With Particular Manufacturing Method Of Gate Sidewall Spacers, E.g., Double Spacers, Particular Spacer Material Or Shape (epo) Patents (Class 257/E21.626)
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Patent number: 7479436Abstract: Embodiments herein present a method for a feed forward silicide control scheme based on spacer height controlling pre-clean time. The method forms field effect transistor gates over a substrate and then forms spacers on the gates. Next, the method measures the spacers using an atomic force microscope to determine a measured spacer height. The method then conducts a pre-cleaning etch, wherein a duration of the pre-cleaning is adjusted according to the measured spacer height. If the measured spacer height is below a predetermined amount, the duration of the pre-cleaning is reduced; and, if the measured spacer height is above a predetermined amount, the duration of the pre-cleaning is increased.Type: GrantFiled: January 9, 2006Date of Patent: January 20, 2009Assignee: International Business Machines CorporationInventors: Ricky S. Amos, Bryant C. Colwill, Kevin E. Mello
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Publication number: 20090001479Abstract: By removing an upper portion of a complex spacer structure, such as a triple spacer structure, an upper surface of an intermediate spacer element may be exposed, thereby enabling the removal of the outermost spacer and a material reduction of the intermediate spacer in a well-controllable common etch process. Consequently, sidewall portions of the gate electrode may be efficiently exposed for a subsequent silicidation process, while the residual reduced spacer provides sufficient process margins. Thereafter, highly stressed material may be deposited, thereby providing an enhanced stress transfer mechanism.Type: ApplicationFiled: February 6, 2008Publication date: January 1, 2009Inventors: Maciej Wiatr, Roman Boschke, Peter Javorka
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Patent number: 7470606Abstract: The invention includes masking methods. In one implementation, a masking material which includes boron doped amorphous carbon is formed over a feature formed on a semiconductor substrate. The masking material includes at least about 0.5 atomic percent boron. The masking material is substantially anisotropically etched effective to form an anisotropically etched sidewall spacer which includes the boron doped amorphous carbon on a sidewall of the feature. The substrate is then processed proximate the spacer while using the boron doped amorphous carbon-including spacer as a mask. After processing the substrate proximate the spacer, the boron doped amorphous carbon-including spacer is etched from the substrate. Other implementations and aspects are contemplated.Type: GrantFiled: July 31, 2006Date of Patent: December 30, 2008Assignee: Micron Technology, Inc.Inventors: Zhiping Yin, Gurtej S. Sandhu
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Patent number: 7462899Abstract: A semiconductor memory device includes a semiconductor substrate in which a cell region and a core and peripheral region are defined. The device further comprises isolation layers formed in the semiconductor substrate to define active regions, a first gate electrode structure formed in the cell region and a second gate electrode structure formed in the core and peripheral region. Source and drain regions formed in the active regions on respective sides of each of the gate electrode structures and self-aligned contact pads are formed in the cell region in contact with the source and drain regions. An insulating interlayer is formed on the semiconductor substrate between the self-aligned contact pads, and etch stoppers are formed on the insulating interlayer between the self-aligned contact pads in the cell region.Type: GrantFiled: February 15, 2006Date of Patent: December 9, 2008Assignee: Samsung Electronics Co., Ltd.Inventors: Jung-woo Seo, Jong-seo Hong, Tae-hyuk Ahn, Jeong-sic Jeon, Jun-sik Hong, Young-sun Cho
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Patent number: 7456066Abstract: MOSFET gate structures comprising multiple width offset spacers are provided. A first and a second gate structure are formed on a semiconductor substrate. A pair of first offset spacers are formed adjacent either side of the first gate structure. Each of the first offset spacers comprises a first silicon oxide layer with a first dielectric layer overlying. A pair of second offset spacers are formed adjacent either side of the second gate structure. Each of the second offset spacers comprises a second silicon oxide layer with a second dielectric layer overlying. Ion implanted doped regions are formed in the semiconductor substrate adjacent the first and second offset spacers respectively to form a first and second MOSFET device. A maximum width of each of the first offset spacers is different from that of the second offset spacers. The first silicon oxide layer is thinner than the second silicon oxide layer.Type: GrantFiled: November 3, 2006Date of Patent: November 25, 2008Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventor: Shien-Yang Wu
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Patent number: 7449403Abstract: Disclosed is a method for manufacturing a semiconductor device. According to such a method, in forming a MOSFET to which a double spacer structure is applied, a first spacer of an oxide film is formed after only an upper gate conductive layer is primarily patterned, and then a second spacer of a nitride film is formed after a lower gate conductive layer is etched, so that impurities cannot be diffused up to into the semiconductor substrate through PLDs existing within the oxide film because the first spacer of the oxide film does not come in contact with a semiconductor substrate. Consequently, the gate hump phenomenon is prevented, as a result of which process yield and operation reliability of the device can be improved.Type: GrantFiled: May 5, 2005Date of Patent: November 11, 2008Assignee: Hynix Semiconductor Inc.Inventors: Dong Seok Kim, Bong Soo Kim
