Having Glow Discharge Electrode Gas Energizing Means Patents (Class 156/345.43)
  • Patent number: 8597461
    Abstract: Methods and apparatus for isotropically etching a metal from a work piece, while recovering and reconstituting the chemical etchant are described. Various embodiments include apparatus and methods for etching where the recovered and reconstituted etchant is reused in a continuous loop recirculation scheme. Steady state conditions can be achieved where these processes are repeated over and over with occasional bleed and feed to replenish reagents and/or adjust parameters such as pH, ionic strength, salinity and the like.
    Type: Grant
    Filed: August 30, 2010
    Date of Patent: December 3, 2013
    Assignee: Novellus Systems, Inc.
    Inventors: Steven T. Mayer, David W. Porter
  • Publication number: 20130306101
    Abstract: A substrate dry cleaning apparatus, a substrate dry cleaning system, and a method of cleaning a substrate are disclosed. The substrate dry cleaning system includes a substrate support and a reactive species generator. The reactive species generator includes a first conduit defining a first flow channel that extends to an outlet of the first conduit, the Gullet of the first conduit facing the substrate support, a first electrode, a second electrode facing the first electrode, the first flow channel disposed between the first electrode and the second electrode, a first inert wall disposed between the first electrode and the first flow channel, and a second inert wall disposed between the second electrode and the first flow channel.
    Type: Application
    Filed: May 20, 2013
    Publication date: November 21, 2013
    Inventors: Gordon Scott Swanson, Ivin Varghese, Mehdi Balooch
  • Patent number: 8580079
    Abstract: In accordance with one embodiment of the present disclosure, an electrode carrier assembly is provided including an electrode carrying annulus and a plurality of electrode mounting members. The electrode carrying annulus includes an electrode containment sidewall that forms an inner or outer radius of the electrode carrying annulus. The electrode carrying annulus further includes a plurality of radial sidewall projections that project radially away from the electrode containment sidewall. The radial sidewall projections each include an upward-facing tapered spacer including an upward-facing micro-mesa. The electrode mounting members each include a downward-facing tapered spacer including a downward-facing micro-mesa. The electrode mounting members are rotatably engaged with the electrode carrying annulus, and are configured to rotate between a free position and a bracketed position.
    Type: Grant
    Filed: June 17, 2010
    Date of Patent: November 12, 2013
    Assignee: Lam Research Corporation
    Inventors: Cliff La Croix, Armen Avoyan, Duane Outka, Catherine Zhou, Hong Shih
  • Patent number: 8578879
    Abstract: Embodiments of impedance matching networks are provided herein. In some embodiments, an impedance matching network may include a coaxial resonator having an inner and an outer conductor. A tuning capacitor may be provided for variably controlling a resonance frequency of the coaxial resonator. The tuning capacitor may be formed by a first tuning electrode and a second tuning electrode and an intervening dielectric, wherein the first tuning electrode is formed by a portion of the inner conductor. A load capacitor may be provided for variably coupling energy from the inner conductor to a load. The load capacitor may be formed by the inner conductor, an adjustable load electrode, and an intervening dielectric.
    Type: Grant
    Filed: July 29, 2009
    Date of Patent: November 12, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Kartik Ramaswamy, Hiroji Hanawa, Kenneth S. Collins, Lawrence Wong, Samer Banna, Andrew Nguyen
  • Patent number: 8580078
    Abstract: A bevel etcher incorporating a vacuum chuck used for cleaning the bevel edge and for reducing the bending curvature of a semiconductor substrate. The bevel etcher includes a vacuum chuck and a plasma generation unit which energizes process gas into a plasma state. The vacuum chuck includes a chuck body and a support ring. The top surface of the chuck body and inner periphery of the support ring form a vacuum region enclosed by the bottom surface of a substrate mounted on the support ring. A vacuum pump evacuates the vacuum region during operation. The vacuum chuck is operative to hold the substrate in place by the pressure difference between the top and bottom surfaces of the substrate. The pressure difference also generates a bending force to reduce the bending curvature of the substrate.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: November 12, 2013
    Assignee: Lam Research Corporation
    Inventors: Andrew D. Bailey, III, Alan M. Schoepp, Gregory Sexton, William S. Kennedy
  • Patent number: 8573152
    Abstract: A showerhead electrode, a gasket set and an assembly thereof in plasma reaction chamber for etching semiconductor substrates are provided with improved a gas injection hole pattern, positioning accuracy and reduced warping, which leads to enhanced uniformity of plasma processing rate. A method of assembling the inner electrode and gasket set to a supporting member includes simultaneous engagement of cam locks.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: November 5, 2013
    Assignee: Lam Research Corporation
    Inventors: Anthony de la Llera, Pratik Mankidy, Michael C. Kellogg, Rajinder Dhindsa
  • Patent number: 8573153
    Abstract: An improved upper electrode system has a multi-part electrode in which a central portion of the electrode having high wear is replaceable independent of an outer peripheral portion of the electrode. The upper electrode can be used in plasma processing systems for processing semiconductor substrates, such as by etching or CVD. The multi-part upper electrode system is particularly useful for large size wafer processing chambers, such as 300 mm wafer processing chambers for which monolithic electrodes are unavailable or costly.
