Abstract: A continuous casting plant for the optional casting of an ingot of slab cross section or of ingots of smaller cross section has a first structural unit which is developed as plate mold for the casting of an ingot of slab cross section. This structural unit is supported on a mold support structure (1) and can be replaced by a second structural unit (16) having molds (21, 22, 23) for the casting of ingots of smaller cross section. For the dependable supporting of the molds (21, 22, 23) for the casting of a smaller cross section, the second structural unit (16) is formed of two longitudinal girders (17, 17') which are arranged spaced from and approximately parallel to each other and are rigidly connected to each other, the molds (21, 22, 23) being supported on the longitudinal girders (17, 17').

Abstract: A continuous casting plate mold includes an oscillating lifting table and parallel first side walls and second side walls capable of being clamped between the first side walls by a clamping device. The side walls are supported directly on the lifting table on both sides, i.e., without interposition of a water box. In order to be able to remove all of said side walls from the lifting table in a single operation and within a very short span of time as well as to enable a particularly light-weight construction of the lifting table, both of the second side walls are supported on at least one of the first side walls and on the lifting table via the same.

Abstract: A wall of a mold assembly for the continuous casting of steel has a steel back-up plate. A thermally conductive plate composed of copper or a copper alloy is bolted to the back-up plate and a relatively thin copper or copper alloy facing is soldered to that surface of the thermally conductive plate which faces away from the back-up plate. The thermally conductive plate may be omitted and the facing soldered to the back-up plate. The facing contacts and cools a continuously cast strand travelling through the mold. When the facing becomes cracked or worn beyond repair, the solder joint is melted to remove the facing and a fresh facing is soldered to the thermally conductive plate or back-up plate.

Abstract: A continuous casting mold comprising an oscillating supporting structure including side walls defining a mold cavity, together with the supporting structure, is supported on a lifting table oscillated by an oscillation drive and guided in the oscillation direction by a guiding device. In order to keep the oscillating masses as small as possible and to improve the space conditions below the mold as well as to ensure easy repair, the lifting table is formed by at least two oscillating beams arranged at a distance leaving free the horizontal dimensions of the mold cavity and bridged by the supporting structure including the side walls.

Abstract: In a continuous casting mold, the adjustable cooled narrow walls between the broad walls for continuous casting of thin slabs are divided into upper slab-shaping and lower supporting parts. At the lower parts, gaps are provided at the edges of the slab to reduce cooling and thereby prevent the formation of edge cracks on the solidifying slab.

Abstract: A mold for continuous casting comprises a copper or copper alloy mold substrate and a sprayed coating film formed on non-blasted inner surfaces of the substrate with or without a metal plated skin layer provided between the substrate and the film. For the formation of the sprayed coating film, particles of at least one tungsten carbide-based wear-resistant material having a particle size of from 5 .mu.m to 53 .mu.m and having a hardness capable of anchoring in the inner surfaces of the substrate are subjected to high pressure/high velocity oxygen fuel coating under conditions where the particles remain at least partially non-fused on application of heat from a spraying flame. By this, a layer directly anchored in the inner surfaces of the substrate or in the skin layer, if present, is formed at least as one layer of the sprayed coating film formed in a total film thickness of from 0.01 to 6 mm.

Abstract: A non-magnetic material having a relatively high electrical resistance, such as austenitic stainless steel, is used for the material of construction of the mold utilized in a conventional continuous casting apparatus, or in a rheocasting apparatus or in a continuous strip casting apparatus.

Abstract: Molten steel is continuously teemed into a casting passage to establish a bath of molten steel in the passage. The molten steel is partially solidified in the casting passage to form a strand having a plurality of bulges which are uniformly distributed circumferentially of the strand. The strand is continuously withdrawn from the casting passage and the bulges are deformed during strand withdrawal so as to reduce bulge size. The amount of deformation is regulated by varying the bath level as a function of one or more casting parameters.

Abstract: A method is available for forming a surface on a continuous casting mold. A surface of a continuous casting mold is formed by explosion cladding to produce a wear resistant surface having high bond strength. The surface may consist of a hot face of a broad or narrow wall of the continuous casting mold or may comprise the edges of the end walls. Deformation of the mold section is prevented by filling the coolant cavities with a filler prior to explosion cladding.

