With Group Viii Metal Or Metal Oxide (i.e., Iron, Or Platinum Group Metal, Or Oxide Thereof) Patents (Class 208/111.35)
  • Patent number: 8128805
    Abstract: A catalyst for the hydrogenation, hydroisomerisation, hydrocracking and/or hydrodesulfurisation, of hydrocarbon feedstocks, the catalyst consisting of a substantially binder free bead type support material obtained through a sol-gel method, and a catalytically active component selected from precious metals, the support comprising 5 to 50 wt. % of at least one molecular sieve material and 50 to 95 wt. % of silica-alumina.
    Type: Grant
    Filed: April 18, 2001
    Date of Patent: March 6, 2012
    Assignee: BASF Corporation
    Inventor: Marius Vaarkamp
  • Patent number: 8025864
    Abstract: ITQ-34 (INSTITUTO DE TECNOLOGÍA QUÍMICA number 34) is a new crystalline microporous material with a framework of tetrahedral atoms connected by atoms capable of bridging the tetrahedral atoms, the tetrahedral atom framework being defined by the interconnections between the tetrahedrally coordinated atoms in its framework. ITQ-34 can be prepared in silicate compositions with an organic structure directing agent. It has a unique X-ray diffraction pattern, which identifies it as a new material. ITQ-34 is stable to calcination in air, absorbs hydrocarbons, and is catalytically active for hydrocarbon conversion.
    Type: Grant
    Filed: December 4, 2007
    Date of Patent: September 27, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Avelino Corma, Maria Jose Diaz, Fernando Rey, Jose Luis Jorda Moret
  • Patent number: 8022003
    Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.
    Type: Grant
    Filed: August 6, 2010
    Date of Patent: September 20, 2011
    Assignee: Intevep, S.A.
    Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
  • Patent number: 8021642
    Abstract: A porous crystalline composition having a molar composition as follows: YO2:m X2O3:n ZO, wherein Y is a tetravalent element selected from the group consisting of silicon, germanium, tin, titanium and combinations thereof, X is a trivalent element selected from the group consisting of aluminum, gallium, boron, iron and combinations thereof, Z is a divalent element selected from the group consisting of magnesium, zinc, cobalt, manganese, nickel and combinations thereof, m is between about 0 and about 0.5, n is between about 0 and about 0.5; and the composition has an x-ray diffraction pattern which distinguishes it from the materials. A process for making the composition, and a process using the composition to treat an organic compound are also provided.
    Type: Grant
    Filed: June 13, 2007
    Date of Patent: September 20, 2011
    Assignee: Intevep, S.A.
    Inventors: Andres Quesada Perez, Gerardo Vitale Rojas
  • Patent number: 8012343
    Abstract: The present invention pertains to a process for the hydroprocessing of heavy hydrocarbon feeds, preferably in an ebullating bed process, by contacting the feed with a mixture of two hydroprocessing catalysts meeting specified pore size distribution requirements. The process combines high contaminant removal with high conversion, low sediment formation, and high process flexibility.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: September 6, 2011
    Inventors: Frans Lodewijk Plantenga, Katsuhisa Fujita, Satoshi Abe
  • Patent number: 8002970
    Abstract: The present invention concerns doped catalysts on a mixed zeolite/alumino-silicate support with a low macropore content, and hydrocracking/hydroconversion and hydrotreatment processes employing them. The catalyst comprises at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table and a doping element in a controlled quantity selected from phosphorus, boron and silicon, and a support based on zeolite Y defined by a lattice parameter a of the unit cell in the range 24.40×10?10 m to 24.15×10?10 m and silica-alumina containing a quantity of more than 5% by weight and 95% by weight or less of silica (SiO2).
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: August 23, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Patrick Euzen, Patrick Bourges, Christophe Gueret, Carole Bobin, Alexandra Chaumonnot, Hugues Dulot
  • Publication number: 20110108459
    Abstract: The present invention describes a hydrocracking and/or hydrotreatment process using a catalyst comprising an active phase containing at least one hydrogenating/dehydrogenating component selected from the group VIB elements and the non-precious elements of group VIII of the periodic table, used alone or in a mixture, and a support comprising at least one dealuminated zeolite Y having an overall initial atomic ratio of silicon to aluminium between 2.5 and 20, an initial weight fraction of extra-lattice aluminium atoms greater than 10%, relative to the total weight of aluminium present in the zeolite, an initial mesopore volume measured by nitrogen porosimetry greater than 0.07 ml·g?1 and an initial crystal lattice parameter a0 between 24.38 ? and 24.30 ?, said zeolite being modified by a) a stage of basic treatment comprising mixing said dealuminated zeolite Y with a basic aqueous solution, and at least one stage c) of thermal treatment.
