 200-1000° C. The filter described in this invention can work in its own or supplement existing filtration systems. The end product of this filtration system is a material that is commercially valuable. The synthesized carbon nanotubes are purified using ionic liquid solution that is capable of removing undesirable carbonated material and leaving 95% purified carbon nanotubes. The purified carbon nanotubes have a diameter of 20-50 nm and a length of 1-10 micro meters.
    Type: Application
    Filed: September 21, 2012
    Publication date: January 24, 2013
    Applicant: UNITED ARAB EMIRATES UNIVERSITY
    Inventor: United Arab Emirates University
  • Patent number: 8354291
    Abstract: Techniques, apparatus and systems are described for wafer-scale processing of aligned nanotube devices and integrated circuits. In one aspect, a method can include growing aligned nanotubes on at least one of a wafer-scale quartz substrate or a wafer-scale sapphire substrate. The method can include transferring the grown aligned nanotubes onto a target substrate. Also, the method can include fabricating at least one device based on the transferred nanotubes.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: January 15, 2013
    Assignee: University of Southern California
    Inventors: Chongwu Zhou, Koungmin Ryu, Alexander Badmaev, Chuan Wang
  • Publication number: 20130011328
    Abstract: The present invention relates to a process comprising the steps a) synthesis of carbon nanotubes, b) optional inerting and c) cooling of the product. The process permits problem-free handling and packing of the carbon nanotube material that is produced.
    Type: Application
    Filed: January 20, 2011
    Publication date: January 10, 2013
    Applicant: Bayer Intellectual Property GmbH
    Inventors: Ralph Weber, Volker Michele, Leslaw Mleczko
  • Publication number: 20130011574
    Abstract: Provided is a graphene production method including: contacting a carbon source substance with a surface of a flexible film-forming target having electrical conductivity; and applying a current to the film-forming target and heating the film-forming target at a temperature exceeding a graphene production temperature to produce graphene from the carbon source substance on the surface of the film-forming target.
    Type: Application
    Filed: June 22, 2012
    Publication date: January 10, 2013
    Applicant: SONY CORPORATION
    Inventors: Toshiyuki Kobayashi, Masashi Bando, Nozomi Kimura, Keisuke Shimizu, Koji Kadono
  • Publication number: 20130005125
    Abstract: Embodiments of the present invention are generally directed to a method for disposing nanoparticles on a substrate. In one embodiment, a substrate having a plurality of recesses is provided. In this embodiment, a plurality of nanoparticles is also provided. The nanoparticles include a catalyst material coupled to one or more ligands, and these nanoparticles are disposed within respective recesses of the substrate. In some embodiments, the substrate is processed to form nanostructures, such as nanotubes or nanowires, within the recesses. Devices and systems having such nanostructures are also disclosed.
    Type: Application
    Filed: September 12, 2012
    Publication date: January 3, 2013
    Applicant: Micron Technology, Inc.
    Inventor: Gurtej Sandhu
  • Publication number: 20130000961
    Abstract: A thermal and electrical conducting apparatus includes a few-layer graphene film having a thickness D where D?1.5 nm and a plurality of carbon nanotubes crystallographically aligned with the few-layer graphene film.
    Type: Application
    Filed: June 29, 2012
    Publication date: January 3, 2013
    Applicant: THE UNIVERSITY OF KENTUCKY RESEARCH FOUNDATION
    Inventors: Douglas Robert Strachan, David Patrick Hunley
  • Patent number: 8343451
    Abstract: A device for making a carbon nanotube film includes a substrate and a catalyst layer on the substrate. The catalyst layer has two substantially parallel sides. The present disclosure also provides a method for making a carbon nanotube film. The catalyst layer is annealed at a high temperature in air. The annealed catalyst layer is heated up to a predetermined reaction temperature in a furnace with a protective gas therein. A carbonaceous gas is supplied into the furnace to grow a carbon nanotube array having two substantially parallel side faces. A carbon nanotube film is drawn from the carbon nanotube array. A drawing direction is substantially parallel to the two substantially parallel side faces of the carbon nanotube array.
    Type: Grant
    Filed: September 24, 2009
    Date of Patent: January 1, 2013
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Chen Feng, Kai-Li Jiang, Zhuo Chen, Yong-Chao Zhai, Shou-Shan Fan
  • Patent number: 8343581
    Abstract: An improved method of synthesizing nanotubes that avoids the slow process and the impurities or defects that are usually encountered with regard to as-grown carbon nanotubes. In a preferred embodiment, nanotubes are synthesized from nanotubes providing a novel catalyst-free growth method for direct growth of single- or multi-walled, metallic or semiconducting nanotubes.
    Type: Grant
    Filed: April 30, 2007
    Date of Patent: January 1, 2013
    Assignee: Regents of the University of California
    Inventors: Peter J. Burke, Zhen Yu
  • Publication number: 20120321785
    Abstract: The present invention provides arrays of longitudinally aligned carbon nanotubes having specified positions, nanotube densities and orientations, and corresponding methods of making nanotube arrays using guided growth and guided deposition methods. Also provided are electronic devices and device arrays comprising one or more arrays of longitudinally aligned carbon nanotubes including multilayer nanotube array structures and devices.