    Type: Grant
    Filed: November 24, 2010
    Date of Patent: November 5, 2013
    Assignee: Lam Research Corporation
    Inventors: Andreas Fischer, William S. Kennedy, Peter Loewenhardt, David Trussell
  • Patent number: 8568554
    Abstract: In a gas introduction structure that is reciprocatingly movable in a predetermined direction, a processing gas introduction system is configured to introduce a processing gas into a processing chamber in which a substrate is subjected to a predetermined processing under a clean atmosphere; and a processing gas supply line is configured to be connected to the processing gas introduction system and an external processing gas supply source to supply the processing gas from the processing gas supply source to the processing gas introduction system, mutual relative positions of the processing gas supply source and the processing gas introduction system being changed. The processing gas supply line includes: a first bendable portion connected to the processing gas supply source; a second bendable portion connected to the processing gas introduction system; and a non-bendable pipe interposed between the first bendable portion and the second bendable portion.
    Type: Grant
    Filed: November 2, 2009
    Date of Patent: October 29, 2013
    Assignee: Tokyo Electron Limited
    Inventor: Daisuke Hayashi
  • Publication number: 20130276984
    Abstract: A coating apparatus having a vacuum chamber, a plurality of cathodes arranged therein and also a HIPIMS power source, characterized in that in addition to at least one coating cathode which can be operated with the HIPIMS power source a plurality of etching cathodes is provided which are smaller in area in comparison to the coating cathode, with the etching cathodes being connectable in a predetermined or predeterminable sequence to the HIPIMS power source.
    Type: Application
    Filed: January 27, 2011
    Publication date: October 24, 2013
    Applicant: Hauzer Techno Coating BV
    Inventors: Frank Papa, Roel Tietema, Anthonie Kaland
  • Patent number: 8561572
    Abstract: Prior to wafer processing, pressure ratio control is executed on a divided flow rate adjustment means so as to adjust the flow rates of divided flows to achieve a target pressure ratio with regard to the pressures in the individual branch passages. As the processing gas from a processing gas supply means is diverted into first and second branch pipings under the pressure ratio control and the pressures in the branch passages then stabilize, the control on the divided flow rate adjustment means is switched to steady pressure control for adjusting the flow rates of the divided flows so as to hold the pressure in the first branch passage at the level achieved in the stable pressure condition. Only after the control is switched to the steady pressure control, an additional gas is delivered into the second branch passage via an additional gas supply means.
    Type: Grant
    Filed: January 11, 2013
    Date of Patent: October 22, 2013
    Assignee: Tokyo Electron Limited
    Inventor: Kenetsu Mizusawa
  • Publication number: 20130255717
    Abstract: A system and method to clean surfaces and components of mask and wafer inspection systems based on the positive column of a glow discharge plasma are disclosed. The surface may be the surface of an optical component in a vacuum chamber or an interior wall of the vacuum chamber. A cathode and an anode may be used to generate the glow discharge plasma. The negative glow associated with the cathode may be isolated and the positive column associated with the anode may be used to clean the optical component or the interior wall of the vacuum chamber. As such, an in situ cleaning process, where the cleaning is done within the vacuum chamber, may be performed.
    Type: Application
    Filed: March 28, 2013
    Publication date: October 3, 2013
    Applicant: KLA-Tencor Corporation
    Inventors: Garry Rose, Gildardo Delgado
  • Patent number: 8547085
    Abstract: An arrangement for measuring process parameters within a processing chamber is provided. The arrangement includes a probe arrangement disposed in an opening of an upper electrode. Probe arrangement includes a probe head, which includes a head portion and a flange portion. The arrangement also includes an o-ring disposed between the upper electrode and the flange portion. The arrangement further includes a spacer made of an electrically insulative material positioned between the head portion and the opening of the upper electrode to prevent the probe arrangement from touching the upper electrode. The spacer includes a disk portion configured for supporting an underside of the flange portion. The spacer also includes a hollow cylindrical portion configured to encircle the head portion. The spacer forms a right-angled path between the o-ring and an opening to the processing chamber to prevent direct line-of-sight path between the o-ring and the opening to the processing chamber.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: October 1, 2013
    Assignee: Lam Research Corporation
    Inventors: Jean-Paul Booth, Douglas Keil
  • Patent number: 8540844
    Abstract: A movable plasma confinement structure configured for confining plasma in a plasma processing chamber during plasma processing of a substrate is provided. The movable plasma confinement structure includes a movable plasma-facing structure configured to surround the plasma. The movable plasma confinement structure also includes a movable electrically conductive structure disposed outside of the movable plasma-facing structure and configured to be deployed and retracted with the movable plasma-facing structure as a single unit to facilitate handling of the substrate. The movable electrically conductive structure is radio frequency (RF) grounded during the plasma processing. The movable plasma-facing structure is disposed between the plasma and the movable electrically conductive structure during the plasma processing such that RF current from the plasma flows to the movable electrically conductive structure through the movable plasma-facing structure during the plasma processing.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: September 24, 2013
    Assignee: Lam Research Corporation
    Inventors: Eric Hudson, Andreas Fischer
  • Publication number: 20130240146
    Abstract: [Object] To provide a plasma apparatus capable of igniting plasma reliably over a long period. [Solution] The apparatus includes a hollow structural body (11) having a hollow structure along an axis, a first electrode (12) disposed inside the hollow structural body (11), and a second electrode (14) having a structure that externally covers a plasma generation area (13) of the hollow structural body (11). The first electrode (12) has a deformation structure (12b) within the plasma generation area of the hollow structural body.
