Abstract: The invention relates to a fixed and/or stabilized fiber structure from a fibrous material as well as from an agent for its fixing and stabilizing. The agent for fixing and stabilizing is a statistical copolyester which is formed from the diacid components terepththalic acid and, optionally, isophthalic acid as well as the diol components butanediol, diethylene glycol and triethylene glycol. A method of manufacturing this fiber structure is also provided. The fiber structure is used as a reinforcement material for polymer matrices, in particular epoxy resins. A fiber composite material containing at least one thermosetting resin as well as the fiber structure in accordance with the invention is furthermore provided.

Abstract: Strain sensor, including an elongated protective encasing (5) surrounding an inner space, and an optical fiber (3) extending through the encasing (5), the fiber (3) at least including a fiber core (3a) and a fiber cladding (3b), wherein a cured filler material fills (4) at least part of a space between the fiber (3) and the protective encasing (5), the cured filler material (4) being configured for allowing strain coupling between the protective encasing (5) and the fiber (3), wherein an outer diameter of the fiber (3) is at least about 250 ?m, and wherein the cured filler material (4) is one or more of: a flexible material, a resilient material, and a material having a shore A hardness that is lower than about 50. The invention also provides a method and system for manufacturing a strain sensor.

Abstract: Articles of footwear and a variety of other products may incorporate tensile strand elements. In manufacturing an element, such as the tensile strand elements, a strand, a first layer, and a second layer may be located between a first surface and a second surface of a press. The first surface includes a first material and the second surface includes a second material, with the first material having greater hardness than the second material. The strand, the first layer, and the second layer are then compressed between the first surface and the second surface.

Abstract: Provided is a method of preparing thermoplastics-continuous fiber hybrid composite, which is easily woven and has excellent uniformity and impregnation at the time of hot melt impregnation after the weaving, including: a) widely and uniformly stretching a bundle of glass fibers; b) heating the stretched glass fibers; c) preparing a thermoplastics-continuous fiber bonding material by binding the heated glass fiber with thermoplastics; d) preparing a multi-layered thermoplastics-continuous fiber bonding material by folding the bonding material in a shape of zigzag; and e) pressing the multi-layered thermoplastics-continuous fiber bonding material.

Abstract: The present disclosure relates to methods and apparatuses for assembling absorbent articles, and more particularly, methods and apparatuses for severing elastic in an advancing elastic laminate. A continuous elastic laminate may be formed by bonding elastic strands between a first continuous substrate layer and a second continuous substrate layer. As discussed in more detail below, the continuous elastic laminate may advance through a cutting apparatus that intermittently deactivates or severs the elastic strands of the elastic laminate along the machine direction.

Abstract: A method for providing a textile product includes the steps of providing yarns, contacting the yarns with a support material to form an intermediate product and bonding the yarns to the support material to form the textile product, wherein the bonding takes place by providing a reactive nucleus precursor at a site where the yarns contact the support material, and converting the precursor into a compound having multiple reactive nuclei in the presence of a compound having multiple nucleophilic groups, as well as a textile product obtainable by the method, uses of that product and lignin for use in producing such a textile product.

Abstract: A process for producing hollow fiber-reinforced components includes impregnating fibers with an impregnating material, preorienting the impregnated fibers, passing the pre-oriented fibers through a heated extrusion die to cure the impregnating material and to form a hollow profile and detaching segments from the hollow profile. The process further includes placing a separating film between the impregnated fibers at one position of the hollow profile prior to curing. The separating film prevents the fibers from bonding as the impregnating material is cured. A segment produced in this way is swung open at the position of the separating film. A subassembly is positioned inside the swung-open segment and then adjacent portions of the segment are permanently bonded together.

Abstract: A socketing material (16), or mortar, for speltering wire rope, strand, and other tension members (14), comprising 35%-55% AL2O3; 32%-52% SiO2; 0%-20% CaO; and 0%-2% Fe2O3. The material (16) may have a continuous-use temperature of at least 1000 degrees, at least 2000 degrees, or at least 2500 degrees Fahrenheit. A speltered assembly (10) is produced by introducing the material (16) into and allowing it to cure within a cavity (24) of a terminal fitting (12) around the ends of a plurality of wires (31) of a tension member (16) which are arranged within the cavity (24) in a spaced-apart relationship.

