Patents Represented by Attorney Rosemary L. S. Pike
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Patent number: 6709934Abstract: A method for forming a gate dielectric having regions with different dielectric constants. A low-K dielectric layer is formed over a semiconductor structure. A dummy dielectric layer is formed over the low-K dielectric layer. The dummy dielectric layer and low-K dielectric layer are patterned to form an opening. The dummy dielectric layer is isontropically etched selectively to the low-K dielectric layer to form a stepped gate opening. A high-K dielectric layer is formed over the dummy dielectric and in the stepped gate opening. A gate electrode is formed on the high-K dielectric layer.Type: GrantFiled: July 16, 2002Date of Patent: March 23, 2004Assignee: Chartered Semiconductor Manufacturing LtdInventors: James Yong Meng Lee, Ying Keung Leung, Yelehanka Ramachandramurthy Pradeep, Jia Zhen Zheng, Lap Chan, Elgin Quek, Ravi Sundaresan, Yang Pan
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Patent number: 6707079Abstract: Presented in this invention is a fabricating method and its array organization for a high-density twin MONOS memory device integrating a twin MONOS memory cell array and CMOS logic device circuit. The invention consists of two fabrication methods, i) Simultaneous definition of memory gate and logic gate, thus improving the process integration scheme for easier and more reliable fabrication. ii) Bit line crosses word gate and control gate. The invention focuses on lowering parasitic sheet resistances to enable high speed while maintaining low manufacturing cost. The twin MONOS cell stores memory in two nitride memory cell elements underlying two shared control gates on both sidewalls of a select gate. The method is applicable to a device with a flat channel and/or a device having a step channel. Two embodiments of the present invention are disclosed.Type: GrantFiled: February 3, 2003Date of Patent: March 16, 2004Assignee: Halo LSI, Inc.Inventors: Kumihiro Satoh, Seiki Ogura, Tomoya Saito
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Patent number: 6706625Abstract: A method of fabricating a planarized barrier cap layer over a metal structure comprising the following steps. A substrate having an opening formed therein is provided. The substrate having an upper surface. A planarized metal structure is formed within the opening. The planarized metal structure being substantially planar with the upper surface of the substrate. A portion of the planarized metal structure is removed using a reverse-electrochemical plating process to recess the metal structure from the upper surface of the substrate. A barrier cap layer is formed over the substrate and the recessed metal structure. The excess of the barrier cap layer is removed from over the substrate by a planarization process to form the planarized barrier cap layer over the metal structure.Type: GrantFiled: December 6, 2002Date of Patent: March 16, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: John Sudijono, Liang Ch O Hsia, Liu Wu Ping
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Patent number: 6705512Abstract: A method of bonding a bonding element to a metal bonding pad comprises the following steps. A semiconductor structure having an exposed, recessed metal bonding pad within a layer opening is provided. The layer has an upper surface. A conductive cap having a predetermined thickness is formed over the metal bonding pad. A bonding element is bonded to the conductive cap to form an electrical connection with the metal bonding pad.Type: GrantFiled: March 15, 2002Date of Patent: March 16, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Kwok Keung Paul Ho, Simon Chooi, Yi Xu, Yakub Aliyu, Mei Sheng Zhou, John Leonard Sudijono, Subhash Gupta, Sudipto Ranendra Roy
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Patent number: 6703659Abstract: A new method of fabricating and programming and erasing a Flash EEPROM memory cell is achieved. A semiconductor substrate is provided. A tunneling oxide layer is formed overlying said semiconductor substrate. A first polysilicon layer is deposited overlying the tunneling oxide layer. An interpoly oxide layer is deposited overlying the first polysilicon layer. A second polysilicon layer is deposited overlying the interpoly oxide layer. The second polysilicon layer, the interpoly oxide layer, the first polysilicon layer, and the tunneling oxide layer are patterned to form control gates and floating gates for planned Flash EEPROM memory cells. Ions are implanted to form drain junctions for planned Flash EEPROM memory cells in the semiconductor substrate where the drain junctions are shallow and abrupt. Ions are implanted to form angled pocket junctions adjacent to the drain junctions.Type: GrantFiled: January 8, 2003Date of Patent: March 9, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Tze Ho Semon Chan, Yung-Tao Lin
