Patents Assigned to BorgWarner
  • Patent number: 9482239
    Abstract: A compressor housing of an exhaust-gas turbocharger is formed as a pressure-die-cast housing to achieve cost reduction in relation to permanent-mold-cast housings. Since it is not possible in a pressure-die-cast housing to realize round transitions of the spiral in the direction of the housing rear side because this would prevent removal from a mold, the bearing-housing-side diffuser wall is formed as a separate component.
    Type: Grant
    Filed: December 3, 2010
    Date of Patent: November 1, 2016
    Assignee: BorgWarner Inc.
    Inventor: Thomas Lischer
  • Patent number: 9476495
    Abstract: A rotary member (10) of an endless loop power transmission system can have a hub (12) for a centered connection to a shaft. The hub (12) can have a central aperture (18) extending therethrough and a plurality of radially inwardly projecting and axially extending flutes (14) formed on an inner circumferential surface (16) of the central aperture (18) defining reduced circumferential surface areas (16a) for machining a central bore (18a) through the hub (12). An interrupted finishing machining cut along the reduced circumferential surface areas (16a) of the central aperture (18) provides increased coolant flushing, while reducing finishing machining cycle times, and reducing load and wear on a bore cutter.
    Type: Grant
    Filed: October 2, 2013
    Date of Patent: October 25, 2016
    Assignee: BorgWarner, Inc.
    Inventor: Shawn J. Blackmur
  • Patent number: 9478341
    Abstract: A solenoid assembly having a solenoid core, coil and flux plate. The flux plate has inner and outer ring members connected by connecting members. A stop member with a ledge is used to selectively prevent an armature member from coming into contact with the flux plate.
    Type: Grant
    Filed: November 4, 2013
    Date of Patent: October 25, 2016
    Assignee: BorgWarner Inc.
    Inventors: Shiwei Qin, James Ignatovich
  • Patent number: 9475385
    Abstract: A transfer case comprising an input shaft and a first output shaft sharing a primary axis of rotation; a second output shaft offset from the first output shaft; a range shifter comprising a first cam constructed and arranged to selectively shift a vehicle to a high-range drive mode, a low range drive mode, or a neutral drive mode; a mode shifter comprising a second cam constructed and arranged to actuate a synchronizer which selectively shifts the vehicle between a two-wheel drive and a four-wheel drive mode; and a dual drive gear interposed between the range shifter and the mode shifter which is rotatable to actuate the first cam and the second cam.
    Type: Grant
    Filed: August 18, 2015
    Date of Patent: October 25, 2016
    Assignee: BorgWarner Inc.
    Inventors: Larry A. Pritchard, Branden Reeves, Mallikarjun Rudagi
  • Patent number: 9470278
    Abstract: A device that employs shear forces to transmit energy includes an outer housing assembly, a disk, and a reservoir with a working fluid. The disk is received in and rotatable relative to the outer housing assembly. A working cavity is formed between a rotor portion of the disk and the outer housing assembly into which the working fluid is received to create shear forces. A plurality of flow altering structures are disposed on the outer housing assembly and are configured to reduce a thickness of a boundary layer of the working fluid in the working cavity in areas that are local to the flow altering structures.
    Type: Grant
    Filed: April 6, 2016
    Date of Patent: October 18, 2016
    Assignee: BorgWarner Inc.
    Inventors: Jonathan B. Stagg, Samuel E. Settineri
  • Patent number: 9470231
    Abstract: An electrically assisted turbocharger (1) comprising a housing (3) and an electric motor stator (22) disposed in the housing (3). The stator (22) includes a pair of o-rings, or other circumferential seals (204, 208), disposed therearound. The o-rings (204, 208) are operative to seal against an interior of the housing (3) to form an annular chamber (130) around at least a portion of the stator (22) and a pair of end cavities (122, 126) at the axial ends of the stator (22). The annular chamber (130) is adapted to allow the circulation of a cooling fluid around the stator (22). A pair of bearings (10, 12) may be disposed in the housing (3), one on each side of the stator (22). A shaft (7) is supported in the housing (3) by the bearings (10, 12). The shaft (7) in turn supports a turbine wheel (5) and a compressor wheel. An electric motor rotor (24) is disposed on the shaft (7) between the bearings (10, 12) and inside the stator (22).
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: October 18, 2016
    Assignee: BorgWarner Inc.
    Inventors: Paul Diemer, Augustine Cavagnaro, Michael Bucking
  • Patent number: 9470146
    Abstract: The invention relates to a shaft assembly (1A) of an exhaust-gas turbocharger (1) having a shaft (5), having a turbine wheel (2) which can be connected to one end of the shaft (5) to form a rotor, having a compressor wheel (12) which can be connected to the other end of the shaft (5), having a sealing sleeve (14) which can be located on the shaft (5) on that side of the compressor wheel (12) which faces toward the turbine wheel (2), having a shaft nut (15) which can be screwed by means of an internal thread (17) onto a free end region (16) of the shaft (5) to fix the compressor wheel (12), wherein the shaft nut (15), in a portion (19) adjacent to the compressor wheel (12), has a turned recess (18) which adjoins the internal thread (17) and which has an inner diameter (D2) greater than the internal thread diameter (D1).
