Abstract: An improved process for treating a sour hydrocarbon stream has been developed. This process involves contacting the sour hydrocarbon fraction with a metal oxide solid solution in the presence of an oxidizing agent such as air or oxygen. One example of a solid solution which can be used is a nickel oxide/magnesium oxide/aluminum oxide solid solution.
Type:
Grant
Filed:
October 14, 1993
Date of Patent:
August 23, 1994
Assignee:
UOP
Inventors:
Ralph D. Gillespie, Jennifer S. Holmgren
Abstract: This invention relates to a novel zirconium silicate compound which has the formula M.sub.x Si.sub.y Zr.sub.z O.sub.w where M is an ammonium ion, a hydronium ion, an alkali metal or mixtures thereof and x, y, z and w are the mole fractions of M, silicon, zirconium and oxygen respectively. The composition is characterized in that it has a unique x-ray powder diffraction pattern, has a surface area from about 80 to about 400 and has a layered structure. These compositions are prepared by hydrothermal crystallization of a reaction mixture containing reactive sources of the alkali metal, silicon, zirconium and water. Finally, these compositions may be used in various hydrocarbon conversion processes.
Abstract: It has been found that the aromatic byproducts normally formed in the dehydrogenation of normal paraffins to linear monoolefins are detrimental in the usual processes of aromatic alkylation using the dehydrogenation product mixture as an alkylation feedstock. In particular, when solids are used as the alkylation catalysts with recycle of the unreacted feedstock to the dehydrogenation reactor the aromatic byproducts increase to a level where they exert a significant decrease in the stability of the alkylation catalyst. When the aromatic byproducts are removed in whole or in part alkylation may be performed at a substantially lower temperature, which affords alkylated aromatics whose alkyl portion has greater linearity than that observed at a higher alkylation temperature.
Abstract: A catalyst and a process for using the catalyst have been developed. The catalyst is a metal chelate dispersed on a basic support which is a combination of a solid base and a secondary component. The solid base can be a solid solution of metal oxides and/or a layered double hydroxide (LDH) and the secondary component can be calcium oxide, magnesium oxide, calcium hydroxide and magnesium hydroxide. The process involves contacting a sour hydrocarbon fraction which contains mercaptans with the catalyst in the presence of an oxidizing agent and a polar compound. Examples of these polar compounds are water and alcohols, with methanol being especially preferred. The process is unique in that the solid solution or LDH are solid bases which eliminates the need for a liquid base. Optionally, an onium compound may be used as a catalyst promoter.
Type:
Grant
Filed:
September 23, 1992
Date of Patent:
June 7, 1994
Assignee:
UOP
Inventors:
Barret A. Ferm, Blaise J. Arena, Jennifer S. Holmgren
Abstract: Several classes of water immiscible lipophilic phases effect the transfer of crystalline orange precursor pigments produced by Monascus species in an aqueous culture medium from the aqueous to the lipophilic phase without solubilizing a major portion of the pigment. Liquid vegetable and mineral oils are two such classes. This phenomenon permits high recovery of pigment in a simple and convenient manner, and also permits development of a batch recycle and a continuous fermentation process for pigment production.
Abstract: Molecular sieve agglomerates exhibiting reduced pore mouth blockage and decreased diffusivity resistance to the internal sieve pores result from coating, prior to addition of a binding agent to the sieve, the molecular sieve particles with an organic polymer, fixing the polymer to the sieve surface so that it exhibits no migratory tendencies and subsequently removing the coating by combustion during calcination of the formed agglomerate. Such agglomerates showed enhanced activity and selectivity in typical refining processes such as dewaxing and fluid catalytic cracking. The molecular sieve agglomerates also may be employed in other hydrocarbon conversion processes such as hydrocracking, dehydrocyclization, isomerization, hydrofining, reforming, and dealkylation.
Abstract: Bis(N-alkylaminocyclohexyl)methanes are excellent chain extenders in the formation of polyurethane and polyurea polymers, both elastomers and coatings, from both monomeric polyisocyanates and isocyanate-terminated prepolymers. Our chain extenders may be used alone or in combination with other polyamines and with polyols. A broad spectrum of polymeric material can be formed with a range of diverse properties.