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Patent number: 6701199Abstract: In accordance with the objectives of the invention a new methodology is provided that assures that integrated process results are verified and assured prior to the installation of processing tools as part of modifying or updating of a semiconductor manufacturing foundry. The complete semiconductor manufacturing complement of processing tools is sub-divided into short-loops or sub-modules, which are then combined into a full loop. This combination of sub-modules into modules that closer approach a full complement of processing tools can be accomplished in a gradual manner, whereby one or more sub-loops are first combined and evaluated, to this combination one or more additional sub-groups may be added whereby each of these latter sub-groups may also have been created by combining one or more (original) sub-loops. This process is continued to the point where a full complement of process equipment has been created, completing the full processing loops of the semiconductor manufacturing facility.Type: GrantFiled: August 22, 2002Date of Patent: March 2, 2004Assignee: Chartered Semiconductor Manufactoring Ltd.Inventors: Cheng Chor Shu, Cho Nam Hoon, Leong Chee Kong, Pete Benyon, Johnny Cham, George Wong, Neoh Soon Ee
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Patent number: 6700822Abstract: A reset circuit in a memory device applies a reset to the global X-address latch and the local X-address latch. This resets those latches and effectively de-addresses all word lines prior to application of the next address. This eliminates any overlap of main word line signals between successive addresses thereby eliminating a possible glitch that would cause simultaneous word line addressing and potentially a memory read or write error. By terminating the addressing, the address cycle time may be reduced.Type: GrantFiled: May 15, 2002Date of Patent: March 2, 2004Assignee: Taiwan Semiconductor Manufacturing CompanyInventor: Tao-Ping Wang
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Patent number: 6696761Abstract: An encapsulated copper plug on a doped silicon semiconductor substrate has a substrate surface, covered with insulation, with a plug hole with a diffusion barrier formed on the walls and the bottom of the hole to the top of the hole. The plug hole is partially filled with an electrolessly deposited copper metal plug. An encapsulating metal deposit caps the plug without any intervening oxidation and degradation. In a transition from copper to a codeposit of copper, an encapsulating Pt, Pd, and/or Ag metal deposits in the electroless bath without oxidation and degradation followed by a pure deposit of the encapsulating metal layer to cap the plug.Type: GrantFiled: February 20, 2001Date of Patent: February 24, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Lap Chan, Sam Fong Yau Li, Hou Tee Ng
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Patent number: 6692579Abstract: A method for cleaning a semiconductor structure using vapor phase condensation with a thermally vaporized cleaning agent, a hydrocarbon vaporized by pressure variation, or a combination of the two. In the thermally vaporized cleaning agent process, a semiconductor structure is lowered into a vapor blanket in a thermal gradient cleaning chamber at atmospheric pressure formed by heating a liquid cleaning agent below the vapor blanket and cooling the liquid cleaning agent above the vapor blanket causing it to condense and return to the bottom of the thermal gradient cleaning chamber. The semiconductor structure is then raised above the vapor blanket and the cleaning agent condenses on all of the surfaces of the semiconductor structure removing contaminants and is returned to the bottom of the chamber by gravity.Type: GrantFiled: January 19, 2001Date of Patent: February 17, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Sudipto Ranendra Roy, Yi Xu, Simon Chooi, Yakub Aliyu, Mei Sheng Zhou, John Leonard Sudijono, Paul Kwok Keung Ho, Subhash Gupta
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Patent number: 6689643Abstract: There is a need for adjustable capacitors for use in LC or RC matching networks in micro-circuits. This has been achieved by forming a set of individual capacitors that share a common bottom electrode. The areas of the top electrodes of these individual capacitors are chosen to be in an integral ratio to one another so that they can be combined to produce any capacitance within a range of unit values. For example, if four capacitors whose areas are in the ratio of 5:2:1:1, are provided, then any capacitance in a range of from 1 to 9 can be generated, depending on how the top electrodes are connected. Such connections can be hard-wired within the final wiring level to provide a factory adjustable capacitor or they can be connected through field programmable devices to produce a field programmable capacitor. A process for manufacturing the device is also described.Type: GrantFiled: April 25, 2002Date of Patent: February 10, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Wei Hua Cheng, Daniel Yen, Chit Hwei Ng, Marvin Liao
