Abstract: The present invention relates to a biaxially oriented polyester film, which a) has a base layer B, which includes a yellow dye and a red dye, b) has, on each side of the base layer B, at least one layer (A or C) which includes, based on the weight of layer A or C, less than 0.01% by weight of the yellow dye and less than 0.01% by weight of the red dye, and c) the film has one absorption maximum lying at from 400 to 500 nm in the UV/visible spectrum from 400 to 800 nm. Preferred dyes are anthraquinone dyes and perinone dyes; the polyester is preferably PET. After metallization or lamination, the film has a gold appearance, and is a suitable packaging material.

Abstract: Pressure-sensitive adhesive tape made of a flat, support material each side of which is coated with a pressure-sensitive adhesive, the pressure-sensitive adhesive on at least one side being produced from a monomer mixture comprising a monomer of the formula CH2?CH(R1)(COOR2), where R1=H or CH3 and R2 is an alkyl radical having 1 to 10 carbon atoms or H and the homopolymer possesses a static glass transition temperature of <?30° C.

Abstract: A method for preparing an electrokinetic element is provided and generally includes providing a porous membrane adapted for use in an electrokinetic pump and encapsulating the porous membrane within a polymer substrate to yield an electrokinetic element base member having the porous membrane encapsulated by the polymer. In one embodiment, the method can include laminating the porous membrane between opposed sheets of a polymer before the step of encapsulating. The method can also include cutting the electrokinetic element base member into a plurality of slices and assembling an electrokinetic infusion pump by inserting a slice into a chamber of the pump.

Abstract: Display panel assembly apparatus for assembling a display panel by bonding a driver substrate onto a glass panel via a connector and bonding material. A panel positioning table retains the glass panel in which the connector is bonded to its edge, and positions the glass panel with respect to a bonder from one side. The substrate to which a bonding tape is applied by a bonding tape applicator is transferred to the bonder from the other side by circulating a substrate holder on which the substrate is placed using a circulatory transport mechanism. The connector prebonded on the glass panel and the substrate are then bonded via the bonding tape. Adoption of this configuration for the display panel assembly apparatus and assembly method reduces the apparatus installation area while achieving high productivity.

Abstract: Provided are methods for making a product having a three-dimensional surface. The method includes providing a base material, providing an adhesive layer and positioning the adhesive layer relative to the base material. The method includes providing a three-dimensional sheet having a top surface and a bottom surface, the top surface having a convex lens layer. The three-dimensional sheet is positioned relative to the base material based on a registration of an image on the three-dimensional sheet and is secured to the base material using the adhesive layer. Securing the three-dimensional sheet to the base material can include applying pressure to the three-dimensional sheet in successive steps of increasing pressure. Also provided is a product having a three-dimensional surface that includes a base material, a three-dimensional sheet, and an adhesive layer disposed between the base material and three-dimensional sheet and configured to secure the three-dimensional sheet to the base material.

Abstract: It is an object of the present invention to provide a method of producing a membrane electrode assembly using an interface resistance reducing composition which can simply reduce the resistance of the interface between an electrode and an electrolyte membrane in a short time at low temperatures at low pressure without polimerization while maintaining an effect of suppressing a fuel crossover even with an electrolyte membrane having high heat resistance, high strength, a high tensile elastic modulus and a low water content.

Abstract: A method for insulating a polymeric fabric of a shelter which comprises: applying a fabric material (e.g., a natural fabric) to at least a portion of the polymer fabric; and applying an insulation material to the natural fabric opposite to the polymer fabric or treating the polymeric fabric to allow for direct application of the insulation material. The surface treatment is either roughing, electrostatic surface treatment, chemical surface treatment, primers, adhesives, solvents, or other coatings to enhance adhesion to the insulation material.

Abstract: Embodiments of method of manufacturing an implantable pump, including providing an upper layer comprising a dome structure for housing a drug chamber and a cannula in fluid communication with the drug chamber, providing a middle deflection layer adjacent the drug chamber, providing a bottom layer comprising electrolysis electrodes, and bonding the upper layer, middle deflection layer, and bottom layer to form the pump.

Abstract: A method and an apparatus for separating elongated semiconductor strips from a wafer of semiconductor material are disclosed. Vacuum is applied to the face of each elongated semiconductor strip forming an edge of the wafer or being adjacent to the edge. The wafer and a source of the vacuum are displaced to separate each elongated semiconductor strip from the wafer. Further, a method and an apparatus for assembling elongated semiconductor strips separated from a wafer of semiconductor material into an array of the strips are disclosed. Still further, methods, apparatuses, and systems for assembling an array of elongated semiconductor strips on a substrate are disclosed.