    Type: Application
    Filed: November 9, 2010
    Publication date: May 12, 2011
    Applicant: IFP ENERGIES NOUVELLES
    Inventors: Laurent SIMON, Emmanuelle Guillon
  • Publication number: 20110100875
    Abstract: The invention relates to a method for synthesizing a hydroprocessing catalyst, wherein the support is prepared by mixing peptized aluminium with amorphous silica or with crystalline aluminium silicate as a catalyst component. The catalyst comprises a metal from group VIB and/or a metal from group VIIIB of the Periodic Table. The catalyst exhibits enhanced activity vis-à-vis hydrodisintegration, hydrodemetallization and hydrodesulphurization, and has a relatively stable life as a function of run time. Thus, the invention relates to a method for developing a catalyst for hydroprocessing heavy hydrocarbon feedstocks, which is characterized in that it comprises two steps: the first step involves optimization of the catalyst formulation with respect to textural properties, the number of acid sites and incorporation of the active metal; the second step involves evaluation with real feedstocks and the stability of the catalyst as is function of run time.
    Type: Application
    Filed: November 27, 2008
    Publication date: May 5, 2011
    Applicant: INSTITUTO MEXICANO DEL PETROLEO
    Inventors: Mohan Singh, Jorge Ancheyta-Juarez, Zenaida Carolina Leyva Inzunza, Samir Kumar Maity
  • Patent number: 7922894
    Abstract: The present invention pertains to a process for hydroprocessing a heavy hydrocarbon oil, comprising contacting a heavy hydrocarbon oil in the presence of hydrogen with a mixture of hydroprocessing catalyst I and hydroprocessing catalyst II. The process of the invention combines high contaminant removal with high conversion, low sediment formation, and high process flexibility.
    Type: Grant
    Filed: December 8, 2003
    Date of Patent: April 12, 2011
    Assignees: Albemarle Netherlands, B.V., Nippon Ketjen Co., Ltd.
    Inventors: Frans Lodewijk Plantenga, Katsuhisa Fujita, Satoshi Abe
  • Patent number: 7918992
    Abstract: Methods and systems for contacting of a crude feed with one or more catalysts to produce a total product that includes a crude product are described. The crude product is a liquid mixture at 25° C. and 0.101 MPa. The crude product has an MCR content of at most 90% of the MCR content of the crude feed. One or more other properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed.
    Type: Grant
    Filed: April 7, 2006
    Date of Patent: April 5, 2011
    Assignee: Shell Oil Company
    Inventor: Opinder Kishan Bhan
  • Patent number: 7879224
    Abstract: The present invention concerns doped catalysts on an alumino-silicate support with an adapted macropore content and hydrocracking/hydroconversion and hydrotreatment processes employing them. The catalyst comprises at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table, a controlled quantity of phosphorus (optionally in combination with boron and/or silicon) as a doping element, and a non-zeolitic support based on alumina-silica containing a quantity of more than 5% by weight and 95% by weight or less of silica (SiO2).
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: February 1, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Patrick Euzen, Alexandra Chaumonnot, Magalie Roy-Auberger, Patrick Bourges, Tivadar Cseri, Maryline Delage, Nathalie Lett
  • Patent number: 7872165
    Abstract: A hydrotreating method (HDT) utilizes two plants working under different operating conditions with an intermediate stripping for co-treating a mixture made up of oils of vegetable or animal origin and petroleum cuts (gas oil cuts (GO) and middle distillates) in order to produce gas oil fuel bases meeting specifications. The first plant (HDT1) is more particularly dedicated to the reactions concerning oils of vegetable or animal origin in comixture while pretreating the hydrocarbon feed, whereas the second plant (HDS2) works under more severe conditions to obtain diesel fuel according to standards, in particular in terms of effluent sulfur content, density and cold properties.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: January 18, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Fabrice Bertoncini, Karin Marchand
  • Patent number: 7837857
    Abstract: A method for obtaining jet fuel from diesel fuel is provided, the method comprising subjecting the diesel fuel to hydrocracking to convert at least a portion of the diesel fuel into a mixture of light hydrocarbons, kerosene, naphtha and a liquefied petroleum gas, isolating the kerosene, recovering jet fuel from the kerosene, subjecting at least a portion of the mixture of kerosene, naphtha and a liquefied petroleum gas to steam forming to obtain a synthesis gas containing hydrogen, and recycling hydrogen contained in the synthesis gas to the hydrocracking step. A modular system for performing the method is also provided.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: November 23, 2010
    Assignee: UOP LLC
    Inventors: Rajeev Gautam, William H. Keesom, Gavin P. Towler
  • Patent number: 7790019
    Abstract: The invention relates to a catalyst including at least one hydro-dehydrogenating element chosen from the group formed by the group VIB and group VIII elements of the periodic table and a substrate based on a silica-alumina matrix with a reduced content of macropores containing a quantity greater than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and based on at least one zeolite. The invention also relates to a substrate based on a silica-alumina matrix with a reduced content of macropores containing a quantity greater than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and based on at least one zeolite. The invention also relates to hydrocracking and/or hydroconversion processes and hydrotreating processes utilizing a catalyst according to the invention.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: September 7, 2010
    Assignee: IFP Energies Nouvelles
    Inventors: Patrick Euzen, Patrick Bourges, Hugues Dulot, Christophe Gueret
  • Patent number: 7749373
    Abstract: A process for hydrocracking a hydrocarbon feedstock comprising components boiling above 343° C. into a middle distillate fraction in the presence of hydrogen under hydrocracking conditions, comprising contacting the hydrocarbon feedstock in a first hydrocracking zone in the presence of one or more hydrocracking catalysts and thereafter in a second hydrocracking zone in the presence of one or more hydrocracking catalysts, and recovering a middle distillate product, wherein the entire effluent from the first hydrocracking zone is passed into the second hydrocracking zone, and at least one hydrocracking catalyst in the first hydrocracking zone comprises one or more hydrogenation components on a support comprising at least one large pore zeolite having a pore diameter in the range of 0.7-1.
