Abstract: A first on-chip test structure monitors hot carrier degradation. A degrading ring oscillator is subjected to hot carrier effects while a non-degrading ring oscillator is not. As the device ages, hot carrier effects degrade the degrading ring counter. The second test structure monitors TDDB degradation. A plurality of N parallel connected capacitors have a stress voltage applied to them such that the time to failure of the first capacitor is the same that experienced by percentage of gates under normal usage. A drop in the resistance indicates breakdown of a capacitor. The third test structure monitors electromigration degradation. M minimum width metal lines are connected in parallel. A current is applied such that the time to failure of all metal lines is the same as that experienced by a percentage of minimum width metal lines under normal usage. An increase in resistance indicates breakdown of a metal line.

Abstract: A method of bonding a wire to a metal bonding pad, comprising the following steps. A semiconductor die structure having an exposed metal bonding pad within a chamber is provided. The bonding pad has an upper surface. A hydrogen-plasma is produced within the chamber from a plasma source. The metal bonding pad is pre-cleaned and passivated with the hydrogen-plasma to remove any metal oxide formed on the metal bonding pad upper surface. A wire is then bonded to the passivated metal bonding pad.

Abstract: A method for fabricating a metal-insulator-metal capacitor in an embedded DRAM process is described. A plurality of contact plugs are provided through an insulating layer to semiconductor device structures in a substrate wherein the contact plugs are formed in a logic area of the substrate and in a memory area of the substrate and providing node contact plugs to node contact regions within the substrate in the memory area. Thereafter, capacitors are fabricated in a twisted trench in a self-aligned copper process.

Abstract: An improved new process for fabricating multilevel interconnected vertical channels and horizontal channels or tunnels. The method has broad applications in semiconductors, for copper interconnects and inductors, as well as, in the field of bio-sensors for mini- or micro-columns in gas or liquid separation, gas/liquid chromatography, and in capillary separation techniques. In addition, special techniques are described to deposit by atomic layer deposition, ALD, a copper barrier layer and seed layer for electroless copper plating, filling trench and channel or tunnel openings in a type of damascene process, to form copper interconnects and inductors.

Abstract: A tank is set up to hold a precise volume of acid by first adjusting an overflow pipe to establish a volume that is larger than the desired volume and then adjusting the vertical position of a volume occupying element that extends above and below the surface of the acid. The apparatus includes a drain pipe for directing the acid to a tank that holds deionized water that the acid is mixed with. The bath is used for etching a silicon dioxide layer on a semiconductor wafer.

Abstract: An fast program, ultra-high density, dual-bit, multi-level flash memory process, which can be applied to a ballistic step split gate side wall transistor, or to a ballistic planar split gate side wall transistor, which enables program operation by low voltage requirement on the floating gate during program is described. Two side wall floating gates are paired with a single word line select gate, and word lines are arranged to be perpendicular both the bit lines and control gate lines. Two adjacent memory cells on the same word line do not require an isolation region. Also, the isolation region between adjacent memory cells sharing the same bitline is defined by the minimum lithography feature, utilizing a self align fill technique. Adjacent memory cells on the same word line share bitline diffusion as well as a third poly control gate. Control gates allow program and read access to the individual floating gate.

Abstract: A process for fabricating a CMOS device in which conductive gate structures are defined self-aligned to shallow trench isolation (STI), regions, without using a photolithographic procedure, has been developed. The process features definition of shallow trench openings in regions of a semiconductor substrate not covered by dummy gate structures, or by silicon oxide spacers located on sides of the dummy gate structures. Filling of the shallow trench openings with silicon oxide, and removal of the dummy gate structures, result in STI regions comprised of filled shallow trench openings, overlying silicon oxide shapes, and silicon oxide sidewall spacers on the sides of the overlying silicon oxide shapes. Formation of silicon nitride spacers on the sides of the STI regions, is followed by deposition of a high k gate insulator layer and of a conductive gate structure, with the conductive gate structure formed self-aligned to the STI regions.