Abstract: A liquid-cooled plate mold with adjustable width for the continuous casting of billets from steel in the form of slabs, particularly for a slab thickness of less than 100 mm. The shape-imparting broad side plates (1) and narrow side plates (2) of the ingot mold are constructed in the direction of their transverse extension so as to increase in cross section for the billet, while the narrow side plates (2) extend substantially parallel to one another along the height of the ingot mold. Further, the broad side plates (1) are constructed so as to be concave at least in a region (3) of smallest slab width in such a way that, in cross section, the apex height (13) of the ingot mold wall forming a curve has a determined height relative to a rectangle inserted in the drawing. The shape of the billet side plates at the billet outlet end (5) corresponds to the billet format to be produced.

Abstract: An improved continuous metal casting mold incorporating a removable cassette insert member that has a uniform thickness copper facing plate and a steel backing plate fastened together in such a way as to allow three dimensional expansion of the copper plate in relation to the steel plate to minimize the thermal stresses exerted on the copper plate and the temperature differential along the surface of the copper plate.

Abstract: The mold has movable sidewalls (13) to adjust the width of the slab and an enlarged casting chamber (11) extending along the length of the crystallizer of the mold (10). Located immediately downstream of the mold (10) are containing plates (24) and transverse rolls (18) defining a possible first assembly (19) of rolls, a second assembly (28) of rolls and a third assembly (29) of rolls. The casting chamber (11) has an enlargement provided by a central curve defined by a first equivalent radius R, the central curve at the inlet (16) of the casting chamber (11) being defined by the specific first equivalent radius R' and by a width L of at least 500 mm. with a value of the lateral half-enlargement A between 30 mm. and 90 mm.

Abstract: A casting apparatus for low-melting metals has a coating layer of two-layered structure which hardly reacts with low-melting metals, adheres firmly to the substrate, and protects the substrate from thermal and mechanical shocks for a long period of time. The layer in contact with the substrate contains glass powder having a melting point below 1000.degree. C. and at least one binder selected from silicates and phosphates. The layer in contact with molten metal contains 5-80 wt. % of at least one fluorine compound (as a corrosion resistant material) having a melting point of above 700.degree. C. Owing to the multiple layers, each having a specialized function, the casting apparatus has improved durability over a long period of time.

Abstract: The mold includes a mold tube having pairs of parallel opposed outer surface portions which extend axially of the mold tube. The mold tube defines an axial casting passage having an inlet end for molten metal and an outlet end for a continuously cast strand of the metal. The mold tube is provided with internal concavities which are uniformly distributed peripherally of the casting passage. The internal concavities, which extend in a direction from the inlet end towards the outlet end, become smaller in this direction and are designed so that the strand is shaped as it travels along the casting passage. To form the mold tube, external concavities are impressed or cut in a tubular blank and a mandrel with external protuberances is then pressed into the blank. If necessary, the tubular blank can thereafter be drawn or otherwise processed to produce the desired outer contour of the mold tube.

Abstract: A non-magnetic material having a relatively high electrical resistance, such as austenitic stainless steel, is used for the material of construction of the mold utilized in a conventional continuous casting apparatus, or in a rheocasting apparatus or in a continuous strip casting apparatus.

Abstract: A mold for the continuous casting of steel defines a casting passage having an inlet end for molten steel, an outlet end for a continuously cast steel strand, an upstream portion extending from the inlet end approximately halfway towards the outlet end, and a downstream portion extending from the upstream portion to the outlet end. The upstream portion is formed with a plurality of radially outwardly directed protuberances which are arranged side-by-side circumferentially of the casting passage. The size of the protuberances decreases from the inlet end towards the outlet end in such a manner that the strand is shaped during travel through the upstream portion of the casting passage.

Abstract: A method of estimating the properties of a steel product, comprising completing a computation for determining metallurgical phenomena based on information concerning steel ingredients and production conditions in steps from casting to heat treatment to successively determine the state of a metallic structure and estimating the properties of a steel product from the final state of the metallic structure.

Abstract: In the manufacture of thin metal slab, a workpiece is cast in a continuous casting mould but, while still connected to the part within the mould, the workpiece is treated differently across its width to produce slab of a different width from the east workpiece and of uniform cross-section. The treatment may be rolling or forging.