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: October 18, 2016
    Assignee: BorgWarner Inc.
    Inventors: Georg Scholz, Martin Becker
  • Patent number: 9470300
    Abstract: In a driveline in a front wheel drive vehicle the distribution of drive torque to the drive wheels (1) via a differential (6) is controlled by means of a differential brake with a hydraulically controlled limited slip clutch (7). A low preparatory hydraulic pressure is applied to the clutch at the occurrence of any one of certain predetermined driving situations for decreasing the response time for the clutch.
    Type: Grant
    Filed: October 25, 2012
    Date of Patent: October 18, 2016
    Assignee: BorgWarner TorqTransfer Systems AB
    Inventor: Niklas Westerlund
  • Patent number: 9463691
    Abstract: A number of variations may include a transfer case comprising an input shaft and a first output shaft sharing a primary axis of rotation; a second output shaft offset from the first output shaft; a range shifter comprising a first cam constructed and arranged to selectively shift a vehicle to a high-range drive mode, a low range drive mode, or a neutral drive mode; a mode shifter comprising a second cam constructed and arranged to actuate a synchronizer which selectively shifts the vehicle between a two-wheel drive mode and a four-wheel drive mode a gear train having a first axis offset from the primary axis, and a reversible electric motor which drives the gear train wherein direction of the rotation of the electric motor determines engagement or disengagement of the mode shifter to selectively shift the vehicle between the two-wheel drive mode and the four-wheel drive mode.
    Type: Grant
    Filed: January 8, 2016
    Date of Patent: October 11, 2016
    Assignee: BorgWarner Inc.
    Inventors: Joseph D. Mastie, Larry A. Pritchard, Mallikarjun Rudagi
  • Patent number: 9464618
    Abstract: The invention relates to corona ignition device for igniting fuel in a combustion chamber of an engine by means of a corona discharge, comprising an insulator, a center electrode, which plugs into the insulator and carries an ignition head having a plurality of ignition needles, and a housing, into which the insulator plugs. In accordance with the invention, the ignition needles and the center electrode plug into the ignition head. The invention also relates to a method for producing an ignition head for a corona ignition device, wherein a green compact of the ignition head is produced by injection molding of metal powder, and the green compact is sintered while ignition needles and/or a center electrode plug thereinto.
    Type: Grant
    Filed: October 22, 2013
    Date of Patent: October 11, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Timo Stifel, Helmut Müller
  • Patent number: 9458897
    Abstract: An ON-OFF vehicle accessory for driving vehicle cooling pump or cooling fan. The accessory having a friction clutch assembly with a friction plate member connected to a central rotatable shaft member. A biased armature member is adapted to force a friction plate member with friction linings thereon against a housing or cover which is rotating at input speed. A solenoid assembly is used to overcome the spring bias and pull the armature and friction plate member away from the housing.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: October 4, 2016
    Assignee: BorgWarner Inc.
    Inventor: Shiwei Qin
  • Patent number: 9453564
    Abstract: A number of variations may include a product that may include a power transfer assembly. A gear train may have multiple gears and may provide a first stage gearing that may have a fixed gear ratio. At least one planetary gear set may provide a second stage gearing that may have multiple gear ratios. An electric machine may selectively provide input to the first stage gearing. A differential unit may selectively receive output from the planetary gear set. An engagement mechanism may selectively connect the differential unit with the second stage gearing in each of a high range mode and a low range mode.
    Type: Grant
    Filed: November 9, 2015
    Date of Patent: September 27, 2016
    Assignee: BorgWarner Inc.
    Inventors: Larry A. Pritchard, Thaddeus R. Kopp
  • Patent number: 9452369
    Abstract: The invention relates to a vaporizer comprising a housing, a housing cap, which covers an end of the housing and has a vapor discharge opening, and a heating element, which sits in the housing and protrudes into the housing cap, wherein an annular gap is provided between the heating element and the housing and also between the heating element and the housing cap and connects an inlet opening in the housing to the vapor discharge opening. In accordance with this disclosure, the annular gap has a starting portion, a middle portion and an end portion, wherein the starting portion and the middle portion are arranged in the housing and the end portion is arranged in the housing cap, and wherein the annular gap is wider in the middle portion than in the starting portion.
