Settable Inorganic Coating (e.g., Cement, Etc.) Patents (Class 427/403)
  • Patent number: 4362586
    Abstract: Polyamide resins are used as primer for highway repairs using asphaltic membranes.
    Type: Grant
    Filed: November 7, 1980
    Date of Patent: December 7, 1982
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: William E. Uffner, Robert N. White
  • Patent number: 4362768
    Abstract: A method of improving the resistance of glass fibers to high temperatures which comprises treating the fibers with tetrahydrofuran-2, 3, 4, 5-tetracarboxylic acid to leach the fibers prior to the deposition of a refractory metal on their surfaces.
    Type: Grant
    Filed: August 14, 1981
    Date of Patent: December 7, 1982
    Assignee: Owens-Corning Fiberglas Corporation
    Inventor: George W. Ritter, II
  • Patent number: 4349588
    Abstract: A method for making simulated brick or tile wall or floor using cement, water-based adhesive and water-insoluble powdered pigment. The mixture is applied and then partially set. Scoring indentations are made to remove cement. After being completely set, mortar is placed in the indentations as a grout and allowed to set. The final step is a clear water-resistant coating on the entire surface.
    Type: Grant
    Filed: September 8, 1981
    Date of Patent: September 14, 1982
    Inventor: Henry Schiffer
  • Patent number: 4349398
    Abstract: Protective coating systems are reinforced by first laying a suitable mesh screen of plastic, metal or the equivalent on the surface to be protected. Thereafter, a thin layer of a coating composition, e.g., a latex cement, is poured over the mesh and allowed to set. In this operation the mesh is bonded by means of the coating composition to said surface. The screen also protrudes to the upper surface of said layer and when the latter has been allowed to set, a second layer is applied resulting in a system in which the reinforcing mesh not only aids in forming a durable bond between said first layer and said surface, but also likewise renders the two layers thus formed resistant to spalling or separating caused from expansion or contraction of said surface.
    Type: Grant
    Filed: December 8, 1980
    Date of Patent: September 14, 1982
    Assignee: Edward C. Kearns
    Inventors: Richard F. Kearns, Thomas R. Kearns, Timothy P. Kearns
  • Patent number: 4338356
    Abstract: A method of producing a flat solid electrolyte layer of a flat film type oxygen sensor is disclosed. The method comprises in steps, (a) preparing first and second electrolyte pastes each containing stabilizer, the content of stabilizer in the first electrolyte paste being smaller than that in the second electrolyte paste, (b) applying the first electrolyte paste onto an electrode layer and then applying the second electrolyte paste onto the outer face of the first electrolyte paste to form a layered paste heap on the electrode layer, and (c) firing the layered paste heap to form a solid electrolyte layer on the electrode layer. With this production method, the stabilizer is uniformly and homogeneously distributed into the body of the fired electrolyte layer.
    Type: Grant
    Filed: July 15, 1980
    Date of Patent: July 6, 1982
    Assignee: Nissan Motor Company, Limited
    Inventors: Yoshio Akimune, Satoshi Ambe, Hiroshi Takao, Shinji Kimura
  • Patent number: 4337299
    Abstract: A process is disclosed for applying a corrosion resistant system to structural steel, in which a zinc dust paint comprising 5-15% by weight of a binder and 85-95% by weight of a metallic zinc-based pigment component is applied to the steel as a first coat, and subsequently a coat of a composition comprising an aromatic/aliphatic polyhydroxyether and/or a saturated aromatic polyester resin having a number average molecular weight of at least 4000 and a pigment having a Mohs hardness of at least 2, the volume ratio of the binder to the pigment being in the range of 50:50 to 95:5. The thickness of the first coat is about 15-150 .mu.m and that of the second coat is about 15-150 .mu.m. The invention also relates to structural steel thus coated.