Abstract: Crystallizer, or inner portion, of a mold for the continuous curved casting of thin slabs, which has at least its outer curved extrados plate (10) containing a substantially central enlargement hollow (11) starting from the upper surface (13) of the outer plate (10) and being reduced progressively, to zero in the curved inner surface (12) of the plate (10) for sliding of the molten metal, the enlargement hollow (11) being defined by a determined profile, the profile being determined lengthwise by an angle ".alpha." and crosswise by an angle ".beta.", wherein the angle ".alpha." should not exceed a maximum value of 5.degree. and may vary, from the center line to the sides of the hollow (11), according to a linear development contained within a field limited at its upper end by that maximum value and at its lower end by zero.

Abstract: Crystallizer, or inner portion, of a mould having a lengthwise curvature for continuous curved casting of thin slabs (20), the crystallizer comprising an outer, or extrados, plate (12), an inner, or intrados, plate (11) and lateral narrow plates (13s-13d) having inner faces (16) defining a casting section (14), the lateral narrow plates (13s-13d) having their inner faces (16) inclined in such a way as to impart to the downflow channel a tapered conformation which reduces the width of the casting section (14) in the direction of feed of the thin slabs (20), both the extrados (12) and intrados (11) plates being curved lengthwise and containing in their inner upper central portion respective frontal extrados (15) and intrados (115) hollows, the upper part of the inner face (16) of the lateral narrow plates (13s-13d) comprising a bevel (17) which faces towards the intrados plate (11) and is progressively reduced to zero in the vicinity of the level of the lower end of the extrados (15) and intrados (115) hollows.

Abstract: In a continuous-casting mold for strip steel relatively long side walls have inner surfaces bridged by and forming an upwardly open passage with relatively short end walls, and each side wall has starting at an upper edge an inwardly open recess having an inwardly concave central portion joined at respective upright lines with a pair of flanking inwardly convex side portions. The portions having respective radii of curvature. The radius of curvature of the central portion increases continuously from the upper edge to a straight line at a lower edge of the respective recess and the radius of curvature of each outer portion is substantially constant within at least 100 mm of the upper edge of the respective side wall and may be constant over the entire vertical length of each side portion.

Abstract: A continuous casting mold for casting relatively thin slab comprises a pair of broad walls and a pair of narrow walls. The narrow walls are movable inwardly and outwardly with respect to the mold cavity to adjust the width of the slab being cast. The broad walls in an upper portion of the mold are spaced farther apart to permit introduction of molten metal into the mold. The broad walls in the lower portion of the mold are substantially parallel to each other. The narrow mold walls are adapted to sealingly engage the broad mold walls and are wider in the upper portion of the mold than in the lower portion. In one embodiment, a tilt angle of the lower portion of the narrow walls is independently adjustable from that of the upper portion of the narrow walls while in a second embodiment, each of the walls comprises independently angled top and bottom portions and provides a flat and smooth surface to the contained molten metal. Solidification in the upper portion of the mold is substantially prevented.

Abstract: Apparatus for the continuous casting of metals and of steel in particular, which is suitable for vertical, curved or almost horizontal casting and comprises in association with a main ingot mold (10) a downstream mold (12) positioned immediately downstream of the main ingot mold (10) and consisting of a plurality of independent elements, the downstream mold (12) being cooled with water, the apparatus providing for the formation of ingots with a round, oval, square or like section, the downstream mold (12) consisting of a plurality of independent, movable shell elements (15) which can align themselves and have sides (17) not parallel to the direction of sliding of the metal, the sides (17) of each shell element (15) delimiting in conjunction with the sides (17) of the neighboring shell elements (15) clefts (18) which have a development not parallel to, or according to a spiral in relation to, the axis and surface of the ingot being formed.

Abstract: A continuous casting apparatus has a continuous casting mold which defines a casting passage. The walls of the mold are provided with conduits which are connected with a source of pressurized gas and open into the casting passage at locations downstream of that where the meniscus is normally established. During withdrawal of a continuously cast strand from the mold, gas is injected into the casting passage at a pressure sufficient to force the meniscus away from the walls of the mold. This eliminates the friction which normally exists between the mold and the meniscus so that the mold need not be oscillated during strand withdrawal. The continuous casting apparatus accordingly does not require an oscillating mechanism for the mold.

