Abstract: A multi-component inorganic anchoring system, for chemical fastening of anchors and post-installed reinforcing bars in mineral substrates, includes a curable powdery aluminous cement component A and an initiator component B in an aqueous phase for initiating a curing process. Component A further includes calcium carbonate and component B includes an accelerator constituent and water. The calcium carbonate in component A has an average particle size in the range of from 0.5 to 150 ?m. Methods can be utilized for using calcium carbonate having an average particle size in the range of from 0.5 to 150 ?m in a multi-component inorganic anchoring system to increase load values. Methods can also be utilized for chemical fastening of anchors, such as metal anchors and post-installed reinforcing bars, in mineral substrates, such as structures made of brickwork, concrete, pervious concrete, or natural stone.

Abstract: The present invention pertains to a phosphate cement composition and process for making such composition. More particularly, it pertains to a phosphate cement coating and process for making the coating for application to a given substrate.

Abstract: Provided is a coating die enabling coating of two layers of coating films stably. The coating die includes: a first block including a first manifold to receive a first coating liquid; a second block including a second manifold to receive a second coating liquid; and a shim sandwiched between the first block and the second block.

Abstract: A covering element includes a carrier plate including a mineral material, wherein the carrier plate is formed as a flat mineral carrier plate having a thickness between 3 and 15 millimeters (mm), complementary recesses and protrusions formed, respectively, on opposing lateral edges of the carrier plate, such that, in an assembled condition of two or more covering elements, the complementary recesses and protrusions are configured to engage with complementary protrusions and recesses, respectively, of another of the two or more covering elements, and a decor layer with a polymer and on a front side of the carrier plate. The décor layer includes at least at least one, color pigment-containing, printing layer.

Abstract: A composite insulating material is provided. In one or more configurations the composite insulating material includes one or more active or responsive elements that mitigate corrosion under insulation (CUI). In a further aspect of the present invention, one or more active components of a composite insulation material are provided that dynamically generate an insoluble barrier within an insulating material through a bio-mineralization process.

Abstract: External thermal insulation composite systems described herein include a concrete or masonry wall and a thermal insulation board on the concrete or masonry wall. The thermal insulation board includes a polyurethane/polyisocyanurate foam having a density of less than 70 kg/m3 according to ASTM D 1622. Methods of preparing the external thermal insulation composite systems and the thermal insulation boards are also described.

Abstract: External thermal insulation composite systems described herein include a concrete or masonry wall and a thermal insulation board on the concrete or masonry wall. The thermal insulation board includes a polyurethane/polyisocyanurate foam having a density of less than 70 kg/m3 according to ASTM D 1622. Methods of preparing the external thermal insulation composite systems and the thermal insulation boards are also described.

Abstract: A method for creating a parquet flooring is disclosed where scrap slats of wood from a woodworking manufacturing operation are collected and cut into blocks of a uniform length. The blocks are then arranged into tiles having a staggered pattern. The parquet tiles are then interlocking together by rotating one of the tiles into a complimentary pattern to create a flooring.

Abstract: The invention provides for the use of dry building materials comprising one or more polymers in the form of water-redispersible powders, and optionally mineral binders, optionally fillers and optionally additives, for the surface treatment of cementitious substrates that are as yet not fully set.

Abstract: Mortar-coated steel pipe comprise a steel cylinder having a mortar layer disposed therein, such mortar layer being free of any metallic reinforcement. An overcoat is disposed over the mortar layer and is formed from a material that is a dielectric and/or a barrier to moisture and oxygen entering the mortar layer, e.g., a polymeric material. The pipe may include a further concrete or mortar layer disposed over the overcoat, forming an outermost pipe surface. The outer layer can be cement, mortar, or other material. The mortar layer thickness is about 2 to 30 mm, the overcoat thickness is about 0.1 to 2 mm, and any outer layer thickness is about 1.2 to 4 cm. The pipe is made by compression coating method, where mortar layer and overcoat are applied simultaneously. When an outer layer is desired, it is preferably applied at the same time as the mortar layer and overcoat.

