Abstract: A method and a device for producing fiber preforms which are, for example, a precursor in the production of fiber reinforced plastic components, are disclosed. The method includes the steps of tensioning the threads or rovings, draping the threads or rovings over a molding tool and attaching the threads or rovings to a fiber preform. A plurality of separate grips grip individual or a plurality of threads or rovings at a plurality of thread transfer points allocated respectively to the individual grippers. The grippers are then moved in substantially parallel paths relative to each other and the threads or rovings are thereby tensioned side by side.

Abstract: A transparency including a conductive mesh is disclosed. The conductive mesh is formed by a plurality of inkjet printed electrically conductive lines on a polymer film or a glass, polyacrylate, polycarbonate, or polyurethane substrate, wherein at least one inkjet printed electrically conductive line intersects at least one other inkjet printed electrically conductive line. A flying vehicle including a transparency including a conductive mesh is also disclosed. Additionally, a method of preparing a transparency by laminating a polymer film and a substrate together, wherein a conductive mesh is formed on the polymer film by a plurality of inkjet printed electrically conductive lines, is also disclosed.

Abstract: A contoured composite structure includes an axis of curvature and at least one curved leg. The structure is fabricated by laying up a flat stack of prepreg fiber plies each having non-zero degree fiber orientations relative to an axis of curvature, and laying up at least one prepreg fiber ply on the stack having a zero degree fiber orientation. Laying up the zero degree ply includes placing prepreg tows in segments arranged end-to-end on at least a portion of the stack. The stack is formed into a web and a curved leg.

Abstract: A method for making a multiply fibrous structure. The method comprising the steps of: depositing a slurry of pulp fibers onto a Fourdrinier wire running at a first velocity V1; transferring the web from the Fourdrinier wire to at least a first molding member moving at a second velocity, V2, slower than the first velocity, V1. The molding member comprises a substantially continuous relatively low density network at least partially defining a plurality of relatively high density, irregularly shaped, discrete elements situated in an irregular pattern. The embryonic web is partially dried, adhered to a Yankee dryer surface, creped from Yankee dryer and reeled at a velocity, V4, that is faster than that (V3) of the Yankee dryer.

Abstract: A laying method and a laying device (2) are provided for laying a fibrous web (5, 37) with a prevailing fiber orientation (6). The laying device (2) has a material feed means (14), a laying unit (16, 17) and a discharging device (18), the laying unit (16, 17) laying the supplied fibrous web on the discharging device in material layers (9) with a consistent alignment and fiber orientation (6).

Abstract: Cables have dielectric armors with armor profiles that provide additional crush and impact resistance for the optical fibers and/or fiber optic assembly therein, while retaining flexibility to aid during installation. The armored cables recover substantially from deformation caused by crush loads.

Abstract: Provided is a method of preparing thermoplastics-continuous fiber hybrid composite, which is easily woven and has excellent uniformity and impregnation at the time of hot melt impregnation after the weaving, including: a) widely and uniformly stretching a bundle of glass fibers; b) heating the stretched glass fibers; c) preparing a thermoplastics-continuous fiber bonding material by binding the heated glass fiber with thermoplastics; d) preparing a multi-layered thermoplastics-continuous fiber bonding material by folding the bonding material in a shape of zigzag; and e) pressing the multi-layered thermoplastics-continuous fiber bonding material.

Abstract: This invention relates generally to fabrics, films, sheets and other supporting media that contain and transport fire retarding materials. These transport media deliver fire retarding and smoke suppressing constituents to the surface of fiber reinforced polymer (FRP) composite substrates during a manufacturing process. Upon exposure to open flame or radiant heat, the resultant manufactured product has much lower surface flammability and smoke development characteristics than would otherwise be achieved by the substrate material alone. By economizing the fire retardant constituents at the surface only, cost is reduced while also avoiding deleterious adulteration of the substrate material. When fire is prevented from penetrating the surface, combustion of the entire part is delayed or prevented. By embedding fire retardant within the surface using the native resin, no peeling or chipping occurs (as with paint), and the finish will be essentially as hard and durable as an untreated part.