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Patent number: 7446007Abstract: A semiconductor structure includes a multi-layer spacer located adjacent and adjoining a sidewall of a topographic feature within the semiconductor structure. The multi-layer spacer includes a first spacer sub-layer comprising a deposited silicon oxide material laminated to a second spacer sub-layer comprising a material that is other than the deposited silicon oxide material. The first spacer sub-layer is recessed with respect to the second spacer sub-layer by a recess distance of no greater than a thickness of the first spacer sub-layer (and preferably from about 50 to about 150 angstroms). Such a recess distance is realized through use of a chemical oxide removal (COR) etchant that is self limiting for the deposited silicon oxide material with respect to a thermally grown silicon oxide material. Dimensional integrity and delamination avoidance is thus assured for the multi-layer spacer layer.Type: GrantFiled: November 17, 2006Date of Patent: November 4, 2008Assignee: International Business Machines CorporationInventors: James W. Adkisson, Marc W. Cantell, James R. Elliott, James V. Hart, III, Dale W. Martin
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Patent number: 7439124Abstract: Method of manufacturing a semiconductor device includes: forming a substrate protection film to cover an n-type FET forming region having a first gate electrode and a p-type FET forming region having a second gate electrode; opening the p-type FET forming region by patterning a resist film after the resist film is formed to cover the n-type FET and p-type FET forming regions; exposing the surface of the semiconductor substrate by selectively removing the substrate protection film in the p-type FET forming region, leaving the film only on side walls of the second gate electrode; forming a pair of p-type extension regions at both sides of the second gate electrode, by doping impurities to the semiconductor substrate, with the resist film, the second gate electrode, and the substrate protection film formed on side walls of the second electrode; and removing the resist film formed on the n-type FET forming region.Type: GrantFiled: April 11, 2006Date of Patent: October 21, 2008Assignee: NEC Electronics CorporationInventors: Toshinori Fukai, Akihito Sakakidani
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Patent number: 7435683Abstract: Embodiments of an apparatus and methods for fabricating a spacer on one part of a multi-gate transistor without forming a spacer on another part of the multi-gate transistor are generally described herein. Other embodiments may be described and claimed.Type: GrantFiled: September 15, 2006Date of Patent: October 14, 2008Assignee: Intel CorporationInventors: Jack T. Kavalieros, Uday Shah, Willy Rachmady, Brian S. Doyle
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Patent number: 7432120Abstract: Method for manufacturing a hosting structure of nanometric elements comprising the steps of depositing on an upper surface of a substrate, of a first material, a block-seed having at least one side wall. Depositing on at least one portion of sad surface and on the block-seed a first layer, of predetermined thickness of a second material, and subsequently selectively and anisotropically etching it to form a spacer-seed adjacent to the side wall. The cycle of deposition and selective etching steps of a predetermined material are repeated n times (n?2), with at least one spacer formed in each cycle. This predetermined material is different for each pair of consecutive depositions. The above n steps provides at least one multilayer body. Further selective etching removes every other spacers to provide a plurality of nanometric hosting seats, which forms contact terminals for a plurality of molecular transistors hosted in said hosting seats.Type: GrantFiled: August 30, 2005Date of Patent: October 7, 2008Assignee: STMicroelectronics S.r.l.Inventors: Danilo Mascolo, Gianfranco Cerofolini, Gianguido Rizzotto
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Publication number: 20080242021Abstract: A method of fabricating a bottle trench and a bottle trench capacitor. The method including: providing a substrate; forming a trench in the substrate, the trench having sidewalls and a bottom, the trench having an upper region adjacent to a top surface of the substrate and a lower region adjacent to the bottom of the trench; forming an oxidized layer of the substrate in the bottom region of the trench; and removing the oxidized layer of the substrate from the bottom region of the trench, a cross-sectional area of the lower region of the trench greater than a cross-sectional area of the upper region of the trench.Type: ApplicationFiled: February 20, 2008Publication date: October 2, 2008Inventors: Oh-Jung Kwon, Kenneth T. Settlemyer, Ravikumar Ramachandran, Min-Soo Kim
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Patent number: 7410872Abstract: A method for sealing electronic devices formed on a semiconductor substrate includes forming a plurality of first electronic devices adjacent a first portion of the semiconductor substrate, with each first electronic device including a first region comprising at least one first conductive layer projecting from the semiconductor substrate. A first sealing layer is formed adjacent the first regions for sealing the plurality of first electronic devices. A protective layer is formed adjacent the first sealing layer. The protective layer is etched to form protective spacers adjacent sidewalls of the first regions. The method further includes forming a plurality of second electronic devices adjacent a second portion of the semiconductor substrate, with each second electronic device including a second region comprising a second conductive layer projecting from the semiconductor substrate.Type: GrantFiled: July 17, 2006Date of Patent: August 12, 2008Assignee: STMicroelectronics S.r.l.Inventor: Alfonso Maurelli