Abstract: The present invention provides a water-based coating system that can be used to form a durable, abrasion resistant, tough, protective coating on a wide range of substrates, including the underbody of transport vehicles, storage units, and the like. The coating composition includes an asphaltic component and advantageously has excellent adhesion properties when coated onto metal surfaces, including the underbody of transport vehicles, storage units and the like. The coating system is particularly effective for protecting metal or metal-containing substrates forming the underbody of an intermodal cargo container. The resultant coatings are flexible and impact resistant.

Abstract: Building materials include a dampening layer which contains a plaster and a viscoelastic polymer, such as polyvinyl butyral. The dampening layer may also include a barium salt. Methods of making a sound dampening material include providing a plaster mixture. The mixture may include a viscoelastic polymer and/or a barium salt. The plaster mixture is combined with water and/or a viscoelastic polymer dispersion, to form a slurry. The slurry is applied to a surface and set to form a sound dampening layer.

Abstract: Inorganic polymer/organic polymer composites and methods for their preparation are described herein. The inorganic polymer/organic polymer composites comprise a first layer comprising an inorganic polymer and a second layer adhered to the first layer comprising an organic polymer. The inorganic polymer is formed by reacting, in the presence of water, a reactive powder, an activator, and optionally a retardant. The reactive powder comprises 85% by weight or greater fly ash and less than 10% by weight portland cement. Also described herein are building materials including the composites.

Abstract: Disclosed and described are multi-component inorganic phosphate formulations of acidic phosphate components and basic oxide/hydroxide components. Also disclosed are high solids, atomizable compositions of same, suitable for spray coating.

Abstract: Methods of making a reinforcement mesh, and an architectural molding reinforced by the mesh. The mesh is adhered by an adhesive to the architectural molding. In the mesh, weft yarns bend relative to warp yarns to conform to and against a curved profile of the architectural molding, and the warp yarns are unbent and adhered against the molding.

Abstract: The invention relates to a method for producing solid materials having an air content of ?16 vol. % in relation to the total volume of solid materials, characterised in that hydraulically setting coating agents containing at least one cationic protective colloid are applied to an undersurface by means of mechanical methods using compressed air with air quantity factors of up to 100 or by manual methods.

Abstract: A building panel structure is disclosed, where the building panel structure includes composite building panels. A composite building panel includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: A mixture for making a high strength phosphate cement includes monopotassium phosphate, a Group IIA metal oxide in amounts of about 20 to about 100 parts per 100 parts of the monopotassium phosphate and monocalcium orthophosphate in amounts of from about 3 to about 30 parts per 100 parts of the monopotassium phosphate. Products made from the phosphate cement have a pH of less than about 9 and the product develops a compressive strength greater than 2000 psi in 24 hours.

Abstract: A building panel structure is disclosed, where the building panel structure includes composite building panels. A composite building panel includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: A method for producing coated, fine metal particles each having a Ti oxide coating and a silicon oxide coating formed in this order on a metal core particle by mixing powder comprising TiC and TiN with oxide powder of a metal M meeting the relation of ?GM-O>?GTiO2, wherein ?GM-O represents the standard free energy of forming an oxide of the metal M; heat-treating the resultant mixed powder in a non-oxidizing atmosphere to reduce the oxide of the metal M with the powder comprising TiC and TiN, while coating the resultant metal M particles with Ti oxide; coating the Ti-oxide-coated surface with silicon oxide; and classifying the resultant particles such that they have a median diameter d50 of 0.4-0.7 ?m, and a variation coefficient (=standard deviation/average particle size) of 35% or less, which indicates a particle size distribution range.

Abstract: The invention provides coating systems comprising a) a base layer, b) middle layer and c) top layer, whereby each of the layers a), b) and c) is based on mineral binder, filler, polymers from one or more ethylenically unsaturated monomers and optional further additives, and whereby the middle layer contains additionally light weight aggregates.

Abstract: A building panel structure is disclosed, in which building panels are used to form a structure. A building panel is disclosed which includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel is disclosed which includes forming a core using a frame and one or more blocks, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: A novel method and composition of high solid content lime slurry composed of a lime material and water that can be used in stabilization applications. The lime slurry compound itself is chemically treated, by means of a cellulosic or other thixotropic agent(s) and sucrose to create a thixotropic flow property controlled system wherein the wetted lime material remains in suspension, does not settle out prior to use even without further mixing and maintains suitable temperatures without excessive heat build. A novel apparatus and method for mixing the novel lime slurry is disclosed to insure the exact proportioning of all ingredients and the proper wetting of the lime material.