Abstract: A process for producing individual eccentric cams of cast material for assembled camshafts, in which a bar having the cross-section of a cam is produced by continuous casting and where individual cams are separated from the solidified bar.

Abstract: This invention provides a copper or copper alloy mold for continuous casting of steel characterized in that a nickel-boron alloy plating layer containing 0.06 to 0.3 wt. % of boron is formed on its interior surface.

Abstract: The mold continuous casting of metals includes a stationary base frame; a support plate within the base frame, the support plate including first and second opposed sides; a metallic shaping wall mounted on the support plate and having a longitudinal axis in the direction of casting; a carrier plate attached to the base frame; a plurality of spring elements each having two ends and being uniformly distributed over and fastened at one end thereof to the first side of the support plate, the other ends of the spring elements being fastened to the carrier plate, the first side of the support plate facing away from the shaping wall, the spring elements extending in a direction transverse to the direction of casting and having a stiffness which is substantially less in the direction of casting than in the two directions transverse thereto.

Abstract: An improved continuous caster mold having adjustable end walls employs heating mechanisms in the portion of each of the narrow end walls above the level of molten metal contained in the mold to heat that portion of each of the end walls to a temperature more closely approximating the temperature of the end walls below the level of molten metal in the mold. The heating mechanisms tend to lower the temperature differential between the portion of the end wall below the level of molten metal and the portion of the end wall above the level of molten metal. By equalizing the temperature differential in the end wall, the thermal expansion of the end wall is made more uniform to prevent the formation of a gap between the end walls and either of the broad side walls. The improvement is also useful for reducing thermal stresses in molds having fixed, stationary end walls.

Abstract: A built-up ingot mold for the continuous casting of metal has four cooled plates (2, 3) delimiting between them a cavity (4). The corners of the cavity are cut by bevels (9) and each pair of opposite plates bear on corresponding bearing faces (8) of the plates (2) of the other pair of opposite plates. The plates (2, 3) can be tightened against one another by tightening devices (10) acting approximately perpendicularly to the bearing faces (8). The bevel (9) of each corner of the cavity (4) is formed by the hypotenuse of a right-angled triangle, the sides forming the right angle of which are each located in a plane formed by an inner wall of one of the adjacent plates (2, 3) and have a length greater than 30 mm.

Abstract: A continuous casting mould for casting thin slabs has, at its inlet end, a mould cavity which has generally rectangular side regions joined by a central pouring region. At least part of the walls of the pouring region are of arcuate form and over at least part of the depth of the mould the radii of curvature of the arcuate parts progressively increase.

Abstract: A continuous caster mold has a water-cooled inner wall of copper or a copper alloy that is thoroughly covered with pieces of ceramics. A continuous casting process, which uses a mold whose inner wall of copper or a copper alloy is lined with ceramics having resistance to wear, heat and thermal shock, heat conductivity and lubricating property, with the thickness of the ceramics lining varied either stepwise or continuously in the casting direction. The molten metal, which progressively solidifies as its heat is extracted, is withdrawn by taking advantage of the solid lubrication provided by the ceramics lining. The thickness of the lining is varied to prevent the formation of air gaps between the surface of the lining and the solidifying shell and cool the steel being cast according to the desired pattern, and/or to start solidification of the molten metal below the molten metal surface level.

Abstract: A continuous steel casting mold includes walls with base members of copper alloy which are provided with cooling ducts. In order to improve the wear resistance and to prevent cracks, a working coating of pure copper is provided on the base members. It is also possible to provide an intermediate layer of pure copper on the base member and a working coating on the intermediate layer. The layer of pure copper has a thickness of at least 0.2 mm.

Abstract: A continuous steel casting system having a mold into which molten steel of different grades may be successively introduced and from which a casting continuously emerges. A grade separator device is provided that is positionable into the mold inlet opening immediately following completion of the introduction of a first grade of molten steel and before the introduction of a second grade for forming a separating barrier between the first and second grades of molten steel and for enhancing cooling and solidification at the juncture between the first and second grades of molten steel.