    Type: Grant
    Filed: December 13, 2005
    Date of Patent: July 6, 2010
    Assignee: Haldor Topsoe A/S
    Inventors: Jens A. Hansen, Niels Jørgen Blom, John W. Ward
  • Patent number: 7718050
    Abstract: The invention relates to a process for FCC pretreatment by mild hydrocracking of a hydrocarbon feedstock that comprises a vacuum distillate fraction or a deasphalted oil or else a mixture of these two fractions, said primary feedstock, to produce gas oil and an effluent having an initial boiling point of more than 320° C., said effluent (FCC feedstock) then being subjected to a catalytic cracking, process in which at least 85% by weight of said primary feedstock ends above 375° C. and at least 95% by weight of said primary feedstock ends below 650° C., whereby the mild hydrocracking is performed under an absolute pressure of 2 to 12 MPa and at a temperature of between 300 and 500° C., characterized in that the hydrocarbon feedstock also comprises a lighter hydrocarbon fraction, a so-called secondary feedstock, of which at least 50% by weight ends below 375° C. and at least 80% ends above 200° C.
    Type: Grant
    Filed: June 9, 2006
    Date of Patent: May 18, 2010
    Assignee: Institut Francais du Petrole
    Inventors: Christophe Gueret, Thierry Chapus, Damien Hudebine
  • Patent number: 7704379
    Abstract: The present invention relates to a process for converting Fischer-Tropsch wax to high quality lube basestocks using a molecular sieve Beta catalyst followed by a unidimensional intermediate pore molecular sieve with near circular pore structures having an average diameter of 0.50 nm to 0.65 nm wherein the difference between the maximum diameter and the minimum is ?0.05 nm. Both catalysts comprise one or more Group VIII metals. For example, a cascaded two-bed catalyst system consisting of a first bed Pt/Beta catalyst followed by a second bed Pt/ZSM-48 catalyst is highly selective for wax isomerization and lube hydrodewaxing with minimal gas formation.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: April 27, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Zhaozhong Jiang, Terry Eugene Helton, Randall David Partridge, Larry E. Hoglen
  • Patent number: 7686945
    Abstract: Process to prepare a water-white lubricating base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt % and a viscosity index of between 80-120 by subjecting a non-water-white hydrocarbon feed having a lower saturates content than the desired saturates content to a hydrogenation step, the hydrogenation step comprising contacting the feed with hydrogen in the presence of a hydrogenation catalyst, wherein the contacting is performed in two steps: (a) contacting the hydrocarbon feed with hydrogen in the presence of a hydrogenation catalyst at a temperature of above 300° C. and at a WSHV of between 0.3 and 2 kg of oil per litre of catalyst per hour, and (b) contacting the intermediate product obtained in step (a) with hydrogen in the presence of a hydrogenation catalyst at a temperature of below 280° C.
    Type: Grant
    Filed: July 10, 2001
    Date of Patent: March 30, 2010
    Assignee: Shell Oil Company
    Inventors: Gerard Benard, Patrick Moureaux
  • Patent number: 7686942
    Abstract: A method for preparation of ethylene and propylene by catalytic cracking using a fluid-bed catalyst. The main technical problems to be solved are a relatively high reaction temperature, and low activities and poor selectivities of the catalyst at a low temperature, during the reaction for preparing ethylene and propylene by catalytically cracking naphtha. The fluid-bed catalyst is a composition of the chemical formula Mo1.0VaAbBcCdOx based on stoichiometric ratio. The method using the fluid-bed catalyst has satisfactorily solved the above-mentioned problems, and is useful in the industrial production of ethylene and propylene by catalytically cracking naphtha.