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Patent number: 7405119Abstract: A system and method for a sidewall SONOS memory device is provided. An electronic device includes a non-volatile memory. A substrate includes source/drain regions. A gate stack is directly over the substrate and between the source/drain regions. The gate stack has a sidewall. A nitride spacer is formed adjacent to the gate stack. A first oxide material is formed directly adjacent the spacer. An oxide-nitride-oxide structure is formed between the spacer and the gate stack. The oxide-nitride-oxide structure has a generally L-shaped cross-section on at least one side of the gate stack. The oxide-nitride-oxide structure includes a vertical portion and a horizontal portion. The vertical portion is substantially aligned with the sidewall and located between the first oxide material and the gate sidewall. The horizontal portion is substantially aligned with the substrate and located between the first oxide and the substrate.Type: GrantFiled: January 6, 2006Date of Patent: July 29, 2008Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.Inventors: Tzyh-Cheang Lee, Fu-Liang Yang, Jiunn-Ren Hwang, Tsung-Lin Lee
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Patent number: 7399690Abstract: Methods of forming spacers on sidewalls of features of semiconductor devices and structures thereof are disclosed. A preferred embodiment comprises a semiconductor device including a workpiece and at least one feature disposed over the workpiece. A first spacer is disposed on the sidewalls of the at least one feature, the first spacer comprising a first material. A first liner is disposed over the first spacer and over a portion of the workpiece proximate the first spacer, the first liner comprising the first material. A second spacer is disposed over the first liner, the second spacer comprising a second material. A second liner is disposed over the second spacer, the second liner comprising the first material.Type: GrantFiled: November 8, 2005Date of Patent: July 15, 2008Assignee: Infineon Technologies AGInventor: O Sung Kwon
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Patent number: 7399663Abstract: By forming a deep recess through the buried insulating layer and re-growing a strained semiconductor material, an enhanced strain generation mechanism may be provided in SOI-like transistors. Consequently, the strain may also be efficiently created by the embedded strained semiconductor material across the entire active layer, thereby significantly enhancing the performance of transistor devices, in which two channel regions may be defined.Type: GrantFiled: August 23, 2006Date of Patent: July 15, 2008Assignee: Advanced Micro Devices, Inc.Inventors: Jan Hoentschel, Andy Wei, Manfred Horstmann, Thorsten Kammler
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Patent number: 7387921Abstract: Disclosed is a method of manufacturing a semiconductor device, comprising forming a gate electrode on a main surface of a semiconductor substrate via a gate insulating film, laminating sequentially a first insulating film with oxidation resistance and a silicon film on the main surface of the semiconductor substrate on which the gate electrode is formed, eliminating selectively the silicon film except for a side face of the gate electrode, and oxidizing the silicon film to transform it into a first silicon oxide film, eliminating the first insulating film on the main surface of the semiconductor substrate by using the first silicon oxide film as a mask, and then forming a first impurity layer on the main surface of the semiconductor substrate, laminating a sidewall insulating film thicker than the first silicon oxide film on the side face of the gate electrode on which the first silicon oxide film is formed, and forming a second impurity layer which has the same conduction type as that of the first impurity lType: GrantFiled: November 23, 2005Date of Patent: June 17, 2008Assignee: Kabushiki Kaisha ToshibaInventors: Katsunori Yahashi, Keiichi Takenaka
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Patent number: 7361587Abstract: The present invention is a semiconductor contact formation system and methods that form contact insulation regions comprising multiple etch stop sublayers that facilitate formation of contacts. This contract formation process provides relatively small substrate connections while addressing critical lithographic printing limitation concerns in forming contact holes with small dimensions. In one embodiment, a multiple etch stop contact formation process in which a multiple etch stop insulation layer comprising multiple etch stop layers is deposited. A contact region is formed in the multiple etch stop insulation layer by selectively removing (e.g., etching) some of the multiple etch stop insulation layer. In one embodiment a larger portion of the multiple etch stop insulation layer is removed close to the metal layer and a smaller portion is removed closer to the substrate.Type: GrantFiled: September 2, 2004Date of Patent: April 22, 2008Assignee: Spansion, LLCInventors: Wenmei Li, Angela T. Hui, Dawn Hopper, Kouros Ghandehari
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Patent number: 7358128Abstract: A semiconductor device and a method for manufacturing the same is disclosed, in which a spacer containing nitrogen therein has a tensile stress and enables device reliability improvement by improving the On-current without regard to the kind of transistor. The semiconductor device includes a semiconductor substrate; a gate insulating layer and a gate electrode on the semiconductor substrate; spacers at sidewalls of the gate electrode, wherein the spacer contains nitrogen to obtain or increase its tensile stress; and source and drain regions in the semiconductor substrate adjacent to the gate electrode.Type: GrantFiled: May 3, 2005Date of Patent: April 15, 2008Assignee: Dongbu Electronics Co., Ltd.Inventor: Jea Hee Kim
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Patent number: 7354839Abstract: Methods for forming asymmetric gate structures comprising spacer elements disposed on the opposed sides of a gate electrode and having a different width are disclosed. The asymmetric gate structures are employed to form an asymmetric design of a halo region and extension regions of a field effect transistor using a symmetric implantation scheme, or to further enhance the effectiveness of asymmetric implantation schemes. The transistor performance may be significantly enhanced for a given basic transistor architecture. In particular, a large overlap area may be created at the source side with a steep concentration gradient of the PN junction due to the provision of the halo region, whereas the drain overlap may be significantly reduced or may even be completely avoided to further enhance the transistor performance.Type: GrantFiled: October 11, 2005Date of Patent: April 8, 2008Assignee: Advanced Micro Devices, Inc.Inventors: Andy Wei, Gert Burbach, David Greenlaw