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Patent number: 6689653Abstract: Methods of protecting, and increasing the thickness of, the oxidized silicon nitride (ON), component of an oxidized silicon nitride on silicon oxide (ONO), layer of a non-volatile memory device, during the hydrofluoric (HF), acid type procedures used for peripheral devices simultaneously fabricated with the non-volatile memory device, has been developed. A first method features a silicon nitride layer located only overlying the ONO layer of the non-volatile memory device, formed prior to HF type pre-clean procedures performed prior to gate oxidation procedures used for peripheral devices. After the gate oxidation procedures the silicon nitride capping layer is selectively removed. A second method features a polysilicon capping layer again located only overlying the ONO layer of the non-volatile memory device, again formed prior to HF type pre-clean procedures.Type: GrantFiled: June 18, 2003Date of Patent: February 10, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Xavier Teo Leng Seah, Chivukula Subrahmanyam, Rajan Rajgopal
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Patent number: 6690091Abstract: A damascene structure with reduced capacitance dielectric stacking comprise a passivation, a first dielectric, an etch stop, a second dielectric and a cap layer over a first conductive layer formed on a semiconductor. The passivation, the etch stop, and the cap layers comprise low dielectric constant materials carbon nitride, boron nitride, or boron carbon nitride. The stack is patterned to form a via opening to the first conductive layer. A trench opening is formed stopping on the etch stop layer. A barrier layer of TaN, WN, TaSiN or Ta and a second conductive material is applied to the openings. Passivation, etch stop, or cap layers can be formed with carbon nitride by magnetron sputtering from a graphite target in a nitrogen atmosphere; boron carbon nitride by magnetron sputtering from a graphite target in a nitrogen and B2H6 atmosphere; or boron nitride by PECVD using B2H6, ammonia, and nitrogen.Type: GrantFiled: September 21, 2000Date of Patent: February 10, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Simon Chooi, Yi Xu, Mei Sheng Zhou
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Patent number: 6686632Abstract: A fast low voltage ballistic program, ultra-short channel, ultra-high density, dual-bit multi-level flash memory is described. The structure and operation of this invention is enabled by a twin MONOS cell structure having an ultra-short control gate channel of less than 40 nm, with ballistic injection which provides high electron injection efficiency and very fast program at low program voltages of 3˜5V. The ballistic MONOS memory cell is arranged in the following array: each memory cell contains two nitride regions for one word gate, and ½ a source diffusion and ½ a bit diffusion. Control gates can be defined separately or shared together over the same diffusion. Diffusions are shared between cells and run in parallel to the side wall control gates, and perpendicular to the word line.Type: GrantFiled: April 23, 2001Date of Patent: February 3, 2004Assignee: New Halo, Inc.Inventors: Seiki Ogura, Yutaka Hayashi, Tomoko Ogura
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Patent number: 6683002Abstract: Method and product for forming a dual damascene interconnect structure, wherein depositing a copper sulfide interface layer as sidewalls to the opening deters migration or diffusing of copper ions into the dielectric material.Type: GrantFiled: August 10, 2000Date of Patent: January 27, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Simon Chooi, Yakub Aliyu, Mei Sheng Zhou, John Leonard Sudijono, Subhash Gupta, Sudipto Ranendra Roy, Paul Kwok Keung Ho, Yi Xu
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Patent number: 6680239Abstract: A method for forming shallow trench isolation (STI) with a higher aspect ratio is given. This method allows the formation of narrower and deeper trench isolation regions while avoiding substrate damage due to excessive etching and severe microloading effects. In addition, it yields uniform depth trenches while avoiding problems of etch residue at the bottom of the trench. This method is achieved by using a process where a trench is etched, and an oxide layer grown along the bottom and sidewalls of the trench. Oxygen or field isolation ions are then implanted into the bottom of the trench. A nitride spacer is then formed along the bottom and sidewalls of the trench, followed by an isotropic etch removing the nitride and oxide from the bottom of the trench. An oxide deposition then fills the trench, followed by a planarization step completing the isolation structure.Type: GrantFiled: July 24, 2000Date of Patent: January 20, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Cher Liang Cha, Kok Keng Ong, Alex See, Lap Chan