Type:
Grant
Filed:
September 20, 1993
Date of Patent:
May 17, 1994
Assignee:
UOP
Inventors:
David W. House, Ray V. Scott, Jr., Mark J. Gattuso
Abstract: Catalytic composites of the reaction product of a metal halide having Friedel-Crafts activity with the bound surface hydroxyl group of inorganic oxides and containing a zerovalent metal with hydrogenation activity, often are effective catalysts in motor fuel alkylation which, however, undergo rapid deactivation. Deactivated catalysts are readily regenerable by treating the composite from which alkylate feedstock has been removed with hydrogen at temperatures in the range of 10 to 300.degree. C. Multiple regenerations are possible without appreciable activity loss.
Abstract: A new class of composites results from a matrix of fibers, such as fibers of carbon, alumina, ceramics, and aluminosilicates, interwined in a network of fused metal fibers. The composites can be fabricated to have varying surface area, void volume, and pore size while maintaining high electrical conductivity. Composites are readily prepared from a preform of a dispersion of the metal fibers, other fibers, and an organic binder such as cellulose, by heating the preform at a temperature sufficient to fuse the metal fibers and to volatilize at least 90% of the binder. Where a carbon fiber is used, the metal fibers are fused at a temperature causing a loss of less than about 25%, and usually under 15%, by weight of carbon fiber.
Type:
Grant
Filed:
August 21, 1991
Date of Patent:
April 19, 1994
Assignee:
Auburn University
Inventors:
Bruce J. Tatarchuk, Millard F. Rose, Gopal A. Krishnagopalan, John N. Zabasajja, David A. Kohler
Abstract: Silica-aluminas having a sodium content less than about 0.1 weight percent show increased stability when used as a catalyst for the alkylation of aromatic compounds. Where such silica-aluminas are used as the catalyst in detergent alkylation their increased stability permits continuous alkylation to be performed at lower temperatures, as a result of which the detergent alkylate product shows an incrementally higher linearity. Fluorided silica-aluminas having a sodium content of under 0.05 weight percent are particularly advantageous.
Type:
Grant
Filed:
September 14, 1992
Date of Patent:
April 12, 1994
Assignee:
UOP
Inventors:
Karl Z. Steigleder, Christine M. Conway, David M. Baldwin, Diane C. Dierking
Abstract: A new class of microporous compositions are described along with a process for preparing them and processes for using them. These compositions have a three-dimensional microporous framework structure of ZnO.sub.2, PO.sub.2 and M'O.sub.2 tetrahedral units, and an intracrystalline pore system. The M' metal is selected from the group consisting of magnesium, copper, gallium, aluminum, germanium, cobalt, chromium, iron, manganese, titanium and mixtures thereof. These molecular sieves are prepared by hydrothermal crystallization of a reaction mixture containing reactive sources of phosphorus, zinc, one or more M' metal, at least one alkali metal and water. This invention also relates to processes using these molecular sieves.
Abstract: This invention relates to a novel beidellite clay, a process for preparing the clay and processes using the clay. The clay has the empirical formulaA.sub.x (Al.sub.4)(Si.sub.8-x Al.sub.x)(O.sub.20)(OH.sub.4-u F.sub.u)where A is a cation, x is the moles of A and varies from about 0.1 to about 2, and u varies from about 0.1 to about 3.5. The clay is prepared from a reaction mixture containing reactive sources of aluminum and silicon, a cation salt, a fluoride source and water. The mixture is reacted at a pH of about 4 to about 9, a temperature of about 150.degree. to about 300.degree. C. for a time of about 1 to about 20 days. The clay composition may be used as is or after pillaring to catalyze hydrocarbon conversion processes such as alkylation.
Abstract: Nitro polyamines, and especially dinitro polyamines, can be readily reduced by a catalyst of zerovalent nickel on silica where the silica contains not more than 10% alumina and where the nickel content of the finished catalyst may be as high as 85%. The reductions can be performed under relatively low temperatures between 40.degree. and 120.degree. C. to avoid the problem of heat lability of the reactant nitro polyamines. Hydrogenations proceed with good conversion as well as good selectivity and the method offers a means of continuous hydrogenation of nitro polyamines.
Type:
Grant
Filed:
July 2, 1992
Date of Patent:
March 22, 1994
Assignee:
UOP
Inventors:
Dusan J. Engel, Thomas P. Malloy, Steven R. Paeschke
Abstract: A chip resistor whose resistive element provides a power density of at least 20 watts per square inch is provided with an air gap between the resistance element and the electrical contact junctions of the conductive strips electrically connected to the resistance element and terminals attached to the chip resistor. The air gap has a length approximately 70% of the distance between opposing edges of the planar body forming the chip to so restrict heat flow as to prevent the electrical contact junctions from exceeding a temperature of about 175.degree. C. when the resistive element is at a temperature of 350.degree. C. or more.