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Patent number: 7354837Abstract: A fabrication method for a semiconductor device is provided. A substrate has an array area with a first gate and a peripheral area with a second gate. First and second isolation layers made of different materials are sequentially formed to cover the first gate, the second gate and the substrate. A portion of the second isolation layer is removed to form spacers on sidewalls of the first and second gates and expose the first isolation layer on a top of the first gate, a top of the second gate, and a surface of the substrate. The spacers on the first isolation layer in the array area are removed. The first isolation layer on the top of the first gate and the surface of the substrate is removed, thereby leaving a portion of the first isolation layer covering on the sidewalls of the first gate.Type: GrantFiled: September 2, 2005Date of Patent: April 8, 2008Assignee: ProMOS Technologies Inc.Inventors: Chao-Hsi Chung, Chu-Chun Hu, Chih-Cheng Wang
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Publication number: 20080064169Abstract: The present invention provides a technique for efficiently forming a high-breakdown voltage transistor and a low-breakdown voltage transistor on the same substrate while reducing the deterioration of each transistors' characteristics. At first, an insulating film is formed. The insulating film portions above the drain and source formation regions for the high-breakdown voltage transistor are thicker than those for the low-breakdown voltage transistor. Next, gates are formed on the insulating film. Then sidewalls are formed on the sides of the low-breakdown voltage transistor gate, and apertures are made in the insulating film portions above the drain and source formation regions for each transistor. When apertures are made in the relatively thick insulating film portions above the drain and source formation regions for the high-breakdown voltage transistor, etching is performed not to narrow widths of the sidewalls formed on the sides of the gate for the low-breakdown voltage transistor.Type: ApplicationFiled: October 31, 2007Publication date: March 13, 2008Applicant: Seiko Epson CorporationInventors: Atsushi Kanda, Yasushi Haga
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Patent number: 7338872Abstract: The present invention makes it possible to precisely deposit a material adjacent a feature on a substrate. A layer of the material is deposited on the substrate. The layer is planarized and exposed to an etchant. The etchant is adapted to selectively remove the material. The exposing of the layer to the etchant is stopped prior to a complete removal of the layer.Type: GrantFiled: December 10, 2004Date of Patent: March 4, 2008Assignee: Advanced Micro Devices, Inc.Inventors: Christoph Schwan, Thomas Feudel, Thorsten Kammler
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Publication number: 20080023774Abstract: A semiconductor device includes: an isolation region formed in a semiconductor substrate; an active region surrounded by the isolation region of the semiconductor substrate; a fully silicided first gate line formed on the active region; a fully silicided second gate line formed on the isolation region; a first sidewall formed on a side of the first gate line; a second sidewall formed on a side of the second gate line. The length between the top and bottom surfaces of the first sidewall is different from that between the top and bottom surfaces of the second sidewall.Type: ApplicationFiled: June 5, 2007Publication date: January 31, 2008Inventors: Yoshihiro Sato, Hisashi Ogawa
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Patent number: 7309633Abstract: First and second impurity doped regions are formed in a semiconductor substrate. A first gate electrode is formed on the first impurity doped region with a first gate insulation film interposed therebetween. A second gate electrode is formed on the second impurity doped region with a second gate insulation film interposed therebetween. A first sidewall insulation film is formed on either side of the first gate electrode. A second sidewall insulation film has a thickness different from that of the first sidewall insulation film and are formed on either side of the second gate electrode. A third sidewall insulation film is formed on the first sidewall insulation film on the side of the first gate electrode. A fourth sidewall insulation films have a thickness different from that of the third sidewall, insulation film and are formed on the second sidewall insulation film on the side of the second gate electrode.Type: GrantFiled: April 15, 2005Date of Patent: December 18, 2007Assignee: Kabushiki Kaisha ToshibaInventor: Hitoshi Tsuno
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Patent number: 7306996Abstract: A method of fabricating a semiconductor device having a metal gate pattern is provided in which capping layers are used to control the relative oxidation rates of portions of the metal gate pattern during a oxidation process. The capping layer may be a multilayer structure and may be etched to form insulating spacers on the sidewalls of the metal gate pattern. The capping layer(s) allow the use of a selective oxidation process, which may be a wet oxidation process utilizing partial pressures of both H2O and H2 in an H2-rich atmosphere, to oxidize portions of the substrate and metal gate pattern while suppressing the oxidation of metal layers that may be included in the metal gate pattern. This allows etch damage to the silicon substrate and edges of the metal gate pattern to be reduced while substantially maintaining the original thickness of the gate insulating layer and the conductivity of the metal layer(s).Type: GrantFiled: August 3, 2006Date of Patent: December 11, 2007Assignee: Samsung Electronics Co., Ltd.Inventors: Ja-Hum Ku, Chang-Won Lee, Seong-Jun Heo, Sun-Pil Youn, Sung-Man Kim
