Patents Assigned to Molecular Imprints, Inc.
  • Patent number: 11960204
    Abstract: Asymmetric structures formed on a substrate and microlithographic methods for forming such structures. Each of the structures has a first side surface and a second side surface, opposite the first side surface. A profile of the first side surface is asymmetric with respect to a profile of the second side surface. The structures on the substrate are useful as a diffraction pattern for an optical device.
    Type: Grant
    Filed: August 15, 2022
    Date of Patent: April 16, 2024
    Assignee: Molecular Imprints, Inc.
    Inventor: Vikramjit Singh
  • Patent number: 11846890
    Abstract: An imprint lithography system includes: a first chuck configured to support a first substrate; a first bushing surrounding the first chuck and configured to pneumatically suspend the first chuck laterally within the first bushing; one or more supportive mechanisms disposed beneath the first chuck and configured to support the first chuck vertically within the first bushing, wherein the first chuck is configured to be forced in a downward direction against first vertical resistive forces provided by the one or more supportive mechanisms, while the first chuck is suspended laterally within the first bushing and while the first chuck is maintained in the first fixed rotational orientation.
    Type: Grant
    Filed: January 26, 2023
    Date of Patent: December 19, 2023
    Assignee: Molecular Imprints, Inc.
    Inventors: Roy Matthew Patterson, Charles Scott Carden, Satish Sadam
  • Patent number: 11630257
    Abstract: A multi-waveguide optical structure, including multiple waveguides stacked to intercept light passing sequentially through each waveguide, each waveguide associated with a differing color and a differing depth of plane, each waveguide including: a first adhesive layer, a substrate having a first index of refraction, and a patterned layer positioned such that the first adhesive layer is between the patterned layer and the substrate, the first adhesive layer providing adhesion between the patterned layer and the substrate, the patterned layer having a second index of refraction less than the first index of refraction, the patterned layer defining a diffraction grating, wherein a field of view associated with the waveguide is based on the first and the second indices of refraction.
    Type: Grant
    Filed: October 19, 2021
    Date of Patent: April 18, 2023
    Assignee: Molecular Imprints, Inc.
    Inventors: Frank Y. Xu, Michael Nevin Miller, Kang Luo, Vikramjit Singh, Michael Klug
  • Patent number: 11567418
    Abstract: An imprint lithography method for positioning substrates includes supporting first and second substrates respectively atop first and second chucks, pneumatically suspending the first and second chucks laterally within first and second bushings, supporting the first and second chucks vertically within the first and second bushings, maintaining the first and second chucks respectively in first and second fixed rotational orientations, and forcing the first and second chucks in a downward direction independently of each other respectively against first and second vertical resistive forces until first and second top surfaces of the first and second substrates are coplanar, while maintaining the first and second chucks suspended laterally within the first and second bushings and while maintaining the first and second chucks in the first and second fixed rotational orientations.
    Type: Grant
    Filed: February 22, 2021
    Date of Patent: January 31, 2023
    Assignee: Molecular Imprints, Inc.
    Inventors: Roy Matthew Patterson, Charles Scott Carden, Satish Sadam
  • Patent number: 11415803
    Abstract: A method of generating a virtual image, including directing a light beam to a first side of an eyepiece, including transmitting the light beam into a first waveguide of the eyepiece; deflecting, by first diffractive elements of the first waveguide, a first portion of the light beam towards a second waveguide of the eyepiece, the first portion of the light beam associated with a first phase of light; deflecting, by protrusions on the first side of the eyepiece, a second portion of the light beam towards the second waveguide, the second portion of the light beam associated with a second phase of light differing from the first phase; and deflecting, by second diffractive elements of the second waveguide, some of the first and the second portions of the light beam to provide an exiting light beam associated with the virtual image that is based on the first and second phases.
    Type: Grant
    Filed: October 2, 2019
    Date of Patent: August 16, 2022
    Assignee: Molecular Imprints, Inc.
    Inventors: Kang Luo, Vikramjit Singh, Frank Y. Xu
  • Patent number: 11415883
    Abstract: Asymmetric structures formed on a substrate and microlithographic methods for forming such structures. Each of the structures has a first side surface and a second side surface, opposite the first side surface. A profile of the first side surface is asymmetric with respect to a profile of the second side surface. The structures on the substrate are useful as a diffraction pattern for an optical device.
    Type: Grant
    Filed: October 16, 2020
    Date of Patent: August 16, 2022
    Assignee: Molecular Imprints, Inc.
    Inventor: Vikramjit Singh
  • Patent number: 11307493
    Abstract: Micro- and nano-patterns in imprint layers formed on a substrate and lithographic methods for forming such layers. The layers include a plurality of structures, and a residual layer having a residual layer thickness (RLT) that extends from the surface of the substrate to a base of the structures, where the RLT varies across the surface of the substrate according to a predefined pattern.
