Abstract: An improved apparatus comprising a thermocouple for measuring the temperature in a gasification process is provided. The improvement comprises a sapphire envelope for enclosing at least a portion of the thermocouple. The sapphire envelope may be in the form of a sapphire sheath fitted over the thermocouple. The apparatus may also comprise a thermowell, with the sapphire envelope being provided by the thermowell.

Abstract: A thermocouple assembly includes a thermocouple; a plurality of lead wires extending from the thermocouple; an insulating jacket extending along and enclosing the plurality of leads; and at least one internally sealed area within the insulating jacket to prevent fluid leakage along and within the insulating jacket. The invention also provides a method of preventing leakage of a fluid along and through an insulating jacket of a thermocouple including the steps of a) attaching a plurality of lead wires to a thermocouple; b) adding a heat sensitive pseudo-wire to extend along the plurality of lead wires; c) enclosing the lead wires and pseudo-wire inside an insulating jacket; d) locally heating axially spaced portions of the insulating jacket to a temperature which melts the pseudo-wire and fuses it with an interior surface of the jacket.

Abstract: A surface temperature sensor head including a first layer made of a material of a heat conductivity higher than 100 W/mK, a second layer having a crossing tips of a thermocouple and a brazing material and a third layer made of a material of a heat conductivity higher than 100 W/mK, the brazing material unifying the crossing tips, the first layer and the third layer. The sensor head enables a temperature prober to measure temperatures of an object non-destructively with high spatial resolution.

Abstract: The invention is directed to a thermopile sensor and in particular to a radiation thermometer or a motion detector with a thermopile sensor. The thermopile sensor includes a thermopile supported in a housing. The thermal capacity of the cold and hot junctions of the thermopile including its supporting structure and the thermal conductivity of the supporting structure are mutually coordinated such that a change in the housing's temperature produces a change of equal magnitude in the cold and hot junctions' temperature, that is, no temperature gradients occur within the thermopile.

Abstract: A sheath cover for a quartz thermocouple sheath has an outer surface which includes silicon carbide. The silicon carbide has a greater adherence to deposits than quartz. The cover thus essentially eliminates deposit flaking and avoids the particulate contamination associated with conventional quartz thermocouple sheaths. The cover includes first and second half sections and a slip ring. The cover is easily installed over the sheath by placing the half sections around the sheath and then sliding the slip ring into place around the half sections.

Abstract: A thermoelectric battery is disclosed which uses pipes connected in series made from two different metallic materials. The pipes are connected in an alternating manner and exposed to sunlight to increase the temperature therein. Other parts of the pipes are connected to a cooler temperature such as water or the ground to produce a temperature differential suitable to produce a voltage potential. The thermoelectric battery is also used to supply power to a swinging pendulum in which two different ionic chemicals are mixed at a selected time to generate electrical power. The thermoelectric battery, connected through a pacemaker circuit, produces a magnetic field at predetermined periods equal to a multiple of the period of oscillation of the pendulum, the field acting to give the pendulum a push in order to keep the pendulum from stopping.

Abstract: A thermocouple support arm assembly (20) is provided, comprising (i) an arm (28) extending longitudinally along a first axis (X) and having a thermocouple (30) extending therefrom; (ii) an anvil (40) supported by the arm (28) and at least partially occupying a plane defined by a second axis (Y) and a third axis (Z), the anvil positioned below the thermocouple; and (iii) a mounting mechanism (36) for mounting the anvil (40) on the arm (28) such that the anvil (40) is permitted three degrees of rotational freedom with respect to the arm along, respectively, axes X, Y and Z. When a substrate such as a semiconductor wafer is positioned above the thermocouple (30) to at least partially rest upon the thermocouple and the anvil (40), the anvil moves with respect to the arm (28) along the axes (X, Y, Z) to force the thermocouple into contact with the substrate.

Abstract: The present invention provides a unit sheath adaptable to a glow plug or a thermocouple, which is improved in durability by the protection from burn-out of the conductive filament. The unit sheath is preferably adapted to a glow plug 10. A protective envelope 1 of ceramics high in density includes a metallic filament 4 of any one of pure tungsten, molybdenum or alloy thereof. A high-density sealant 3 hermetically closes the envelope 1 at its opened end 5. Filler 2 of non-conductive, unburned material is packed in the space around the metallic filament 4 in the envelope 1. The filler contains therein an additive 7 that may be subjected to the oxidation at the temperature lower than that of the metallic filament 4. The additive 7 is composed of at least any one of a free oxygen absorber selected from the group of carbon, titanium, boron, aluminum and nitride thereof, or the mixture thereof.