Abstract: A method for making concurrently metal-insulator-metal (MIM) capacitors and a metal resistors in a Cu damascene back-end-of-line process is achieved. The method forms a Cu capacitor bottom metal plate using a dual-damascene process. A Si3N4 or SiC is deposited to form a capacitor dielectric layer on the Cu bottom plate. A metal layer having an upper etch-stop layer is deposited and patterned to form concurrently capacitor top plates and metal resistors. The patterning is terminated in the capacitor dielectric layer to prevent Cu particle contamination. An insulating layer is deposited and via holes are etched to the capacitor top plates and the metal resistors using the upper etch-stop layer to prevent overetching and damage. The method provides a MIM capacitor using only one additional photoresist mask while improving process yield.

Abstract: A method for forming a dual Si—Ge poly-gates having different Ge concentrations is described. An NMOS active area and a PMOS active area are provided on a semiconductor substrate separated by an isolation region. A gate oxide layer is grown overlying the semiconductor substrate in each of the active areas. A polycrystalline silicon-germanium (Si—Ge) layer is deposited overlying the gate oxide layer wherein the polycrystalline Si—Ge layer has a first Ge concentration. The NMOS active area is blocked while the PMOS active area is exposed. Successive cycles of Ge plasma doping and laser annealing into the PMOS active area are performed to achieve a second Ge concentration higher than the first Ge concentration.

Abstract: In a standard Flash EPROM, a plurality of flash memory cells are arranged in an array of rows and columns. In order to determine the programming state of each cell, the magnitude of the cell read current is measured using a reference current source set to approximately 25 uA. The memory cell being examined is connected with the drain wired to a positive voltage between about 1 to 2 volts. The source of the memory cell is connected to the current source. The control gate voltage is set to approximately 5V. An unprogrammed memory cell will have a drain current equal to that of the reference current source and the cell output will be slightly less than the drain voltage (logic 1). Under these conditions, a programmed memory cell, having a higher threshold voltage, will conduct only leakage currents. This results in the cell output being very close to ground potential (logic 0). Older technologies utilized fixed current sources for the reference current.

Abstract: A method for forming a gate dielectric having regions with different dielectric constants. A low-K dielectric layer is formed over a semiconductor structure. A dummy dielectric layer is formed over the low-K dielectric layer. The dummy dielectric layer and low-K dielectric layer are patterned to form an opening. The dummy dielectric layer is isontropically etched selectively to the low-K dielectric layer to form a stepped gate opening. A high-K dielectric layer is formed over the dummy dielectric and in the stepped gate opening. A gate electrode is formed on the high-K dielectric layer.

Abstract: Presented in this invention is a fabricating method and its array organization for a high-density twin MONOS memory device integrating a twin MONOS memory cell array and CMOS logic device circuit. The invention consists of two fabrication methods, i) Simultaneous definition of memory gate and logic gate, thus improving the process integration scheme for easier and more reliable fabrication. ii) Bit line crosses word gate and control gate. The invention focuses on lowering parasitic sheet resistances to enable high speed while maintaining low manufacturing cost. The twin MONOS cell stores memory in two nitride memory cell elements underlying two shared control gates on both sidewalls of a select gate. The method is applicable to a device with a flat channel and/or a device having a step channel. Two embodiments of the present invention are disclosed.

Abstract: A method of bonding a bonding element to a metal bonding pad comprises the following steps. A semiconductor structure having an exposed, recessed metal bonding pad within a layer opening is provided. The layer has an upper surface. A conductive cap having a predetermined thickness is formed over the metal bonding pad. A bonding element is bonded to the conductive cap to form an electrical connection with the metal bonding pad.

Abstract: A method of fabricating a planarized barrier cap layer over a metal structure comprising the following steps. A substrate having an opening formed therein is provided. The substrate having an upper surface. A planarized metal structure is formed within the opening. The planarized metal structure being substantially planar with the upper surface of the substrate. A portion of the planarized metal structure is removed using a reverse-electrochemical plating process to recess the metal structure from the upper surface of the substrate. A barrier cap layer is formed over the substrate and the recessed metal structure. The excess of the barrier cap layer is removed from over the substrate by a planarization process to form the planarized barrier cap layer over the metal structure.