    Type: Grant
    Filed: February 3, 2009
    Date of Patent: March 30, 2010
    Assignees: Shanghai Research Institute of Petrochemical Technology Sinopec, China Petroleum & Chemical Corporation
    Inventors: Zaiku Xie, Hui Yao, Weimin Yang, Guangwei Ma, Jingxian Xiao, Liang Chen
  • Patent number: 7641787
    Abstract: Compositions for reduction of NOx generated during a catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise a fluid catalytic cracking catalyst composition, preferably containing a Y-type zeolite, and a particulate NOx composition containing particles of a zeolite having a pore size ranging from about 3 to about 7.2 Angstroms and a SiO2 to Al2O3 molar ratio of less than about 500. Preferably, the NOx reduction composition contains NOx reduction zeolite particles bound with an inorganic binder. In the alternative, the NOx reduction zeolite particles are incorporated into the cracking catalyst as an integral component of the catalyst. Compositions in accordance with the invention are very effective for the reduction of NOx emissions released from the regenerator of a fluid catalytic cracking unit operating under FCC process conditions without a substantial change in conversion or yield of cracked products.
    Type: Grant
    Filed: November 7, 2008
    Date of Patent: January 5, 2010
    Assignee: W.R. Grace & Co.-Conn.
    Inventors: George Yaluris, Michael Scott Ziebarth, Xinjin Zhao
  • Publication number: 20090314683
    Abstract: A method for producing an LPG fraction, a gasoline fraction, a kerosene fraction, a gas oil fraction, monocyclic aromatic hydrocarbon and a non-aromatic naphtha fraction from hydrocracked oil includes hydrocracking hydrocarbon oil containing polycyclic aromatic hydrocarbon to convert into a light hydrocarbon fraction, and efficiently and selectively producing monocyclic aromatic hydrocarbon with higher valuable alkylbenzenes. The method for producing hydrocarbon fraction comprises subjecting hydrocarbon feedstock containing polycyclic aromatic hydrocarbon and in which the ratio of carbons constituting an aromatic ring to the total carbons in the hydrocarbon oil (the aromatic ring-constituting carbon ratio) is 35 mole % or more to catalytic cracking in the presence of hydrogen. 40% or more of a fraction with a boiling point of 215° C. or higher in the hydrocarbon feedstock is converted into a fraction with a boiling point lower than 215° C.
    Type: Application
    Filed: May 17, 2007
    Publication date: December 24, 2009
    Applicant: JAPAN ENERGY CORPORATION
    Inventor: Koichi Matsushita
  • Patent number: 7622032
    Abstract: The present invention relates to new crystalline molecular sieve SSZ-74 prepared using an hexamethylene-1,6-bis-(N-methyl-N-pyrrolidinium) dication as a structure-directing agent, and processes employing SSZ-74 in a catalyst.
    Type: Grant
    Filed: December 21, 2006
    Date of Patent: November 24, 2009
    Assignee: Chevron U.S.A. Inc.
    Inventors: Stacey I. Zones, Allen W. Burton, Jr.
  • Patent number: 7601881
    Abstract: A catalyst and process is disclosed to selectively upgrade a paraffinic feedstock to obtain an isoparaffin-rich product for blending into gasoline. The catalyst comprises a support of a tungstated oxide or hydroxide of a Group IVB (IUPAC 4) metal, a phosphorus component, and at least one platinum-group metal component which is preferably platinum. The catalyst has a structure other than a heteropoly anion structure.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: October 13, 2009
    Assignee: UOP LLC
    Inventors: Ralph D. Gillespie, Feng Xu
  • Patent number: 7591942
    Abstract: Bulk bi-metallic catalysts for use in the hydroprocessing of hydrocarbon feeds, as well as a method for preparing such catalysts. The catalysts are prepared from a catalyst precursor containing an organic agent.
    Type: Grant
    Filed: September 14, 2005
    Date of Patent: September 22, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Stuart L. Soled, Sabato Miseo, Zhiguo Hou
  • Patent number: 7585405
    Abstract: Increased yields of middle distillate and jet fuel and increased catalyst activity are obtained in a hydrocracking process by the use of a catalyst containing a beta zeolite and a Y zeolite having a unit cell size from 24.37 to 24.43 angstrom. The catalyst has a relatively high amount of Y zeolite relative to beta zeolite.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: September 8, 2009
    Assignee: UOP LLC
    Inventor: Li Wang
  • Patent number: 7582202
    Abstract: A Composition comprising one or more metal hydroxy salts and a matrix, binder or carrier material, wherein the metal hydroxy salt is a compound comprising (a) as metal either (i) one or more divalent metals, at least one of them being selected from the group consisting of Ni, Co, Ca, Zn, Mg, Fe, and Mn, or (ii) one or more trivalent metal(s), (b) framework hydroxide, and (c) a replaceable anion. This composition has various catalytic applications.
    Type: Grant
    Filed: February 10, 2004
    Date of Patent: September 1, 2009
    Assignees: Akzo Nobel N.V., Albemarle Netherlands B.V.