Abstract: The invention relates to a pultrusion process in which a continuous reinforcement profile is formed by canting of at least one prepreg strip composed of a fiber-reinforced plastics material. The first shaping of the profile takes place in a preform device, which is downstream of a pressure-molding device for final shaping and prehardening. The movement of the profile takes place synchronously with respect to the operating cycle of the pressure-molding device by means of a traction device. By using a cutting device, it is possible to cut the profile to length and/or to subject edges to subsequent mechanical operations to ensure that correct dimensions are maintained. A continuous (pultrusion) gusset is inserted between the prepreg strips in a radius region of the profile. The gusset has an approximately triangular cross sectional geometry and it is formed by a plurality of continuous fibers braided with one another.

Abstract: A filament winding method performs a hoop winding step including a first step of fixing an end of a fiber bundle to a liner surface at a starting position of hoop winding, a second step of hoop winding the fiber bundle having the end fixed to the liner surface in the first step, a third step of fixing the fiber bundle hoop wound in the second step to the liner surface at an ending position of hoop winding, and a fourth step of cutting the fiber bundle upstream in a fiber bundle supplying direction of the position where the fiber bundle is fixed in the third step.

Abstract: Certain processes for manufacturing an electrochemical sensor module include assembly first and second housing portions of sensor modules; dispensing a sensor fiber across multiple first housing portions; joining the first and second housing portions; and separating the sensor modules by cutting the sensor fiber.

Abstract: A simple method of making robust radiation sensor cables using a special fiber cap that holds a scintillating fiber therein directly abutting an end of a fiber optic cable, thus providing a clean and protected connection therebetween.

Abstract: The present invention relates to a method to produce a polymeric sheet comprising the steps of providing an acid-based polymer, providing a neutralizing agent, the neutralizing agent being selected from the group consisting of an organic metallic compound, a metallic salt of a fatty acid, and an ionomer, or a mixture thereof, providing a processing oil, mixing said acid-based polymer, said neutralizing agent, said processing oil, to obtain a polymeric composition, and processing said polymeric composition to form a polymeric sheet. The polymeric sheet may be used as a component, or as a substrate, of a surface covering. The polymeric sheet may also be used to form polymeric particles which are component of so-called “homogenous”, or substrate-free, surface covering.

Abstract: Self supporting prepreg with tack for use in automatic process for laying up prepreg to form three dimensional parts is provided herein.

Abstract: An apparatus for use in formation of a composite structure about a mandrel. A generally flexible pneumatic tool and a generally rigid insert are inserted end to end in a cavity of the mandrel. A first end of the insert is positioned in the cavity, adjacent the pneumatic tool, and defines an interface therebetween. The retainer is connected to the insert proximate the first end of the insert. The retainer has an end that extends outwardly from the first end of the insert across the interface and over a portion of the end of the pneumatic tool. The uppermost surfaces of the insert, retainer, and pneumatic tool are generally flush with one another and facilitate a smooth surface being formed over such uppermost surfaces as the composite material is wound about the mandrel in the formation of the composite structure.

Abstract: A pressure head for use in a fiber placement system for thermoplastic composite materials is disclosed. Plies of thermoplastic composite tape are placed onto a mandrel to form a shaped object. The pressure head includes a nozzle and at least one delivery tube for providing fluid medium mixture to the nozzle body, wherein the nozzle directs the fluid medium onto a surface of the shaped object thereby providing a pressure on the surface without direct physical contact of the nozzle with the plies of thermoplastic composite tape.