Abstract: The invention refers to a thermoelectric generator unit comprising a plurality of thermoelectric elements (1) of alternately p and n character and electrically series connected by means of metal connector members (2), the elements having essentially cylindrical shape.

Abstract: One of a heat-absorbing-side thermal conductor and a heat-dissipating-side thermal conductor is substantially in a form of a single piece. Plural groups of thermoelectric elements are arranged relative to the single-piece thermal conductor. Corresponding to the plural groups of thermoelectric elements, the other one of the heat-absorbing-side thermal conductor and the heat-dissipating-side thermal conductor is arranged in a form divided into a like number of pieces.

Abstract: A shielded thermocouple assembly includes a mounting pipe having a flange a first end thereof and extending outwardly therefrom, and a mounting plug having a first end connected to a second end of the mounting pipe, the mounting plug having a recess in a second end thereof defined in part by a circular side wall having at least one opening therein. A fine-wire thermocouple is fixed in the mounting plug and extends into the recess. A rigid shield pipe is disposed concentrically around and spaced from the mounting pipe, the shield pipe being closed by a shield plate proximate the mounting plug second end. An inlet extends through a side wall of the shield pipe in alignment with a side wall of the mounting plug recess, and an outlet extends through the side wall of the shield pipe and is in axial alignment with the inlet.

Abstract: A microfabricated thermopile optimized as a differential temperature sensor provides differential temperature sensing between opposite edges of the device. A plurality of the thermopile sensors are stacked to increase the number of couples possible with an attendant increase in sensitivity.

Abstract: A temperature sensor includes an elongated cylindrical thermal body having a longitudinal bore therethrough. The body also has a first, closed, heat sensing end and a second, open end. At least one thermocouple is mounted within the bore of the thermal body heat conducting relationship with the heat sensing end and extends outwardly through the second end for connection to a signal measuring device. The heat sensing first end of the thermal body is provided with male threads for screwing the first end into a threaded cavity in metal surface such as a metal vessel wall. The thermal body at about its mid-section has a diameter greater than the diameter of the first end and is threaded around the circumference. The sensor includes a lock nut which screws over the mid section locking the thermal body to a vessel wall when it is screwed into the cavity provided in the wall to receive the heat sensing end.

Abstract: A thermocouple for use in an apparatus for manufacturing a semiconductor device having two metal wires, each composed of a different material, being connected at one end. A first insulator extends a first length from the connected end of the metal wires and electrically insulates a portion of one of the metal wires. A second insulator, having a brittleness factor less than that of the first insulator, extends a second length from the first insulator along the same metal wire. The lifetime of the thermocouple can be lengthened and productivity of the semiconductor device can be enhanced.

Abstract: A profile thermocouple employs a detachable and heat-resistant fixing assembly. The fixing assembly has a first fixing tube and a second fixing tube assembled with each other. A temperature sensor is inserted in the first fixing tube, and extension wires are inserted in the second fixing tube. The temperature sensor includes a plurality of alloy wires, a plurality of insulators, and a protecting tube. The fixing assembly is made from heat-resistant metal. Therefore, the temperature sensor is prevented from being short-circuited or broken, such that the profile thermocouple more precisely senses the temperature in the transverse-type diffusion furnace.

Abstract: A Peltier effect module comprising a plurality of Peltier effect elements arranged in parallel between a pair of substrates where the Peltier effect elements are connected to connection electrodes disposed on the substrates. The array of Peltier effect elements is sealed off by a hollow seal frame surrounding the Peltier effect element array with a seal formed by a bond between both end edges of the seal frame and the substrates. Because the perimeter around the Peltier effect elements is sealed using a seal frame metalically bonded at both ends to the substrates, resistance to moisture penetration is largely determined by the material from which the seal frame is made. Therefore, by appropriately selecting the seal frame materials, the Peltier effect module can be reliably protected for a long period of time against moisture penetration.