    Inventors: William Jones, Paul O'Connor, Dennis Stamires
  • Patent number: 7563745
    Abstract: The invention relates to a shaped catalyst or catalyst precursor containing a catalytically active component or a precursor therefore, the component selected from elements of Group VIII of the Periodic Table of the Elements, supported on a carrier, which catalyst or catalyst precursor is an elongated shaped particle having three protrusions each extending from and attached to a central position, wherein the central position is aligned along the longitudinal axis of the particle, the cross-section of the particle occupying the space encompassed by the outer edges of six circles around a central circle, each of the six circles touching two neighboring circles while three alternating circles are equidistant to the central circle and may be attached to the central circle, minus the space occupied by the three remaining outer circles and including the six interstitial regions.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: July 21, 2009
    Assignee: Shell Oil Company
    Inventors: Arend Hoek, Hans Michiel Huisman, Carolus Matthias Anna Maria Mesters
  • Patent number: 7491313
    Abstract: A method is disclosed for hydroprocessing a heavy hydrocarbon oil, comprising a first hydroprocessing step of bringing a heavy hydrocarbon oil into contact with a Catalyst (1) with a certain specific surface area and pore size distribution in the presence of hydrogen in a first reaction zone containing the Catalyst (1), and a second hydroprocessing step of bringing the hydroprocessed oil obtained from the first reaction zone into contact with a Catalyst (2) with a certain specific surface area and pore size distribution in the presence of hydrogen in a second reaction zone containing the Catalyst (2). The method is an improvement in decreasing or inhibiting the sediment formation, while highly hydroprocessing a heavy hydrocarbon oil containing a large amount of impurities such as sulfur, micro carbon residue (MCR), metals, nitrogen and asphaltene, especially a heavy oil containing a large amount of heavy vacuum residue, to adequately remove the impurities.
    Type: Grant
    Filed: June 14, 2005
    Date of Patent: February 17, 2009
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Hiroshi Toshima, Satoshl Abe
  • Patent number: 7462276
    Abstract: Increased yields of LPG and middle distillate products are obtained in a two stage hydrocracking process by the use of a catalyst containing a beta zeolite. In embodiments, the beta zeolite has not been hydrothermally treated or has been hydrothermally treated at a relatively low temperature. In another embodiment, the catalyst contains a relatively low amount of beta zeolite.
    Type: Grant
    Filed: December 19, 2006
    Date of Patent: December 9, 2008
    Assignee: UOP LLC
    Inventors: Li Wang, Hemant B. Gala, Christopher J. Anderle, Roger R. Lawrence
  • Patent number: 7416653
    Abstract: Contact of a crude feed with one or more catalysts produces a total product that includes a crude product. The crude feed has a residue content of at least 0.2 grams of residue per gram of crude feed. The crude product is a liquid mixture at 25° C. and 0.101 MPa. One or more properties of the crude product may be changed by at least 10% relative to the respective properties of the crude feed. In some embodiments, gas is produced during contact with one or more catalysts and the crude feed.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: August 26, 2008
    Assignee: Shell Oil Company
    Inventors: Scott Lee Wellington, Thomas Fairchild Brownscombe, Stanley Nemec Milam
  • Patent number: 7381321
    Abstract: Process for transforming a gas-oil fraction that makes it possible to produce a fuel that has a quality according to stringent requirements in terms of sulfur content, aromatic compound content, cetane number, boiling point, T95, of 95% of the compounds and density, d15/4, at 15° C. This process comprises a hydrorefining stage and a hydrocracking stage, whereby the latter uses a catalyst that contains at least one zeolite. The conversion of products that have a boiling point of less than 150° C. is, throughout the two stages of hydrocracking and hydrorefining, less than 40% by weight and, for the hydrorefining stage, between 1 and 15% by weight. The temperature, TR2, of the hydrocracking stage is less than the temperature, TR1, of the hydrorefining stage, and the variation between temperatures TR1 and TR2 is between 0 and 80° C.
    Type: Grant
    Filed: February 19, 2003
    Date of Patent: June 3, 2008
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Patrick Bourges, Christophe Gueret, Pierre Marion
  • Patent number: 7344633
    Abstract: A process to prepare a base oil having a saturates content of more than 90 wt %, a sulphur content of less than 0.03 wt %, and, a viscosity index of between 80 and 120 from a solvent refined base oil feedstock, which process comprises: (a) contacting the solvent refined base oil feedstock in the presence of a hydrogen containing gas in a first reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises at least one Group VIB metal component and at least one non-noble Group VIII metal component supported on a refractory oxide carrier; and (b) contacting the effluent of step (a) in the presence of a hydrogen containing gas in a second reaction zone containing one or more fixed beds of a catalyst, which catalyst comprises a catalyst comprising a noble metal component supported on an amorphous refractory oxide carrier, wherein the oil feedstock in step (a) flows counter-current to the up flowing hydrogen containing gas.