Abstract: A method for attaching a sealing profile to a vehicle body part includes the steps of pulling the sealing profile from a storage unit; passing the sealing profile through a first buffer which compensates for differences between incoming and outgoing speeds of the sealing profile; attaching an adhesive strip to the sealing profile continuously, the adhesive strip having a first adhesive layer facing the sealing profile and a second adhesive layer facing away from the sealing profile; passing the sealing profile with the attached adhesive strip through a second buffer which compensates for differences between incoming and outgoing speeds of the sealing profile; and rolling the second adhesive layer onto the vehicle body part. The adhesive strip is attached to the sealing strip in an assembly unit which heats the first adhesive layer as it moves around a press roller.

Abstract: A method of forming a loop in a thread is provided. The method includes the steps of providing a loop forming system including, a base for securely retaining a thread to be formed and a welding assembly for forming a loop in the thread, contacting at least a portion of the thread with a super-critical fluid and securing the previously immersed portion of the thread to the base such that a first section of the previously immersed portion is maintained adjacent to a second section of the previously immersed portion. The method further includes the steps of approximating the welding assembly and the base towards each other, and approximating the welding assembly and base away from each other. Also provided is a medical device formed from the method.

Abstract: A pressing apparatus is provided for depositing a sliver on a surface with a first segment and at least one second segment that can respectively roll along the surface. The pressing apparatus furthermore features an assembly frame for holding the segments. The first segment features a first rolling element and a suspension apparatus and the second segment features a second rolling element. The suspension apparatus is designed for attaching the first segment to the assembly frame and for rotatably mounting the first rolling element on the assembly frame. The suspension apparatus is designed for allowing a relative movement between the first rolling element and the second rolling element in a radial direction of the first rolling element.

Abstract: Articles of footwear and a variety of other products may incorporate tensile strand elements. In manufacturing an element, such as the tensile strand elements, a strand, a first layer, and a second layer may be located between a first surface and a second surface of a press. The first surface includes a first material and the second surface includes a second material, with the first material having greater hardness than the second material. The strand, the first layer, and the second layer are then compressed between the first surface and the second surface.

Abstract: A method of heating a thermoplastic board by heat conduction in a heating system which has at least a first surface contacting tool and a second surface containing tool spaced from the first tool, at least one of which is heatable. The thermoplastic board is placed into the heating system between the two surface contacting tools, with an auxiliary sheet being placed between the contact surface of the respective heatable surface contacting tool and the surface of the thermoplastic board facing it. The space between the two surface contacting tools is then reduced to a predefined gap measurement, and the heatable surface contacting tool or tools is heated.

Abstract: Apparatus and methods for routing an optical fiber over a desired span on a structural surface at a given premises are provided. When the optical fiber is unwound from a spool, the optical fiber attaches to the structural surface by an adhesive material. The adhesive material can be applied along the desired span, or portion thereof, before, during, or after the optical fiber is routed over the desired span.

Abstract: A method for forming cushions including the following four steps: (1) a compression step in which the structure (2) is compressed in a mold (3); (2) a thermal softening step in which the structure (2) is thermally softened by means of a heating medium; (3) a curing step in which the structure (2) directly undergoes forced cooling in a cooling medium, and is then cured; and (4) a mold release step in which the structure (2) is released from the mold (3).

Abstract: A composite structure is fabricated by laying up at least one ply of fiber reinforcement and at least one layer of resin on a tool. The resin film layer is formed by laying strips of resin film. The fiber reinforcement is infused with resin from the resin layer.

Abstract: A textile web from which elastically stretchable diaper closures can be stamped is made by first passing a pair of nonwoven textile webs longitudinally through a first laminating station at a predetermined first speed and inserting a plurality of longitudinally extending and transversely spaced strips of an elastic polymer between the webs at the first laminating station. This laminates the webs and strips together into an intermediate laminate having longitudinally extending zones where the webs are directly laminated to each other alternating with longitudinally extending stretch zones where the elastic strips are laminated between the webs. This intermediate laminate then passes through a second lamination station downstream of the first lamination station at a predetermined second speed smaller than the first predetermined speed. In the second lamination station respective inelastic strips are adhered to opposite faces of the intermediate laminate in the zones between the stretch zones.