    Type: Grant
    Filed: February 19, 2014
    Date of Patent: September 27, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventors: Martin Eller, Nicolaus Wulff, Andreas Ruthmann, Tobias Inclan
  • Patent number: 9453571
    Abstract: A pulley member, particularly for an electromagnetically controlled friction clutch in an accessory drive assembly. The pulley member has two mating metal cup members bonded together with a central hub member. Through-hole slots or openings are provided in each of the cup members to provide a break in magnetic flux. A non-magnetic insert member is positioned between the cup members covering the through-holes and sealing them from contamination from environmental factors. The pulley member can be used with vehicle engine accessories such as water pumps and cooling fans.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: September 27, 2016
    Assignee: BorgWarner Inc.
    Inventors: Shiwei Qin, James Ignatovich
  • Patent number: 9447873
    Abstract: A transfer case (30) and a method of assembly can include a range shifting assembly (60) and a clutch assembly (80) located axially adjacent to one another along a common primary axis. An actuating device (32) can include a concentric gear located coaxially interposed between the range shifting assembly (60) and the clutch assembly (80) for rotation about the common primary axis. The concentric gear (48) can actuate the range shifting assembly (60) during a portion of angular rotation about the common primary axis and can actuate the clutch assembly (80) during a mutually exclusive portion of angular rotation about the common primary axis. The actuating device (32) can include a barrel cam (59), a plurality of springs engageable between the barrel cam (59) and the concentric gear (48), and a shift fork (68) operably engageable with a cam surface groove (57) for guided axial movement to actuate the range shifting assembly (60) between a low-range and high-range drive mode.
    Type: Grant
    Filed: December 5, 2014
    Date of Patent: September 20, 2016
    Assignee: BorgWarner, Inc.
    Inventor: Larry A. Pritchard
  • Patent number: 9447826
    Abstract: A fail-safe friction clutch assembly for a vehicle accessory, particularly to drive a vehicle cooling pump or cooling fan. The friction clutch assembly includes a friction plate member connected to a central rotatable shaft member used for operating the vehicle accessory. A pair of friction lining members arc positioned on opposite sides of the friction plate member. An armature member is spring biased to axially force the friction plate member and friction lining member against a housing or cover which is rotating at input speed. A solenoid assembly is used to overcome the spring bias and pull the armature and friction plate member away from the housing.
    Type: Grant
    Filed: January 7, 2014
    Date of Patent: September 20, 2016
    Assignee: BorgWarner Inc.
    Inventor: Shiwei Qin
  • Patent number: 9447825
    Abstract: A clutch device for arrangement in a drive train of a motor vehicle between a drive unit and a transmission is provided. The clutch device may include a multiple-disk clutch arrangement for selective torque transfer between the drive unit and the transmission. The multiple-disk clutch arrangement may be actuable via a force transfer element supported on a disk carrier of the multiple-disk clutch arrangement.
    Type: Grant
    Filed: December 21, 2011
    Date of Patent: September 20, 2016
    Assignee: BorgWarner Inc.
    Inventors: Hans Juergen Hauck, Tobias Zacher
  • Patent number: 9440532
    Abstract: A lubrication system (300) for a transfer case (200) includes a shaft (302) having a lubricant inlet port (306) and a hollow bore (304) for transporting lubricant within the shaft (302), a pump (310) having a pump housing (312) and one or more pumping elements (318) that are disposed in the pump housing (312), and a clutch assembly (330). The clutch assembly 330 has an engaged position in which rotational force from the shaft (302) is transferred to the one or more pumping elements (318) to cause operation of the pump (310), and a disengaged position in which rotational force from the shaft (302) is not transferred to the one or more pumping elements (318). An actuator (370, 410) is operable to cause the clutch assembly (330) to move between the engaged position and the disengaged position.
    Type: Grant
    Filed: September 17, 2015
    Date of Patent: September 13, 2016
    Assignee: BorgWarner Inc.
    Inventors: Jesse Jongebloed, Michael Palazzolo
  • Patent number: 9440640
    Abstract: A number of variation may include a method that may include providing a drive system that may deliver a torque supply to a vehicle. An electric unit may be provided. The torque supply may be reduced. A torque fill may be initiated when the torque supply is reduced. The torque fill may be supplied from the electric unit.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: September 13, 2016
    Assignee: BorgWarner Inc.
    Inventors: Larry A. Pritchard, Thaddeus R. Kopp
  • Patent number: 9441605
    Abstract: A corona ignition system that can be operated with relatively low expenditure in the vicinity of its resonant frequency. For each ignition, impedance and frequency values are stored in a data structure and are allocated to a respective voltage value. The data structure is complemented by an adjustment variable whose value specifies whether the present frequency value of the present engine cycle has been classified as too high or too low. The value of the adjustment variable is determined anew in each engine cycle. To that end, a comparison is made between a present frequency value with an earlier frequency value and a present impedance value with an earlier impedance value. Based upon the comparison, a value can be assigned to the adjustment value to cause a lower or higher frequency value of the corona discharge in the next cycle.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: September 13, 2016
    Assignee: BorgWarner Ludwigsburg GmbH
    Inventor: Torsten Schremmer