Abstract: A method for preparing tiles or sheets consisting of mosaic pieces. More particularly, the invention relates to a method allowing the assembly of mosaic pieces to be greatly facilitated within suitable supports for producing tiles or sheets of mosaic pieces that are ready to be laid down. The method provides a step of providing cube-shaped pieces and laying the latter on trays that are subjected to a vibratory and rotational motion.

Abstract: A plurality of double-sided boards using a film are attached to each other with a paste coupling layer sandwiched therebetween. In the paste coupling layer, a conductive paste is filled into a through hole formed in provisionally hardened resin, which is hardened. At the same time, second wirings are electrically coupled to each other by using the hardened conductive paste filled in the through holes that have been previously formed in the paste coupling layer. Thus, it is possible to provide a thinned multilayer printed wiring board without using an adhesive.

Abstract: The invention provides a process for producing a wiring circuit board, which comprises the steps of: (A) forming a conductor layer of a predetermined pattern on an insulating layer; (B) forming a photosensitive solder resist layer on the insulating layer and the patterned conductor layer formed on the insulating layer; (C) disposing a transparent protective film on the photosensitive solder resist layer; and (D) exposing the photosensitive solder resist layer to a light through the transparent protective film.

Abstract: A grip for the handle of a golf club having at least a sheet with a cut-out and an insert. The insert is positioned within or against the cut-out of the sheet to define a panel. The panel is then attached to an underlisting sleeve. The grip reduces impact shock and provides a feeling of tackiness in the manner of a spirally wrapped polyurethane-felt grip while allowing the use of multiple color panels and inserts, easy installation onto a golf club shaft, and placement of various materials in various grip areas.

Abstract: An ink transfer system including an ink transfer decal that is transferable to a final substrate, such as a bare metal or pre-painted autobody part, without use of a separate adhesive. The transferred ink decal is capable of withstanding temperature elevations common during automotive paint baking without significant thermal degradation, discoloration, shrinkage or pealing.

Abstract: The present invention provides a new antistatic method and its application to members. The present invention is an antistatic method featured to mount multiple resin based composites with different triboelectric series order on the surface and members featured to have multiple resin based composites with different triboelectric series order on the surface. The members are resin based sheets, resin based films or resin molded materials. The resin based composites are adhesives, bonding agents, printing ink or paint.

Abstract: A removable cover portion for a body massager is provided with a sheet of material sized to be placed upon the body massager and adapted to be fastened to the body massager. The sheet has a reduced contact area for altering a resultant massage effect. A method for Manufacturing the cover portion provides the sheet, integrally forms a massage formation with at least two massage nodes and a cross member interconnecting the at least two massage nodes, and assembles a plurality of massage formations to the sheet of material whereby the cross members maintain the orientation of the corresponding adjacent massage nodes during assembly of the massage nodes to the sheet of material.

Abstract: The invention provides a functional laminate composite fabric which is robust, laundry-durable and adaptable for securing about any three dimensional body, and a method for forming such fabric. The functional laminate fabric is provided with at least one functional element which can conduct electricity, conduct light, provide electromagnetic fields or provide shielding from electromagnetic fields. The functional laminate may include vias through which the functional element may be exposed. Generally, the functional laminate fabric is sufficiently robust for incorporation into garments and for applications in so-called wearable electronics.

Abstract: Disclosed is a multilayer film for a strain-free laminate that is used for flexible TFT substrates or the like. Also disclosed are a laminate obtained by arranging such a multilayer film on a substrate made of an inorganic material, and a method for producing such a laminate. Specifically disclosed is a multilayer film wherein an adhesive resin layer that can be adhered to inorganic materials is arranged on a base film made of a resin. This multilayer film has a first average thermal expansion coefficient at temperatures from 60° C. to 80° C. measured during a first raise of the temperature of the multilayer film from 30° C. to 130° C. by heating the multilayer film, which first average thermal expansion coefficient is larger by 30 to 400 ppm/° C. than a second average thermal expansion coefficient measured at temperatures from 60 to 80° C. during a second raise of the temperature from 30° C. to 130° C. after cooling the multilayer film from 130° C. to 30° C. subsequent to the first raise.