    Type: Grant
    Filed: December 8, 1980
    Date of Patent: June 29, 1982
    Assignee: Akzo NV
    Inventor: Boudewijn van den Bergh
  • Patent number: 4292348
    Abstract: An insulating system and the method for the preparation thereof, for preparing a catalyst substrate or catalyst to provide a final product wherein a packing and catalyst are insulated from each other. A thin coat of low viscosity ceramic inorganic fiber formulaton is applied to a clean dry substrate or catalyst to wet the surface thereof to facilitate adhesion. Then at least one coat of high viscosity inorganic fiber formulation including a quantity of hollow silica microspheres is applied to the thin coat to provide an insulating coating of desired thickness (e.g. 45 mils .+-. 15 mils). Then the insulating coating is dried. The high viscosity ceramic inorganic fiber formulation is preferably produced from the low viscosity ceramic inorganic fiber formulation by the addition of the hollow silica microspheres thereto, providing very precise viscosity control. The final substrate or catalyst coating system produced has a thermal conductivity of about 2.7 BTU in h.sup.-1 ft..sup.-2 F.sup.
    Type: Grant
    Filed: January 14, 1980
    Date of Patent: September 29, 1981
    Assignee: Johnson Matthey, Inc.
    Inventor: Calvin M. Dolan
  • Patent number: 4292351
    Abstract: A slurry shaped freshly mixed fluid compound such as paste or mortar and coarse or fine aggregate are conveyed under pressure through discrete conduits and then mixed together substantially immediately before blasting. The mixture is blasted through a nozzle against a body to be covered with concrete.
    Type: Grant
    Filed: April 20, 1979
    Date of Patent: September 29, 1981
    Assignees: Yasuro Ito, Taisei Corporation
    Inventors: Yasuro Ito, Yoshiro Higuchi, Yutaka Mochida, Hideharu Kaga, Yasuhiro Yamamoto, Tadayuki Sumita
  • Patent number: 4287241
    Abstract: A roof having an insulating blanket of plastic foam covered by a protective sheath made up of a shell of reinforced concrete covered by a weather-impervious rubbery textured membrane. The membrane and the shell are married together in the sheath, the shell providing load bearing strength and the membrane protecting the shell and preserving its properties. The shell adheres tenaciously to the insulating blanket and the membrane to the shell. In a preferred construction, the sheath forms a protective bonnet having a girdle surrounding the eaves and verge further anchoring the roof covering to the superstructure of the building. Shingles of special construction preferably make up the insulating blanket. Special cement and latex binder compositions are disclosed for the shell and membrane respectively.
    Type: Grant
    Filed: May 8, 1979
    Date of Patent: September 1, 1981
    Assignee: Global Coatings Limited
    Inventor: John H. Kaufmann
  • Patent number: 4282922
    Abstract: Lead-coated alumina fibers which are obtained by reduction of lead oxide in a glass coating on alumina fibers are particularly useful for making strong lead matrix composites.
    Type: Grant
    Filed: May 16, 1980
    Date of Patent: August 11, 1981
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Hans S. Hartmann
  • Patent number: 4279950
    Abstract: A jointing of concrete structure comprising applying an adhesive to a base concrete structure and applying a new concrete thereto, which is characteristic in that the adhesive comprises a vinyl acetate-ethylene copolymer emulsion having a glass transition temperature of -5.degree. to +5.degree. C., said adhesive being the vinyl acetate-ethylene copolymer emulsion per se, or a cement paste or cement mortar which contains the vinyl acetate-ethylene copolymer emulsion. The jointing of the present invention can give a strong joint force between the old concrete structure and the new concrete.
    Type: Grant
    Filed: December 21, 1979
    Date of Patent: July 21, 1981
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hiromichi Tanaka, Choji Tomizawa
  • Patent number: 4278468
    Abstract: Electrical power, instrument and communication cables constructed with combustible coverings can provide a pathway by which fire might spread. Cable fires within a room or compartment can be arrested by the construction of a properly designed "fire break" placed periodically along a cable run; and cable fire spread between rooms can be arrested by a properly placed "fire stop". Cable runs generally include a cable tray or raceway to contain the cables. An effective fire barrier, e.g., "fire break" or "fire stop" may be constructed in such a cable tray or raceway by filling a portion of the tray or raceway with a gypsum composition comprising gypsum plaster, an inert filler mixture of diatomaceous earth and lightweight expanded aggregate, and very small amounts of glycerin, boric acid and a corrosion inhibitor such as a boron nitride, boron nitrile or mixture of such boron compounds.