    Type: Application
    Filed: May 8, 2013
    Publication date: September 19, 2013
    Applicant: Shinkawa Ltd.
    Inventors: Tetsuya Utano, Yuichiro Noguchi
  • Patent number: 8536071
    Abstract: An electrode assembly for a plasma reaction chamber used in semiconductor substrate processing. The assembly includes an upper showerhead electrode which is mechanically attached to a backing plate by a series of spaced apart cam locks. A thermally and electrically conductive gasket with projections thereon is compressed between the showerhead electrode and the backing plate at a location three to four inches from the center of the showerhead electrode. A guard ring surrounds the backing plate and is movable to positions at which openings in the guard ring align with openings in the backing plate so that the cam locks can be rotated with a tool to release locking pins extending from the upper face of the electrode.
    Type: Grant
    Filed: August 21, 2012
    Date of Patent: September 17, 2013
    Assignee: Lam Research Corporation
    Inventors: Gregory R. Bettencourt, Gautam Bhattacharyya, Simon Gosselin, Sandy Chao
  • Patent number: 8528498
    Abstract: An integrated steerability array arrangement for managing plasma uniformity within a plasma processing environment to facilitate processing of a substrate is provided. The arrangement includes an array of electrical elements. The arrangement also includes an array of gas injectors, wherein the array of electrical elements and the array of gas injectors are arranged to create a plurality of plasma regions, each plasma region of the plurality of plasma regions being substantially similar. The arrangement further includes an array of pumps, wherein individual one of the array of pumps being interspersed among the array of electrical elements and the array of gas injectors. The array of pumps is configured to facilitate local removal of gas exhaust to maintain a uniform plasma region within the plasma processing environment.
    Type: Grant
    Filed: June 24, 2008
    Date of Patent: September 10, 2013
    Assignee: Lam Research Corporation
    Inventor: Neil Benjamin
  • Patent number: 8529730
    Abstract: In a plasma processing apparatus including a vacuum-evacuable processing chamber, a first lower electrode for supporting a substrate to be processed thereon is disposed in the processing chamber and an upper electrode is disposed above the first lower electrode to face the first lower electrode. Further, a second lower electrode is disposed under the first lower electrode while being electrically isolated from the first lower electrode. A processing gas supply unit supplies a processing gas into a space between the upper electrode and the first lower electrode. A first high frequency power supply unit applies a first high frequency power of a first frequency to the first lower electrode, and a second high frequency power supply unit applies a second high frequency power of a second frequency higher than the first frequency to the second lower electrode.
    Type: Grant
    Filed: March 13, 2012
    Date of Patent: September 10, 2013
    Assignee: Tokyo Electron Limited
    Inventor: Yohei Yamazawa
  • Patent number: 8518209
    Abstract: An apparatus for determining an endpoint of a process by measuring a thickness of a layer is provided. The layer is disposed on the surface by a prior process. The apparatus includes means for providing a sensor that is coplanar with the surface, wherein the sensor is configured to measure the thickness. The apparatus also includes means for exposing the plasma chamber to a plasma, wherein the thickness is changed by the exposing, and means for determining the thickness as a function of time. The apparatus further includes means for ascertaining a steady state condition in the thickness, the steady state condition being characterized by a substantially stable measurement of the thickness, a start of the steady state condition representing the endpoint.
    Type: Grant
    Filed: July 17, 2009
    Date of Patent: August 27, 2013
    Assignee: Lam Research Corporation
    Inventors: Eric Hudson, Douglas Keil, Alexei Marakhtanov
  • Patent number: 8512511
    Abstract: A mounting table for use in a plasma processing apparatus, on which a substrate is mounted, includes: a conductive member connected to a high frequency power supply and a high frequency power supply; a dielectric layer embedded in a central portion on an upper surface of the conductive member; and an electrostatic chuck mounted on the dielectric layer. Further, the electrostatic chuck is connected to a high voltage DC power supply and includes an electrode film satisfying following conditions: ?/z?85 (where ?=(?v/(??f))1/2) and, a surface resistivity of the substrate>a surface resistivity of a central portion of the electrode film.