    Type: Grant
    Filed: October 9, 2020
    Date of Patent: April 19, 2022
    Assignee: Molecular Imprints, Inc.
    Inventors: Vikramjit Singh, Kang Luo, Michael Nevin Miller, Shuqiang Yang, Frank Y. Xu
  • Patent number: 11298856
    Abstract: An example system is configured to photocure a photocurable material to form a polymer film. The system includes a first chuck configured to support a first substantially planar mold, a second chuck configured to support a second substantially planar mold, and an actuable stage coupled to the first chuck and/or the second chuck. The actuable stage is configured to position the first chuck and/or the second chuck so that the first and second molds are separated by a gap. The system also includes a sensor arrangement for obtaining measurement information indicative of a distance between the first and second molds and/or a pressure between the first and second chucks at each of at least three locations. The system also includes a control module configured control the gap between the first and second molds based on the measurement information.
    Type: Grant
    Filed: March 15, 2018
    Date of Patent: April 12, 2022
    Assignee: Molecular Imprints, Inc.
    Inventors: Chieh Chang, Christophe Peroz, Roy Matthew Patterson, Matthew S. Shafran, Christopher John Fleckenstein, Charles Scott Carden
  • Patent number: 11237479
    Abstract: An imprint lithography method of configuring an optical layer includes depositing a set of droplets atop a side of a substrate in a manner such that the set of droplets do not contact a functional pattern formed on the substrate. The imprint lithography method further includes curing the set of droplets to form a spacer layer associated with the side of the substrate and of a height selected such that the spacer layer can support a surface adjacent the substrate and spanning the set of droplets at a position spaced apart from the functional pattern.
    Type: Grant
    Filed: July 2, 2020
    Date of Patent: February 1, 2022
    Assignee: Molecular Imprints, Inc.
    Inventors: Vikramjit Singh, Michael N. Miller, Frank Y. Xu, Christopher Fleckenstein
  • Patent number: 11195739
    Abstract: Methods, systems, and apparatus for a substrate transfer method, including positioning a tray handler device in a first position with i) cutouts of an aperture of the first tray in superimposition with respective pedestals of a pedestal platform and ii) a distal end of the pedestals extending away from a top surface of the first tray; increasing a distance between the top surface of the first tray and a top surface of the pedestal platform to transfer a first substrate from the pedestals to the tabs defined by the aperture of the first tray, while concurrently engaging the second tray handler with the second tray; and increasing a distance between the top surface of the second tray and the bottom surface of a chuck to transfer a second substrate from the chuck to the tabs defined by the second tray.
    Type: Grant
    Filed: November 8, 2019
    Date of Patent: December 7, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Roy Matthew Patterson, Yaseer A. Ahamed
  • Patent number: 11181681
    Abstract: A multi-waveguide optical structure, including multiple waveguides stacked to intercept light passing sequentially through each waveguide, each waveguide associated with a differing color and a differing depth of plane, each waveguide including: a first adhesive layer, a substrate having a first index of refraction, and a patterned layer positioned such that the first adhesive layer is between the patterned layer and the substrate, the first adhesive layer providing adhesion between the patterned layer and the substrate, the patterned layer having a second index of refraction less than the first index of refraction, the patterned layer defining a diffraction grating, wherein a field of view associated with the waveguide is based on the first and the second indices of refraction.
    Type: Grant
    Filed: October 11, 2019
    Date of Patent: November 23, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Frank Y. Xu, Michael Nevin Miller, Kang Luo, Vikramjit Singh, Michael Klug
  • Patent number: 11161280
    Abstract: Systems and methods for improving robust layer separation during the separation process of an imprint lithography process are described. Included are methods of matching strains between a substrate to be imprinted and the template, varying or modifying the forces applied to the template and/or the substrate during separation, or varying or modifying the kinetics of the separation process.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: November 2, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Niyaz Khusnatdinov, Frank Y. Xu, Mario Johannes Meissl, Michael N. Miller, Ecron D. Thompson, Gerard M. Schmid, Pawan Kumar Nimmakayala, Xiaoming Lu, Byung-Jin Choi
  • Patent number: 11048164
    Abstract: An imprint lithography method of configuring an optical layer includes imprinting first features of a first order of magnitude in size on a side of a substrate with a patterning template, while imprinting second features of a second order of magnitude in size on the side of the substrate with the patterning template, the second features being sized and arranged to define a gap between the substrate and an adjacent surface.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: June 29, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Vikramjit Singh, Michael Nevin Miller, Frank Y. Xu
  • Patent number: 11022748
    Abstract: Techniques are described for using confinement structures and/or pattern gratings to reduce or prevent the wicking of sealant polymer (e.g., glue) into the optically active areas of a multi-layered optical assembly. A multi-layered optical structure may include multiple layers of substrate imprinted with waveguide grating patterns. The multiple layers may be secured using an edge adhesive, such as a resin, epoxy, glue, and so forth. A confinement structure such as an edge pattern may be imprinted along the edge of each layer to control and confine the capillary flow of the edge adhesive and prevent the edge adhesive from wicking into the functional waveguide grating patterns of the layers. Moreover, the edge adhesive may be carbon doped or otherwise blackened to reduce the reflection of light off the edge back into the interior of the layer, thus improving the optical function of the assembly.
