Patents Assigned to Engelhard Corporation
  • Patent number: 6716338
    Abstract: A fluid catalytic cracking catalyst made from microspheres that initially contain kaolin, a dispersible boehmite alumina and a sodium silicate or silica sol binder. The kaolin portion contains hydrous kaolin and optionally spinel, or mullite, or both spinel and mullite made via kaolin which has been calcined through its characteristic exotherm. Calcination of the hydrous clay to metakaolin and formation of in-situ zeolite by treatment with sodium silicate yields a catalyst containing Y-faujasite and transforms the dispersible boehmite into a transitional alumina. The catalyst can be used to crack resid or resid-containing feeds as the alumina phase formed from the dispersible boehmite passivates nickel and vanadium contaminants.
    Type: Grant
    Filed: July 8, 2002
    Date of Patent: April 6, 2004
    Assignee: Engelhard Corporation
    Inventors: Rostam Madon, David H. Harris, Mingting Xu, David Stockwell, Bruce Lerner, Glenn W. Dodwell
  • Patent number: 6706658
    Abstract: One aspect of the invention relates to a catalyst composite containing an extruded catalyst support containing an extruded activated carbonaceous material having specifically a defined pore structure. For example, the extruded activated carbonaceous material may have pores wherein at least about 40% of total Hg porosity occurs in pores having a diameter of about 200 Å and larger. Alternatively the extruded activated carbonaceous material may have a first set of pores having a pore diameter of at least about 40 Å and at most about 100 Å with a porosity of at least about 0.15 cc/g, and a second set of pores having a pore diameter of at least about 5,000 Å and at most about 20,000 Å with a porosity of at least about 0.3 cc/g.
    Type: Grant
    Filed: December 21, 2001
    Date of Patent: March 16, 2004
    Assignee: Engelhard Corporation
    Inventor: James Ferguson White
  • Patent number: 6706109
    Abstract: Optically variable interference pigments are composed of platelets of at least partly core-free titanium dioxide-coated substrate of about 1-25 mm particle size and an interference thickness of about 5-600 nm which have an oxide coating thereon.
    Type: Grant
    Filed: May 14, 2002
    Date of Patent: March 16, 2004
    Assignee: Engelhard Corporation
    Inventor: Carmine V. DeLuca, Jr.
  • Publication number: 20040048114
    Abstract: Provided are improved carbon monoxide removal articles and processes for treating hydrogen gas streams to achieve very low threshold levels of carbon monoxide. The articles have a substrate with an inlet end, an outlet end, a length extending between the inlet end to the outlet end, wall elements and a plurality of cells defined by the wall elements. A first layer is deposited on the wall elements from the inlet end and extending at least partially toward the outlet end. The first layer has a preferential carbon monoxide oxidation catalyst. A second layer contains a methanation catalyst, and is deposited on at least part of the first layer from the outlet end. The second layer has a length that is about 10-70% of the substrate length.
    Type: Application
    Filed: September 6, 2002
    Publication date: March 11, 2004
    Applicant: ENGELHARD CORPORATION
    Inventor: Lawrence Shore
  • Patent number: 6699448
    Abstract: The present invention relates to sulfur tolerant catalyst composites useful for reducing contaminants in exhaust gas streams, especially gaseous streams containing sulfur oxide contaminants. More specifically, the present invention is concerned with improved NOx trap catalysts for use in diesel engines as well as lean burn gasoline engines. The sulfur tolerant NOx trap catalyst composites comprise a platinum component, a support, and a NOx sorbent component prepared by hydrothermal synthesis. The NOx sorbent component comprises a first metal oxide and a second metal oxide. The metal in the first metal oxide is selected from the group consisting of aluminum, titanium, zirconium, silicon, and composites thereof, and the metal in the second metal oxide is selected from the group consisting of Group IIA metals, Group II metals, Group IV metals, rare earth metals, and transition metals. The metal in the first metal oxide is different from the metal in the second metal oxide.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: March 2, 2004
    Assignee: Engelhard Corporation
    Inventors: Joseph H-Z. Wu, Joseph C. Dettling
  • Patent number: 6699529
    Abstract: A method for coating vehicular radiators with an ozone depleting manganese oxide catalyst in slurry form utilizes a robotic arm with multiple spray heads for spraying the face of the radiator. Each head is in fluid communication with its own dedicated peristaltic pump. The pumps are independently valved into and out of fluid communication with select heads as a function of the spray pattern effected by robotic arm movement.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: March 2, 2004
    Assignee: Engelhard Corporation
    Inventors: James William Garner, Donald Allan Craig, Jeffrey Barmont Hoke, Dieter Lischitzki
  • Patent number: 6699404
    Abstract: A massive body, e.g., a tablet, for producing a solution of chlorine dioxide when the massive body is added to liquid water. The massive body comprises a metal chlorite such as sodium chlorite, an acid source such as sodium bisulfate and a source of free halogen such as the sodium salt of dichloroisocyanuric acid or a hydrate thereof. The concentration of free halogen in the solution will be: (a) less than the concentration of chlorine dioxide in said solution on a weight basis and the ratio of the concentration of chlorine dioxide to the sum of the concentrations of chlorine dioxide and chlorite anion in said solution is at least 0.25:1 by weight; or (b) equal to or greater than the concentration of chlorine dioxide in said solution on a weight basis and the ratio of the concentration of chlorine dioxide to the sum of the concentrations of chlorine dioxide and chlorite anion in said solution is at least 0.50:1 by weight.