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Patent number: 7303962Abstract: A complementary metal-oxide-semiconductor (CMOS) device comprising a substrate, a first type of metal-oxide-semiconductor (MOS) transistor, a second type of MOS transistor, an etching stop layer, a first stress layer and a second stress layer is provided. The substrate has a first and a second active region. The first active region is isolated from the second active region through an isolation structure. The first type of MOS transistor is disposed in the first active region of the substrate and the second type of MOS transistor is disposed in the second active region of the substrate. The etching stop layer covers conformably the first type of MOS transistor, the second type of MOS transistor and the isolation structure. The first stress layer is disposed on the etching stop layer in the first active region and the second stress layer is disposed on the etching stop layer in the second active region.Type: GrantFiled: November 16, 2005Date of Patent: December 4, 2007Assignee: United Microelectronics Corp.Inventors: Pei-Tu Chou, Min-Chieh Yang, Wen-Han Hung
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Patent number: 7294581Abstract: Embodiments of methods for fabricating a spacer structure on a semiconductor substrate are provided herein. In one embodiment, a method for fabricating a spacer structure on a semiconductor substrate includes providing a substrate containing a base structure over which the spacer structure is to be formed. The spacer structure may be formed over the base structure by depositing a first layer comprising silicon nitride on the base structure, depositing a second layer comprising a silicon-based dielectric material on the first layer, and depositing a third layer comprising silicon nitride on the second layer. The first, second, and third layers are deposited in a single processing reactor.Type: GrantFiled: October 17, 2005Date of Patent: November 13, 2007Assignee: Applied Materials, Inc.Inventors: R. Suryanarayanan Iyer, Sanjeev Tandon
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Patent number: 7291895Abstract: A silicon nitride comprising layer formed over a semiconductor substrate includes Al, Ga or a mixture thereof. A silicon dioxide comprising layer is formed proximate thereto. The silicon dioxide comprising layer is removed substantially selectively relative to the silicon nitride comprising layer, with the Al, Ga or a mixture thereof enhancing selectivity to the silicon nitride comprising layer during the removal. A substantially undoped silicon dioxide comprising layer formed over a semiconductor substrate includes B, Al, Ga or mixtures thereof. A doped silicon dioxide comprising layer is formed proximate thereto. The doped silicon dioxide comprising layer is removed substantially selectively relative to the substantially undoped silicon dioxide comprising layer, with the B, Al, Ga or mixtures thereof enhancing selectivity to the substantially undoped silicon dioxide comprising layer during the removal. Integrated circuitry is also disclosed.Type: GrantFiled: March 18, 2003Date of Patent: November 6, 2007Assignee: Micron Technology, Inc.Inventors: Shane J. Trapp, Brian F. Lawlor
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Patent number: 7271049Abstract: A CMOS structure in which the gate-to-drain/source capacitance is reduced as well as various methods of fabricating such a structure are provided. In accordance with the present invention, it has been discovered that the gate-to-drain/source capacitance can be significantly reduced by forming a CMOS structure in which a low-k dielectric material is self-aligned with the gate conductor. A reduction in capacitance between the gate conductor and the contact via ranging from about 30% to greater than 40% has been seen with the inventive structures. Moreover, the total outer-fringe capacitance (gate to outer diffusion+gate to contact via) is reduced between 10-18%. The inventive CMOS structure includes at least one gate region including a gate conductor located a top a surface of a semiconductor substrate; and a low-k dielectric material that is self-aligned to the gate conductor.Type: GrantFiled: September 1, 2006Date of Patent: September 18, 2007Assignee: International Business Machines CorporationInventors: Oleg Gluschenkov, Jack A. Mandelman, Michael P. Belyansky, Bruce B. Doris
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Patent number: 7268393Abstract: Semiconductor devices and methods of manufacturing semiconductor devices which achieve higher integration and higher operating speed are provided. A disclosed example semiconductor device includes a semiconductor substrate of a first conductivity type; a gate insulating layer on the substrate; and a gate on the gate insulating layer. The substrate also includes first spacers on opposite side walls of the gate. Each of the first spacers has a notch at a lower end adjacent the substrate. The example device also includes second spacers on side walls of respective ones of the first spacers; source/drain junction regions of a second conductivity type in the substrate on opposite sides of the gate and the second spacers; and LDD regions of the second conductivity type in the substrate at opposite sides of the gate and the first spacers. Each of the LDD regions has an end adjacent a respective one of the junction regions.Type: GrantFiled: April 22, 2005Date of Patent: September 11, 2007Assignee: Dongbu Electronics Co., Ltd.Inventor: Jea-Hee Kim
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Patent number: 7256095Abstract: A method for fabricating metal-oxide-semiconductor devices is provided. The method includes forming a gate dielectric layer on a substrate; depositing a polysilicon layer on the gate dielectric layer; forming a resist mask on the polysilicon layer; etching the polysilicon layer not masked by the resist mask, thereby forming a gate electrode; etching a thickness of the gate dielectric layer not covered by the gate electrode; stripping the resist mask; forming a salicide block resist mask covering the gate electrode and a portions of the remaining gate dielectric layer; etching away the remaining gate dielectric layer not covered by the salicide block resist mask, thereby exposing the substrate and forming a salicide block lug portions on two opposite sides of the gate electrode; and making a metal layer react with the substrate, thereby forming a salicide layer that is kept a distance “d” away from the gate electrode.Type: GrantFiled: August 31, 2006Date of Patent: August 14, 2007Assignee: United Microelectronics Corp.Inventors: Chien-Ming Lin, Ming-Tsung Tung, Chin-Hung Liu