Abstract: A thermoelectric device fabricated of at least two dissimilar thermoelements and at least one of the thermoelements has a conductor in parallel therewith increasing the Figure of Merit. The thermoelements are also surrounded by a conductor along the leg lengths thereby simplifying the manufacturing process.

Abstract: In a temperature probe, in particular for use in the waste-gas diffusor of a gas turbine, a probe tube (1) projecting into the hot-gas region of the waste-gas diffusor is provided with an inner bore running in the direction of the tube axis of the probe tube (1). At the same time, the probe tube (1) is provided over its length with a number of throughflow ducts running transversely relative to the tube axis and in which are located a number of thermocouples (22), the connecting points (23) of which are arranged in the throughflow ducts. The thermocouples (22) are connected to a compensating line (13) in a terminal box (14). Each thermocouple (22) is arranged in a solely heat-movably guided manner in a protective tube (18) which is fixed relative to the inner bore of the probe tube (1).

Abstract: Electrothermal conversion elements, apparatus and methods for use in comparing, calibrating and measuring electrical signals utilizing a thin film heater on a thin, low mass, low thermal conductivity substrate and low mass thermoresistive or PN junction thermal radiation sensors. The element emits IR radiation in response to electrical input. The radiation is collected and converted to an electrical signal proportional to the RMS value of the input signal. Isothermal operation enhances both IR and electrical operation.

Abstract: Apparatus maximizing multitubular penetration of a pressure vessel wherein a plurality of tubular sections are series joined to and concentrically aligned with an opening of a pressure vessel, such tubular sections presenting an internal diameter being greater than the I.D. of the effective entrance into said vessel; and a plurality of thermocouple cables passing from outside said apparatus, and into said pressure vessel, said thermocouple cables being fixedly secured to pressure-retaining discs.

Abstract: A temperature calibration substrate for producing increased temperature measurement accuracy. The temperature calibration substrate includes cavity means located below the surface of said substrate and thermocouple means disposed in the cavity for measuring the temperature of the substrate. The cavity means includes a cavity opening, an inner perimeter, and a length. Heat transfer means is disposed in the cavity means between the thermocouple means and the inner perimeter of the cavity means for transferring heat from the substrate to the thermocouple means. The cavity means is shaped to allow the thermocouple means to lay in close proximity to the substrate, and the thermocouple means is positioned substantially adjacent the inner perimeter of the cavity means and traverses the length of the cavity means thereby enhancing heat transfer efficiency from the substrate to the thermocouple means.

Abstract: A metal oxide layer is provided around a thermocouple element. The metal oxide layer is formed by preparing a sol, in which particulates of a metal oxide are dispersed, by a sol-gel method, dipping the thermocouple element in this sol, energizing the thermocouple element as a cathode for bonding the precursor particulates of the metal oxide thereto, and heat treating the same. The thermocouple according to the present invention is compact with a thin insulating layer, excellent in flexibility, and provides no gas adsorption source.

Abstract: In a high-temperature probe (1) which is used in particular in a hot-gas flow (24) up to about 1550.degree. C., a sensor tube (19) and a support tube (6) are in each case arranged in an inner bore (2a, 2b) of a probe tube (2). The bore (2a) for the sensor tube (19), in which a temperature sensor (34) is arranged, ends in a throughflow passage (3b) for the hot-gas flow (24). The bore (2b) for the support tube (6) ends in an enlarged bore (4) of the probe tube (2), in which enlarged bore (4) a ring (8) of the support tube (6) is arranged. The support tube (6) and the sensor tube (19) project through bores (12a, 31a) of a flange (13) into a region called the plenum (27), a screw (18) being screwed in place in an internal thread (11) at the tip (28) of the support tube (6). A preloaded spring (17) which holds the high-temperature probe (1) together in a flexible manner sits between this screw (18) and a flange (14) which is connected to the flange (13) via a tubular socket (12).

Abstract: The detection device includes at least one thermocouple (10) arranged aligned with the bottom head of the vessel of the nuclear reactor, having a first branch (9) made of a first metallic material and at least one second branch (11) made of a second metallic material, different from the first material, welded to a point on the first branch constituting a hot junction of the thermocouple (10). The first branch (9) of the thermocouple has the form of an elongate hollow section. The device furthermore includes means for analyzing the measurements taken by the thermocouples (10).