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Patent number: 6677652Abstract: Methods for forming dual-metal gate CMOS transistors are described. An NMOS and a PMOS active area of a semiconductor substrate are separated by isolation regions. A metal layer is deposited over a gate dielectric layer in each active area. Oxygen ions are implanted into the metal layer in one active area to form an implanted metal layer which is oxidized to form a metal oxide layer. Thereafter, the metal layer and the metal oxide layer are patterned to form a metal gate in one active area and a metal oxide gate in the other active area wherein the active area having the gate with the higher work function is the PMOS active area. Alternatively, both gates may be metal oxide gates wherein the oxide concentrations of the two gates differ. Alternatively, a dummy gate may be formed in each of the active areas and covered with a dielectric layer. The dielectric layer is planarized thereby exposing the dummy gates. The dummy gates are removed leaving gate openings to the semiconductor substrate.Type: GrantFiled: August 26, 2002Date of Patent: January 13, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Wenhe Lin, Mei-Sheng Zhou, Kin Leong Pey, Simon Chooi
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Patent number: 6673695Abstract: A new method is provided for the creation of STI regions. STI trenches are created in the surface of a substrate following conventional processing. A layer of STI oxide is deposited and, using an exposure mask that is a reverse mask of the mask that is used to create the STI pattern, impurity implants are performed into the surface of the deposited layer of STI oxide. In view of these processing conditions, the layer of STI oxide overlying the patterned layer of etch stop material is exposed to the impurity implants. This exposure alters the etch characteristics of the deposited layer of STI oxide where this STI oxide overlies the patterned layer of etch stop material. The etch rate of the impurity exposed STI oxide is increased by the impurity implantation, resulting in an etch overlying the patterned etch stop layer that proceeds considerably faster than the etch of the STI oxide that is deposited overlying the created STI trenches.Type: GrantFiled: February 1, 2002Date of Patent: January 6, 2004Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Victor Seng-Keong Lim, Paul Proctor
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Patent number: 6670209Abstract: A process for forming a planarized metal layer by forming the plug and overlying metal interconnect simultaneously in order to maintain a uniform gap between the passivation layer of a bottom substrate and the top substrate of a LCD integrated circuit device is described. Semiconductor device structures in and on a semiconductor substrate wherein the semiconductor device structures are covered by an insulating layer. A trench is patterned into the insulating layer and a via opening is made within the trench through the insulating layer to one of the underlying semiconductor device structures. A metal layer is deposited overlying the insulating layer and within the trench and via opening. The metal layer overlying insulating layer is polished away leaving the metal layer within the trench to form a metal pixel and within the via opening to form an interconnect between the metal pixel and the underlying semiconductor device wherein the top surface of the substrate is planarized.Type: GrantFiled: September 11, 1998Date of Patent: December 30, 2003Assignee: Chartered Semiconductor Manufacturing Ltd.Inventor: Sudipto Ranendra Roy
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Patent number: 6670248Abstract: A method for forming, on a semiconductor substrate, a dielectric layer having a variable thickness and composition. The dielectric layer so formed can be used to form electronic devices such as MOSFETS and CMOSFETS that require gate dielectrics of different thicknesses. On a silicon substrate in accord with the preferred embodiment, the method requires the formation of three regions, two with SiO2 layers of different thicknesses and a third region of substrate with no oxide. A final thin layer of high-k dielectric is formed covering the three regions, so that the region with no oxide has the thinnest dielectric layer of only high-k material and the other two regions have the high-k dielectric over SiO2 layers of different thickness. A final layer of gate electrode material can be formed and patterned to form the required device structure.Type: GrantFiled: August 7, 2002Date of Patent: December 30, 2003Assignee: Chartered Semiconductor Manufacturing Ltd.Inventors: Chew Hoe Ang, Wenhe Lin, Jia Zhen Zheng
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Patent number: 6667249Abstract: A method of coating a low dielectric constant material layer wherein the wafer surface is pre-wetted using a solvent to prevent or reduce coating defects is described. A semiconductor substrate is provided wherein a top surface of the semiconductor substrate may have surface defects. A solvent is coated overlying the top surface of the semiconductor substrate. A low dielectric constant material layer is coated overlying the solvent wherein the solvent covers the surface defects thereby preventing defects in the low dielectric constant material layer.Type: GrantFiled: March 20, 2002Date of Patent: December 23, 2003Assignee: Taiwan Semiconductor Manufacturing CompanyInventors: Yu-Hui Chen, Tien-I Bao, Yao-Yi Cheng