Abstract: A leadframe of a parallel optical communications module has tapered protrusions disposed on an upper surface thereof that are positioned and shaped to mate with respective tapered openings formed in a lower surface of an optics module of the parallel optical communications module. The tapered protrusions are used as fiducial marks during a mounting process during which an array of optoelectronic devices is positioned, oriented and secured to the upper surface of the leadframe. Subsequently, during a passive alignment process, the lower surface of the optics module is placed in contact with the upper surface of the leadframe such that the tapered protrusions of the leadframe mate with respective tapered openings formed in the optics module, which causes the optoelectronic devices to come into precise optical alignment with the respective lenses.

Abstract: A floating heat sink device is provided that attaches to a cage in a floating configuration that enables the heat sink device to move, or “float”, as the parallel optical communications device secured to the cage moves relative to the cage. Because the heat sink device floats with movement of the parallel optical communications device, at least one surface of the parallel optical communications device maintains continuous contact with at least one surface of the heat sink device at all times. Ensuring that these surfaces are maintained in continuous contact at all times ensures that heat produced by the parallel optical communications device will be transferred into and absorbed by the floating heat sink device.

Abstract: An AOC is provided that has an integrally-formed plastic optical port configured to be directly attached to an end of an optical fiber cable of the AOC without the need for an optical connector. The plastic optical port has an opening formed therein for receiving the end of the optical fiber cable. The AOC connector includes a plurality of electrical leads having proximal ends that are anchored in the plastic optical port and distal ends that extend away from the port. At least one optoelectronic device and at least one IC chip are mounted on one or more of the proximal ends of one or more of the leads. Bond wires electrically interconnect the optoelectronic device, the IC chip and one or more of the other leads. The optoelectronic device, the IC chip and the bond wires are encapsulated in the plastic optical port.

Abstract: An AOC connector is provided that has a molded plastic leadframe that obviates the need to use an optical connector in the AOC and that is capable of operating over a wide temperature range and a large number of temperature cycles. The AOC connector includes a plastic optical port that is adapted to be connected via an optically-transparent adhesive material to an end of an optical fiber cable.

Abstract: An apparatus and a method are provided for mechanically coupling an optics system holder of an optoelectronic module with an optical connector of the optoelectronic module. The apparatus comprises first and second retention features formed on opposite ends of the optics system holder and first and second latches formed on opposite ends of the optical connector. When a lower surface of the optical connector is pressed against an upper surface of the optics system holder, the first and second retention features engage the first and second latches, respectively, such that the first and second latches flex to a limited degree and exert a spring force on the optical connector that firmly presses the lower surface of the optical connector against the upper surface of the optics system holder.

Abstract: A floating heat sink device is provided that attaches to a cage in a floating configuration that enables the heat sink device to move, or “float”, as the parallel optical communications device secured to the cage moves relative to the cage. Because the heat sink device floats with movement of the parallel optical communications device, at least one surface of the parallel optical communications device maintains continuous contact with at least one surface of the heat sink device at all times. Ensuring that these surfaces are maintained in continuous contact at all times ensures that heat produced by the parallel optical communications device will be transferred into and absorbed by the floating heat sink device.

Abstract: A parallel transceiver includes a constructed array of dice. The constructed array comprises an integer number of dies that each have an integer number of optoelectronic devices arranged on the die. Each die forming the constructed array is attached to a respective tab of a shim that is fixed to a first lead frame. Each tab includes a bridge region and a mounting region. Each die is attached to a respective mounting region of a corresponding tab. When necessary, a laser hammering technique is performed whereby laser generated energy is applied along an axis in the bridge region of the shim to adjust the position of the optoelectronic devices on the die attached to the tab in one or more directions relative to the axis.

Abstract: An optical transceiver module is provided that has an EMI absorbing assembly that comprises an EMI absorbing device that is electrically grounded rather than standing in free space in the transceiver module so that the assembly absorbs both the magnetic and electrical components of the EMI. In accordance with an embodiment, the EMI absorbing assembly includes a leadframe about which an EMI absorbing material is cast. The leadframe preferably is shaped in a way that prevents or lessens the occurrence of resonant EMI modes in the transceiver module housing.

Abstract: An optical beam splitter for use in an optoelectronic module and method are provided. The optical beam splitter is configured to split a main beam produced by a laser into at least first and second light portions that have different optical power levels. The first light portion, which is to be coupled into an end of a transmit optical fiber of an optical communications link, has an optical power level that is within eye safety limits and yet has sufficient optical power to avoid signal degradation problems. The optical power level of the first light portion is less than the optical power level of the second light portion. The optical beam splitter is capable of being implemented in a unidirectional or a bidirectional optical link.

Abstract: An optical communications system and method are provided in which multiple parallel optical communications modules are mid-plane mounted on a PCB motherboard. Each module is connected to an optical fiber ribbon cable. The modules are configured to have very low profiles and/or to provide an angular coupling of the ribbon cable to the module. In both cases, the module configurations obviate the need to leave a significant amount of space between a module and the one behind it for the purpose of providing room for the ribbon cable to exit the module without the cable being bent beyond its minimum bend radius. This feature allows the module mounting density on the motherboard PCB to be very high and allows the modules to be mounted closer to their respective hub ICs, which increases mounting density and allows the modules to be mounted closer to their respective hub ICs.

Abstract: A floating heat sink device is provided that attaches to a cage in a floating configuration that enables the heat sink device to move, or “float”, as the parallel optical communications device secured to the cage moves relative to the cage. Because the heat sink device floats with movement of the parallel optical communications device, at least one surface of the parallel optical communications device maintains continuous contact with at least one surface of the heat sink device at all times. Ensuring that these surfaces are maintained in continuous contact at all times ensures that heat produced by the parallel optical communications device will be transferred into and absorbed by the floating heat sink device.