Abstract: Disclosed herein are methods of preparing a composite sheet material having strength and barrier properties suitable for use as a housewrap, the methods comprising extrusion coating a polyolefin film layer onto a surface of an area-bonded, spunbond nonwoven substrate to form a composite sheet material, the composite sheet material having a grab tensile strength of at least 178 Newtons in at least one of the machine direction (MD) or the cross-machine direction (CD), and stretching the composite sheet material to impart to the composite sheet material a hydrostatic head of at least 100 cm, and a moisture vapor transmission rate (MVTR) of at least 35 g/m2/24 hr at 50% relative humidity and 23° C.

Abstract: A transparent, reinforced, composite polymeric fiber that has a polymeric body portion made from a first thermoplastic polymer that is transparent to visible light. The fiber includes polymeric reinforcement elements embedded within the polymeric body portion. The polymeric body portion extends between and about the polymeric reinforcement elements. Each polymeric reinforcement element is formed from a second thermoplastic polymer that is transparent to visible light. The peripheral portion and outer surface of the polymeric body portion defines a peripheral portion and outer surface, respectively, of the transparent, reinforced, composite polymeric fiber. A plurality of the fibers are formed into an array that is processed with a consolidation process to form a transparent, reinforced, composite structure.

Abstract: A non-compliant fiber-reinforced medical balloon comprises a first fiber layer and a second fiber layer embedded in a continuous matrix of thermally-weldable polymer material defining a barrel wall, cone walls and neck walls. The fibers of the first fiber layer run substantially parallel to one another and substantially parallel to the longitudinal axis. The fibers of the first fiber layer have a pattern of different lengths and are divisible into a first group and a second group based on length. Each fiber of the first group begins in the neck wall at one end of the balloon, extends continuously in the longitudinal direction and terminates in the neck wall at the opposite end of the balloon. Substantially all of the fibers of the first group have a generally uniform length. Each fiber of the second group begins in the cone wall at one end of the balloon, extends continuously in the longitudinal direction and terminates in the cone wall at the opposite end of the balloon.

Abstract: A duplex plastic optical fiber may be used to create a dual detector system, which allows for the detection of two distinct areas of radiation in a single sensor cable device. A fiber cap holds a scintillating fiber and slides over an exposed portion of an optical fiber adjacent to an end of the optical fiber to create a concentric connection for a radiation sensor cable used in medical radiation therapy.

Abstract: A process for obtaining pipes and connections from a polymeric composite is provided. An internal pipe is formed using a fiberglass and epoxy resin matrix. Made in a mold by filament winding a roving wire, the internal pipe is impregnated with epoxy resin and catalyzed with a heat curing agent. The pipe extremities are formed through a mold using a composite of epoxy resin and carbon fiber base. The external face of the internal layer is sanded. A second layer is formed by filament winding a roving wire, impregnated with polyester resin with an added silica base, and catalyzed with cold-cured cobalt and polyester. Charge is added to the silica base. The polyester resin is deposited in an intercalated manner between the layers of winding filament. A third layer of polyurethane is deposited over the second layer and cold cured.

Abstract: A manufacturing method of a solar module according the embodiment includes a step A of disposing one of the wiring members 11 on the light receiving surface of one solar cell of n solar cells, with a thermosetting resin adhesive 12 interposed therebetween, the wiring member being to be connected to a solar cell adjacently located on one side of the one solar cell, and disposing another one of the wiring members 11 on the back surface of the one solar cell with the resin adhesive 12 interposed therebetween, the wiring member 11 being to be connected to a solar cell 10 adjacently located on the other side of the one solar cell; a step B of bonding the wiring members 11 to the one solar cell by heating the resin adhesive 12 at a temperature higher than a softening temperature of the resin adhesive 12 but lower than a hardening temperature of the resin adhesive 12; a step C of bonding the wiring members 11 to all the n solar cells by repeating the step A and the step B alternately; and a step D of hardening the r

Abstract: A method for fabricating a carbon nanotube film is disclosed. A carbon nanotube array is contacted by an adhesive device having an inclined surface to adhere the carbon nanotubes. The adhesive device is then moved away from the substrate.

Abstract: An automated in-line feed-through system integrating the delivery, application and infusion of a resin to one or more fiber tows and layup of the one or more infused fiber tows to form a composite structure. The system includes an automated resin delivery, deposition and infusion system configured to deposit the resin on one or more fiber tows and form the infused fiber tows. The system integrates an automated layup system including a compaction roller, a guide roller coupled to an extending cylinder, and an auxiliary roller configured to adhere the one or more infused fiber tows to a substrate. The system further includes a controller configured to control system parameters, including the control of tension of the one or more infused fiber tows within the automated layup system. Other aspects of the automated in-line manufacturing system are also provided.