Abstract: An optical device includes a substrate having a through hole formed therein, and an optical element mounted on the substrate with its optical section being placed to face the through hole, and a light transmissive member disposed at the through hole. Light transmissive under-fill material is provided between the substrate and the optical element and between the light transmissive member and the optical element.

Abstract: A method of heat treating an expanded polytetrafluoroethylene (ePTFE) membrane to improve the hydrostatic strength of the membrane includes: a. heating the ePTFE membrane to a temperature of about 400° C. for about 2 minutes; and b. cooling the ePTFE membrane at a temperature of 0-5° C. or at about 22-25° C. for about 5 minutes.

Abstract: A substrate support jig, for removably holding a substrate when mounting electronic components on the substrate, includes a base member having a first surface and a second surface facing and substantially parallel to each other; and an adhesive layer with a predetermined shape and a predetermined thickness formed on the first surface side by applying an adhesive material with a predetermined unit tackiness to an adhesive region. In the adhesive region is formed a land section such that a surface of the land section protrudes from a surface of the adhesive layer by a predetermined amount. The tackiness between the adhesive material and the base member is lower than the tackiness between the adhesive material and the substrate.

Abstract: The invention relates to a lining for a shipping container of an ocean vessel, which has at least one planar sheet having a generally flat surface; a container for an ocean vessel having at least one inside wall; the at least one planar sheet being in contact with and attached to the at least one inside wall with the generally flat surface facing away from the at least one inside wall; an adhesive placed between the at least one planar sheet and the at least one inside wall for removably attaching the at least one planar sheet without altering the at least one inside wall; and wherein the adhesive is a sole securing mechanism for attaching the at least one planar sheet to the at least one inside wall.

Abstract: A device includes first and second electrically conductive substrates that are positioned opposite from one another. The device also includes a sealing layer disposed between the first and second electrically conductive substrates and a plurality of hollow structures having a conductive material, wherein the plurality of hollow structures is contained by the sealing layer between the first and second electrically conductive substrates.

Abstract: An antibacterial, waterproof and absorbent composite clothe for making special disposable clothing such as surgical gowns. The composite cloth mainly contains a three-layer flexible laminate, namely a middle layer, an outer layer and an inner layer. The middle layer is substantially waterproof and air breathable. The middle layer has an inner side and an outer side on opposite sides thereof. The outer layer is made of antibacterial non-woven fabric to prevent bacteria from migrating through the cloth and is secured to the outer side of the middle layer. The inner layer is made of absorbent non-woven fabric to absorb sweat and is secured to the inner side of the middle layer.

Abstract: The invention is directed to a method of manufacturing an image display, comprising the step of sticking an adhesive optical film to an image display panel substrate surface having a display defect-inducible scratch, wherein the adhesive optical film is selected and used according to the image display panel such that the formula: Y×(0.97X+0.45)>0.19Z?0.006 is satisfied, wherein X (mm) is the amount of creep displacement one hour after a load of 500 g is applied at 23° C. to a 10 mm square of an adhesion area of the adhesive optical film stuck to the panel substrate, Y (mm) is the thickness of a pressure-sensitive adhesive layer of the adhesive optical film, and Z (mm) is a half length of the length of long side of the scratch of the image display panel substrate surface. According to the invention, a display defect, which would otherwise be caused by an scratch of the image display panel substrate, is avoided by filling the scratch with the pressure-sensitive adhesive layer of the adhesive optical film.

Abstract: Laminate structures and methods for forming same are disclosed. In one embodiment, a laminate structure includes a metal-polymer composite lamina. The metal-polymer composite lamina has a first face and a second face spaced apart, and extends to a terminal edge. The lamina includes a ply of fiber-reinforced polymer that extends between the first face and the second face and has an interior edge. The interior edge defines at least one cutout. A ply of metal foil extends between the first face and the second face substantially from the interior edge filling the at least one cutout.

Abstract: A mosaic concrete product, methods of creating the same, and methods of fabricating a module for use in creating the mosaic are provided. The methods of installing the mosaic upon an uncured concrete surface utilize the module. The module may be fabricated by mapping out tile in a design corresponding to the mosaic; adhering the tile to a template utilizing an adhesive, the tile being positioned thereon corresponding to the design; and allowing the adhesive to set. The module may define upper and lower surfaces, the upper surface including the tile adhered thereto. The methods of installing the mosaic comprises: positioning the module upon the uncured concrete surface; embedding the tile into the concrete surface; massaging the tile into the concrete surface to interpose a quantity of cement/fines paste between the adjacent tiles; and finishing the concrete surface.