    Type: Grant
    Filed: June 17, 2002
    Date of Patent: March 2, 2004
    Assignee: Engelhard Corporation
    Inventors: Barry K. Speronello, Gerald S. Koermer, Appadurai Thangaraj, Ahmad Moini
  • Patent number: 6696378
    Abstract: An in situ process for making improved zeolitic fluid cracking catalysts by spray drying a mixture of (i) hydrous kaolin and/or metakaolin, and (ii) calcined aluminum source, said calcined aluminum source being derived from a pulverized, ultrafine kaolin, calcining the resulting microspheres to convert hydrous kaolin to metakaolin, and reacting microspheres composed of a mixture of metakaolin and calcined aluminum source with an alkaline sodium silicate solution. The weight percent of metakaolin in the calcined microspheres is greater than the calcined aluminum source content.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: February 24, 2004
    Assignee: Engelhard Corporation
    Inventors: Clark W. Gibson, Mitchell J. Willis, George E. Gantt, Robert E. Barnes, David M. Stockwell
  • Patent number: 6693657
    Abstract: A calcined powder of co-precipitated mixed oxides of tin and antimony is used as a YAG laser marking additive. The additive is designed to impart little to no color to the plastic in which it is incorporated but to provide a high contrast dark marking after being exposed to a YAG laser.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: February 17, 2004
    Assignee: Engelhard Corporation
    Inventors: James B. Carroll, Jr., Steven A. Jones
  • Publication number: 20040028815
    Abstract: Methods are disclosed for providing a library of composite or novel composition samples on a support. The method involves depositing one or more components as concentration gradients on the surface of the support. The concentration gradients are placed on the support in the form of superimposed triangles which allow ready formation of composite or composition samples containing three or more components. The samples can be removed from the support by drilling out portions of the coated support so as to yield individual tablets containing the support with one or more component layers thereon. By using this method, a vast number of samples can be made.
    Type: Application
    Filed: July 1, 2003
    Publication date: February 12, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Christopher R. Castellano, Ahmad Moini, Gerald S. Koermer
  • Patent number: 6689709
    Abstract: The present invention is directed to a metal-promoted zeolite beta catalyst useful in the selective catalytic reduction of nitrogen oxides with ammonia in which the zeolite beta is pre-treated so as to provide the zeolite with improved hydrothermal stability. The stabilized beta zeolite is provided by incorporating into the zeolite structure non-framework aluminum oxide chains. The aluminum oxide chains can be incorporated into the zeolite structure by a unique steaming regimen or by treatment with rare earth metals, such as cerium. The treatment process is unlike well-known methods of dealuminizing zeolites for the purpose of increasing the silica to alumina ratio. In the present invention, the non-framework aluminum oxide is characterized by FT-IR by a peak at 3781±2 cm−1, which when present, stabilizes the zeolite against further dealumination such as under oxidizing and harsh hydrothermal conditions.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: February 10, 2004
    Assignee: Engelhard Corporation
    Inventors: Pascaline H. Tran, Xinsheng Liu, James M. Chen, Gerard D. Lapadula, Howard Furbeck
  • Publication number: 20040020359
    Abstract: A vehicular atmosphere cleansing system utilizes a regenerative wheel having flow channels extending through the wheel coated with an adsorbant. An atmosphere stream passes through a first position dependent portion of the wheel where VOC's including HC's are adsorbed while a heated atmosphere stream passes through a second position dependent regenerative portion of the wheel whereat VOC's are desorbed. The adsorbant is activated carbon having particles of micropore size adhered to the substrate by a silicone binder producing high adsorption efficiencies while withstanding relatively high regenerative heat temperatures resulting from exhaust gas sensible heat. A hydrocarbon senses HC in the desorbed heated atmosphere stream to rotatively and sequentially index pie shaped, segmented portions of the wheel into the wheel's regenerative region while also functioning as the main component of an OBD device for the system.
    Type: Application
    Filed: July 8, 2003
    Publication date: February 5, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Gerald S. Koermer, Jeffrey B. Hoke, Ronald M. Heck, Terence C. Poles, Edward T. Wolynic
  • Patent number: 6685898
    Abstract: A catalytic composition and method of making the same in which a catalytic material has an average pore size distribution sufficiently large to substantially prevent capillary condensation.