    Type: Grant
    Filed: September 16, 2009
    Date of Patent: August 20, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Shinji Himori, Yasuharu Sasaki
  • Publication number: 20130206720
    Abstract: Device for generating a plasma discharge near a substrate for patterning the surface of the substrate, comprising a first electrode having a first discharge portion and a second electrode having a second discharge portion, a high voltage source for generating a high voltage difference between the first and the second electrode, and positioning means for positioning the first electrode with respect to the substrate. The device is further provided with an intermediate structure that is, in use, arranged in between the first electrode and the substrate while allowing for positioning the first electrode with respect to the substrate.
    Type: Application
    Filed: February 17, 2010
    Publication date: August 15, 2013
    Applicant: VISION DYNAMICS HOLDING B.V.
    Inventors: Paulus Petrus Maria Blom, Alquin Alphons Elisabeth Stevens, Laurentia Johanna Huijbregts, Hugo Anton Marie De Haan, Antonius Hubertus Van Schijndel, Edwin Te Sligte, Nicolaas Cornelis Josephus Van Hijningen, Tom Huiskamp
  • Patent number: 8506710
    Abstract: An apparatus for fabricating a semiconductor device includes: a chamber having a sidewall; a susceptor in the chamber; a plurality of injection holes in the sidewall, the plurality of injection holes disposed along a horizontal direction; and a plurality of exhaust holes in the sidewall, the plurality of exhaust holes disposed along the horizontal direction and facing the plurality of injection holes with the susceptor therebetween.
    Type: Grant
    Filed: June 22, 2005
    Date of Patent: August 13, 2013
    Assignee: LG Display Co., Ltd.
    Inventor: Jung-Woo Hwang
  • Publication number: 20130203258
    Abstract: A replaceable chamber element for use in a plasma processing system, such as a plasma etching system, is described. The replaceable chamber element includes a chamber component configured to be exposed to plasma in a plasma processing system, wherein the chamber component is fabricated of a ferroelectric material.
    Type: Application
    Filed: February 5, 2012
    Publication date: August 8, 2013
    Applicant: TOKYO ELECTRON LIMITED
    Inventors: Zhiying CHEN, Jianping ZHAO, Lee CHEN, Merritt FUNK, Radha SUNDARARAJAN
  • Patent number: 8500953
    Abstract: An edge ring assembly surrounds a substrate support surface in a plasma etching chamber. The edge ring assembly comprises an edge ring and a dielectric spacer ring. The dielectric spacer ring, which surrounds the substrate support surface and which is surrounded by the edge ring in the radial direction, is configured to insulate the edge ring from the baseplate. Incorporation of the edge ring assembly around the substrate support surface can decrease the buildup of polymer at the underside and along the edge of a substrate and increase plasma etching uniformity of the substrate.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: August 6, 2013
    Assignee: Lam Research Corporation
    Inventors: Jeremy Chang, Andreas Fischer, Babak Kadkhodayan
  • Patent number: 8500952
    Abstract: Plasma confinement ring assemblies are provided that include confinement rings adapted to reach sufficiently high temperatures on plasma-exposed surfaces of the rings to avoid polymer deposition on those surfaces. The plasma confinement rings include thermal chokes adapted to localize heating at selected portions of the rings that include the plasma exposed surfaces. The thermal chokes reduce heat conduction from those portions to other portions of the rings, which causes selected portions of the rings to reach desired temperatures during plasma processing.
    Type: Grant
    Filed: August 14, 2012
    Date of Patent: August 6, 2013
    Assignee: Lam Research Corporation
    Inventors: Rajinder Dhindsa, Felix Kozakevich, James H. Rogers, David Trussell
  • Patent number: 8496781
    Abstract: The invention provides a plasma processing apparatus which is based upon a dry etching apparatus and which can inhibit the contamination of a work piece caused by sputtering onto a wall of a vacuum chamber, the occurrence of a foreign matter, the increase of a running cost for replacing the walls of the vacuum chamber and the deterioration of a rate of operation.
    Type: Grant
    Filed: July 18, 2005
    Date of Patent: July 30, 2013
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Kenetsu Yokogawa, Kenji Maeda, Masaru Izawa
  • Patent number: 8491750
    Abstract: A plasma confinement assembly for a semiconductor processing chamber is provided. The assembly includes a plurality of confinement rings disposed over each other, and each of the plurality of confinement rings is separated by a space. A plunger moveable in a plane substantially orthogonal to the confinement rings. A proportional adjustment support is provided and coupled to the plunger. The proportional adjustment support is configured to move the confinement rings to one or more positions, such that the plunger is settable in positions along the plane. The positions define the space separating confinement rings, and the space is proportionally set between the confinement rings. The proportional adjustment support is defined by a plurality of support legs, and each of the support legs is pivotably interconnected with at least one other support leg.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: July 23, 2013
    Assignee: Lam Research Corporation
    Inventor: Peter Cirigliano
  • Patent number: 8484846
    Abstract: A showerhead electrode for a plasma processing apparatus includes an interface gel between facing surfaces of an electrode plate and a backing plate. The interface gel maintains thermal conductivity during lateral displacements generated during temperature cycling due to mismatch in coefficients of thermal expansion. The interface gel comprises, for example, a silicone based composite filled with aluminum oxide microspheres. The interface gel can conform to irregularly shaped features and maximize surface contact area between mating surfaces. The interface gel can be pre-applied to a consumable upper electrode.