Abstract: A method and apparatus for manufacturing a continuous fiber-reinforced thermoplastic resin pellet are provided which can smoothly carry out a continuous drawing-out operation for a reinforcing fiber bundle (continuous fiber-reinforced resin strand). With respect to a terminal end of a reinforcing fiber bundle A of a roving package being exhausted and a front end of a reinforcing fiber bundle B of a new roving package, fiber quantity-halved end portions A1 and B1 each about half of the original fiber quantity are formed respectively, then reinforcing filaments in those fiber quantity-halved end portions are entangled by an air splicer to form an entangled portion C1, and reinforcing filaments in a portion downstream of the fiber quantity-halved end portion in the reinforcing fiber bundle B of the new roving package are entangled by an air splicer to form an entangled portion C2.

Abstract: Structures for use in compressible resilient pads and methods of making thereof are disclosed. One structure includes one or more layers of a nonwoven extruded film or sheet, wherein the nonwoven extruded film or sheet is elastic, resilient, and compressible in a thickness direction, and extensible, bendable and resilient in its length and transverse directions, and two or more layers of a plurality of substantially parallel longitudinal direction yarns. The structure has a high degree of both compressibility under an applied normal load and excellent recovery (resiliency or spring back) upon removal of that load.

Abstract: The method for making a continuous laminate, in particular suitable as a spar cap or another part of a wind energy turbine rotor blade comprises the steps of providing a plurality of parallel fibers, embedding the fibers in a curable matrix material, curing the matrix material so as to obtain a fiber reinforced laminate having upper and lower major surfaces, and forming channels into at least one of the upper and lower major surfaces of the laminate wherein the channels on the upper and/or lower major surfaces are angled with respect to the direction of the fibers.

Abstract: The invention provides a method of manufacturing a housingless hollow fiber filtration apparatus using batch, continuous, and semi-continuous processes. Also provided is manufacturing methods to increase rigidity of the apparatus.

Abstract: The invention relates to a head for application of carbon-fibre strips that has at least two spools (1) conveying respective carbon-fibre strips for the selective feed of said strips and in order thus with said strips to make up the width of the stripping for application. These spools (1) are arranged on a master roller (5) formed by independent sections that are actuated individually by respective rotary transmissions.

Abstract: The present invention relates to a production method for a workpiece composed of a fibre-composite material, having the following steps: at least one support means is provided. A main material composed of a pre-impregnated fibre semi-finished product and/or of a secondary material are/is applied to the at least one support means in order to form at least two blank-mould areas, in such a manner that at least one of the at least two blank-mould areas has the main material, and at least one of the blank-mould areas has the secondary material. The blank-mould areas are pressure-bonded to one another to form a workpiece blank such that the at least one support means is provided on a surface of the workpiece blank. The at least one support means and the secondary material are removed from the workpiece blank in order to form the workpiece.

Abstract: An optical fiber is permanently routed easily, quickly, and unobtrusively at a customer premises using an inventive hand tool, without staples or other fasteners. The fiber has an adhesive outer coating that is activated as the fiber is applied by the tool on an exposed surface such as a wall, ceiling, molding, groove, or corner at the premises. When the activated coating hardens, the fiber is bonded to the surface on which it was applied, and the hardened coating also provides physical protection for the fiber. In the disclosed embodiment, the coated fiber is supplied on a spool that mounts on the tool, and the coating is activated by guiding the fiber as it unwinds from the spool through a chamber containing an activating substance. The fiber with the activated coating is then guided to an applicator wheel on the tool which applies the fiber to the surface.

Abstract: A structure includes a skin and a foam member. The foam member has a molded contour, the mold contour being configured to provide tooled surface for the skin. When the skin is a composite skin, the foam member provides support for the skin so that the skin can be cured under heat and pressure. A method of making the foam member for a foam stiffened structure includes creating a mold having an interior cavity which resembles a desired shape the foam member. A subsequent step involves introducing a foam mixture into the mold. Next, the foam mixture is allowed to polymerize so as to expand and distribute within the cavity of the mold. The method further includes selectively controlling a density of the foam member in the mold. The foam member is at least partially cured. The foam member is assembled with a skin to produce the foam stiffened structure.