Abstract: An optical fiber is permanently routed easily, quickly, and unobtrusively at a customer premises using an inventive hand tool, without staples or other fasteners. The fiber has an adhesive outer coating that is activated as the fiber is applied by the tool on an exposed surface such as a wall, ceiling, molding, groove, or corner at the premises. When the activated coating hardens, the fiber is bonded to the surface on which it was applied, and the hardened coating also provides physical protection for the fiber. In the disclosed embodiment, the coated fiber is supplied on a spool that mounts on the tool, and the coating is activated by guiding the fiber as it unwinds from the spool through a chamber containing an activating substance. The fiber with the activated coating is then guided to an applicator wheel on the tool which applies the fiber to the surface.

Abstract: A method for laying a fibre material on a mould surface is provided, in which rovings of the fibre material are laid on the mould surface or on a fibre material already laid on the mould surface, wherein the rovings are rolled from a reel which is held by a movable support which is being moved in a desired direction along the mould, wherein the support has at least one roller connected to the movable support by at least one articulated joint such that the roller holds down laid out rovings.

Abstract: A composite structure is fabricated by laying up at least one ply of fiber reinforcement and at least one layer of resin on a tool. The resin film layer is formed by laying strips of resin film. The fiber reinforcement is infused with resin from the resin layer.

Abstract: A centralizer can be produced from a process comprising forming a plurality of composite bow spring from a fiber and a resin, curing the composite bow springs in a desired shape to form a plurality of cured bow springs, disposing a first portion of a resin-wetted fiber about a cylindrical mandrel to form a plurality of collars, disposing the plurality of cured bow springs onto the mandrel with the bow spring ends in contact with the first portion of resin-wetted fiber, disposing a second portion of the resin-wetted fiber about the cylindrical mandrel, curing the collars to form a cured centralizer, and pressing the mandrel out of the cured centralizer.

Abstract: Method for fabricating a reinforcing coating for a part made of composite material. Pre-impregnated reinforcing fibers are used in the form of slivers and said slivers are laid on the part in two layers of longitudinal slivers by being placed thereon. This fabrication makes provision for using an angular orientation for the slivers of each layer respectively of 0° and of some other angle relative to said determined direction of the solid body for covering using an interlaced pattern type that gives layer crossing lines parallel to a longitudinal axis of the solid body for covering, which pattern type is selected to form interlacing patterns that limit the number of layer crossing lines along the longitudinal axis of the solid body for covering to a single line.

Abstract: The present invention provides optical-fiber communication cables with an improved water-blocking element that reduces or eliminates microbending caused by the water-swellable particulate powders by employing such water-swellable powders in conjunction with a smooth but perforated compression-resistant carrier tape. The water-blocking element is deployed within optical-fiber buffer tubes to water-block the buffer tubes and to minimize microbending that can occur when water-swellable particulate powders press against optical fibers.

Abstract: The present invention relates to a production method for a workpiece composed of a fiber-composite material, having the following steps: at least one support means is provided. A main material composed of a pre-impregnated fiber semi-finished product and/or of a secondary material are/is applied to the at least one support means in order to form at least two blank-mold areas, in such a manner that at least one of the at least two blank-mold areas has the main material, and at least one of the blank-mold areas has the secondary material. The blank-mold areas are pressure-bonded to one another to form a workpiece blank such that the at least one support means is provided on a surface of the workpiece blank. The at least one support means and the secondary material are removed from the workpiece blank in order to form the workpiece.

Abstract: A process for production of a multilayer film that comprises a step in which an adhesive layer formed on a temporary base is situated along the lengthwise direction of the temporary base at a prescribed spacing and cut in such a manner that the plurality of sections which are to serve as adhesive films are partitioned from the other sections, and a step in which the adhesive films on the temporary base are moved onto a support film at a prescribed spacing along the lengthwise direction of the support film. The spacing between the adjacent adhesive films on the temporary base is different from the spacing between the adjacent adhesive films on the support film.

Abstract: This invention relates to deployable hemostatic materials comprising chitosan fibers. The hemostatic materials are suitable for use in sealing or controlling active bleeding from artery and vein lacerations and punctures, and for controlling oozing from tissue.