    Type: Grant
    Filed: February 23, 2012
    Date of Patent: July 16, 2013
    Assignee: Lam Research Corporation
    Inventor: Rajinder Dhindsa
  • Patent number: 8486798
    Abstract: A replaceable chamber element for use in a plasma processing system, such as a plasma etching system, is described. The replaceable chamber element includes a chamber component configured to be exposed to plasma in a plasma processing system, wherein the chamber component is fabricated to include a semiconductor junction, and wherein a capacitance of the chamber component is varied when a voltage is applied across the semiconductor junction.
    Type: Grant
    Filed: February 5, 2012
    Date of Patent: July 16, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Zhiying Chen, Jianping Zhao, Lee Chen, Merritt Funk, Radha Sundararajan
  • Publication number: 20130174984
    Abstract: A reactive-species supply device is configured to supply a treatment gas to an electric discharge space, for thereby supplying at least a reactive species formed in a plasma, to an object. The reactive-species supply device includes (a) at least one pair of electrodes configured to form the electric discharge space and (b) an electrode protection device configured to protect the electrodes from the treatment gas. Also disclosed is a surface treatment apparatus that includes the reactive-species supply device.
    Type: Application
    Filed: June 30, 2011
    Publication date: July 11, 2013
    Applicants: NATIONAL UNIVERSITY CORPORATION NAGOYA UNIVERSITY, FUJI MACHINE MFG. CO., LTD.
    Inventors: Masaru Hori, Hiroyuki Kano, Tetsunori Kawasumi, Naofumi Yoshida, Akihiro Kawajiri, Toshimitsu Watanabe, Joji Isozumi
  • Patent number: 8481434
    Abstract: To remove the deposit including a high dielectric constant film deposited on an inside of a processing chamber, by using a cleaning gas activated only by heat. The method includes the steps of: loading a substrate or a plurality of substrates into the processing chamber; performing processing to deposit the high dielectric constant film on the substrate by supplying processing gas into the processing chamber; unloading the processed substrate from the inside of the processing chamber; and cleaning the inside of the processing chamber by supplying a halide gas and an oxygen based gas into the processing chamber, and removing the deposit including the high dielectric constant film deposited on the inside of the processing chamber, and in the step of cleaning the inside of the processing chamber, the concentration of the oxygen based gas in the halide gas and the oxygen based gas is set to be less than 7%.
    Type: Grant
    Filed: July 8, 2008
    Date of Patent: July 9, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Hironobu Miya, Eisuke Nishitani, Yuji Takebayashi, Masanori Sakai, Hirohisa Yamazaki, Toshinori Shibata, Minoru Inoue
  • Patent number: 8480850
    Abstract: A plasma treatment system for treating a workpiece with a downstream-type plasma. The processing chamber of the plasma treatment system includes a chamber lid having a plasma cavity disposed generally between a powered electrode and a grounded plate, a processing space separated from the plasma cavity by the grounded plate, and a substrate support in the processing space for holding the workpiece. A direct plasma is generated in the plasma cavity. The grounded plate is adapted with openings that remove electrons and ions from the plasma admitted from the plasma cavity into the processing space to provide a downstream-type plasma of free radicals. The openings may also eliminate line-of-sight paths for light between the plasma cavity and processing space. In another aspect, the volume of the processing chamber may be adjusted by removing or inserting at least one removable sidewall section from the chamber lid.
    Type: Grant
    Filed: February 11, 2010
    Date of Patent: July 9, 2013
    Assignee: Nordson Corporation
    Inventors: James Scott Tyler, James D. Getty, Thomas V. Bolden, II, Robert Sergei Condrashoff
  • Patent number: 8475624
    Abstract: A plasma etch processing chamber configured to clean a bevel edge of a substrate is provided. The chamber includes a bottom edge electrode and a top edge electrode defined over the bottom edge electrode. The top edge electrode and the bottom edge electrode are configured to generate a cleaning plasma to clean the bevel edge of the substrate. The chamber includes a gas feed defined through a top surface of the processing chamber. The gas feed introduces a processing gas for striking the cleaning plasma at a location in the processing chamber that is between an axis of the substrate and the top edge electrode. A pump out port is defined through the top surface of the chamber and the pump out port located along a center axis of the substrate. A method for cleaning a bevel edge of a substrate is also provided.
    Type: Grant
    Filed: April 6, 2007
    Date of Patent: July 2, 2013
    Assignee: Lam Research Corporation
    Inventors: Greg Sexton, Andrew Bailey, III, Alan Schoen
  • Publication number: 20130160794
    Abstract: Methods and apparatus for cleaning substrate surfaces are provided herein. In some embodiments, a method of cleaning a surface of a substrate may include providing a hydrogen containing gas to a first chamber having a plurality of filaments disposed therein; flowing a current through the plurality of filaments to raise a temperature of the plurality of filaments to a process temperature sufficient to decompose at least some of the hydrogen containing gas; and cleaning the surface of the substrate by exposing the substrate to hydrogen atoms formed from the decomposed hydrogen containing gas for a period of time.