    Type: Grant
    Filed: May 6, 2003
    Date of Patent: February 3, 2004
    Assignee: Engelhard Corporation
    Inventors: Fred M. Allen, Patrick W. Blosser, Ronald M. Heck, Jeffrey B. Hoke, Terence C. Pole, John J. Steger
  • Patent number: 6685910
    Abstract: Novel morphologies are provided for aluminosilicate zeolite ion-exchange materials useful for static water softening. The zeolites are provided in the form of large aggregates composed of submicron zeolite crystals. Rapid exchange rates, high hardness ion capacity and increased attrition resistance characterize the zeolite ion exchangers.
    Type: Grant
    Filed: December 14, 2000
    Date of Patent: February 3, 2004
    Assignee: Engelhard Corporation
    Inventors: Steven M. Kuznicki, Tadeusz W. Langner, Jacqueline S. Curran, Valerie A. Bell
  • Publication number: 20040018232
    Abstract: Ingestible drugs contain an effect pigment.
    Type: Application
    Filed: July 21, 2003
    Publication date: January 29, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Gabriel E. Uzunian, William Joseph Sullivan
  • Patent number: 6676850
    Abstract: Method, composition and system for generating chlorine dioxide gas in a controlled release manner by combining at least one metal chlorite and a dry solid hydrophilic material that reacts with the metal chlorite in the presence of water vapor, but does not react with the metal chlorite in the substantial absence of liquid water or water vapor to produce chlorine dioxide gas in a sustained amount of from about 0.001 to 1,000 ppm.
    Type: Grant
    Filed: November 28, 2001
    Date of Patent: January 13, 2004
    Assignee: Engelhard Corporation
    Inventors: Barry K. Speronello, Appadurai Thangaraj, Xiaolin Yang
  • Patent number: 6673235
    Abstract: A fluid catalytic cracking catalyst made from microspheres that initially contain kaolin, a dispersible boehmite alumina and a sodium silicate or silica sol binder. The kaolin portion contains hydrous kaolin and a particular kaolin which has been calcined through its characteristic exotherm and which produces a catalyst having a novel morphology comprising a macroporous matrix and crystallized zeolite freely coating the walls of the pores of the matrix. Calcination of the hydrous kaolin to metakaolin and formation of in-situ zeolite by treatment with sodium silicate yields a catalyst containing Y-faujasite and transforms the dispersible boehmite into a transitional alumina. The catalyst can be used to crack resid or resid-containing feeds as the alumina phase formed from the dispersible boehmite passivates nickel and vanadium contaminants.
    Type: Grant
    Filed: June 6, 2002
    Date of Patent: January 6, 2004
    Assignee: Engelhard Corporation
    Inventors: David H. Harris, Mingting Xu, David Stockwell, Rostam J. Madon
  • Publication number: 20040001782
    Abstract: Provided are coated, multi-zoned catalyst substrates that trap and combust hydrocarbon and nitrogen oxides pollutants in a single monolith substrate. In some embodiments, the multi-zoned catalysts contain both radial and axial zones. The zones can be formed by deposition of segregated coating compositions (or washcoats) containing platinum group metals and pollutant adsorbent materials to form layers along the length and radius of the honeycomb substrate. The invention also relates to exhaust gas treating systems that incorporate the multi-zoned catalysts.
    Type: Application
    Filed: February 13, 2003
    Publication date: January 1, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Sanath V. Kumar, Harold N. Rabinowitz
  • Publication number: 20040001781
    Abstract: Provided is an exhaust article (catalyst) coated on a single substrate, such as a monolithic honeycomb having a plurality of channels along the axial length of the catalyst. Different washcoat compositions are deposited along the length the channel walls of the substrate beginning from either the inlet or outlet axial end of the substrate to form inlet and outlet catalyst layers, respectively. In the coating process, the channel walls are coated with catalyst washcoat compositions to lengths that are less than the substrates' axial length. The architecture of the resulting catalyst layers defines a plurality of zones along the length of the substrate. The properties of each zone of the catalyst can be optimized to address specific catalyst functions by manipulation of both the coating lengths and the catalyst washcoat compositions.
    Type: Application
    Filed: June 27, 2002
    Publication date: January 1, 2004
    Applicant: ENGELHARD CORPORATION
    Inventors: Sanath V. Kumar, Harold N. Rabinowitz, John J. Steger
  • Publication number: 20030230029
    Abstract: Provided is a method and apparatus for producing hydrogen from an input gas stream containing carbon monoxide and steam that includes contacting the input gas stream with a catalyst. The catalyst contains an inorganic oxide support; a platinum group metal dispersed on the inorganic oxide support; and a methane suppressing dispersed on the inorganic oxide support. The methane suppressing component is selected from the group consisting of oxides of tin, oxides of gallium and combinations thereof. Also provided are preferred catalyst preparations.
    Type: Application
    Filed: June 12, 2002
    Publication date: December 18, 2003
    Applicant: ENGELHARD CORPORATION
    Inventors: Wolfgang F. Ruettinger, Robert J. Farrauto