Abstract: In a process and an apparatus for stably and continuously producing a solid-liquid metal mixture in which non-dendritic primary solid particles are dispersed into the remaining liquid matrix, molten metal is charged into a clearance between a wall member and a rotating agitator composed of a cylindrical drum having a horizontally rotational axis.

Abstract: A method and apparatus for connecting a new cast strip to a previously cast strip after a change in batch in a continuous casting plant necessitating temporarily closing a casting die outlet including opening the casting die outlet, casting a strip of metal from the die outlet to produce a cast metal strip, attaching a connecting means to a trailing end of the previously cast strip and thereafter connecting a forward end of the new cast strip to the connecting means for concurrent movement of both cast strips. The connecting means includes a hollow connecting cuff open at lower and upper ends, and the trailing end of the previously cast strip is pressed into the lower end of the cuff, and said forward end of the new cast strip is cast into the upper end of the cuff to connect said two cast strips.

Abstract: Continuous casting is improved by providing a continuous casting mold of copper alloy, said copper alloy including from 1.6 to 2.4% nickel, from 0.5 to 0.8% silicon, from 0.01 to 0.2% zirconium possibly including up to 0.4% chromium and/or up to 0.2% iron, the remainder copper as well as inevitable manufacturing impurities and usual working additives preferably the zirconium amount is smaller than the upper stated limit and the alloy includes in addition up to 0.1% of at least one of the following cerium, hafnium, niobium, titanium and vanadium.

Abstract: A continuous casting plant for casting beam blanks to be used in rolling section steel. The continuous casting plant includes a cooled mold and a strand guide arrangement following the mold. The mold has two side walls which each define a web surface, two expanding surfaces and two parallel adjusting surfaces. End rolls are adjustably mounted between the adjusting surfaces. The expanding surfaces of the mold are inclined at an angle of 20.degree. to 45.degree. relative to the plane of the web surface. Guide rollers are arranged in alignment with and following the web surfaces, the expanding surfaces and the adjusting surfaces of the mold. The adjustable end rolls are provided with sections which project into the mold space. Guide elements are arranged following the end walls, the guide elements being adjustable in the same direction.

Abstract: A chill mold in a continuous casting apparatus consists of a cast material, which is shrunk onto the cast-in central chill tube as well as the chill tubes which spirally surround the same. Components of the apparatus are re-usable. This is accomplished by a primary and a secondary chill which are offset in the axial direction in relation to each other. Both chills are cooled by separate coolant circuits to their respective chill bodies. The ratio between the length in the continuous casting direction to the external and, respectively, the internal diameter of the primary chill is less than 70:100.

Abstract: A chill plate for continuous casting of high melting temperature metals. The chill plate is made from a copper substrate and subsequently coated by plasma spraying. The copper mold coating composition consists of a copper alloy, 10 to 20% by volume refractory powder having a mean particle size between about 5 to 250 microns, and 3 to 7% by volume of a flammable metal powder.

Abstract: A method and apparatus for casting a grain refined ingot from a metallic melt supplied to a casting mold through a feed tube. The feed tube is provided with at least one cooling passageway through which a cooling fluid cyclically flows to form a zone of fine dendrites on the inner peripheral surface of the mold. An inductor is provided to reheat the zone of fine dendrites to detach dendrite arms into the melt which serve as nuclei for grain refinement as the melt solidifies into a cast ingot in the mold.

Abstract: An apparatus and method of casting a melt into an ingot possessing a fine grain structure. The apparatus comprises (1) a casting mold for holding a reservoir of melt; (2) a partition means located in the melt for dividing the melt into a melt supply reservoir located on a first side of the partition means and a solidification reservoir on a second side of the partition means, the partition means having a communication means for permitting melt to flow from the melt supply reservoir to the solidification reservoir, the partition preventing turbulence from the solidification reservoir to be transferred to the surface of the melt; and (3) means for stirring the portion of the melt located in the solidification reservoir. The means for stirring provides nuclei for grain refinement of the ingot.