Abstract: A multi-layer filter media including at least one layer of melt-blown fiber filter media and at least one layer of electrospun nanofiber filter media is provided. The multi-layer filter media of the present invention is configured such that the at least one layer of the melt-blown fiber filter media is on the upstream and the at least one electrospun nanofiber filter media is positioned downstream of the at least one melt-blown fiber filter media.

Abstract: Composite sections for aircraft fuselages and other structures, and methods and systems for manufacturing such sections, are disclosed herein. A method for manufacturing a shell structure in accordance with one embodiment of the invention includes applying composite material to an interior mold surface of a tool to form a skin extending 360 degrees around an axis. The method can further include positioning a plurality of stiffeners on an inner surface of the skin. After the stiffeners have been positioned, a vacuum bag can be installed over the stiffeners and evacuated to press the stiffeners and the skin outwardly against the interior mold surface of the tool. Next, the skin/stiffener combination can be cocured to bond the stiffeners to the skin and harden the shell structure.

Abstract: A method and a manufacturing line for manufacturing wind turbine blades having a composite shell structure comprising a matrix material and a fibre reinforcement material by use of a resin transfer moulding process. The method comprises a manufacturing line, where wind turbine blades are formed in a number of moulds. Each number of moulds comprising at least a first mould part comprising a first mould cavity. The manufacturing line further comprises a gantry means movable along the manufacturing line. The method comprises the following steps: a) arranging fibre reinforcement material in the first mould cavity of a first mould using the gantry means, b) moving the gantry means along the manufacturing line to a second mould, c) supplying curable matrix material into the first mould cavity of the first mould, while substantially simultaneously arranging fibre reinforcement material in the first mould cavity of a second mould using the gantry means.

Abstract: Method for manufacturing a membrane material especially for use in the manufacturing of sails for sailboats and the like, where said method comprises the following steps: a) distributing a first material layer on a vacuum table; b) dispensing an adhesively coated yarn from a dispenser in a predefined pattern on said first material layer; c) arranging a second material layer superposed the first material layer and the treads, thereby creating a membrane matrix; d) passing a heating source across the matrix, thereby curing the adhesive applied to the yarn and laminating the membrane; where the first material layer is provided with pin holes distributed across the first material layer, allowing the vacuum to traverse the first material layer.

Abstract: A method for forming a large diameter and very long pipe comprises forming a plurality of pultruded segments via pultrusion and joining the segments along the lengthwise edges thereof.

Abstract: A closure bead provides a self-closing feature for closing the ends of stringing material. When jewelry is prepared, the closure bead may be used to close the ends of the stringing material after attaching the clasp, extension, jump ring, pendant, or the like. The closure bead may provide self-sealing closures that are designed to seal the ends of stringing elements, such as jewelry strands, ski ropes, climbing ropes, tool hangers, picture hangers, organizers, working ropes and the like. The closure bead may be used in various ways in various fields. For example, the device may be used in the medical field as a closure device, or in computers, electronics or children's toys as a way to seal wiring.

Abstract: A manufacturing apparatus of a fiber-reinforced resin strand including spreaders that spread a reinforcing fiber bundle and are provided inside a crosshead to which a molten resin material is supplied continuously from an extruding machine, twisting rollers provided at a downstream position from an exit nozzle of the crosshead and that pultrude a fiber-reinforced resin strand formed of a resin-impregnated fiber bundle from the exit nozzle while imparting twists thereto, and twist retaining rollers provided at a downstream position from the twisting rollers and that retain twists of the fiber-reinforced resin strand. The twisting rollers and the twist retaining rollers are made of metal with asperities being formed on the surface thereof. The manufacturing apparatus can achieve excellent durability and is capable of manufacturing a fiber-reinforced resin strand at a high production rate without causing slipping.

Abstract: An automated in-line feed-through system integrating the delivery, application and infusion of a resin to one or more fiber tows and layup of the one or more infused fiber tows to form a composite structure. The system includes an automated resin delivery, deposition and infusion system configured to deposit the resin on one or more fiber tows and form the infused fiber tows. The system integrates an automated layup system including a compaction roller, a guide roller coupled to an extending cylinder, and an auxiliary roller configured to adhere the one or more infused fiber tows to a substrate. The system further includes a controller configured to control system parameters, including the control of tension of the one or more infused fiber tows within the automated layup system. Other aspects of the automated in-line manufacturing system are also provided.