    Type: Application
    Filed: August 28, 2012
    Publication date: December 20, 2012
    Applicant: The Board of Trustees of the University of Illinois
    Inventors: John A. Rogers, Coskun Kocabas, Moonsub Shim, Seong Jun Kang, Jang-Ung Park
  • Publication number: 20120321544
    Abstract: A production method in accordance with the present invention includes the steps of: providing a catalyst support layer by applying, to a substrate, a catalyst support layer coating agent obtained by dissolving in an organic solvent (i) an organometallic compound containing aluminum and/or a metal salt containing aluminum and (ii) a stabilizer for inhibiting a condensation polymerization reaction of the organometallic compound and/or the metal salt; providing a catalyst formation layer by applying, to the catalyst support layer, a catalyst formation layer coating agent obtained by dissolving in an organic solvent (a) an organometallic compound containing iron and/or a metal salt containing iron and (b) a stabilizer for inhibiting a condensation polymerization reaction of the organometallic compound and/or the metal salt; and growing an aligned carbon nanotube aggregate on the substrate by chemical vapor deposition (CVD).
    Type: Application
    Filed: February 28, 2011
    Publication date: December 20, 2012
    Inventors: Hirokazu Takai, Mitsugu Uejima, The Ban Hoang, Kenji Hata, Motoo Yumura
  • Patent number: 8333948
    Abstract: Provided are aligned carbon nanotubes for a fuel cell having a large surface area, a nanocomposite that includes the aligned carbon nanotubes loaded with highly dispersed nanoparticles of a metallic catalyst, methods of producing the carbon nanotubes and the nanocomposite, and a fuel cell including the nanocomposite. In the nanocomposite, nanoparticles of the metallic catalyst are uniformly distributed on external walls of the nanotubes. A fuel cell including the nanocomposite exhibits better performance.
    Type: Grant
    Filed: October 6, 2005
    Date of Patent: December 18, 2012
    Assignee: The Regents of the University of California
    Inventors: Chan-Ho Pak, Hyuk Chang, Sungho Jin, Xiang-Rong Ye, Li-Han Chen
  • Patent number: 8333928
    Abstract: Provided is an apparatus for producing carbon nanotubes. The apparatus includes a reaction chamber and a rotating member. The reaction chamber provides a reaction space in which metal catalysts and a source gas react with one another to produce carbon nanotubes. The rotating member increases fluidizing of the metal catalysts in the reaction space to increase productivity and raise the gas conversion rate, thereby reducing the price of carbon nanotubes and preventing adhering of metal catalysts to the sidewall of the reaction chamber.
    Type: Grant
    Filed: November 4, 2008
    Date of Patent: December 18, 2012
    Assignee: Korea Kumho Petrochemical Co., Ltd.
    Inventors: Suk-Won Jang, Chung-Heon Jeong, Jong-Kwan Jeon, Ho-Soo Hwang
  • Publication number: 20120313591
    Abstract: An ultracapacitor includes at least one electrode that includes carbon nanotubes. The carbon nanotubes may be applied in a variety of ways, and a plurality of layers may be included. Methods of fabrication of carbon nanotubes and ultracapacitors are provided.
    Type: Application
    Filed: June 7, 2012
    Publication date: December 13, 2012
    Applicant: FASTCAP SYSTEMS CORPORATION
    Inventors: Nicolo M. Brambilla, Riccardo Signorelli, Kavya Ramachandra
  • Publication number: 20120312693
    Abstract: Certain example embodiments of this invention relate to the use of graphene as a transparent conductive coating (TCC). In certain example embodiments, graphene thin films grown on large areas hetero-epitaxially, e.g., on a catalyst thin film, from a hydrocarbon gas (such as, for example, C2H2, CH4, or the like). The graphene thin films of certain example embodiments may be doped or undoped. In certain example embodiments, graphene thin films, once formed, may be lifted off of their carrier substrates and transferred to receiving substrates, e.g., for inclusion in an intermediate or final product. Graphene grown, lifted, and transferred in this way may exhibit low sheet resistances (e.g., less than 150 ohms/square and lower when doped) and high transmission values (e.g., at least in the visible and infrared spectra).
    Type: Application
    Filed: July 11, 2012
    Publication date: December 13, 2012
    Applicant: Guardian Industries Corp.,
    Inventor: Vijayen S. VEERASAMY
  • Publication number: 20120315467
    Abstract: A method of growing carbon nanomaterials on a substrate wherein the substrate is exposed to an oxidizing gas; a seed material is deposited on the substrate to form a receptor for a catalyst on the surface of said substrate; a catalyst is deposited on the seed material by exposing the receptor on the surface of the substrate to a vapor of the catalyst; and substrate is subjected to chemical vapor deposition in a carbon containing gas to grow carbon nanomaterial on the substrate.