Abstract: A method for forming cushions including the following four steps: (1) a compression step in which the structure (2) is compressed in a mold (3); (2) a thermal softening step in which the structure (2) is thermally softened by means of a heating medium; (3) a curing step in which the structure (2) directly undergoes forced cooling in a cooling medium, and is then cured; and (4) a mold release step in which the structure (2) is released from the mold (3).

Abstract: A cargo holding device, such as a cargo container or pallet, in particular for loading aircraft, comprising at least one bottom element and at least one pultruded profile element of fibre-reinforced plastic.

Abstract: A method for fibre placement with the aid of a roller is provided. The roller is able to pivot about a rotation axis and to lay a plurality of first pre-impregnated fibres on second pre-impregnated fibres of a laying surface by rolling over said laying surface. The first fibres being distributed along a lower generatrix of the roller and being in contact with an outer surface of said roller over a contact arc. The method includes cooling the first pre-impregnated fibres in contact with the roller so as to enable them to slide on the outer surface of the roller and heating the second pre-impregnated fibres of the laying surface that are located at the front of the roller so as to promote the adhesion of the first fibres to the second fibres of the laying surface.

Abstract: The invention relates to a method of making a composite material in which at least one reinforcement thread is deposited on a surface according to a path having at least one curved area on the deposition surface, wherein the reinforcement thread is connected to the surface by a polymeric binder, characterized in that a twist is applied to the reinforcement thread before the deposition thereof at least in order to compensate the length differences of the extreme paths of the thread on either side of the width as measured in a direction parallel to the deposition surface: the invention also relates to the composite material thus obtained.

Abstract: A wirelaying apparatus includes a tool arm with a tool head which carries a wirelaying tool. The tool has a cutting tip through which a wire is laid into a working surface of a workpiece. The workpiece is retained in a retainer and is moved relative to the wirelaying tool. In use, the cutting tip follows along an arcuate path while laying the wire into the working surface of the workpiece. Thus, more complex wirelaying configurations are achieved, such as a bi-helical wirelaying pattern in a generally cylindrical pipe fitting or a bi-spiral wirelaying pattern in a semi-cylindrical saddle coupler pipe fitting.

Abstract: A draping device for draping a two-dimensional textile semi-finished product includes a first rotationally symmetrical body having a first axis of rotation and a peripheral surface which varies along the axis of rotation. A first drive is configured to rotate the first body about the first axis of rotation so as to deform, via the first body, the semi-finished product.

Abstract: An impact resistant membrane and methods of preparing and utilizing the membrane are disclosed. The membrane comprises a loft layer, a first polymeric layer bonded to a first surface of the loft layer, and a second polymeric layer bonded to a second surface of the loft layer. The membrane can be fabricated by providing a loft layer and applying a polymeric layer on a first surface and on a second surface of the loft layer. The membrane has a higher resistance to failure due to impact and thus protects the underlying structure membrane for a longer time. A method of facilitating protecting a structure comprises providing a single ply membrane having a loft layer and a polymeric layer disposed on at least two surfaces of the loft layer.

Abstract: The present invention relates to a pultrusion resin system, comprising (a) di- or polyisocyanates, (b) compounds having at least two groups reactive toward isocyanates, (c) catalyst, (d) polybasic acid with functionality greater than or equal to 2 and, optionally, (e) further auxiliaries and additives, where the boiling point of the polybasic acid is at least 200° C. at standard pressure and it is soluble in the compound having at least two groups reactive toward isocyanates. The invention further relates to a process for producing a pultrudate, and also to this pultrudate.

Abstract: The object of the invention is a process for production of a reinforcement (10) for composite material comprising at least two layers (12, 14) intended to be embedded in a polymer matrix, characterized in that at least one (14) of the layers is comprised of continuous filaments (16) in one main direction F and in that these filaments are positioned with variable spacing along this main direction F.