Abstract: A method for forming a nanofiber adhesive structure includes, in one embodiment, providing a plurality of generally parallel fiber bundles secured in a first binder and in which each of the fiber bundles includes a plurality of generally parallel fibers secured in a second binder. The fibers have a diameter between about 200 nanometers to about 400 nanometers. A portion of the first binder is dissolved from the structure to expose end portions of the plurality of fiber bundles having a length of about 100 microns. A portion of the second binder of the exposed end portions of the plurality of fiber bundle is dissolved to expose the fibers having a length of about 15 microns. Thin slices may be made and assembled on a web to provide a gecko tape having adhesive properties based on Van der Waals forces.

Abstract: A film-shaped adhesive application apparatus includes a supply reel retainer for mounting a film-shaped adhesive supply reel used to wind into a roll shape a film-shaped adhesive 1 comprising a base film and an adhesive layer formed thereon, thermocompression bonding means for thermocompression-bonding the film-shaped adhesive drawn from the film-shaped adhesive supply reel to an adherend, and a winding reel retainer for mounting a winding reel used to wind the base film of the thermocompression-bonded film-shaped adhesive, and further temperature control means (thermal shield plate, cooler, or the like) for controlling the film-shaped adhesive supply reel mounted on the supply reel retainer at a prescribed temperature.

Abstract: A method for producing data carriers equipped with integrated transponders is disclosed in which the transponders are supplied in a transponder web and are covered on one side with a label, wherein the transponders are separated and aligned before being assembled with an associated label. The disclosure further includes an apparatus for producing data carriers equipped with an integrated transponder that includes a device for supplying a first web of labels and a device for supplying a web of transponders adjoining one another and includes a joining station for cutting and separating the transponders from the transponder web which divides the transponders from the web, separates them and transfers them individually to the label web.

Abstract: A multi-layered interconnect structure and method of formation. In a first embodiment, first and second liquid crystal polymer (LCP) dielectric layers are directly bonded, respectively, to first and second opposing surface of a thermally conductive layer, with no extrinsic adhesive material bonding the thermally conductive layer with either the first or second LCP dielectric layer. In a second embodiment, first and second 2S1P substructures are directly bonded, respectively, to first and second opposing surfaces of a LCP dielectric joining layer, with no extrinsic adhesive material bonding the LCP dielectric joining layer with either the first or second 2S1P substructures.

Abstract: A sticker assembly is disclosed and includes an indicia-bearing sticker (30) having an adhesive layer (34). A vinyl film (100) is provided having a first side (102) and a second side (104), the second side (104) having a low-tack adhesive (106) thereon. The first side (102) of the vinyl film (100) is adhered to the adhesive layer (34) of the sticker (30). The second side (104) of the vinyl film (100) is applied to a receiving surface (12) and held against the surface (12) by the low-tack adhesive (106) wherein the vinyl film (100) and the sticker (30) are releasably adhered to the receiving surface (12) and wherein the indicia-bearing sticker (30) is displayed for viewing. In one embodiment, the sticker (30) is a vehicle windshield sticker and the receiving surface (12) is a vehicle windshield.

Abstract: An oriented zeolite material comprises a plurality of zeolite crystals (2) arranged on a substrate (4), each one of said crystals having a proximal face (6) adjacent to said substrate and a distal face (8) opposed therefrom and substantially parallel to said proximal face. Each one of said crystals has a plurality of straight through uniform channels (10) extending between the proximal face and the distal face and having a channel axis parallel to and a channel width transverse to a longitudinal crystal axis A. Each channel has a proximal channel end (12) located at the proximal face and a distal channel end (14) located at the distal face, and each crystal is attached to the substrate by means of a linking layer (16) that substantially occludes the proximal channel ends.

Abstract: A method for aligning and bonding a flexible display panel including following steps is provided. First, a lower flexible substrate and an upper flexible substrate are provided. The lower flexible substrate has a device array area. Next, the upper flexible substrate covers and is aligned to the device array area. Then, an edge of the upper flexible substrate is secured onto the lower flexible substrate. Afterward, the upper flexible substrate is lifted to expose the device array area, and a display medium is then provided thereon. Next, the upper flexible substrate is laid back over the device array area. Then a roller is used to bond the upper flexible substrate to the lower flexible substrate, such that the display medium is sealed therebetween. The method for aligning and bonding the flexible display panel is capable of being performed in a non-vacuum environment.