    Type: Application
    Filed: December 21, 2012
    Publication date: June 27, 2013
    Applicant: APPLIED MATERIALS, INC.
    Inventor: Applied Materials, Inc.
  • Patent number: 8470126
    Abstract: An apparatus for etching features in an etch layer is provided. A plasma processing chamber is provided, comprising a chamber wall, a chuck, a pressure regulator, an electrode or coil, a gas inlet, and a gas outlet. A gas source comprises a fluorine free deposition gas source and an etch gas source. A controller comprises at least one processor and computer readable media, comprising computer readable code for providing a conditioning for a patterned pseudo-hardmask, wherein the conditioning comprises computer readable code providing a fluorine free deposition gas comprising a hydrocarbon gas, computer readable code for forming a plasma, computer readable code for providing a bias less than 500 volts, and computer readable code for forming a deposition on top of the patterned pseudo-hardmask, computer readable code for etching the etch layer, and computer readable code for cyclically repeating the conditioning and etching at least twice.
    Type: Grant
    Filed: September 27, 2012
    Date of Patent: June 25, 2013
    Assignee: Lam Research Corporation
    Inventors: Ben-Li Sheu, Rajinder Dhindsa, Vinay Pohray, Eric A. Hudson, Andrew D. Bailey, III
  • Patent number: 8470127
    Abstract: A showerhead electrode and assembly useful for plasma etching includes cam locks which provide improved thermal contact between the showerhead electrode and a backing plate. The cam locks include cam shafts in the backing plate which engage enlarged heads of studs mounted on the showerhead electrode. The assembly can include an annular shroud surrounding the showerhead electrode and eight of the cam shafts in the backing plate can be operated such that each cam shaft simultaneously engages a stud on the annular shroud and a stud in an outer row of studs on the showerhead electrode. Another eight cam shafts can be operated such that each cam shaft engages a pair of studs on inner and middle rows of the studs mounted of the showerhead electrode.
    Type: Grant
    Filed: January 6, 2011
    Date of Patent: June 25, 2013
    Assignee: Lam Research Corporation
    Inventors: Anthony de la Llera, Pratik Mankidy, Rajlnder Dhindsa, Michael C. Kellogg, Gregory R. Bettencourt, Roger Patrick
  • Patent number: 8470095
    Abstract: A process for surface preparation of a substrate (2), which comprises introducing or running a substrate (2) into a reaction chamber (6, 106). A dielectric barrier (14, 114) is placed between electrodes (1, 10, 110). A high-frequency electrical voltage is generated, to generate filamentary plasma (12, 112). Molecules (8, 108) are introduced into the reaction chamber (6, 106). Upon contact with the plasma, they generate active species typical of reacting with the surface of the substrate. An adjustable inductor (L) placed in parallel with the inductor of the installation is employed to reduce the phase shift between the voltage and the current generated and to increase the time during which the current flows in the plasma (12, 112).
    Type: Grant
    Filed: July 16, 2009
    Date of Patent: June 25, 2013
    Assignee: AGC Glass Europe
    Inventors: Eric Tixhon, Joseph Leclercq, Eric Michel
  • Publication number: 20130153148
    Abstract: Substrate processing systems are described that have a capacitively coupled plasma (CCP) unit positioned inside a process chamber. The CCP unit may include a plasma excitation region formed between a first electrode and a second electrode. The first electrode may include a first plurality of openings to permit a first gas to enter the plasma excitation region, and the second electrode may include a second plurality of openings to permit an activated gas to exit the plasma excitation region. The system may further include a gas inlet for supplying the first gas to the first electrode of the CCP unit, and a pedestal that is operable to support a substrate. The pedestal is positioned below a gas reaction region into which the activated gas travels from the CCP unit.
    Type: Application
    Filed: February 21, 2013
    Publication date: June 20, 2013
    Applicant: Applied Materials, Inc.
    Inventor: Applied Materials, Inc.
  • Patent number: 8460508
    Abstract: Synchronous pulse plasma etching equipment includes a first electrode and one or more second electrodes configured to generate plasma in a plasma etching chamber. A first radio frequency power output unit is configured to apply a first radio frequency power having a first frequency and a first duty ratio to the first electrode, and to output a control signal including information about a phase of the first radio frequency power. At least one second radio frequency power output unit is configured to apply a second radio frequency power having a second frequency and a second duty ratio to a corresponding second electrode among the second electrodes. The second radio frequency power output unit is configured to control the second radio frequency power to be synchronized with the first radio frequency power or to have a phase difference from the first radio frequency power in response to the control signal.