Abstract: An improved terrazzo process for applying terrazzo to an existing concrete surface comprising preparing the concrete surface, applying two coatings of primer agent, applying a layer of mortar, smoothing out and leveling the mortar topping layer, applying decorative aggregate to the mortar topping layer, troweling the aggregate into the mortar topping layer, grinding and polishing the cured aggregate/topping layer, and sealing the terrazzo finish.

Abstract: A method of treating oil-based paint waste is provided which includes removing at least a portion of the solvent contained in the paint waste and emulsifying the paint waste to form a paint waste residue. The paint waste residue can be combined with varying amounts of water-based paint waste, emulsifiers, a virgin latex polymer, and a plasticizer to form various roofing products including an elastomeric sealer, a primer, and elastomeric caulk. A bedding cement is also provided which includes water-based paint, sand, and an optional plasticizer. The roofing products may be used in combination to form a strong, water-resistant roofing composite overlay for new or existing roof structures.

Abstract: Mortar-coated steel pipe comprise a steel cylinder having a mortar layer disposed therein, such mortar layer being free of any metallic reinforcement. An overcoat is disposed over the mortar layer and is formed from a material that is a dielectric and/or a barrier to moisture and oxygen entering the mortar layer, e.g., a polymeric material. The pipe may include a further concrete or mortar layer disposed over the overcoat, forming an outermost pipe surface. The outer layer can be cement, mortar, or other material. The mortar layer thickness is about 2 to 30 mm, the overcoat thickness is about 0.1 to 2 mm, and any outer layer thickness is about 1.2 to 4 cm. The pipe is made by compression coating method, where mortar layer and overcoat are applied simultaneously. When an outer layer is desired, it is preferably applied at the same time as the mortar layer and overcoat.

Abstract: A method of making a reinforcement sheet for a cementitious board includes applying a hydrophilic coating material on binder coated glass fibers, the hydrophilic coating material being mobile in slurry water at a surface of a slurry of a cementitious compound to dilute and disperse, and to wet and spread the slurry on the binder coated glass fibers, and the hydrophilic coating material in the slurry water being volatile to dissipate by evaporation at an elevated temperature at which the cementitious compound is dried for the binder coated glass fibers to be essentially free of the hydrophilic coating material.

Abstract: PVC compositions, concrete composition including the PVC compositions, and reinforced concrete structures that contain the concrete compositions are described. Methods for manufacturing the reinforced concrete structures of the present technology, methods for repairing reinforced concrete structures having corroded rebar, and methods for reducing rebar corrosion in reinforced concrete structures are also described.

Abstract: A cementitious composite material wherein glass-coated steel rods are positioned in a cementitious matrix. The glass composition for coating the steel reinforcing rods includes between about 33-45 weight percent SiO2, 13.5-19.5 weight percent B2O3, 3.5-4.6 weight percent Al2O3, 4.0-13.5 weight percent K2O, 5.5-15.5 weight percent ZrO2, 8.6-15.9 weight percent Na2O, 4.6-5.1 weight percent CaO, 0.6-0.7 weight percent MnO2, 1.0-1.0 weight percent NiO, and 1.0-1.1 weight percent CoO. The glass composition is typically in compression on the rods at ambient temperatures, has a coefficient of thermal expansion of between about 12.5 and about 13.5, and has a softening temperature of between about 585 degrees Celsius and about 600 degrees Celsius.

Abstract: A building panel structure is disclosed, in which building panels are used to form a structure. A building panel is disclosed which includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel is disclosed which includes forming a core using a frame and one or more blocks, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: A vibrating smoothing device or plate transverse to a direction of travel of deposited gypsum-cementitious slurry and embedded chopped fibers. The plate is used to smooth the top surface of the slurry panel as it exits a first fiber embedment station and a second slurry depositing station before passing through a second fiber embedment station of a structural cementitious panel production line to remove grooves and other non-uniform surface imperfections to have the slurry cover the embedded fibers. The plate is designed to float over the surface of the formed slurry without tearing or otherwise damaging the surface of the heavily fiber reinforced surface layers of the formed slurry before it sets. The vibrating plate is pivotally mounted on the web production line so it can float over the panel surface during use, but be raised off the line when not in use.