    Type: Grant
    Filed: September 10, 1979
    Date of Patent: July 14, 1981
    Assignee: United States Gypsum Company
    Inventors: Rexford L. Selbe, Vincent M. Waropay, Paul S. Quigg, William S. Reily
  • Patent number: 4241107
    Abstract: A unique method for applying a lightweight cementitious coating to either existing or new roof surfaces. The invention relates to the method of preparing the coating mixture and its manner of application.
    Type: Grant
    Filed: April 14, 1978
    Date of Patent: December 23, 1980
    Inventors: Theodore O. Mandish, Doneath M. Mandish
  • Patent number: 4193831
    Abstract: Water proofing compositions containing a reclaimed butyl rubber of used inner tube scraps as the active component have a high adhesion to cement mortar or concrete and are used for water proofing materials in buildings and civil engineering works.
    Type: Grant
    Filed: October 27, 1977
    Date of Patent: March 18, 1980
    Assignee: Hayakawa Rubber Company Limited
    Inventors: Toshihiro Fujii, Sekiji Yokota
  • Patent number: 4185141
    Abstract: In the production of a coated structural element by producing a workable composition of an inorganic binder and water, forming the composition into a structural element, providing an inorganic salt at least on the surface of the structural element, applying to the surface of the structural element an aqueous paste containing at least one metal oxide and waterglass thereby to form a gel-like non-fluid coating and hardening the coated structural element, the improvement which comprises hardening the structural element prior to applying the aqueous paste thereto, whereby the resulting coating is of enhanced weather resistance. The inorganic salt may be provided on the surface by being present in the workable composition per se or by being present in a facing layer applied to the structural element. It can also be provided by being sprayed thereon as an aqueous solution in which event the first hardening must precede such spraying. The resulting coatings are of enhanced weather resistance.
    Type: Grant
    Filed: February 2, 1978
    Date of Patent: January 22, 1980
    Assignee: Bayer Aktiengesellschaft
    Inventors: Milan Krejci, Peter Kresse
  • Patent number: 4177232
    Abstract: A method of making a concrete tile is disclosed wherein a formed tile body having a moisture content of less than eight percent is coated with a cementitious slurry and before that slurry layer has cured, an aqueous emulsion of a film forming polymeric material is applied to the form tile.
    Type: Grant
    Filed: July 5, 1977
    Date of Patent: December 4, 1979
    Assignee: Concrete Industries (Monier) Limited
    Inventor: Henry Day
  • Patent number: 4174992
    Abstract: Water proofing compositions containing a Reclaimed butyl rubber of used inner tube scraps as the active component have a high adhesion to cement mortar or concrete and are used for water proofing materials in buildings and civil engineering works.
    Type: Grant
    Filed: July 27, 1978
    Date of Patent: November 20, 1979
    Assignee: Hayakawa Rubber Company Limited
    Inventors: Toshihiro Fujii, Sekiji Yokota
  • Patent number: 4174993
    Abstract: Water proofing compositions containing a Reclaimed butyl rubber of used inner tube scraps as the active component have a high adhesion to cement mortar or concrete and are used for water proofing materials in buildings and civil engineering works.
    Type: Grant
    Filed: July 27, 1978
    Date of Patent: November 20, 1979
    Assignee: Hayakawa Rubber Company Limited
    Inventors: Toshihiro Fujii, Sekiji Yokota
  • Patent number: 4150175
    Abstract: A building panel in which two sprayed concrete layers, one on top of the other, are affixed to a paper base honeycomb core. The inner layer on each side comprises concrete without fibers, and the outer layer on each side comprises concrete with 4% to 6%, by weight, of fiberglass fibers.