    Type: Grant
    Filed: November 24, 2009
    Date of Patent: June 11, 2013
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Ken Tokashiki, Hong Cho, Jeong-Dong Choe
  • Patent number: 8453600
    Abstract: Disclosed is a substrate processing apparatus, comprising a processing chamber to accommodate one or more substrates, a gas supply section to supply processing gas into the processing chamber, a gas discharge section to discharge the processing gas from the processing chamber, at least a pair of electrodes provided inside the heating section to plasma-excite the processing gas, a protection container made of dielectric to air-tightly accommodate the electrodes, an electricity-receiving section which is electrically connected to the electrodes and which is accommodated in the protection container, and an electricity-feeding section to which high frequency electric power is applied and which is provided near the electricity-receiving section in a state in which at least a wall of the protection container is interposed between the electricity-receiving section and the electricity-feeding section, wherein electric power is supplied from the electricity-feeding section to the electricity-receiving section by elect
    Type: Grant
    Filed: December 28, 2005
    Date of Patent: June 4, 2013
    Assignee: Hitachi Kokusai Electric Inc.
    Inventors: Tomoyasu Miyashita, Nobuo Ishimaru
  • Publication number: 20130133833
    Abstract: An apparatus and system for plasma processing a substrate using RF power includes a chamber having walls for housing an electrostatic chuck (ESC) and a top electrode. The top electrode is oriented opposite the ESC to define a processing region. An inner line with a tubular shaped wall is defined within and is spaced apart from the walls of the chamber and is oriented to surround the processing region. The tubular shaped wall extends a height between a top and a bottom. The tubular shaped wall has functional openings for substrate access and facilities access and dummy openings oriented to define symmetry for selected ones of the functional openings. A plurality of straps are connected to the bottom of the tubular shaped wall of the inner liner and are electrically coupled to a ground ring within the chamber to provide an RF power return path during plasma processing.
    Type: Application
    Filed: November 21, 2012
    Publication date: May 30, 2013
    Inventors: David Carman, Travis Taylor, Devin Ramdutt
  • Patent number: 8449715
    Abstract: An internal member of a plasma processing vessel includes a base material and a film formed by thermal spraying of ceramic on a surface of the base material. The film is formed of ceramic which includes at least one kind of element selected from the group consisting of B, Mg, Al, Si, Ca, Cr, Y, Zr, Ta, Ce and Nd. In addition, at least a portion of the film is sealed by a resin.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: May 28, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Kouji Mitsuhashi, Hiroyuki Nakayama, Nobuyuki Nagayama, Tsuyoshi Moriya, Hiroshi Nagaike
  • Patent number: 8443756
    Abstract: Showerhead electrodes for a semiconductor material processing apparatus are disclosed. An embodiment of the showerhead electrodes includes top and bottom electrodes bonded to each other. The top electrode includes one or more plenums. The bottom electrode includes a plasma-exposed bottom surface and a plurality of gas holes in fluid communication with the plenum. Showerhead electrode assemblies including a showerhead electrode flexibly suspended from a top plate are also disclosed. The showerhead electrode assemblies can be in fluid communication with temperature-control elements spatially separated from the showerhead electrode to control the showerhead electrode temperature. Methods of processing substrates in plasma processing chambers including the showerhead electrode assemblies are also disclosed.
    Type: Grant
    Filed: October 28, 2011
    Date of Patent: May 21, 2013
    Assignee: Lam Research Corporation
    Inventors: Andreas Fischer, Rajinder Dhindsa
  • Publication number: 20130119020
    Abstract: A plasma process chamber includes a top electrode, a bottom electrode disposed opposite the top electrode, the bottom electrode capable of supporting a substrate. The plasma process chamber also includes a plasma containment structure defining a plasma containment region, the plasma containment region being less than an entire surface of the substrate. The plasma containment structure rotates relative to the substrate and wherein the plasma containment region includes a center point of the substrate throughout the rotation of the plasma containment structure relative to the substrate. The plasma containment structure includes multiple gaps. A vacuum source is coupled to the gaps in the plasma containment structure. A method of processing a substrate is also described.
    Type: Application
    Filed: December 1, 2011
    Publication date: May 16, 2013
    Inventor: Eric Hudson
  • Patent number: 8435379
    Abstract: A substrate cleaning chamber includes a contoured ceiling electrode having an arcuate surface that faces a substrate support and has a variable cross-sectional thickness to vary the gap size between the arcuate surface and the substrate support to provide a varying plasma density across the substrate support. A dielectric ring for the cleaning chamber comprises a base, a ridge, and a radially inward ledge that covers the peripheral lip of the substrate support. A base shield comprises a circular disc having at least one perimeter wall. Cleaning and conditioning processes for the cleaning chamber are also described.
    Type: Grant
    Filed: May 8, 2007
    Date of Patent: May 7, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Vineet Mehta, Karl Brown, John A. Pipitone, Daniel J. Hoffman, Steven C. Shannon, Keith A. Miller, Vijay D. Parkhe
  • Publication number: 20130105087
    Abstract: An electrostatic chuck is disclosed, which is especially suitable for fabrication of substrates at high throughput. The disclosed chuck may be used for fabricating large substrates or several smaller substrates simultaneously. For example, disclosed embodiments can be used for fabrication of multiple solar cells simultaneously, providing high throughput. An electrostatic chuck body is constructed using aluminum body having sufficient thermal mass to control temperature rise of the chuck, and anodizing the top surface of the body. A ceramic frame is provided around the chuck's body to protect it from plasma corrosion. If needed, conductive contacts are provided to apply voltage bias to the wafer. The contacts are exposed through the anodization.