Abstract: A composition for use in construction that is substantially free of volatile organic compounds (VOC) that when applied to a surface produces a smooth or textured, water-shedding (hydrophobic properties), aesthetically-pleasing, protective continuous coating. The coated surface as well as the method of preparing and applying the composition is also provided.

Abstract: Disclosed is a surface-penetration reinforcing agent that is used to effectively repair a damaged reinforced concrete structure. The surface-penetration reinforcing agent includes a silicate compound, an acrylate monomer, an amine compound and a silane compound as reactants. Further disclosed is a method for repairing a damaged reinforced concrete structure using the surface-penetration reinforcing agent depending on the aging grade of the reinforced concrete structure. According to the repair method, the surface-penetration reinforcing agent can be used to efficiently repair a damaged reinforced concrete structure depending on the aging grade of the reinforced concrete structure classified by whether or not the reinforcing bars are corroded in damaged portions of the concrete and the degree of carbonation in the concrete.

Abstract: Mold- and moisture-resistant gypsum boards and methods for making them are disclosed, the method comprising applying a slurry that forms a gypsum core to an upper or a lower facing sheet impregnated with a thermoset resin (e.g., a phenol-formaldehyde resin) in an amount effective to (i) allow water vapor passage through the facing sheet when the thermoset resin is in its uncured state and (ii) provide mold and moisture resistance to the facing sheet when the thermoset resin is in its cured state and heating sufficiently to cure said resin and dry said gypsum core, thereby yielding said gypsum board.

Abstract: A method of forming a composite roofing overlay is provided which includes applying a bedding cement to a roofing surface, embedding a porous fabric in the bedding cement, followed by application of a primer and an elastomeric sealer. The bedding cement includes water-based paint waste and sand.

Abstract: A method for self-curing concrete is provided to solve the problem that the degree of cement hydration is lowered due to the improper curing, and thus unsatisfactory properties of concrete. According to the invention, at least a layer of self-curing agent is applied onto a concrete after placing. The self-curing agent can absorb moisture from atmosphere and then release it into concrete. The concrete can be self-cured without the need for applying extra water or external curing.

Abstract: A building panel structure is disclosed, in which composite building panels are used to form a structure. A composite building panel is disclosed which includes a core and a coating applied over the core. In some embodiments the core consists of a frame and one or more than one insulating structural block. The insulating structural blocks can be encapsulated polystyrene (EPS) foam blocks. In some embodiments the coating includes an inner scratch layer and an outer main brown layer. The inner scratch layer can be formed of at least two layers. The outer main brown layer can include a fiberglass mesh embedded into the outer main brown layer. A method of forming a building panel structure is disclosed which includes forming a core using a frame and one or more than block, applying an inner scratch layer to the core, and applying an outer main brown layer over the inner scratch layer.

Abstract: Paving blocks for photocatalytic paving comprising at least a base layer in cementitious material and a surface layer based on a cementitious composition comprising: at least a hydraulic binder, a photocatalyst capable of oxidizing organic and inorganic polluting substances present in the environment in the presence of environmental light, air and humidity, at least an aggregate, water and, optionally, a water reducing additive.

Abstract: An initial surface is provided. An overlay of colored grout is provided. The colored grout is on the initial surface. In this manner an intermediate surface is created. An acid stain is provided. The acid stain is on the intermediate surface. A two part clear epoxy resin is provided. The epoxy resin is provided on the intermediate surface. In this manner an exterior surface is created.

Abstract: A method for converting expended plastic water bottles and other plastic beverage bottles into artificial landscape rocks and edging blocks by cutting a flap in an empty plastic bottle, filling the bottle with empty, crushed food cans, or compacted, expended plastic bottles, sealing the flap with wire lath and screws, wrapping the bottle with mason lath or chicken wire, or coating the bottle with a bonding agent, applying a stucco coating to the bottle, brushing the wet stucco, and coloring the stucco with a pigmenting agent.