Abstract: A method for production of fiber composite components, particularly suitable for the production of profiles of complicated shape with varying profile cross-section and/or with at least parts with curved lines, such as used for the production of aircraft, for example. The method (a) produces plural core components, (b) separates application of a first fiber material to each of the core components, (c) assembles the core components provided with the first fiber material to form a sequence of core components, (d) applies a second fiber material common to the core component sequence along at least one side of the core component sequence, provided with the first fiber material, (e) impregnates and hardens the first and second fiber materials to form a fiber-reinforced component body, and (f) separates the component body into plural sections as represented by the fiber composite components.

Abstract: Among other things, a communication line is attached along a target surface of a building by laying out the line from a tool. An outer surface of the line is in a temporarily tacky condition as the line is laid out along the surface. The line is in the temporarily tacky condition based at least in part on an adhesive component having been pre-applied to the outer surface of the line. The line becomes non-tacky after it has been attached.

Abstract: A method for manufacturing elasticated webs including discontinous elastic threads, and methods for manufacturing articles from such elasticated webs. Apparatus for carrying out the methods. Further, elasticated webs and articles which can be manufactured using the methods.

Abstract: A thermoplastic film including a microporous polymeric membrane; and a non-woven web comprising a plurality of fibers, the web being bonded to the microporous polymeric membrane, wherein the fibers comprise oxidation-protective polymer having an MFR ?2.0×102.

Abstract: A method is described for making a composite laminate formed by curing a stacked structure comprising at least two layers of strips of fibrous material impregnated with resin, wherein the strips in adjacent layers have different directional orientations. An apparatus is provided for simultaneously separating a band of fibrous material impregnated with resin into strips and depositing the strips between adjacent pin rows of a pinmat to form the stacked structure.

Abstract: A continuous method for making a thermoset resin matrix, which is reinforced with predominantly continuous fibers, and the product made from that method. The product can be produced at a thickness below about 0.060?, or even below a thickness of about 0.035?, and incorporated as a material to combine with or attach to other products for providing an increased strength to those other products, such as wood support beams (gluelam), wood laminates, truck floors and trusses. The product can also be used to strengthen composite thermoplastic lumber, other thermoplastic extrusions and moldings, and aluminum extruded products, as well as for being added to pultruded or molded thermoset plastic products to allow for specific areas of increased strength while maintaining a low reinforcement level in other areas and for providing a resin rich surface.

Abstract: A filament winding apparatus includes a control unit, a rotation mechanism that rotates a mandrel, a hoop winding head that performs hoop-winding, and a helical winding head that performs helical-winding. The hoop winding head includes bobbins that feed fiber bundles to the mandrel and a circulation mechanism that circulates the bobbins around the mandrel. The control unit controls the rotation and circulation mechanisms such that the mandrel is rotated and the bobbins are circulated in the same direction during helical-winding. It is not necessary to cut fiber bundles after hoop-winding, and wasted fiber is not fed during helical-winding, thereby increasing economy and productivity.

Abstract: An illumination device includes an optical fiber holder configured to hold an optical fiber, a phosphor holder configured to hold a phosphor and faces the optical fiber holder, and a bonding material configured to intervene between the optical fiber holder and the phosphor holder to bond them. The illumination device includes adjustment guide members configured to intervene between the optical fiber holder and the phosphor holder, relatively positionally adjust the optical fiber holder and the phosphor holder so as to arrange an optical axis of the optical fiber and an optical axis of the phosphor on one line, and configured to prevent the optical fiber holder and the phosphor holder from tilting when the bonding material is cured.

Abstract: An exemplary load bearing member for use in an elevator system is made by a process that includes heating at least one tension member. The heated tension member is placed adjacent one side of a first jacket layer. The first jacket layer is at least partially melted in the vicinity of the heated tension member such that the tension member at least partially penetrates the first jacket layer. Subsequently, a second jacket layer is added adjacent to the one side of the first jacket layer such that the elongated tension member is between the first and second jacket layers. The second jacket layer is at least partially melted in the vicinity of the heated tension member such that the tension member at least partially penetrates the second jacket layer. The first and second jacket layers are secured together such that the resulting load bearing member has a planar traction.