    Type: Application
    Filed: November 1, 2012
    Publication date: May 2, 2013
    Applicant: INTEVAC, INC.
    Inventor: Intevac, Inc.
  • Patent number: 8431035
    Abstract: A plasma processing apparatus for processing a substrate by using a plasma includes a processing chamber for accommodating and processing the substrate therein, a lower electrode for mounting the substrate thereon in the processing chamber, an upper electrode disposed to face the lower electrode in the processing chamber, a radio frequency power supply for supplying a radio frequency power to at least one of the lower and the upper electrode, to thereby generate the plasma between the lower and the upper electrode, and an electrical characteristic control unit for adjusting an impedance of a circuit at the side of an electrode to the plasma for a frequency of at least one radio frequency wave present in the processing chamber such that the circuit does not resonate.
    Type: Grant
    Filed: May 13, 2009
    Date of Patent: April 30, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Manabu Iwata, Chishio Koshimizu, Yohei Yamazawa
  • Publication number: 20130098390
    Abstract: Various embodiments provide a device for processing a carrier, the device including: a carrier receiving portion configured to receive a carrier, the carrier including one or more planar regions and one or more edge regions; a processing portion including: a first electrode; a second electrode, wherein the second electrode is separated from the first electrode; and a dielectric material formed between the first electrode and the second electrode; and wherein the first electrode is configured to receive a first potential and the second electrode is configured to received a second potential to activate supplied gas between the first electrode and the second electrode; wherein the first electrode and the second electrode are arranged to direct more supplied activated gas to the one or more edge regions than to the one or more planar regions of the carrier.
    Type: Application
    Filed: October 25, 2011
    Publication date: April 25, 2013
    Applicant: INFINEON TECHNOLOGIES AG
    Inventor: Manfred Engelhardt
  • Patent number: 8419960
    Abstract: A plasma processing apparatus performs a process on a substrate by using plasma. The plasma processing apparatus includes a processing chamber; a mounting table which is located in the processing chamber and on which a substrate is mounted; a gas shower head formed of a conductive material provided to face the mounting table and having at the bottom surface thereof a plurality of gas injection openings for supplying a processing gas into the processing chamber; an induction coil to which a high frequency current is supplied to generate an inductively coupled plasma in a region surrounding a space below the gas shower head; a negative voltage supplying unit for applying a negative DC voltage to the gas shower head to allow an electrical field, which is induced by the induction coil, to be drawn to a central portion of the processing region; and a unit for evacuating the processing chamber.
    Type: Grant
    Filed: July 7, 2009
    Date of Patent: April 16, 2013
    Assignee: Tokyo Electron Limited
    Inventors: Ikuo Sawada, Songyun Kang, Shigeru Kasai
  • Patent number: 8418650
    Abstract: An inner electrode for barrier film formation is an inner electrode for barrier film formation that is inserted inside a plastic container having an opening, supplies a medium gas to the inside of the plastic container, and supplies high frequency power to an outer electrode arranged outside the plastic container, thereby generating discharge plasma on the inner surface of the plastic container to form a barrier film on the inner surface of the plastic container, and that is provided with a gas supply pipe having a gas flow path to supply a medium gas and an insulating member screwed into an end portion of the gas supply pipe to be flush therewith and having a gas outlet communicated with the gas flow path.
    Type: Grant
    Filed: September 9, 2011
    Date of Patent: April 16, 2013
    Assignee: Mitsubishi Heavy Industries Food & Packaging Machinery Co., Ltd.
    Inventors: Seiji Goto, Hideo Yamakoshi, Atsushi Ueda, Kenichi Okamoto, Yuji Asahara, Minoru Danno
  • Patent number: 8418649
    Abstract: A showerhead electrode for a plasma processing apparatus includes an elastomeric sheet adhesive bond between mating surfaces of an electrode and a backing member to accommodate stresses generated during temperature cycling due to mismatch in coefficients of thermal expansion. The elastomeric sheet comprises a thermally conductive silicone adhesive able to withstand a high shear strain of ?300% in a temperature range of room temperature to 300° C. such as heat curable high molecular weight dimethyl silicone with fillers. The sheet form adhesive has bond thickness control for parallelism of bonded surfaces over large areas. The sheet adhesive may be cast or die cut into pre-form shapes that can conform to irregularly shaped features, maximize surface contact area with mating electrode surfaces, and installed into cavities of the mating assembly. Installation can be manually, manually with installation tooling, or with automated machinery.
    Type: Grant
    Filed: December 17, 2008
    Date of Patent: April 16, 2013
    Assignee: Lam Research Corporation
    Inventors: Dean Jay Larson, Tom Stevenson, Victor Wang