Abstract: Method and device for ensuring high yields during spraying of a settable slurry composition. The slurry is conveyed through a length of hose to a nozzle spray-orifice, and a set accelerator is introduced into the slurry at a distance “D” from the nozzle spray-orifice. The level of accelerator is monitored using a sensor located in the slurry path at a point after the set accelerator is injected. A preferred sensor comprises two pairs of conductivity sensors each having an annular body with a bore corresponding to the diameter of the hose or nozzle bore. Voltage of the slurry can be correlated to yields obtained when a salt-based accelerator fluid is injected into the slurry, such that levels of accelerator can be finely adjusted, and consistently high yields of spray coatings can be achieved.

Abstract: A chemical composition and method for repairing a thermal barrier coating on a component designed for use in a hostile thermal environment, such as turbine, combustor and augmentor components of a gas turbine engine. The method repairs a thermal barrier coating on a component that has suffered localized damage to the thermal barrier coating. After cleaning the surface area of the component exposed by the localized spallation, a paste-like mixture of a ceramic composition comprising ceramic powders and nano-sized ceramic materials in a binder, further including an accelerant, is applied to the surface area of the component, and is optionally smoothed using mechanical means. The composition is then allowed to dry and cure to form a dried coating having polymeric characteristics. Upon subsequent heating, the dried coating reacts to produce a glassy ceramic repair coating.

Abstract: A roof tile having a mesh covered foam core with a cement-based protective coating, a roof covering formed from such tiles and methods for making same.

Abstract: The invention relates to a process for the production of composite bodies comprising mineral bodies and plastics, the liquid starting components of the plastics being applied to the surface of the mineral bodies where they cure to give the plastic, wherein cement is applied to the surface of the mineral bodies before the application of the liquid starting components of the plastics or as a mixture with said starting components.

Abstract: A method, system and tool for decorating or creating roofs comprising the steps of providing a medium comprised of cement, a light weight aggregate, silica sand, fused silica, monofilament fine denier fiber, liquid polymer resin, and water; applying a bond coat of a primer made from concentrated liquid polymer to the desired surface; allowing the bond coat to become tacky; applying the medium to the bond coat on the surface; allowing the medium to set forming a scratch coat; applying a liquid release agent to the scratch coat; applying the medium over the liquid release agent; and decorating the medium.

Abstract: An artificial hollow core boulder and method of fabrication. A plastic trash bag is loosely filled with newspaper, tied shut, and wrapped with a layer of chicken wire. The chicken wire wrapped bag is hand pressed into a boulder like shape and a hole is cut into the chicken wire at the bottom of the wrapped bag. Wet stucco mix is troweled over the chicken wire and the wire is lightly pulled away from the plastic. A second layer of stucco mix is troweled over the dried first layer of stucco. A hole is cut in the plastic bag through the hole in the chicken wire and the newspapers are removed. The hollow core artificial boulder is filled through the hole with expended, crushed, cans and plastic bottles. The hole is sealed with chicken wire and stucco. The completed boulder is sealed with penetrating acid stain or latex stain.

Abstract: A cementitious composite article comprising (a) a cementitious core, (b) a skim coat cementitious layer in contact with the cementitious core having a density greater than the cementitious core, and (c) a fibrous mat comprising (i) microfibers and (ii) continuous fibers having a length of about 0.6 cm or more, wherein the fibrous mat comprises an inner surface in contact with the skim coat cementitious layer; as well as a method for manufacturing same.

Abstract: An acoustical plaster system features a base layer mixture and a finish layer mixture. The base layer mixture includes a first binder, a first thickener and a plurality of first particles, with the first particles being porous, lightweight, non-close packing particles having a first mean diameter. The finish layer mixture includes a powder latex binder, a second thickener and a plurality of second particles, with the second particles being porous, lightweight particles having a second diameter. The first mean diameter is larger than said second mean diameter.

Abstract: The invention is a method of using a waterborne acrylic latex roof membrane component as a universal primer to adhere virtually any epoxy or cementitious polymer-modified product or overlay to virtually any substrate without the need for physical preparation of the substrate surface. The present method now makes it possible to cleanly and simply adhere hundreds of coatings from various manufacturers to dozens of various substrates.

Abstract: A composition for use in construction that is substantially free of volatile organic compounds (VOC) that when applied to a surface produces a smooth or textured, water-shedding (hydrophobic properties), aesthetically-pleasing, protective continuous coating. The coated surface as well as the method of preparing and applying the composition is also provided.