Abstract: A thermoelectric conversion module having a large capacity and a curved surface which can be secured to a corresponding curved surface of a base member is manufactured by inserting N type and P type semiconductor strips into through holes formed in a honeycomb structural body, filling spaces between walls defining the through holes and the semiconductor strips with filler members, cutting the honeycomb structural body into a plurality of thermoelectric conversion module main bodies each having a desired surface configuration, providing metal electrodes on both surfaces of a thermoelectric conversion module main body such that alternate N type and P type semiconductor elements are connected in cascade, and removing the filler members or the honeycomb structural body and filler members.

Abstract: A thermocouple structure capable of measurement of a high temperature with a high accuracy is constituted of a protective pipe made of a heat-resistant ceramic; a pair of wires differing in kind and extending in the protective pipe from one end thereof to the other end thereof in the longitudinal direction thereof in a state of being spaced away from each other; a thin film constituting a temperature-sensing portion, made of a tungsten alloy, disposed on one end portion of said protective pipe, and connected to the wires; and a covering layer made of a heat-resistant ceramic and covering the thin film in such a way as to disallow exterior exposure of the thin film. The protective pipe is made of Si.sub.3 N.sub.4, and a filling member made of a powder mixture of Si.sub.3 N.sub.4 and TiN is filled in the protective pipe. Alternatively, a pair of printed strips differing in kind may be formed as wires in a protective pipe to provide such a thermocouple structure.

Abstract: A temperature sensor assembly for measuring ambient temperature and including a housing defining an enclosure. A temperature sensor is mounted within the enclosure. The housing includes a brass cap and a liner for conducting heat from the brass cap to the temperature sensor. The temperature sensor is mounted on the brass liner and is electrically insulated from the brass liner by a thermally conductive material.

Abstract: A highly integrated thermal sensor (10) is responsive to radiation having wavelengths within a predetermined band of wavelengths. The sensor, which may be a thermopile, is comprised of a substrate (16) comprised of at least one semiconductor material. The substrate includes at least one active region disposed within a first surface of the substrate. The sensor further includes a plurality of thermally-responsive junctions (HJ, CJ) between dissimilar materials (22, 24) that are disposed within the at least one active region, wherein at least one of the thermally-responsive junctions is a hot junction. The hot junction is thermally isolated from the substrate by being suspended from the substrate on dielectric bridges or, in another embodiment, by a thermally insulating and patterned polymer. In a backside illuminated embodiment of this invention the sensor further includes an optical cavity (26) formed within a second surface of the substrate in registration with the active region.

Abstract: A thermocouple probe 10 suitable for use in a gas turbine engine comprises a thermocouple element 12 which is coaxially arranged inside a protective sheath 16. The thermocouple element 12 is resiliently supported by a helical member 18 which insulates the element 12 from deleterious vibrations induced in the sheath 16. In use, the thermocouple probe 10 projects through an aperture 30 in the casing 32 of a gas chamber 34. Vibrations in the probe 10 are further reduced by ensuring that the longitudinal axis AA of the probe is angularly offset from the central axis BB of the aperture 30, such that the outer periphery of the sheath 16 is in contact with the inner periphery of the aperture 30 in two diametrically opposite and axially offset locations.

Abstract: A temperature sensor sheath (12) includes at least one stress concentrating structure (30) and preferably a plurality of such structures spaced apart along the length of the sheath (12). Each stress concentrating structure (30) produces a severe stress riser when the sheath (12) is subjected to a bending moment and allows the sheath (12) to be broken easily by applying a bending force back and forth. The stress concentrating structures (30) each preferably comprise a groove (32) formed or cut into the sheath material around the perimeter of the sheath (12).

Abstract: Continuous temperature measurement for liquid steel has in the past been made only with a thermocouple with exponential drift. With a diameter ratio of about 2 between metal and ceramic wells and with exceptionally thin electrical insulation, a lower, calculable linear drift can be achieved thus giving a substantially longer service life.

Abstract: A semiconductor protection tube is a ceramic tube with a layer of silicon carbide covering at least a portion of the tube adjacent an open front end of the tube and extending forward of the open end to form a hollow, closed-end tip. The protection tube is formed by providing the ceramic tube, inserting a mandrel through the tube to extend forward of the front end, and depositing silicon carbide by chemical vapor deposition over at least a front portion of the ceramic tube and over the forward-extending portion of the mandrel. Subsequent removal of the mandrel completes the production of the protection tube.