Abstract: An apparatus for continuous casting of slabs having a considerably larger width than thickness, particularly of steel slabs with a thickness below 80 mm, includes feeding the molten material to a mold from a casting vessel, the mold having a cross-section at its charge and power inside, deviating in the middle portion from the desired casting format by a large cross-section but matches the desired format near the edges. In order to obtain an objective for providing equipment for making steel slabs with thickness below 80 mm, without defects and with a high surface quality, its is suggested that, while maintaining the cross-sectional contour of the charge and pour-in end of the mold, over the entire mold length, the skin of the emerging casting in its middle portion is deformed by directly downstream arranged guide and support structure such that after passage through the deforming path the surfaces of the entire slab coincide with the initial edge zone surfaces.

Abstract: A modular slab caster or the like is provided having a flat foundation mat supporting a ladle turret module, a tundish module, a mold oscillator module, at least one adjustable segment module, a straightening module, a starting bar handling and charging module and a utility module, all on said foundation mat and rapidly connected and disconnected from one another to provide rapid installation of modules.

Abstract: In a process for the continuous casting of steel, molten steel is vertically cast in mold means to form a strand having an elongate shape in cross-section and is caused to solidify as it flows through the mold means. To permit a thin strand to be efficiently produced, the strand is first cooled while a constant cross-section is maintained, that cooling is continued until a strong shell which has entirely been solidified at least in the narrow side walls has been formed, and the cooling and solidification of the strand are subsequently continued while the strand is progressively deformed and compacted to form a flat preliminary strip.

Abstract: This invention relates to a production method of a mold for continuous casting comprising the steps of: providing a cooled water path in the mold water cooling mechanism; filling the cooled water path with a wax; making the wax surface uniform; providing a copper or copper alloy stratum on the wax surface by electrolytic plating; removing wax from the cooled water path and uniting the mold water cooling mechanism with the mold as one; and comprising the additional step of providing a copper or nickel plating on the surface on which is provided the cooled water path in the mold water cooling mechanism before depositing wax in the path.

Abstract: The mold is equipped with a casting ring 6 which is formed by clamping together four generally rectilinear wall segments 8 that are, first, arranged like the sides of a picture frame about the rabbet 52 of a rectangular case 10, and then abutted together, sash-like, at their mitered ends 80, to form a ring, the casting surface 9 of which will produce the rectangular cross-sectional outline common to sheet ingot or the like, when molten metal is fed through the ring. The clamping action is produced by a set of screws 94 at the corners 10' of the case, and after the ring 6 is clamped about a pair of spaced, axially opposing lips 54 and 60 on the case and an annular plate 14 thereabove, the plate 14 is clamped to the top of the case, to secure the ring in place and seal the axial ends of the ring against fluid flow thereacross.

Abstract: The outflowing casting metal on the path to solidification is no longer subjected to reoxidation and degassing of the casting metal in case of unkilled melts and can immediately be performed ahead of the casting process in a method for continuous casting of metal strands from high-melting metals with cross-sections close to the end dimensions according to the principle of the communicating pipes, and further a temperature and analysis correction can be performed. These conditions are fulfilled by pressing the casting metal from a higher disposed storage container through the communicating channel pipe (8) into a pressure vessel (13) with a gas dome (20), where the casting metal is further transported through an immersion pipe (14), which immerses into the casting metal through the gas dome, into a substantially vertically oscillating independent continuous casting die (15) and where the casting strand formed is deflected in an arc from the vertical direction into the horizontal direction and is withdrawn.

Abstract: Seen against the direction of casting, the narrow width dimension of a mold is widened through appropriate surface contour, at least in the mold center, to facilitate charging of the mold whereby the lower portions of the longitudinal walls of the mold are essentially parallely curved while in the upper portion at least one of the walls tangentially merges into the pour-in portion of the mold.

Abstract: A process and machine for the continuous casting of thin steel products, in which the inner casting space (13) of the mold (1) is given a substantially spindle-shaped cross-section which forms a central part (17) of large thickness (L), making it possible to introduce a jet of molten metal under normal conditions, and having on its sides (18) a small thickness (1) corresponding to that of the product to be produced (53). In a thickness-reducing stand (2) directly at the exit of the mold (1), the central part (17) of the product is progressively flattened to a thickness (1) equal to that of the sides.

Abstract: A mould for the continuous casting of billets of steel or other metal with a high melting point is manufactured by electroforming and is reinforced throughout its thickness by a reinforcing material, such as carbon, boric, or glass fibers.