    Type: Grant
    Filed: May 9, 1977
    Date of Patent: April 17, 1979
    Inventor: Erik W. Huettemann
  • Patent number: 4128699
    Abstract: Drying oils are used to improve strength and durability characteristics of gypsum wallboard paper with many unexpected additional advantages. Applied before board manufacture, critical porosity characteristics are left uninterrupted. Applied after board manufacture, shear strengths are obtained beyond expectations.
    Type: Grant
    Filed: October 3, 1977
    Date of Patent: December 5, 1978
    Assignee: National Gypsum Company
    Inventors: Donald R. Kole, Donald A. Kossuth
  • Patent number: 4117197
    Abstract: In the production of a coated building component comprising the steps of mixing an inorganic binder, water and aggregate to produce a workable mass, molding said mass into a preformed component, applying to the preformed component an aqueous paste containing a metal oxide and at least one of waterglass and a phosphate to form a coating and allowing the coating to harden, the improvement which comprises applying about 190 to 400 g of the paste per square meter of surface to be coated, the application being effected in the presence of at least about 0.5% by weight of the inorganic binder or, in the case of lime-sand bricks, by weight of the binder plus aggregate, of a water soluble inorganic salt which converts the aqueous paste into a gel-like non-flowing form.
    Type: Grant
    Filed: September 7, 1976
    Date of Patent: September 26, 1978
    Assignee: Bayer Aktiengesellschaft
    Inventors: Milan Krejci, Peter Kresse
  • Patent number: 4105492
    Abstract: A method of preparing glass fibers having a surface enriched by zirconium dioxide thereon, comprising the steps of: applying an aqueous solution of zirconyl carbonate to the surface of the glass fibers, keeping the fibers wetted under ambient conditions for a period of time to effect ion exchange with water extractable ions in the surface of the glass, and evaporate the water to leave the coated glass fibers. The coated glass fibers are especially suited for reinforcing cementitious materials.
    Type: Grant
    Filed: August 29, 1977
    Date of Patent: August 8, 1978
    Assignee: Owens-Corning Fiberglas Corporation
    Inventors: Kevin M. Foley, Anil K. Rastogi, Joseph P. Rynd
  • Patent number: 4101692
    Abstract: There is disclosed a method for the rapid curing of a partially hydrolyzed silicate film via the application of an aqueous coating. The aqueous coating composition comprises an epoxy resin and a curing agent, one of which is in an emulsion, and a hydraulic cement. Anions contained in the coating function as an alkaline catalyst causing a rapid polymerization of condensed silicates.
    Type: Grant
    Filed: May 27, 1977
    Date of Patent: July 18, 1978
    Assignee: Southern Imperial Coatings Corporation
    Inventors: Henry L. Lomasney, William J. Lomasney, Ignatius Metil, Dickens M. Lagos
  • Patent number: 4072786
    Abstract: In the production of a floor topping by the flow method, comprising providing a water-absorbing layer on a floor to be topped, pouring a free-flowing mass comprising an inorganic binder and water onto said water-absorbing layer whereby said mass forms a level floor topping, and allowing said mass to harden, the improvement which comprises employing as said water-absorbing layer a strong porous open-cell material. The open-cell material which serves as a water absorptive underlay preferably comprises at least one of anhydrite, gypsum, cement and lime. Preferably it is formed in place by casting a foamed mass comprising an aqueous suspension of gypsum, an aluminum salt, hydrogen peroxide and a manganese compound.
    Type: Grant
    Filed: August 29, 1975
    Date of Patent: February 7, 1978
    Assignee: Bayer Aktiengesellschaft
    Inventors: Friedrich Hinsche, Kurt Schaupp
  • Patent number: 4071380
    Abstract: A method of treating a corrosible steel substrate having a coating of oxidized steel thereon, which comprehends applying to the oxidized steel coating a solution of an alkyl silicate in quantity sufficient to saturate the oxidized steel coating, permitting the solution to cure by hydrolysis, and thereupon to apply a topcoating. The solution may be partially prehydrolyzed as within the range of 40-98% and may contain dry particulate matter which is water insoluble and having a coloration sufficient for visual detection so as to readily indicate the state of saturation of the oxidized steel coating. Furthermore, the solution may additionally contain water soluble corrosion inhibiting compounds for producing ions which will react with the anodic steel substrate.