Abstract: A thermowell apparatus for a Petrochemical Application where a temperature sensing probe is used for a high temperature cracking furnace. The sensing probe is mounted on a flow line of the furnace fired processing unit. The tip member of the probe extends into the cross-section of the pipe. The probe member has a tear shaped design in transverse cross-section which is arranged with a leading edge surface to deflect the fluid flow and thereby increase the life expectancy of the tip member.

Abstract: A contact-type surface temperature probe which has a spring flexure for providing a spring force in relation to a surface to be measured. The spring flexure undergoes deflection when pressed against the surface. The probe also has at least one mechanical stop which limits the amount of travel of the spring flexure.

Abstract: A combined wafer support and thermocouple assembly comprising a wafer support basket having a plurality of wafer support fingers, one of which includes a low mass, low heat constant support for supporting a thermocouple against the backside of a wafer positioned on the basket.

Abstract: A thermoelectric potential probe inspects the surface coating thickness of a turbine bucket blade using a rolling ball probe head to traverse the surface of the bucket. The probe may be hand-held or affixed to a computer controlled robotics coordinate measuring machine. The rolling ball head has embedded heating elements and is a thermal-electric sensor that gathers data regarding the thickness of coating on a turbine surface.

Abstract: A thermoelectric cooler subassembly in which all connections between a thermister and the thermoelectric cooler are attached to a cold side of the thermoelectric cooler and avoid contact with a hot side of the thermoelectric cooler which reduces the sensing of the ambient temperature, as well as the hot side of the thermoelectric cooler, by the thermistor thereby providing a more accurate temperature control.

Abstract: A temperature transmitter includes a temperature probe, such as an RTD or thermocouple, and a transmitter housing. Electrical circuitry in the transmitter housing is adapted for coupling to the temperature probe and providing an output related to a sensed temperature. The temperature housing has a first side for coupling to the temperature probe and a second side which carried a plurality of electrical connections electrically connected to the circuitry carried in the transmitter housing. An elongated recess on an outer surface of the first side of the transmitter housing channels electrical wiring which connects to the temperature probe in a direction away from the temperature probe and toward the electrical connections carried on the second side of the transmitter housing.

Abstract: An elongated protective device for an immersion pyrometer. The device comprises a self-supporting inner sheath made of a ceramic material having virtually no open pores and a protective, crack-free outer ceramic casing at least partially surrounding the inner sheath. The inner ceramic sheath has an interior cavity extending from an open end of the sheath internally to a closed end for receiving a thermocouple element. The thermocouple element is then positioned within the cavity with the hot junction of the thermocouple element contacting the closed end of the ceramic sheath. The device provides good corrosion, shock and oxidation resistance for pyrometers when immersed into molten metals and by-products at high temperatures.

Abstract: A coaxial thermoelement having a thermocouple wire coaxially disposed in a tubular metal sheath. A ceramic powder electrically is disposed in the tubular metal sheath to insulate the thermocouple wire from the tubular metal sheath. A thermocouple is formed by fusing the thermocouple wire to its metal sheath in each of two coaxial thermoelements and joining the fused ends of the two coaxial thermoelement to form a thermocouple junction.

Abstract: A rugged quick-response thermocouple for use in measuring the temperature of a gas flow includes two wires formed of different metals and electrically joined at an exposed junction. A ceramic sheath substantially surrounds the two wires except near the junction. The sheath is surrounded by a stainless steel tube. The junction is positioned adjacent an end of the ceramic sheath. In one embodiment the wires are coated with an insulator and the insulator is positioned against the flat end of the sheath. The exposed junction resists damage from gas flows and from corrosive compounds in the gas mixture.

Abstract: A thermocouple probe 10 suitable for use in a gas turbine engine comprises a thermocouple element 12 which is coaxially arranged inside a protective sheath 16. The thermocouple element 12 is resiliently supported by a helical member 18 which insulates the element 12 from deleterious vibrations induced in the sheath 16 by alternately contacting the protective sheath (16) and the thermocouple element (12).

