Abstract: A manifold for a heat exchanger includes a header radially surrounding and in spaced relationship to an axially extending distributor conduit. The distributor conduit is formed by bending the sheet along the leading edge, and the header is formed by bending a remainder of the sheet including a trailing edge about an axis in radially spaced relationship to the distributor conduit. The cross sections are completed and closed by placing the leading and trailing edges into contact with, and sealing the edges to the sheet.

Abstract: A lifter oil manifold assembly for variable actuation of engine valves having first (top) and second (valve) plates having portions of oil control and oil exhaust passages formed therein. The assembly further includes a carrier member having an oil supply passage integrated thereby separating the oil supply path from the oil control and oil exhaust path. Further, the assembly includes towers for receiving and positioning the electro-magnetic oil control valves used to control oil flow in the assembly. The towers are molded separate from the carrier and are held in place by the valve plate or are molded integral with the carrier. In another aspect of the invention, oil control valve retention springs are molded integral with either the tower or the oil control valve. In a further aspect of the invention, a combined polymer restrictor/strainer in the oil circuit replaces a prior art metal die-cast restrictor.

Abstract: An insulated electric wire having a conductive core and an insulation jacket is center stripped by cutting a pattern in one side of the insulation jacket with a laser beam, and then cutting a coordinated pattern in an opposite side of the insulation jacket with a laser beam to produce two axially spaced circumferential cuts connected by a plurality of generally axial cuts that define at least two removeable insulation slugs for exposing the conductive core while the insulation jacket on either side of the exposed conductive core is left intact. An in-line center stripping device or a multiple wire rotation device may be used for center stripping the insulated electric wire. The insulated slugs may by removed by an insulation removal device on an offal removal assembly.

Abstract: A method of manufacturing an electronic component assembly is disclosed comprising disposing an electronic component in a housing such that there is at least one void space between the component and the housing, disposing non-conductive microspheres in the void space to substantially fill the void space, and disposing a fluid potting material in the housing and hardening or curing the potting material to pot the component in the housing. An assembly is also disclosed comprising a housing, an electronic component disposed in the housing such that there is at least one space between the component and the housing and the space is substantially filled with non-conductive microspheres, and a material that potting the first electronic component in the housing. The invention enables an electronic component in a housing with a space left between the housing to be potted with reduced formation of bubbles in the hardened potting material.

Abstract: A bussed electrical center has a power cable for feeding electrical power to the bussed electrical center. A printed circuit board subassembly is interposed between a first housing member and a second housing member that are connectable together. An electrically conductive connector has a prong end and a distal end. The prong end is operably connected to the printed circuit board subassembly. A first fastener and a second fastener are positioned on opposite sides of the first and second housing members. When the first and second fasteners are tightened together to a draw the first and second housing members together to mechanically fasten the bussed electrical center together, the distal end and the terminal end are pressed against each other for electrical connection to each other to electrically connect the power cable to the printed circuit board subassembly.

Abstract: A method of assembling vehicles is provided that includes providing a first engine with a first engine manifold having a first opening, and installing a first fitting in the first opening. A second engine is provided with a second engine manifold having a second opening, and a second fitting substantially identical to the first fitting is installed in the second opening. A seal portion of the first fitting is separated from a body portion of the first fitting at a weakened joint between the seal portion and the body portion. The body portion of the first fitting is then connected with a brake system on a first vehicle to enable vacuum assist of the brake system via a vacuum within the first engine manifold. The second engine is operated without separating a seal portion of the second fitting so that the second opening is plugged by the second fitting.

Abstract: A technique for addressing frame loss in a video system includes a number of steps. Initially, a first video stream and a second video stream are received. The first and second video streams each include related video information having a plurality of video frames. At least one of the first and second video streams is buffered and lost or corrupted video frames associated with the first video stream are replaced with uncorrupted video frames from the second video stream.

Abstract: A method for equalizing fuel injector flows among a plurality of fuel injectors in an internal combustion engine including the steps of a) characterizing the electrical and/or mechanical performance of each fuel injector; b) imprinting characterization data on each fuel injector; c) reading the imprinted data into a control computer, preferably at the time of engine assembly or sub-assembly; and d) using the characterization data in an algorithm to adjust at least one electrical parameter such as hold current, peak current, and boost time for each fuel injector in an assembled engine during each fuel injection cycle.

Abstract: A diagnostic method and system is described for diagnosing an operating condition of a conductive particulate matter sensor. The sensor has a substrate and two electrodes on the substrate adapted to collect particulate matter between the electrodes, thereby establishing an electrically conductive path through collected particulate matter between the electrodes that can be detected by measuring electrical resistance between the electrodes, Relect. The diagnosis is performed by detecting whether water vapor condensate may be present between the electrodes and if it is, then measuring resistance between the electrodes while subjecting the sensor to conditions sufficient to evaporate any water vapor condensate and diagnosing a validation that the sensor is in proper operating condition if resistance increases in a manner consistent with evaporation of condensate.

Abstract: A diagnostic method and system is described for diagnosing an operating condition of a conductive particulate matter sensor. The sensor has a substrate with electrical resistance that varies with temperature and two electrodes on the substrate adapted to collect particulate matter between the electrodes, thereby establishing an electrically conductive path through collected particulate matter between the electrodes that can be detected by measuring electrical resistance between the electrodes, Relect. The diagnosis is performed by heating the substrate in the area between the electrodes and detecting whether resistance varies with temperature as expected, and then cooling the substrate back down and detecting whether resistance varies with temperature as expected. If resistance varies as expected during both heating and cooling, then a validation is diagnosed that the sensor is in proper operating condition if resistance increases in a manner consistent with evaporation of condensate.