    Type: Grant
    Filed: September 2, 1976
    Date of Patent: January 31, 1978
    Inventor: George T. Shutt
  • Patent number: 4054691
    Abstract: A process for promoting the adhesion of cementitious material to the surface of closed cell generally smooth skinned foam materials which process comprises the sequential steps of (1) applying to the foam surface a substantially continuous first coating of a thermoplastic styrene-butadiene-1,3 copolymer having a styrene to butadiene weight ratio of about 30:70 to 70:30, and based on the weight of said copolymer, (a) from about 2 to about 10 percent of non-ionic surfactant, (b) from about 0.75 to 7.5 percent of anionic surfactant, at least about 15 percent of which is a sodium alkyl sulfate in which the alkyl group contains 9 to 17 carbon atoms, the sum of (a) and (b) not exceeding about 11 percent by weight of said copolymer and the weight ratio of (a) to (b) being within the range of about 0.7:1 to 10:1, then (2) applying an aqueous hydraulic cementitious material to the coated surface prior to substantial dehydration of said first coating, and (3) allowing said cementitious material to harden.
    Type: Grant
    Filed: September 24, 1975
    Date of Patent: October 18, 1977
    Assignee: The Dow Chemical Company
    Inventor: William J. McMillan
  • Patent number: 4032673
    Abstract: A method is provided for improving the insulating characteristics of oriented steel sheet having an inorganic surface coating to produce an organic resin-in-organic coating-oriented steel sheet composite. Certain irradiation curable solventless organic resins can be applied to the surface of the oriented steel sheet in a pollution free manner. The resulting composite can be used as power transformer core laminate.
    Type: Grant
    Filed: September 19, 1975
    Date of Patent: June 28, 1977
    Assignee: General Electric Company
    Inventors: Siegfried H. Schroeter, Jon VanWinkle, Carroll B. French
  • Patent number: 4010310
    Abstract: An improved magnetic powder characterized by high coercive force and high magnetic flux density which is formed by admixing a cobalt compound with a magnetic iron oxide, and adding to said admixture a complex forming agent which complexes with the cobalt compound to promote adsorption of cobalt onto the surface of the magnetic iron oxide.
    Type: Grant
    Filed: July 21, 1975
    Date of Patent: March 1, 1977
    Assignee: TDK Electronics Company, Limited
    Inventors: Yuichi Kubota, Shinji Umeki, Yasumichi Tokuoka
  • Patent number: 3991252
    Abstract: Novel fire resistant insulating structural building elements are provided which are comprised of unitized structures such as walls, roofs, ceilings, and floors in combination with a layer of plastic foam insulation to which is in turn bonded a coating of gypsum plaster by a layer of bonding agent. The novel elements of the invention find particular utility in the rapid and economic construction of thermally insulated and fire resistant buildings. Additionally, a method is disclosed for a facile and economic way of providing thermal barrier protection for exposed plastic foam insulation in existing buildings by the application of a bonding agent and a plaster coat on said foam.
    Type: Grant
    Filed: April 29, 1975
    Date of Patent: November 9, 1976
    Assignee: The Upjohn Company
    Inventors: Richard A. Kolakowski, Harold E. Reymore, Jr., Richard H. Roess
  • Patent number: 3984269
    Abstract: In the application of a plurality of layers of a settable joint compound over a reinforcing tape, in drywall construction, a thin coat of Al.sub.2 SO.sub.4 is sprayed over the tape and the board edges prior to applying the first layer and over the top of each layer immediately after the layer is applied.