    Type: Grant
    Filed: April 19, 2002
    Date of Patent: March 18, 2008
    Assignee: Shell Oil Company
    Inventors: Marc Collin, Eric Duprey
  • Patent number: 7344631
    Abstract: Fischer-Tropsch hydrocarbon synthesis using a noncobalt catalyst is used to produce waxy fuel and lubricant oil hydrocarbons from synthesis gas derived from natural gas. The waxy hydrocarbons are hydrodewaxed, with reduced conversion to lower boiling hydrocarbons, by contacting the waxy hydrocarbons, in the presence of hydrogen, with an unsulfided hydrodewaxing catalyst that has been reduced and then treated by contacting it with a stream containing one or more oxygenates.
    Type: Grant
    Filed: August 29, 2003
    Date of Patent: March 18, 2008
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Adeana Richelle Bishop, William Berlin Genetti, Jack Wayne Johnson, Loren Leon Ansell, Nancy Marie Page
  • Patent number: 7323100
    Abstract: An amorphous support, methods for making the same and methods of using, particularly in hydrocracking. A method of making may comprise mixing a first amorphous material and a second amorphous material of different acidities to form a mixture, and treating by either separately treating the first and second amorphous materials before mixing or treating the mixture, so as to form an amorphous catalyst support. Treating preferably includes calcining. The acidity of the amorphous support may be modified by the different acidities of the precursor amorphous materials, their proportions in the mixture, and/or the order of the mixing and treating steps. A method of use may comprise reacting a hydrocarbon fraction with hydrogen over a hydrocracking catalyst comprising the amorphous catalyst support to form a hydrocracked product. Further embodiments include the first and second amorphous materials comprising silica-alumina, and/or differing in Brönsted acidity, Lewis acidity, or acidity index.
    Type: Grant
    Filed: July 13, 2005
    Date of Patent: January 29, 2008
    Assignee: ConocoPhillips Company
    Inventors: Rafael L. Espinoza, Keith H. Lawson, Kandaswamy Jothimurugesan
  • Patent number: 7311814
    Abstract: Hydrocarbon fluids are produced by hydrocracking a vacuum gas oil stream, fractionating and/or hydrogenating the hydrocracked vacuum gas oil. The fluids typically have ASTM D86 boiling point ranges within the range 100° C. to 400° C. the range being no more than 75° C., they also have a naphthenic content greater than 60%, the naphthenics containing polycyclic materials, an aromatic content below 2% and an aniline point below 100° C. The fluids are particularly useful as solvents, for printing inks, drilling fluids, metal working fluids and as silicone extenders.
    Type: Grant
    Filed: March 6, 2003
    Date of Patent: December 25, 2007
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Pierre-Yves Guyomar, Andre A. Theyskens
  • Patent number: 7304195
    Abstract: A process for increasing the production of benzene from a hydrocarbon mixture. A process for producing an aromatic hydrocarbon mixture and liquefied petroleum gas (LPG) from a hydrocarbon mixture, and a solvent extraction process for separating and recovering polar hydrocarbons from a hydrocarbon mixture containing polar hydrocarbons (that is, aromatic hydrocarbons) and nonpolar hydrocarbons (that is, non-aromatic hydrocarbons) are integrated, thereby it is possible to increase the production of benzene.
    Type: Grant
    Filed: September 13, 2005
    Date of Patent: December 4, 2007
    Assignee: SK Corporation
    Inventors: Sun Choi, Seung Hoon Oh, Kyoung Hak Sung, Jong Hyung Lee, Sin Choel Kang, Yong Seung Kim, Byeung Soo Lim, Byoung Mu Chang
  • Patent number: 7301063
    Abstract: A process for increasing the production of light olefin hydrocarbons from a hydrocarbon feedstock. A process for producing an aromatic hydrocarbon mixture and liquefied petroleum gas (LPG) from a hydrocarbon mixture, and a process for producing a hydrocarbon feedstock which is capable of being used as a feedstock in the former process, that is to say, a fluidized catalytic cracking (FCC) process, a catalytic reforming process, and/or a pyrolysis process, are integrated, thereby it is possible to increase the production of C2-C4 light olefin hydrocarbons.
    Type: Grant
    Filed: September 12, 2005
    Date of Patent: November 27, 2007
    Assignee: SK Corporation
    Inventors: Sun Choi, Seung Hoon Oh, Kyoung Hak Sung, Jong Hyung Lee, Sin Choel Kang, Yong Seung Kim, Byeung Soo Lim, Ahn Seop Choi, Byoung Mu Chang
  • Patent number: 7297831
    Abstract: Disclosed is a process of preparing aromatic hydrocarbons and liquefied petroleum gas (LPG) from a hydrocarbon mixture, in which a non-aromatic compound in the hydrocarbon feedstock mixture is converted into a gaseous material having a large amount of LPG through hydrocracking, and an aromatic compound therein is converted into an oil component having large amounts of benzene, toluene, and xylene (BTX) through dealkylation and transalkylation, in the presence of a catalyst obtained by supporting platinum/bismuth onto a mixture support having zeolite and an inorganic binder. The gaseous product is separated into LPG and a mixture of methane and ethane depending on differences in boiling point through distillation, while the liquid product is separated into benzene, toluene, xylene, and C9+ aromatic compounds depending on differences in boiling point through distillation.