Type:
Grant
Filed:
September 28, 1992
Date of Patent:
March 1, 1994
Assignee:
Ohmite Manufacturing Co.
Inventors:
Donald W. Ertmer, Lawrence D. Gleason, Louis E. Roberts
Abstract: Rigid urea-modified polyisocyanurate foams with improved dimensional stability and flame retardancy have densities of 0.5-20 p.c.f., a limiting oxygen index greater than 22 and dimensional changes at 100% R.H. and 70.degree. C. of less than 2% in any linear dimension and a method of making same. The method comprises reacting an organic polyisocyanate, a blowing agent and an N,N'-dialkyl aromatic diamine in the presence of a trimerization catalyst and, if water is used as the blowing agent, a blowing catalyst, wherein the N,N'-dialkyl aromatic diamine and an amine produced by water, if used, constitute the sole sources of active hydrogen.
Type:
Grant
Filed:
December 21, 1992
Date of Patent:
February 22, 1994
Assignee:
UOP
Inventors:
Mark J. Gattuso, David W. House, Ray V. Scott, Jr.
Abstract: This invention relates to a hydrocarbon conversion process using a novel beidellite layered clay as the catalyst. The clay is characterized in that it is substantially free of sodium cations, is composed of crystals whose average crystallites size is about 50-150 Angstroms, has a surface area of at least 80 m.sup.2 /g and has its 060 X-ray diffraction peak at a d-spacing of 1.50 Angstroms. The clay is prepared from a reaction mixture containing reactive sources of aluminum and silicon, a templating agent and water. The mixture is reacted at a pH of about 8.5 to about 14, a temperature of about 150.degree. to about 210.degree. C. for a time of about 1 to about 20 days. The clay may be used as is or after pillaring the layers with pillars such as alumina, ZrO.sub.2, TiO.sub.2, etc. The hydrocarbon processes which can be catalyzed by this clay are cracking, hydrocracking and alkylation of both aromatic and paraffinic hydrocarbons.
Abstract: This invention relates to a hydrocarbon conversion process using a novel dioctahedral smectite layered clay as the catalyst. The clay is characterized in that the aluminum and silicon in the clay can be substituted by gallium, silicon and germanium respectively. Therefore, some of the possible clays that can be prepared are gallium/silicon, gallium/germanium, or aluminum/germanium smectite clays. The clay is prepared from a reaction mixture containing reactive sources of the metals, i.e., aluminum, silicon, gallium and germanium, a templating agent and water. The clay compositions can be used as is or after pillaring the layers with pillars such as alumina or zirconia. The hydrocarbon processes which can be catalyzed by these clays include cracking, hydrocracking and alkylation.
Abstract: A process for treating a hydrocarbon fraction which contains mercaptans has been developed. The process uses a novel catalyst which is composed of a metal chelate dispersed on a basic support which is either a solid solution of metal oxides or a layered double hydroxide (LDH). In the process the hydrocarbon fraction is contacted with the catalyst in the presence of an oxidizing agent and a polar compound. Examples of these polar compounds are water and alcohols, with methanol being especially preferred. The process is unique in that the solid solution or LDH are solid bases which eliminates the need for a liquid base. Optionally, an onium compound may be used as a catalyst promoter.
Type:
Grant
Filed:
April 9, 1993
Date of Patent:
February 15, 1994
Assignee:
UOP
Inventors:
Blaise J. Arena, Jennifer S. Holmgren, Barret A. Ferm
Abstract: An improved process for the production of alkylated aromatic compounds by paraffin dehydrogenation and aromatic alkylation is disclosed. Aromatic by-products normally formed in paraffin dehydrogenation are selectively removed using at least one aromatics removal zone. Removal of these aromatic by-products significantly reduces the deactivation rate of solid alkylation catalysts. The improved process produces a detergent alkylate product that is significantly more linear than that produced by the prior art process.
Abstract: This invention relates to a process for improving the activity of a catalyst effective in sweetening a hydrocarbon fraction containing mercaptans. The process involves adding to the hydrocarbon fraction an effective amount of an aqueous solution comprising ammonium hydroxide, a metal chelate and an onium compound.
Type:
Grant
Filed:
October 19, 1992
Date of Patent:
December 28, 1993
Assignee:
UOP
Inventors:
Robert R. Frame, Jeffery C. Bricker, Laurence O. Stine, Thomas A. Verachtert