Abstract: An optical transceiver module is provided that has a pivoting bail latching mechanism that is extremely stiff and locks via a cam locking configuration rather than relying on spring-loading forces to bias the latching mechanism to and maintain the latching mechanism in a desired position. The stiffness of the pivoting bail latching mechanism provided by the cam locking configuration better ensures that forces exerted the transceiver module will not cause the transceiver module to come out of the cage while latched.

Abstract: An optical communications system is provided in which module locating pins of the system mate with inwardly-shaped corners formed on parallel optical transceiver modules of the system when the parallel optical transceiver modules are mounted on a mid-plane mounting structure of the system. The inwardly-shaped corners of the parallel optical transceiver modules are complementary in shape to portions of the module locating pins. The mating of the module locating pins with the inwardly-shaped corners of the modules operates to passively position the modules at intended spatial locations relative to each other and relative to the mid-plane mounting structure. The inwardly-shaped corners consume very little space in the modules and the pins consume very little space in the optical communications system. Consequently, the pitch between adjacent parallel optical transceiver modules can be kept very small and the mounting density of the modules on the mid-plane mounting structure can be very high.

Abstract: A torpedo is provided for use in pulling an optical communications device through ducts, vents, pipes, and the like. The torpedo has at least one mating feature formed thereon that mates with at least one mating feature formed on a boot of an optical fiber cable when the torpedo is attached to the boot. The mating feature formed on the torpedo is typically a key and the mating feature formed on the boot is typically a keyway having a shape that is complementary to the shape of the key. The mating of the key and keyway eliminate the need to use a clamping force to ensure that the grip between the torpedo and the cable will not be lost or compromised when the torpedo is being pulled. The boot of the optical fiber cable may be a standard boot of a standard optical fiber cable, and therefore does not need to be a specialized boot designed specifically for the purpose of attaching to a torpedo.

Abstract: A floating heat sink device is provided that attaches to a cage in a floating configuration that enables the heat sink device to move, or “float”, as the parallel optical communications device secured to the cage moves relative to the cage. Because the heat sink device floats with movement of the parallel optical communications device, at least one surface of the parallel optical communications device maintains continuous contact with at least one surface of the heat sink device at all times. Ensuring that these surfaces are maintained in continuous contact at all times ensures that heat produced by the parallel optical communications device will be transferred into and absorbed by the floating heat sink device.

Abstract: An optical communications system and method are provided in which multiple parallel optical communications modules are mid-plane mounted on a PCB motherboard. Each module is connected to an optical fiber ribbon cable. The modules are configured to have very low profiles and/or to provide an angular coupling of the ribbon cable to the module. In both cases, the module configurations obviate the need to leave a significant amount of space between a module and the one behind it for the purpose of providing room for the ribbon cable to exit the module without the cable being bent beyond its minimum bend radius. This feature allows the module mounting density on the motherboard PCB to be very high and allows the modules to be mounted closer to their respective hub ICs, which increases mounting density and allows the modules to be mounted closer to their respective hub ICs.

Abstract: An optical transceiver system is provided that comprises multiple parallel transceiver modules that are mounted on a card. The transceiver card is small in terms of spatial dimensions, has very good heat dissipation characteristics, and is capable of simultaneously transmitting and receiving data at a rate equal to or greater than approximately one Tb per second (1 Tb/s). A plurality of the transceiver systems may be interconnected to achieve a communications hub system having even higher bandwidths. In addition, the transceiver system may be configured such that each card has a routing controller mounted thereon for performing router functions.

Abstract: A parallel optical transceiver module is provided that has a balanced laser driver arrangement. The balanced laser driver arrangement of the invention includes at least two laser diode driver ICs, which preferably are located on opposite sides of a laser diode IC. Each laser diode driver IC drives a subset (e.g., half) of the total number of laser diodes of the laser diode IC. Because each laser diode driver IC drives a subset of the total number of laser diodes of the laser diode IC, the pitch (i.e., distance) between the high-speed signal pathways within the laser diode driver ICs can be increased. Increasing the pitch between the high-speed signal pathways provides several advantages, including, for example, reducing the potential for electrical cross-talk and inductive coupling between adjacent wire bonds that connect the output driver pads on the driver IC to the respective input pads on the laser diode IC.

Abstract: Disclosed are various embodiments of systems, devices and methods for forming an hermetic seal between a lid and a submount for an electronics module or package. At least one thieving pad is connected to a metallized ring formed about or near the circumference of an upper surface of the submount. A corresponding metallized ring is disposed about the lower perimeter of the lid. Solder paste is placed between the two metallized rings and melted, preferably under a reducing atmosphere. Excess molten solder controllably flows towards the at least one thieving pattern while the lid is being hermetically sealed and soldered, avoiding the formation of undesired wayward solder balls inside the package.

Abstract: An EMI collar is provided that is configured to be secured about a housing of a pluggable optical transceiver module. The configuration of the EMI collar and the method by which the collar is attached to the housing of the transceiver module ensures that the collar will not be damaged when the transceiver module housing is inserted into a cage. Ensuring that the collar will not be damaged during insertion ensures that electrically conductive contact points on the collar will not be eliminated by insertion of the housing into a cage. In addition, dimples, or indentations, formed on the spring fingers of the EMI collar result in additional electrically conductive contact points on the fingers that result in a reduction in the size of the maximum EMI aperture dimension of the collar. Reducing the maximum EMI aperture dimension of the collar greatly improves the ability of the collar to attenuate EMI signals, even EMI signals having high frequencies.