Abstract: A method for preparing an electrokinetic element is provided and generally includes providing a porous membrane adapted for use in an electrokinetic pump and encapsulating the porous membrane within a polymer substrate to yield an electrokinetic element base member having the porous membrane encapsulated by the polymer. In one embodiment, the method can include laminating the porous membrane between opposed sheets of a polymer before the step of encapsulating. The method can also include cutting the electrokinetic element base member into a plurality of slices and assembling an electrokinetic infusion pump by inserting a slice into a chamber of the pump.

Abstract: The rear projection screen includes a laminated sheet having a multi-layered structure consisting of the n number (n is a natural number of three or above) of layers. In this laminated sheet, a difference in linear expansion coefficients is 5% or more between a layer having the maximum linear expansion coefficient and a layer having the minimum linear expansion coefficient. Further, a difference in elasticity is 10% or more between a layer having the maximum elasticity and a layer having the minimum elasticity. The curvature change rate ? (1/mm° C.) of the laminated sheet with respect to temperature satisfies ?7.0×10?6???7.0×10?6.

Abstract: A device for fabricating LCD devices includes a base frame, a lower chamber unit on the base frame, an upper chamber unit over the lower chamber unit and moveable over the base frame, chamber moving means for raising/lowering the upper chamber unit, stages within interior spaces of the upper and lower chamber units, wherein substrates are securable to each of the stages, and sealing means on at least one surface of the chamber units for sealing an interior space definable by joined upper and lower chamber units, the substrates being within the sealed interior space. A method for fabricating LCD devices includes loading substrates onto stages, lowering an upper chamber unit to seal an interior space from an external environment, evacuating the sealed interior space, aligning the first and second substrates, contacting the first and second substrates with sealant material, venting the sealed interior space, and unloading the bonded substrates.

Abstract: A method for manufacturing a friction plate in which a plurality of frictional material segments are adhered to a substantially annular core plate. The method previously registers the frictional material segments to adhesion positions, and presses the core plate to which adhesive agent is applied and the frictional segments to perform temporary adhesion. Further, an apparatus for manufacturing a friction plate in which a plurality of frictional material segments are adhered to a substantially annular core plate. The apparatus comprises a member for registering the frictional material segments while holding the frictional material segments in a state arranged in the adhesion positions.

Abstract: A composite wrap material includes a layer of polyactide (PLA) resin interposed between two layers of cellulosic material.

Abstract: A process for manufacturing a composite polymeric circuit protection device in which a polymeric assembly is provided and is then subdivided into individual devices. The assembly is made by providing first and second laminates, each of which includes a laminar polymer element having at least one conductive surface, providing a pattern on at least one of the conductive surfaces on one laminate, securing the laminates in a stack in a desired configuration, at least one conductive surface of at least one of the laminates forming an external conductive surface of the stack, and making a plurality of electrical connections between a conductive surface of the first laminate and a conductive surface of the second laminate. The laminar polymer elements may be PTC conductive polymer compositions, so that the individual devices made by the process exhibit PTC behavior.

Abstract: A composite wood product is manufactured by heating and pressing wood materials in contact with a mixture of resin and urea. Gases that evolve from the heating and pressing of the wood materials, resin and urea are collected and are passed through a biological oxidation system to remove volatile organic compounds.

Abstract: A method for hermetically sealing devices. The method includes providing a substrate which includes a plurality of individual chips. Each of the chips includes a plurality of devices and each of the chips are arranged in a spatial manner as a first array. The method also provides a transparent member of a predetermined thickness which includes a plurality of recessed regions arranged in a spatial manner as a second array and a standoff region. The method also includes aligning the transparent member in a manner to couple each of the plurality of recessed regions to a respective one of said plurality of chips. The method further includes hermetically sealing each of the chips within one of the respective recessed regions by using at least a bonding process to isolate each of the chips within one of the recessed regions.

Abstract: Manufacture of stacked microelectronic devices is facilitated by producing subassemblies wherein adhesive pads are applied to the back surfaces of a plurality of microelectronic components in a batch fashion. In one embodiment, an adhesive payer is applied on a rear surface of a wafer. A plurality of spaced-apart adhesive pads are defined within the adhesive layer. Each adhesive pad may cover less than the entire back surface area of the component to which it is attached. A mounting member (e.g., dicing tape) may be attached to the adhesive layer and, in some embodiments, the adhesive layer may be treated so that the mounting member is less adherent to the adhesive pads than to other parts of the adhesive layer, easing removal of the adhesive pads with the microelectronic components.