    Type: Grant
    Filed: February 7, 2019
    Date of Patent: June 1, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Michael Nevin Miller, Frank Y. Xu, Vikramjit Singh, Eric C. Browy, Jason Schaefer, Robert D. TeKolste, Victor Kai Liu, Samarth Bhargava, Jeffrey Dean Schmulen, Brian T. Schowengerdt
  • Patent number: 11020894
    Abstract: Control of lateral strain and lateral strain ratio (dt/db) between template and substrate through the selection of template and/or substrate thicknesses (Tt and/or Tb), control of template and/or substrate back pressure (Pt and/or Pb), and/or selection of material stiffness are described.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: June 1, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Se-Hyuk Im, Mahadevan GanapathiSubramanian, Edward Brian Fletcher, Niyaz Khusnatdinov, Gerard M. Schmid, Mario Johannes Meissl, Anshuman Cherala, Frank Y. Xu, Byung Jin Choi, Sidlgata V. Sreenivasan
  • Patent number: 10968516
    Abstract: Methods and systems are provided for fabricating polymer-based imprint lithography templates having thin metallic or oxide coated patterning surfaces. Such templates show enhanced fluid spreading and filling (even in absence of purging gases), good release properties, and longevity of use. Methods and systems for fabricating oxide coated versions, in particular, can be performed under atmospheric pressure conditions, allowing for lower cost processing and enhanced throughput.
    Type: Grant
    Filed: July 8, 2020
    Date of Patent: April 6, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Se-Hyun Ahn, Byung-Jin Choi, Frank Y. Xu
  • Patent number: 10928744
    Abstract: An imprint lithography method for positioning substrates includes supporting first and second substrates respectively atop first and second chucks, pneumatically suspending the first and second chucks laterally within first and second bushings, supporting the first and second chucks vertically within the first and second bushings, maintaining the first and second chucks respectively in first and second fixed rotational orientations, and forcing the first and second chucks in a downward direction independently of each other respectively against first and second vertical resistive forces until first and second top surfaces of the first and second substrates are coplanar, while maintaining the first and second chucks suspended laterally within the first and second bushings and while maintaining the first and second chucks in the first and second fixed rotational orientations.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: February 23, 2021
    Assignee: Molecular Imprints, Inc.
    Inventors: Roy Matthew Patterson, Charles Scott Carden, Satish Sadam
  • Patent number: 10838298
    Abstract: Asymmetric structures formed on a substrate and microlithographic methods for forming such structures. Each of the structures has a first side surface and a second side surface, opposite the first side surface. A profile of the first side surface is asymmetric with respect to a profile of the second side surface. The structures on the substrate are useful as a diffraction pattern for an optical device.
    Type: Grant
    Filed: September 12, 2017
    Date of Patent: November 17, 2020
    Assignee: Molecular Imprints, Inc.
    Inventor: Vikramjit Singh
  • Patent number: 10828855
    Abstract: Fabricating a high refractive index photonic device includes disposing a polymerizable composition on a first surface of a first substrate and contacting the polymerizable composition with a first surface of a second substrate, thereby spreading the polymerizable composition on the first surface of the first substrate. The polymerizable composition is cured to yield a polymeric structure having a first surface in contact with the first surface of the first substrate, a second surface opposite the first surface of the polymeric structure and in contact with the first surface of the second substrate, and a selected residual layer thickness between the first surface of the polymeric structure and the second surface of the polymeric structure in the range of 10 ?m to 1 cm. The polymeric structure is separated from the first substrate and the second substrate to yield a monolithic photonic device having a refractive index of at least 1.6.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: November 10, 2020
    Assignee: Molecular Imprints, Inc.
    Inventors: Sharad D. Bhagat, Christophe Peroz, Vikramjit Singh, Frank Y. Xu
  • Patent number: 10802397
    Abstract: Micro- and nano-patterns in imprint layers formed on a substrate and lithographic methods for forming such layers. The layers include a plurality of structures, and a residual layer having a residual layer thickness (RLT) that extends from the surface of the substrate to a base of the structures, where the RLT varies across the surface of the substrate according to a predefined pattern.
    Type: Grant
    Filed: March 6, 2020
    Date of Patent: October 13, 2020
    Assignee: Molecular Imprints, Inc.
    Inventors: Vikramjit Singh, Kang Luo, Michael Nevin Miller, Shuqiang Yang, Frank Y. Xu