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Patent number: 7244642Abstract: The present invention provides a method of fabricating a microelectronics device. In one aspect, the method comprises depositing a protective layer (510) over a spacer material (415) located over gate electrodes (250) and a doped region (255) located between the gate electrodes (250), removing a portion of the spacer material (415) and the protective layer (510) located over the gate electrodes (250). A remaining portion of the spacer material (415) remains over the top surface of the gate electrodes (250) and over the doped region (255), and a portion of the protective layer (510) remains over the doped region (255). The method further comprises removing the remaining portion of the spacer material (415) to form spacer sidewalls on the gate electrodes (250), expose the top surface of the gate electrodes (250), and leave a remnant of the spacer material (415) over the doped region (255).Type: GrantFiled: September 16, 2005Date of Patent: July 17, 2007Assignee: Texas Instruments IncorporatedInventors: Steven A. Vitale, Hyesook Hong, Freidoon Mehrad
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Publication number: 20070161176Abstract: Method for producing a planar spacer, an associated bipolar transistor and an associated BiCMOS circuit arrangement. The invention relates to a method for production of a planar spacer, of an associated bipolar transistor and of an associated BiCMOS circuit arrangement, in which first and second spacer layers are formed after the formation of a sacrificial mask on a mount substrate. A first anisotropic etching process of the second spacer layer is carried out to produce auxiliary spacers. A second anisotropic etching step is then carried out, in order to produce the planar spacers, using the auxiliary spacers as an etch mask.Type: ApplicationFiled: October 27, 2006Publication date: July 12, 2007Applicant: INFINEON TECHNOLOGIES AGInventors: Claus Dahl, Armin Tilke
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Patent number: 7230296Abstract: A CMOS structure in which the gate-to-drain/source capacitance is reduced as well as various methods of fabricating such a structure are provided. In accordance with the present invention, it has been discovered that the gate-to-drain/source capacitance can be significantly reduced by forming a CMOS structure in which a low-k dielectric material is self-aligned with the gate conductor. A reduction in capacitance between the gate conductor and the contact via ranging from about 30% to greater than 40% has been seen with the inventive structures. Moreover, the total outer-fringe capacitance (gate to outer diffusion+gate to contact via) is reduced between 10–18%. The inventive CMOS structure includes at least one gate region including a gate conductor located atop a surface of a semiconductor substrate; and a low-k dielectric material that is self-aligned to the gate conductor.Type: GrantFiled: November 8, 2004Date of Patent: June 12, 2007Assignee: International Business Machines CorporationInventors: Oleg Gluschenkov, Jack A. Mandelman, Michael P. Belyansky, Bruce B. Doris
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Patent number: 7208361Abstract: A method for making a semiconductor device is described. That method comprises forming a polysilicon layer on a dielectric layer, which is formed on a substrate. The polysilicon layer is etched to generate a patterned polysilicon layer with an upper surface that is wider than its lower surface. The method may be applied, when using a replacement gate process to make transistors that have metal gate electrodes.Type: GrantFiled: March 24, 2004Date of Patent: April 24, 2007Assignee: Intel CorporationInventors: Uday Shah, Chris E. Barns, Mark L. Doczy, Justin K. Brask, Jack Kavalieros, Matthew V. Metz, Robert S. Chau
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Patent number: 7189617Abstract: The present invention relates to a manufacturing method for a recessed channel array transistor and a corresponding recessed channel array transistor. In one embodiment, the present invention uses a self-adjusting spacer on the substrate surface to provide the required distance between the gate and the source/drain regions. Thus, the requirements regarding the tolerances of the lithography in the gate contact plane are diminished.Type: GrantFiled: April 14, 2005Date of Patent: March 13, 2007Assignee: Infineon Technologies AGInventors: Stefan Slesazeck, Alexander Sieck
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Patent number: 7176084Abstract: A self-aligned conductive spacer process for fabricating sidewall control gates on both sides of a floating gate for high-speed RAM applications, which can well define dimensions and profiles of the sidewall control gates. A conductive layer is formed on the dielectric layer to cover a floating gate patterned on a semiconductor substrate. Oxide spacer are formed on the conductive layer adjacent to the sidewalls of the floating gate. Performing an anisotropic etch process on the conductive layer and using the oxide spacers as a hard mask, a conductive spacers are self-aligned fabricated at both sides of the floating gate, serving as sidewall control gates.Type: GrantFiled: June 9, 2005Date of Patent: February 13, 2007Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.Inventors: Tzyh-Cheang Lee, Fu-Liang Yang, Jiunn-Ren Hwang, Tsung-Lin Lee