    Type: Grant
    Filed: November 8, 2006
    Date of Patent: November 20, 2007
    Assignee: SK Corporation
    Inventors: Jong Hyung Lee, Seung Hoon Oh, Kyoung Hak Sung, Sun Choi, Yong Seung Kim, Byeung Soo Lim
  • Patent number: 7282465
    Abstract: A catalyst comprising at least one ZBM-30 zeolite, synthesized in the presence of a particular structuring agent such as triethylenetetramine, at least one porous mineral matrix, at least one hydro-dehydrogenating element, preferably chosen from the elements of Group VIB and Group VIII of the periodic table, is used in order to improve the pour point of charges containing long (more than 10 carbon atoms) linear and/or slightly branched paraffins, in particular in order to convert, with a good yield, charges having high pour points to at least one cut having a low pour point and a high viscosity index for oil bases.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: October 16, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Eric Benazzi, Emmanuelle Guillon, Johan Martens
  • Patent number: 7270738
    Abstract: This invention relates to silico-aluminum substrates, catalysts, and the hydrocracking and hydrotreatment processes that use them. The catalyst comprises at least one hydro-dehydrogenating element that is selected from the group that is formed by elements of group VIB and group VIII of the periodic table and a non-zeolitic silica-alumina-based substrate that contains an amount of more than 5% by weight and less than or equal to 95% by weight of silica (SiO2) and has the following characteristics: A mean pore diameter, measured by mercury porosimetry, encompassed between 20 and 140 ?, a total pore volume, measured by mercury porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a total pore volume, measured by nitrogen porosimetry, encompassed between 0.1 ml/g and 0.6 ml/g, a BET specific surface area encompassed between 100 and 550 m2/g, a pore volume, measured by mercury porosimetry, encompassed in the pores with diameters of more than 140 ?, of less than 0.
    Type: Grant
    Filed: October 30, 2003
    Date of Patent: September 18, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Euzen, Carole Bobin, Magalie Roy-Auberger, Eric Benazzi, Patrick Bourges, Christophe Gueret
  • Patent number: 7220349
    Abstract: The invention concerns a process for producing middle distillates from an effluent produced by a Fischer-Tropsch unit, comprising optional fractionation to obtain at least one heavy fraction with an initial boiling point in the range 120-200° C., said heavy fraction or said effluent optionally being hydrotreated, then bringing it into contact with a first amorphous hydrocracking/hydroisomerization catalyst that contains at least one noble group VIII metal, the effluent obtained is distilled, then the residual fraction boiling above the middle distillates and/or a portion of the middle distillates is brought into contact with a second amorphous hydrocracking/hydroisomerization catalyst containing at least one noble group VIII metal. The invention also concerns a unit.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: May 22, 2007
    Assignees: Institut Francais du Petrole, AGIP Petroli S.p.A., ENI S.p.A., EniTecnolgie SpA
    Inventors: Eric Benazzi, Christophe Gueret
  • Patent number: 7214309
    Abstract: The instant invention is directed to a process for upgrading heavy oils using a slurry composition. The slurry composition is prepared in a series of steps, involving mixing a Group VIB metal oxide with aqueous ammonia to form an aqueous mixture and sulfiding the mixture to form a slurry. The slurry is then promoted with a Group VIII metal compound. Subsequent steps involve mixing the slurry with a hydrocarbon oil, and combining the resulting mixture with hydrogen gas (under conditions which maintain the water in a liquid phase) to produce the active slurry catalyst.
    Type: Grant
    Filed: September 10, 2004
    Date of Patent: May 8, 2007
    Assignee: Chevron U.S.A. Inc
    Inventors: Kaidong Chen, Pak C. Leung, Bruce E. Reynolds, Julie Chabot
  • Patent number: 7192900
    Abstract: Hydrocracking catalyst composition comprising an optional metal hydrogenation component supported on a carrier comprising a zeolite of the faujasite structure having a unit cell size in the range of from 24.10 to 24.40 ?, a bulk silica to alumina ratio (SAR) above about 12, and a surface area of at least about 850 m2/g as measured by the BET method and ATSM D4365-95 with nitrogen adsorption at a p/po value of 0.03.