Abstract: An apparatus and method of determining the junction temperature (Tj) and drain-source current (Ids) of a standard FET within a multi-FET module includes a control IC managing one or more 3 terminal standard FETs within the same package, calculating Tj and Tds for one or more FETs in one or more packages, and protecting each FET against short circuit faults while allowing high current transients, such as inrush currents from a lamp load.

Abstract: A battery pack assembly having a casing enclosing stacks of cells. The casing defines a plurality of air intake chambers for receiving a flow of air and a plurality of slots diametrically opposite of the air intake chambers for dispensing the flow of air, and the air flows circumferentially through a gap around the cell walls to cool the cells. A plurality of circumferentially and radially spaced flow interrupters are disposed on at lest one of the cell wall and the casing for disrupting the flow of air to increase the heat transfer coefficient of that air.

Abstract: A system for managing regeneration of a CDPF in a diesel engine. The system determines volatility of the accumulated soot by a weighting/indexing method to select a regeneration control strategy that protects the CDPF from thermal damage. The system determines the mass of wet soot and dry soot accumulated over the previous driving cycle and selects a management strategy to control the rate of temperature increase and the thermal gradient imposed upon the filter. The wet soot percent is an index for setting the regeneration temperature control profile for an allowable total accumulated soot mass as a function of the accumulated wet soot. The method also scales the soot mass regeneration threshold value based upon wet soot accumulation and accumulation rate and provides an indicator of combustibility of the soot accumulation. The method provides a temperature ramp rate, total regeneration time, and exhaust oxygen level required to control regeneration.

Abstract: The empty vs. non-empty status of a cargo container is detected based on boundary analysis of a wide-angle image obtained by a monocular vision system. The wide-angle image is warped to remove distortion created by the vision system optics, and the resulting image is edge-processed to identify the boundaries of the container floor. If package boundaries are detected within the floor space, or a large foreground package is blocking the floor boundaries, the cargo status is set to non-empty. If floor boundaries are detected and no package boundaries are detected within the floor space, the cargo status is set to empty.

Abstract: An awareness detection system and method are provided. The system includes an imaging device positioned to obtain a plurality of images of at least a portion of a subject's head, and an awareness processor in communication with the imaging device. The awareness processor receives an image from the imaging device and performs the steps including conducting a two-point head pose analysis when two eyes of the subject are located, conducting a one-point head pose analysis when only one eye of the subject is located, and conducting a zero-point head pose analysis when zero eyes of the subject are located. The awareness processor further performs the steps of detecting at least one point of interest in the image, conducting a motion analysis of the image to estimate a head pose of the subject, and determining a state of awareness of the subject.

Abstract: A pump piston assembly for use with a high-pressure pump includes a first section extending axially from a first end, a second section positioned adjacent to the first section and extending axially towards a second end, and an attenuation feature disposed within the piston bore such that the attenuation feature is part of the second end. By integrating the attenuation feature directly into the pump piston, pressure spikes, such as pressure peaks and valleys of an oscillatory pressure wave originating from the reciprocating motion of the piston, may be compensated directly in a supply pressure chamber. By providing a variety of attenuation features, such as a ball/spring assembly, an elastomer insert, an elastomer insert/internal piston assembly, and an elastomer insert/spring/ball assembly, attenuation for applications with a variety of frequencies and pressures can be utilized.

Abstract: A vehicle collision sensing system having sensor modules distributed about the vehicle configured to receive initialization signals for coordinating communication with a control module over a time multiplexed communication network that is part of the control module. The control module has a switch that is open when a first sensor module is initialized and closed when a second sensor module is initialized so that each sensor module can be individually initialized or programmed after installation in the vehicle. By individually initializing each sensor module after the sensor modules are installed in the vehicle, identical sensor modules can be installed at various locations about the vehicle and thereafter initialized to make each sensor module unique.

Abstract: A band-gap reference voltage is developed by a phase-clocked band-gap circuit including a single PN junction through which first and second constant currents are alternately directed. A current proportional to absolute temperature is selectively added to one of the first and second constant currents to curvature-compensate the developed band-gap reference voltage. The band-gap circuit is calibrated at any desired temperature by interrupting the curvature compensation current and trimming the one constant current to bring the un-compensated band-gap reference voltage into correspondence with a nominal band-gap voltage functionally related to the calibration temperature and circuit component values.

Abstract: A database system and method for obtaining and communicating data is provided, wherein the system includes a plurality of mobile nodes, wherein at least a first mobile node has an environmental data collection device, a location determination device configured to determine a geographical location that is associated with environmental data obtained by the environmental data collection device, and a memory device configured to store the environmental data and the associated geographical location. The first mobile node further includes a processor, and a communication device configured to transmit the environmental data and the associated geographical location to a database, wherein at least one of the database and the processor is configured to categorize the environmental data and the associated geographical location, and communicate data that is a function of the environmental data and the associated geographical location to a second mobile node of the plurality of mobile nodes based upon the categorization.

Abstract: A magnetorheolgical (MR) damper includes a piston assembly having a primary channel disposed along a longitudinal axis and contained in a cylinder. MR fluid is also contained in the cylinder. The piston assembly having a primary channel, or primary channel MR piston assembly, includes a piston body having a first end axially spaced from a second end and defining a hole therethrough. The primary channel is defined in an outer body surface of the piston body from the hole at the second end to a coil groove in the outer body surface about the axis. A secondary channel is defined in the outer body surface from the coil groove towards the first end to improve MR damper force performance at low primary channel MR piston assembly velocities.