Abstract: Ultrathin film thermocouple devices, which are extremely small in size and thickness and flexible, allow measurement of temperatures during processing of flexible elements which flex during processing. The invention includes temperature measuring devices where the thermocouple is deposited on the flexible element being processed. Such thermocouple devices are useful in a variety of applications where conventional temperature measuring devices can not be used. Such thermocouples devices are made from a variety of thermocouple metals including copper-constantan and copper-nickel and may be fabricated on flexible substrates by evaporation. Detailed fabrication procedures are also described. These devices are surprisingly robust, able to withstand extensive flexing without alteration or deterioration in thermocouple properties, and exhibit thermal EMF's which are reproducible from sample to sample and readily measurable.

Abstract: A position housing assembly, for a generally cylindrical infra-red thermocouple sensor of the type having a sensing face at one end and one or more electrical conductors extending from the other end, includes a cylindrical housing having a central bore for telescopically receiving a sensor. A conical reflective surface, at one end of the housing, concentrates infra-red rays toward the face of the sensor; the reflective surface may be integral with the housing or it may be carried by a separable adapter. A separable handle attaches to the housing, and extends into the housing wall for guiding conductors from a sensor to the exterior of the housing. A set screw on the housing clamps the sensor within the central bore. Adjustable positioning legs extend axially from the housing to position it relative to a test surface. In one embodiment the legs are attached to a moveable positioning bracket, while in another, the legs slide within axial bores integrally formed in the housing.

Abstract: A temperature sensor uses a type R thermocouple wire element in a ceramic sheath to sense temperatures up to 3,200.degree. F., and is particularly suitable for flexible insulations. The sensor includes a thermocouple wire embedded in a sheath having two sections disposed at right angles to each other. The junction of the thermocouple is located at one end of one of the sections and the lead wires extend from the other section. The section which includes the junction is secured to a flexible surface with ceramic cement.

Abstract: Multijunction thermal converters are formed in an integral multifilm membrane form over a through opening in a nonmagnetic, dielectric substrate. Through the use of conventional photolithographic and etching techniques, very compact, rugged and precise integrated structures are formed to include either single linear elongate heater elements, bifilar or trifilar heater elements, and multijunction thermopiles at reasonable cost. Disposition of the heater element and hot junctions of the thermopiles over a through opening in the substrate, with the cold junctions of the thermopiles disposed over the substrate thickness, enables the heating element to provide a substantially isothermal uniform heating of the thermocouple hot junctions to obtain high thermal efficiency and reduce Thompson and Peltier heating effects. Forming the essential elements into an integrated multifilm membrane also makes possible minimization of interconnections between the elements, and this results in minimized reactance.

Abstract: A contact-type surface temperature probe which has a generally uniform thermocouple junction. The thermocouple junction is formed by joining each of the thermocouple elements or materials directly to an electrically conductive spring flexure, thus eliminating the need for having to form the thermocouple materials directly to each other. As a result, the thermocouple junction of the present invention has a more uniform or smooth contour for better contact with the surface without having to remove burrs or other non-uniformities.

Abstract: A combined wafer support and thermocouple assembly comprising a wafer support basket having a plurality of wafer support fingers, one of which includes a low mass, low heat constant support for supporting a thermocouple against the backside of a wafer positioned on the basket.

Abstract: The response time of a thermocouple is improved by offsetting the outlet aspiration opening or openings in the thermocouple protective housing from the gas flow axis and the inlet opening. The outlet aspiration opening is located substantially at the gas separation point which is a point of minimum gas pressure. The degree of offset is thus chosen to maximize the pressure differential, .DELTA.P, between the inlet and the outlet openings. This increases the gas flow rate through the housing and past the thermocouple junction thereby substantially improving the thermocouple response time.

Abstract: A thermocouple probe 10 suitable for use in a gas turbine engine comprises a thermocouple element 12 which is coaxially arranged inside a protective sheath 16. The thermocouple element 12 is resiliently supported by a helical member 18 which insulates the element 12 from deleterious vibrations induced in the sheath 16. In use, the thermocouple probe 10 projects through an aperture 30 in the casing 32 of a gas chamber 34. Vibrations in the probe 10 are further reduced by ensuring that the longitudinal axis AA of the probe is angularly offset from the central axis BB of the aperture 30, such that the outer periphery of the sheath 16 is in contact with the inner periphery of the aperture 30 in two diametrically opposite and axially offset locations.