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Patent number: 7169676Abstract: Semiconductors having electrically coupled gate and impurity doped regions and methods for fabricating the same are provided. A method in accordance with an embodiment of the invention comprises forming a gate electrode overlying a substrate and an impurity doped region within the substrate. A first spacer is formed on a first side and a second spacer on a second side of the gate electrode. An ion is implanted into the first spacer with an angle greater than zero from an axis perpendicular to the surface of the substrate. The first spacer is etched to remove a portion thereof and a silicon film is deposited overlying a remainder of the first spacer, the impurity doped region and the second spacer. The silicon film is etched, forming a silicon spacer, and a silicide-forming metal is deposited to form a silicide contact that electrically couples the gate electrode and the impurity doped region.Type: GrantFiled: May 23, 2005Date of Patent: January 30, 2007Assignee: Advanced Micro Devices, Inc.Inventor: Huicai Zhong
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Patent number: 7148113Abstract: A method for fabricating a semiconductor device is described. A gate dielectric layer is formed on a substrate, and several gate structures having a gate conductor, a cap layer and spacers are formed on the gate dielectric layer. A mask layer is formed over the substrate covering a portion of the gate structures. Removing the cap layer and spacers that are not covered by the mask layer. After the mask layer is removed, a dielectric layer is formed over the substrate covering the gate structures. A self-aligned contact hole is formed in the dielectric layer. A conductive layer is formed in the self-aligned contact hole and on the dielectric layer. Since the cap layer and spacers that are not covered by the mask layer are removed and substituted by the dielectric layer having lower dielectric constant property, the parasitic capacitance can be reduced.Type: GrantFiled: July 19, 2005Date of Patent: December 12, 2006Assignee: ProMos Technologies Inc.Inventor: Yu-Piao Wang
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Patent number: 7132368Abstract: A method for processing integrated circuit memory devices. The method includes supporting a partially completed substrate, the substrate comprising a plurality of MOS gate structures. Each of the gate structures has substantially vertical regions that define sides of the gate structures. The method forms a conformal dielectric layer overlying the gate structures. The conformal dielectric layer has a predetermined thickness of material that covers each of the gate structures including vertical regions. The method also forms sidewall spacers on the sides of the gate structures from the conformal dielectric layer using an anisotropic etching process and exposes a portion of the substrate region during the formation of the sidewall spacers using the anisotropic etching process to cause physical damage (e.g., plasma damage, cracks) to a portion of the exposed portion of the substrate.Type: GrantFiled: August 26, 2004Date of Patent: November 7, 2006Assignee: Semiconductor Manufacturing International (Shanghai) CorporationInventors: Mingching Wang, Kuang-Yu Huang, Chi-po Liao, Yan-Shi Tian
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Patent number: 7132353Abstract: A method of forming a sidewall spacer on a gate electrode is described. The method includes generating a first plasma from a silicon containing precursor and oxide precursor, and forming a silicon oxy-nitride layer on the sidewall of the gate electrode. The method also includes generating a second plasma from the silicon containing precursor and a nitrogen precursor, and forming a nitride layer on the silicon oxy-nitride layer. The silicon containing precursor can flow continuously between the generation of the first and the second plasmas. Also, a method of forming a sidewall spacer on the side of a gate electrode on a substrate. The method includes forming an oxy-nitride layer on the sidewall, and forming a nitride layer on the oxy-nitride layer, where the substrate wafer is not exposed to air between the formation of the layers.Type: GrantFiled: August 2, 2005Date of Patent: November 7, 2006Assignee: Applied Materials, Inc.Inventors: Li-Qun Xia, Mei-Yee Shek, Troy Kim, Vladamir Zubkov, Ritwik Bhatia
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Patent number: 7132704Abstract: A semiconductor fabrication process and the resulting integrated circuit include forming a gate electrode (116) over a gate dielectric (104) over a semiconductor substrate (102). A spacer film (124) exhibiting a tensile stress characteristic is deposited over the gate electrode (116). The stress characteristics of at least a portion of the spacer film is then modulated (132, 192) and the spacer film (124) is etched to form sidewall spacers (160, 162) on the gate electrode sidewalls. The spacer film (124) is an LPCVD silicon nitride in one embodiment. Modulating (132) the spacer film (124) includes implanting Xenon or Germanium into the spacers (160) at an implant energy sufficient to break at least some of the silicon nitride bonds. The modulation implant (132) may be performed selectively or non-selectively either before or after etching the spacer film (124).Type: GrantFiled: January 13, 2005Date of Patent: November 7, 2006Assignee: Freescale Semiconductor, Inc.Inventor: Paul A. Grudowski
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Patent number: 7112497Abstract: The present invention pertains to a multi-layer sidewall process (100) that facilitates forming a transistor in a manner that allows adherence to certain design rules while concurrently mitigating adverse effects associated with forming areas of transistors close to one another. First sidewall spacers having first widths are formed (124) alongside a gate structure of a transistor to facilitate implanting source/drain dopants far enough away from the gate structure so that dopant atoms are unlikely to migrate into a channel area under the gate structure. Additionally, the process provides uniform layers for dopant atoms to pass through to mitigate variations in device characteristics across a wafer. The manner of forming the sidewall spacers also allows a salicide blocking process to be simplified. The first sidewall spacers are subsequently reduced (132) to establish second sidewall spacers having second widths which are smaller than the first widths.Type: GrantFiled: June 25, 2004Date of Patent: September 26, 2006Assignee: Texas Instruments IncorporatedInventors: Freidoon Mehrad, Vivian Liu, Amitava Chatterjee