    Type: Grant
    Filed: March 29, 1974
    Date of Patent: October 5, 1976
    Assignee: National Gypsum Company
    Inventors: Joseph W. Schneller, Richard E. Smith
  • Patent number: 3973056
    Abstract: A method for inhibiting stress-corrosion cracking of a steel pipeline transmitting gas under elevated pressure provided with an external protective coating and means for cathodic protection, and steep pipe and pipelines so protected are described. The method consists of introducing a composition containing at least one of the inhibitors, calcium monobasic phosphate, sodium monobasic phosphate, sodium tripolyphosphate and potassium silicate, into a buried pipeline environment. The inhibiting composition may be simply introduced to the environment adjacent the pipeline or it may be incorporated in a coating on the pipeline, either in the primer or in a top coating thereover or in an intermediate coating between a conventional primer and topcoating, or in a tape applied to the pipeline.
    Type: Grant
    Filed: June 6, 1974
    Date of Patent: August 3, 1976
    Assignee: American Gas Association, Inc.
    Inventors: Raymond Roy Fessler, Warren Elmer Berry, Russell Lee Wenk, Redvers Nicholson Parkins
  • Patent number: 3962487
    Abstract: Ceramic semiconductor elements having ohmic contact surfaces are made by dispersing bentonite clay in a bonding composition consisting of a metal powder in a phosphate-chromate-metal ion solution to form a thixotropic coating material, by screen printing the coating material onto limited surface areas of ceramic semiconductor bodies, and by heating the coated bodies for curing the coating material to form adherent ohmic contact layers on the limited surface areas of the ceramic bodies.
    Type: Grant
    Filed: February 3, 1975
    Date of Patent: June 8, 1976
    Assignee: Texas Instruments Incorporated
    Inventors: Peter G. Fuller, Hans A. Stoeckler
  • Patent number: 3959063
    Abstract: A method of protecting a surface from a heat source by adhering a refractory heat-insulating material to the surface using an adhesive consisting essentially of 20 - 90% by weight aqueous alkali metal silicate solution 10 - 80% by weight of a powdered metal and up to 15% by weight of a fibrous refractory material.
    Type: Grant
    Filed: October 1, 1973
    Date of Patent: May 25, 1976
    Assignee: Foseco International Limited
    Inventor: Peter Frederick Hawthorne
  • Patent number: 3950575
    Abstract: A process of treating metals with coatings capable, upon heating, of providing and maintaining a controlled atmosphere around the surfaces of said metals which process comprises coating the surfaces of said metals with base coating composition capable, upon heating, of providing a gas, and then with an over-coating composition capable of maintaining the gas around the surfaces of the metals at high temperatures while excluding an environmental oxidizing atmosphere therefrom, and thereafter heating the coated metals in the oxidizing atmosphere.
    Type: Grant
    Filed: January 18, 1974
    Date of Patent: April 13, 1976
    Assignee: Nippon Steel Corporation
    Inventors: Minoru Kitayama, Susumu Yamaguchi, Hisao Odashima
  • Patent number: 3941632
    Abstract: Method and composition for applying a surface covering to a wall or like substrate. The surface covering comprises a flexible strip or sheet of substantially dry, semi-hydrated gypsum, bonded to a re-enforcing mesh or lath. The method includes the steps of coating the rear face of the surface covering sheet with aqueous latex adhesive in an amount which will transfer sufficient water from the adhesive to the gypsum to hydrate and set the gypsum, and, at the same time, invert the latex to a tacky, adherent state; and applying the adhesive-coated surface covering to the substrate.
    Type: Grant
    Filed: March 17, 1975
    Date of Patent: March 2, 1976
    Inventors: Clyde J. Swedenberg, Charles C. Fain, William W. Rutledge
  • Patent number: 3939293
    Abstract: Chromium is passivated by forming a chromium oxide layer thereon by heating at temperatures of about 450.degree.C in an atmosphere containing oxygen. While useful, per se, the process finds particular application as an integral part of overall processing schemes where thermal cycles are used.
    Type: Grant
    Filed: April 30, 1974
    Date of Patent: February 17, 1976
    Assignee: International Business Machines, Corporation
    Inventors: Vlasta Brusic, Robert O. Lussow