    Type: Grant
    Filed: November 24, 2003
    Date of Patent: March 20, 2007
    Assignee: Shell Oil Company
    Inventors: Edward Julius Creyghton, Cornelis Ouwehand
  • Patent number: 7186329
    Abstract: The present invention pertains to a catalyst comprising 7–20 wt. % of a Group VIB metal component, calculated as trioxide on the weight of the catalyst, and 0.5 to 6 wt. % of a Group VIII metal component, calculated as oxide on the weight of the catalyst, on a porous inorganic carrier. The catalyst has a specific surface area of 100–180 m2/g, a total pore volume of at least 0.55 ml/g, at least 50% of the total pore volume in pores with a diameter of at least 20 nm (200 ?), 10–30% of the total pore volume in pores with a diameter of at least 200 nm (2000 ?), and 0–1% of the total pore volume in pores with a diameter above 1000 nm (10000 ?). The catalyst is particularly suitable for the hydroprocessing of heavy hydrocarbon feeds of which at least 50 wt. % boils above 538° C. (1000° F.). It is especially advantageous for the hydroprocessing of feedstocks of which at least 80 wt. % boils above 538° C. (1000° F.).
    Type: Grant
    Filed: June 10, 2002
    Date of Patent: March 6, 2007
    Assignee: Nippon Ketjen Co., Ltd.
    Inventors: Satoshi Abe, Akira Hino, Masafumi Shimowake, Katsuhisa Fujita
  • Patent number: 7179366
    Abstract: A catalyst contains at least one group VIII element and at least molybdenum and/or tungsten, said elements being present at least in part in the catalyst in the dry state in the form of at least one heteropolyanion with formula MxAB6O24H6C(3-2x), tH2O; MxAB6O24H6C(4-2x), tH2O; MxA2B10O38H4C(6-2x), tH2O; MxA2B10O38H4C(8-2x), tH2O; or MxA2B10O38H4C(7-2x), tH2O, in which M is cobalt and/or nickel and/or iron and/or copper and/or zinc, A is one or two elements from group VIII of the periodic table, B is molybdenum and/or tungsten and C is an H+ ion and/or a (NR1R2R3R4)+ type ammonium ion, in which R1, R2, R3 and R4, which may be identical or different, correspond either to a hydrogen atom or to an alkyl group and/or caesium and/or potassium and/or sodium, t is a number between 0 and 15 and x takes a value in the range 0 to 4 depending on the formula.
    Type: Grant
    Filed: August 1, 2003
    Date of Patent: February 20, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Virginie Harle, Catherine Martin, Edmond Payen, Carole Lamonier, Pascal Blanchard
  • Patent number: 7132042
    Abstract: Dewaxed fuel and lubricant base stocks are made by (a) producing a synthesis gas from natural gas, (b) reacting the H2 and CO in the gas in the presence of a cobalt Fischer-Tropsch catalyst, at reaction conditions effective to synthesize a waxy hydrocarbon feed boiling in the fuel and lubricant oil ranges, which is hydrodewaxed in a first stage to produce a dewaxed fuel and a partially dewaxed lubricant fraction. The partially dewaxed lubricant fraction is separated into heavy and lower boiling fractions each of which is separately hydrodewaxed, to produce lubricant base stocks. A hydrodewaxing catalyst comprising a hydrogenation component, binder and solid acid component used to hydrodewax at least one, and preferably at least two of the waxy feed and partially dewaxed heavy and lower boiling lubricant fractions.
    Type: Grant
    Filed: October 8, 2002
    Date of Patent: November 7, 2006
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: William Berlin Genetti, Adeana Richelle Bishop, Nancy Marie Page, Gregg Johnston Howsmon, Loren Leon Ansell, Jack Wayne Johnson
  • Patent number: 7125817
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Group 3 and one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur, wherein the elements from Groups 3, Groups 4–15 and the at least one of oxygen and sulfur are chemically bound both within and between the groups and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 20, 2003
    Date of Patent: October 24, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122493
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises: (1) at least one solid acid component, (2) at least one metal-based component comprised of (i) at least one of oxygen and sulfur (ii) one or more elements from Groups 5–15 of the Periodic Table of the Elements; and (iii) one or more elements from at least one of (a) Groups 1–2 and (b) Group 4; of the Periodic Table of the Elements; and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7122492
    Abstract: A catalyst system and process for combined cracking and selective hydrogen combustion of hydrocarbons are disclosed. The catalyst comprises (1) at least one solid acid component, (2) at least one metal-based component comprised of one or more elements from Groups 1 and 2; one or more elements from Group 3; one or more elements from Groups 4–15 of the Periodic Table of the Elements; and at least one of oxygen and sulfur and (3) at least one of at least one support, at least one filler and at least one binder. The process is such that the yield of hydrogen is less than the yield of hydrogen when contacting the hydrocarbons with the solid acid component alone.
    Type: Grant
    Filed: February 5, 2003
    Date of Patent: October 17, 2006
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John D. Y. Ou, Neeraj Sangar
  • Patent number: 7090767
    Abstract: A method for processing a gasoline range hydrocarbon stream wherein a single reactor/distillation tower stream is fractionated into a light fraction and a heavy fraction, the light fraction is hydrodesulfurized, the heavy fraction is optionally hydrocracked and then hydrodesulfurized, and the light and heavy fractions are separately recovered.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: August 15, 2006
    Assignee: Equistar Chemicals, LP
    Inventors: Mark P. Kaminsky, Kenneth M. Webber