    Type: Application
    Filed: June 12, 2012
    Publication date: December 13, 2012
    Applicant: UNIVERSITY OF DAYTON
    Inventors: Khalid Lafdi, Lingchuan Li, Matthew C. Boehle, Alexandre Lagounov
  • Patent number: 8329134
    Abstract: A method for fabricating a carbon nanotube film includes the following steps: providing a vacuum chamber having a carbon nanotube array therein; and pulling a carbon nanotube film out from the carbon nanotube array.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: December 11, 2012
    Assignee: Beijing FUNATE Innovation Technology Co., Ltd.
    Inventors: Liang Liu, Li Qian, Chen Feng, Yu-Quan Wang
  • Patent number: 8329516
    Abstract: A plurality of nanowires is grown on a first substrate in a first direction perpendicular to the first substrate. An insulation layer covering the nanowires is formed on the first substrate to define a nanowire block including the nanowires and the insulation layer. The nanowire block is moved so that each of the nanowires is arranged in a second direction parallel to the first substrate. The insulation layer is partially removed to partially expose the nanowires. A gate line covering the exposed nanowires is formed. Impurities are implanted into portions of the nanowires adjacent to the gate line.
    Type: Grant
    Filed: February 24, 2012
    Date of Patent: December 11, 2012
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Moon-Sook Lee
  • Patent number: 8329135
    Abstract: An aligned carbon nanotube bulk structure in which various properties such as density and hardness are controlled depending on the place is provided. An aligned carbon nanotube bulk structure having different density portions is an aligned carbon nanotube bulk structure provided with a high-density portion applied with a density-increasing treatment and an low-density portion and having a plurality of carbon nanotubes (CNT) aligned in a predetermined direction, in which the structure has 1:3 or more of the degree of anisotropy in the alignment direction and in the direction vertical to the alignment direction and, in the (002) peak of the X-ray diffraction data in the high density region, the intensity of X-ray incident along the orientation direction is higher than that of the X-ray intensity from the direction vertical to the alignment direction, and the degree of alignment is defined by specific conditions.
    Type: Grant
    Filed: August 25, 2009
    Date of Patent: December 11, 2012
    Assignee: National Institute of Advanced Industrial Science and Technology
    Inventors: Kenji Hata, Don N. Futaba, Motoo Yumura, Sumio Iijima
  • Patent number: 8323607
    Abstract: A carbon nanotube structure includes a number of carbon wires and a number of second carbon nanotubes. Each of the carbon nanotube wires includes a number of first carbon nanotubes joined end to end by the carbon-carbon bonds therebetween. The carbon wires and the carbon nanotubes are joined by van der Waals attractive force therebetween.
    Type: Grant
    Filed: December 6, 2010
    Date of Patent: December 4, 2012
    Assignees: Tsinghua University, Hon Hai Precision Industry Co., Ltd.
    Inventors: Kai Liu, Kai-Li Jiang, Ying-Hui Sun, Shou-Shan Fan
  • Publication number: 20120301663
    Abstract: Disclosed are a carbon nanotube composite and a method for making the same advantageous for achieving a higher density of a carbon nanotube assembly. The carbon nanotube composite includes a substrate and a carbon nanotube assembly mounted on the surface of the substrate. The carbon nanotube assembly is composed of multiple carbon nanotubes arranged densely in parallel oriented in the direction upward from the surface of the substrate. The carbon nanotube assembly has a density of 70 mg/cm3 or more in a grown state.
    Type: Application
    Filed: March 10, 2011
    Publication date: November 29, 2012
    Applicant: AISIN SEIKI KABUSHIKI KAISHA
    Inventors: Yosuke Koike, Eiji Nakashima, Gang Xie
  • Patent number: 8318124
    Abstract: The present invention is provided with a reaction apparatus (12) that supplies carbon raw material (11) and fine particles (50) to cause carbon nanofibers to grow on surfaces of the fine particles (50), a heating apparatus (20) that heats the reaction apparatus 12, a recovery line (23) that recovers fine particles on which the carbon nanofibers have grown from the reaction apparatus, and a carbon nanofiber separating apparatus (24) that separates carbon nanofibers (52) from the recovered fine particles on which carbon nanofibers have been grown.
    Type: Grant
    Filed: November 27, 2003
    Date of Patent: November 27, 2012
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Yuichi Fujioka, Toshihiko Setoguchi, Kazuya Suenaga, Susumu Miki
  • Publication number: 20120292602
    Abstract: A device and method for device fabrication includes forming a buried gate electrode in a dielectric substrate and patterning a stack comprising a high dielectric constant layer, a carbon-based semi-conductive layer and a protection layer over the buried gate electrode. An isolation dielectric layer formed over the stack is opened to define recesses in regions adjacent to the stack. The recesses are etched to form cavities and remove a portion of the high dielectric constant layer to expose the carbon-based semi-conductive layer on opposite sides of the buried gate electrode. A conductive material is deposited in the cavities to form self-aligned source and drain regions.
    Type: Application
    Filed: May 19, 2011
    Publication date: November 22, 2012
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: DECHAO GUO, Shu-Jen Han, Keith Kwong Hon Wong, Jun Yuan