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Patent number: 7109550Abstract: A semiconductor process and resulting transistor includes forming conductive extension spacers (146, 150) on either side of a gate electrode (116). Conductive extensions (146, 150) and gate electrode 116 are independently doped such that each of the structures may be n-type or p-type. Source/drain regions (156) are implanted laterally disposed on either side of the spacers (146, 150). Spacers (146, 150) may be independently doped by using a first angled implant (132) to dope first extension spacer (146) and a second angled implant (140) to dope second spacer (150). In one embodiment, the use of differently doped extension spacers (146, 150) eliminates the need for threshold adjustment channel implants.Type: GrantFiled: January 13, 2005Date of Patent: September 19, 2006Assignee: Freescale Semiconductor, Inc.Inventors: Leo Mathew, Ramachandran Muralidhar
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Patent number: 7101741Abstract: The present invention provides a dual gate transistor and a method for forming the same that results in improved device performance and density. The present invention uses a double gate design to implement a dual gate transistor. A double gate is a gate which is formed on both sides of the transistor body. The present invention thus provides a transistor with two double gates in series that provide improved current control over traditional dual gate designs. The preferred embodiment of the present invention uses a fin type body with dual double-gates. In a fin type structure, the double gates are formed on each side of a thin fin shaped body, with the body being disposed horizontally between the gates.Type: GrantFiled: February 17, 2004Date of Patent: September 5, 2006Assignee: International Business Machines CorporationInventors: David M. Fried, Edward J. Nowak
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Patent number: 7098098Abstract: Methods are disclosed for semiconductor device fabrication in which dopants are selectively implanted into transistor gate structures to counteract or compensate for dopant depletion during subsequent fabrication processing. A patterned implant mask is formed over a semiconductor device, which exposes at least a portion of the gate structure and covers the remaining upper surfaces of the device. Thereafter, dopants are selectively implanted into the exposed gate structure.Type: GrantFiled: August 23, 2002Date of Patent: August 29, 2006Assignee: Texas Instruments IncorporatedInventors: F. Scott Johnson, Tad Grider, Benjamin P. Mckee
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Patent number: 7094636Abstract: A method of forming a conductive line includes forming conductive material received over a semiconductor substrate into a line having opposing sidewalls. Insulative material is deposited over the line, and is planarized. An insulating spacer forming layer is deposited over the line and the planarized insulative material. The spacer forming layer is anisotropically etched form a pair of insulative spacers over the opposing line sidewalls with the insulative material being received between at least one of the sidewalls and one insulative spacer formed thereover. The insulative material as so received has a maximum lateral thickness which is greater than a maximum lateral thickness of the one sidewall spacer.Type: GrantFiled: November 10, 2004Date of Patent: August 22, 2006Assignee: Micron Technology, Inc.Inventor: H. Montgomery Manning
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Patent number: 7091567Abstract: A semiconductor device includes source/drain regions, a gate pattern disposed on the semiconductor substrate between the source/drain regions, and L-shaped spacers that are used as masks in the forming of the source/drain regions. The L-shaped spacers each include a vertical portion covering a side wall of the gate pattern, and a lateral portion extending from the bottom of the vertical portion over the source/drain region. Support portions interposed between the L-shaped spacers and the gate pattern support the lateral portions of the L-shaped spacers such that an air gap is defined between at least the lateral portions of the L-shaped spacers and the source/drain regions. The air gap minimizes the parasitic capacitance associated with the gate electrode of the semiconductor device.Type: GrantFiled: March 24, 2004Date of Patent: August 15, 2006Assignee: Samsung Electronics Co., Ltd..Inventors: Ho-Woo Park, Hyung-Moo Park
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Patent number: 7091549Abstract: The invention includes a memory device supported by a semiconductor substrate and comprising in ascending order from the substrate: a floating gate, a dielectric material, a layer consisting essentially of tungsten nitride, a first mass consisting essentially of tungsten, and a second mass consisting essentially of one or more nitride compounds. The invention includes a memory device having a floating gate and a dielectric material over the floating gate. The device has a mass consisting essentially of tungsten over the dielectric material, with the mass having a pair of opposing sidewalls. A pair of sidewall spacers are along the opposing sidewalls of the mass. The sidewall spacers comprise a first layer consisting essentially of one or more nitride compounds and a second layer different from the first layer. The invention includes methods of making memory devices.Type: GrantFiled: December 9, 2004Date of Patent: August 15, 2006Assignee: Micron Technology, Inc.Inventors: Paul J. Rudeck, Graham Wolstenholme, Robert Carr
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Patent number: 7078287Abstract: A gate electrode is formed on a silicon substrate. First spacers are formed on side surfaces of the gate electrode. With the gate electrode and the first spacers as masks, the surface of the silicon substrate is chipped off to form steplike portions at positions adjacent to base portions of the first spacers. Second spacers are formed at the steplike portions. Silicides are formed on the silicon substrate with the first spacers and the second spacers as masks.Type: GrantFiled: January 22, 2004Date of Patent: July 18, 2006Assignee: Oki Electric Industry Co., Ltd.Inventor: Hiroshi Nagatomo