Abstract: The invention generally relates to polymer films used as protective cover sheets for polarizer plates, a method for producing polarizing plates, and a Liquid Crystal Display employing the same. More particularly, the invention relates to cover sheet composites having a removable, carrier substrate and, optionally, a strippable, protection layer that protects the cover sheet from abrasion and dirt during the manufacture of the cover sheet and polarizer plates.

Abstract: A method of forming a waist band on an absorbent article is disclosed. The method includes forming stretchable front and back panels and attaching an elastic band to at least one of the panels. Each elastic band is cantilevered outward from a distal end of the panel to which it is attached. An absorbent assembly is also secured between the front and back panels. The method further includes folding one panel over the other panel so that the outer ends of the elastic bands are aligned approximately even to one another. The first and second side edges of the front panel, back panel and elastic bands are then joined together by a pair of seams to form an absorbent article having a waist opening and a pair of leg openings.

Abstract: The invention generally relates to polymer films used as protective cover sheets for polarizer plates, a method for producing polarizing plates, and a Liquid Crystal Display employing the same. More particularly, the invention relates to a cover sheet composite having a removable, carrier substrate and a cover sheet comprising a low birefringence polymer film and a layer that promotes adhesion to polyvinyl alcohol on the same side of the carrier substrate as the low birefringence polymer film. The guarded cover sheet of the invention is less susceptible to defects due to dirt and abrasion during the manufacture of the cover sheet and polarizer plates. In addition, the cover sheet has excellent adhesion to polyvinyl alcohol-containing dichroic films and eliminates the need to alkali treat the cover sheet prior to lamination to the dichroic films.

Abstract: Systems and techniques to assemble RFID tag can be employed in a manufacturing endeavor. An RFID tag assembling system includes an RFID module conveyor that moves a first substrate having multiple RFID modules, an RFID antenna conveyor that moves a second substrate having multiple RFID antennas with respect to and into alignment with the first substrate, and a joiner in proximity to the first substrate to separate the RFID modules from the first substrate and attach the RFID modules to the RFID antennas on the second substrate. The substrates can be reel-form substrates, and RFID tags can be formed in parallel. The system can also include an RFID module tester, and the RFID modules can be tested in parallel.

Abstract: An assembling method for mosaics of tesserae made of transparent glass comprises the phase of gluing a plurality of tesserae on a substratum comprising a transparent cloth to form a mosaic portion suitable for being subsequently glued or fixed to a wall, a floor, or other structures. The substratum comprises a cloth made of fiber glass preferably a cloth comprising 100% of fiber glass. The cloth made of fiber glass is formed with a warp comprising a number of yarns between 215 and 225 yarns/dm. The cloth made of fiber glass is formed with a weft comprising a number of yarns between 215 and 225 yarns/dm.

Abstract: An optical assembly, such as a multiple output diode laser pump source for EDFAs, is formed by pressing an optical array emitter chip against a standoff structure protruding from a submount such that the emitter chip deforms to match the curvature of the standoff structure. An IO chip is also juxtaposed against the standoff structure such that its optical receivers can receive optical energy from the emitter chip. The IO chip can provide various optical functions, and then provide an optical array output for coupling into an optical fiber array. The standoff structure preferably contacts the emitter chip over an aggregate contact area much smaller than the area by which the emitter chip overlaps the submount. The materials used for bonding the emitter chip and the IO chip to the submount are disposed in the recesses between standoffs and not on the contact surfaces of the standoff structure.

Abstract: A method of manufacturing an undergarment includes moving a web of body panel material in a longitudinal machine direction and cutting the web of body panel material along the longitudinal machine direction to thereby form a rear body panel web and a front body panel web each having a maximum rise and a minimum rise respectively. The maximum rise of each of the rear and front body panel webs is greater than the minimum rise of a corresponding one of the rear and front body panel webs. The method further includes shifting at least one of the rear and front body panel webs in the longitudinal machine direction and thereby aligning the maximum rises of the rear and front body panel webs. The method further includes aligning a s crotch member with the maximum rises of the rear and front body panel webs and connecting the crotch member to the front and rear body panels. The crotch member includes at least one stretchable component including an elastic material. A disposable undergarment is also provided.