Abstract: A method of simultaneously forming differential gate oxide for both high and low voltage transistors using a two-step wet oxidation process is described. A semiconductor substrate is provided wherein active areas of the substrate are isolated from other active areas and wherein there is at least one low voltage area in which a low voltage transistor will be formed and at least one high voltage area in which a high voltage transistor will be formed. The surface of the semiconductor substrate is wet oxidized to form a first layer of gate oxide on the surface of the semiconductor substrate in the active areas. The low voltage active area is covered with a mask. The surface of the semiconductor substrate is wet oxidized again where it is not covered by the mask to form a second layer of gate oxide under the first gate oxide layer in the high voltage active area. The mask is removed.

Abstract: A new method of fabricating and programming and erasing a Flash EEPROM memory cell is achieved. A semiconductor substrate is provided. A tunneling oxide layer is formed overlying said semiconductor substrate. A first polysilicon layer is deposited overlying the tunneling oxide layer. An interpoly oxide layer is deposited overlying the first polysilicon layer. A second polysilicon layer is deposited overlying the interpoly oxide layer. The second polysilicon layer, the interpoly oxide layer, the first polysilicon layer, and the tunneling oxide layer are patterned to form control gates and floating gates for planned Flash EEPROM memory cells. Ions are implanted to form drain junctions for planned Flash EEPROM memory cells in the semiconductor substrate where the drain junctions are shallow and abrupt. Ions are implanted to form angled pocket junctions adjacent to the drain junctions.

Abstract: In accordance with the objectives of the invention a new methodology is provided that assures that integrated process results are verified and assured prior to the installation of processing tools as part of modifying or updating of a semiconductor manufacturing foundry. The complete semiconductor manufacturing complement of processing tools is sub-divided into short-loops or sub-modules, which are then combined into a full loop. This combination of sub-modules into modules that closer approach a full complement of processing tools can be accomplished in a gradual manner, whereby one or more sub-loops are first combined and evaluated, to this combination one or more additional sub-groups may be added whereby each of these latter sub-groups may also have been created by combining one or more (original) sub-loops. This process is continued to the point where a full complement of process equipment has been created, completing the full processing loops of the semiconductor manufacturing facility.

Abstract: A reset circuit in a memory device applies a reset to the global X-address latch and the local X-address latch. This resets those latches and effectively de-addresses all word lines prior to application of the next address. This eliminates any overlap of main word line signals between successive addresses thereby eliminating a possible glitch that would cause simultaneous word line addressing and potentially a memory read or write error. By terminating the addressing, the address cycle time may be reduced.

Abstract: An encapsulated copper plug on a doped silicon semiconductor substrate has a substrate surface, covered with insulation, with a plug hole with a diffusion barrier formed on the walls and the bottom of the hole to the top of the hole. The plug hole is partially filled with an electrolessly deposited copper metal plug. An encapsulating metal deposit caps the plug without any intervening oxidation and degradation. In a transition from copper to a codeposit of copper, an encapsulating Pt, Pd, and/or Ag metal deposits in the electroless bath without oxidation and degradation followed by a pure deposit of the encapsulating metal layer to cap the plug.

Abstract: A method for cleaning a semiconductor structure using vapor phase condensation with a thermally vaporized cleaning agent, a hydrocarbon vaporized by pressure variation, or a combination of the two. In the thermally vaporized cleaning agent process, a semiconductor structure is lowered into a vapor blanket in a thermal gradient cleaning chamber at atmospheric pressure formed by heating a liquid cleaning agent below the vapor blanket and cooling the liquid cleaning agent above the vapor blanket causing it to condense and return to the bottom of the thermal gradient cleaning chamber. The semiconductor structure is then raised above the vapor blanket and the cleaning agent condenses on all of the surfaces of the semiconductor structure removing contaminants and is returned to the bottom of the chamber by gravity.