Abstract: Disclosed is a method for making a rubber liner of a composite pressure vessel. At first, rubber is located in a mold. The rubber and the mold are located in a vacuum bag, heated and pressed so that the rubber is vulcanized and molded into a semi-product of the rubber liner. Sand is filled in the semi-product. The sand is tamped and heated so that it is hardened and molded. A reinforcement element in the form of a wire or tape is wound around the semi-product. Two semi-products are brought into contact with each other. An un-vulcanized rubber band is provided around and attached to the semi-products. The rubber liners and the reinforcement elements are heated and vulcanized with composite resin. Finally, the water soluble sand mold is dissolved and removed so that the final product of the rubber liner is made, and so is the composite pressure vessel.

Abstract: Aspects of the present disclosure include various exemplary methods relating to composite lamination using one or more arrays of parallel material dispensing heads. In one example, a method of fabricating a high aspect ratio composite article is disclosed which may involve applying a first strip material to a work surface datum at a first angle with a first material dispenser, and applying a plurality of second strip materials to a work surface datum each at a second angle with a plurality of rotatable parallel material dispensers. The method may also involve advancing the first material dispenser and the rotatable parallel material dispensers as a unit the width of the second strip material and continuing application of the first strip material by the first material dispenser and a plurality of second strip materials by the rotatable parallel material dispensers until a desired length is reached.

Abstract: A method for making a ladder rail includes the steps of using a central reinforcement to carry structural resin and maintain distribution of structural resin through an impregnation process, wherein the central reinforcement is fed to a curing die at a rate of greater than 5 ft/min. There is the step of forming the rail.

Abstract: A method is provided for making an elastic composite for incorporation into a disposable absorbent garment. An elastic element applicator is provided that is configured to move a section of a continuous strand of elastic element generally about a plane. A first web of material is conveyed in a first web moving direction such that the first web intersects the plane. Then, the applicator is operated to move the elastic element about the plane, thereby applying the section of elastic element onto the first web along a direction generally transverse to the web moving direction and such that the first web draws the continuous elastic strand from the elastic element applicator as the first web is conveyed away from the plane. The elastic element applicator may be in the form of a spin cylinder or bracket that is operated to spin the elastic element about the moving first web, thereby applying the elastic element on the first web.

Abstract: A method and a manufacturing line for manufacturing wind turbine blades having a composite shell structure comprising a matrix material and a fiber reinforcement material by use of a resin transfer moulding process. The method comprises a manufacturing line, where wind turbine blades are formed in a number of moulds. Each number of moulds comprising at least a first mould part comprising a first mould cavity. The manufacturing line further comprises a gantry means movable along the manufacturing line. The method comprises the following steps: a) arranging fiber reinforcement material in the first mould cavity of a first mould using the gantry means, b) moving the gantry means along the manufacturing line to a second mould, c) supplying curable matrix material into the first mould cavity of the first mould, while substantially simultaneously arranging fiber reinforcement material in the first mould cavity of a second mould using the gantry means.

Abstract: Methods for routing an optical fiber over a desired span on a structural surface at a given premises are provided. When the optical fiber is unwound from a container, the optical fiber attaches to the structural surface by an adhesive material. The adhesive material can be applied along the desired span before, during, or after the optical fiber is routed over the desired span.

Abstract: A non-compliant medical balloon may be changed from a deflated state to an inflated state by increasing pressure within the balloon. The non-compliant medical balloon is composed of randomly oriented fibers forming an angle. The angle remains substantially unchanged when the balloon changes from a deflated state to an inflated state.

Abstract: Methods for forming fiber reinforced polymer rod assemblies and fiber reinforced polymer rod assemblies are disclosed. In one embodiment, the method includes heating a portion of a first fiber reinforced polymer rod and heating a portion of a second fiber reinforced polymer rod. The method further includes intertwining the portions of the first fiber reinforced polymer rod and the second fiber reinforced polymer rod to form a rod connecting section. The method further includes aligning the first fiber reinforced polymer rod and the second fiber reinforced polymer rod along a linear axis. The method further includes cooling the portions of the first fiber reinforced polymer rod and the second fiber reinforced polymer rod.

Abstract: A system for producing a pultruded component includes a fixture for providing fibrous reinforcements, a system for providing a polymeric resin, and an impregnation die for coating the fibrous reinforcements with the polymeric resin precursor. The impregnation die includes a first chamber and a second chamber. The fibrous reinforcements include fiber tows made of a plurality of fibers. The system also includes a curing die for forming the pultruded component. The first chamber of the impregnation die is configured for coating exterior surfaces of the fiber tows with the polymeric resin precursor. The second chamber of the impregnation die is configured for coating the plurality of fibers within the fiber tows with the polymeric resin precursor.

Abstract: A manufacturing method for a composite sheet associated with an absorbent article includes: conveying a continuous body of a sheet continuously in a conveying direction; and bonding a continuous body of an elastic member with the continuous body of the sheet while a position on the continuous body of the sheet at which the continuous body of the elastic member bonds with the continuous body of the sheet is changing continuously in the intersecting direction by transporting the continuous body of the elastic member towards the continuous body of the sheet with a guiding member. The guiding member moves back and forth in an intersecting direction that intersects the conveying direction, and the continuous body of the sheet travels in the conveying direction.

Abstract: An internal tensioning structure for use in an inflatable product fulfills the basic function of maintaining two adjacent inflatable surfaces in a desired geometric arrangement when the inflatable product is pressurized. The tensioning structure is formed by connecting a pair of plastic strips sheets via spaced-apart strands, such as strings or wires. When pulled taut, the strands provide a high tensile strength between the two opposed plastic strips. At the same time, the plastic strips facilitate a strong, long-lasting weld between the tensioning structure and the inflatable product.

Abstract: A method is presented for making a composite material from strips comprising longitudinal fibers and a binder or resin, which material comprises a number of layer assemblies one on top of the other. Each layer assembly comprises m sets (with m at least 2) of parallel strips each extending in a different direction, Each layer assembly is manufactured by successive steps of depositing groups of parallel strips according to a well defined pattern (without longitudinally interweaving strips with previously deposited strips). Before completing a layer assembly, with the exception of the last layer assembly, by depositing its last group of parallel strips, the first group of parallel strips of the following layer assembly is already deposited. A composite material manufactured with such a method is presented too.

Abstract: An optical fiber ribbonizing tool has amain body having an upper portion, a lower portion, and a thickness, the upper portion the lower portion having openings therein. The opening in the upper portion holds the optical fibers, while the opening in the lower portion allows the tool to be opened. An indentation is provided around the opening in the upper portion to hold an adhesive and to apply the adhesive as the optical fibers are drawn through the tool.

Abstract: A fiber placement system for producing small sized flat laminates having a length and width that extends in the X and Y axes, and a constant height measured in the Z-axis includes a fixed creel for delivering fiber used by the system, and a fixed bracket attached to the creel. A fiber placement head is supported by the fixed bracket and a movable table for supporting a tool is positioned under the fiber placement head. The fiber placement head is fixed in the X, Y, and Z-axis during the application of fiber to the tool.

Abstract: The invention relates to a structural mat for reinforcing a wind turbine blade structure. The structural mat comprises two or more groups of bonded fibers, the fibers being bonded by a matrix substantially preventing relative movement of said fibers and wherein said groups are connected to each other by connection means limiting the relative movement of said groups. The invention further relates to a wind turbine blade and a method for manufacturing a wind turbine blade.

Abstract: An internal tensioning structure for use in an inflatable product fulfills the basic function of maintaining two adjacent inflatable surfaces in a desired geometric arrangement when the inflatable product is pressurized. The tensioning structure is formed by connecting a pair of plastic strips sheets via spaced-apart strands, such as strings or wires. When pulled taut, the strands provide a high tensile strength between the two opposed plastic strips. At the same time, the plastic strips facilitate a strong, long-lasting weld between the tensioning structure and the inflatable product.