Abstract: Disclosed is a method of determining a quality indicator of an object that has been manufactured by layer-wise additive manufacturing . The method includes providing a first dataset that is assigned to a process monitoring device, detecting a relative frequency of occurrence of a process irregularity in a layer and of assigning a grade indicator value to the solidified object cross-section in a layer according to the detected relative frequency, generating a second dataset, in which a grade indicator value is assigned to the object cross-section in each of said several layers following upon one another, and determining a quality indicator by using the second dataset (or several further datasets).
Type:
Application
Filed:
July 7, 2017
Publication date:
August 15, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Robert Achim DOMRÖSE, Pilvi YLANDER, Katri KAKKO, Kevin MINET, Tatu SYVÄNEN, Dominik WOLF
Abstract: Powder mixture for use in the manufacture of a three-dimensional object using an additive manufacturing method, wherein the powder mixture includes a first material and a second material, wherein the first material comprises a steel in powder form, wherein the second material comprises a reinforcement material different from the first material, and wherein the powder mixture is adapted to form a composite object when solidified an electromagnetic and/or particle radiation in the additive manufacturing method.
Type:
Application
Filed:
May 26, 2017
Publication date:
July 11, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Hannu Heikkinen, Antti Mutanen, Antti Pörhönen, Maija Nyström, Tatu Syvänen, Olli Nyrhilä
Abstract: A method for producing a three-dimensional object (2) by applying layers of a pulverulent construction material (11) and by selectively solidifying said material by the action of energy comprises the steps: a layer of the pulverulent construction material (11) is applied to a support (6) or to a layer of the construction material that has been previously applied and at least selectively solidified; an energy beam (14) from an energy source (13) sweeps over points on the applied layer corresponding to a cross-section of the object (2) to be produced in order to selectively solidify the pulverulent construction material (11); and a gas flow (18) is guided in a main flow direction (RG) over the applied layer during the sweep of the energy beam (14). The main flow direction (RG) of the gas flow (G) and the sweep direction (RL) of the energy beam (14) are adapted to one another at least in one region of the cross-section to be solidified.
Type:
Grant
Filed:
March 28, 2014
Date of Patent:
July 9, 2019
Assignee:
EOS GmbH Electro Optical Systems
Inventors:
Robert Achim Domrose, Michael Hutzel, Alexander Schilling, Andre Danzig, Jorg Hamann, Thomas Hess, Marc Dimter
Abstract: An object build area is exposed to a radiation beam, such as a laser light source, which has been processed and controlled through a grating light valve or valves, or planar light valve, to thereby melt, sinter, fuse or cure predetermined portions of the build area corresponding to the equivalent of individually controlled pixels, with rapid movement and positioning of the resulting LV application output array on the build area. The LV arrangement is adapted to also generally heat an entire powder bed, or targeted areas of the bed, to just below melting temperature.
Type:
Application
Filed:
December 20, 2018
Publication date:
July 4, 2019
Applicant:
EOS of North America, Inc.
Inventors:
Donald Lewis Vanelli, Lance Bruce Shanklin, Gregory Richard Hayes, Hakan Pfeiffer
Abstract: A method for automatically calibrating a device for generatively producing a three-dimensional object (8) comprises the following steps: irradiating an applied layer of a material (3) or a target by means of a first scanner (14) in order to produce a first test pattern (33) in the material (3) or the target; irradiating the applied layer of the material (3) or the target by means of a second scanner (15) in order to produce a second test pattern (34) in the material (3) or the target; detecting the first and second test patterns (33, 34) by means of a camera (24) and assigning the first and second test patterns (33, 34) to the first and second scanners (14, 15), respectively; comparing the first and/or the second test pattern (33, 34) with a reference pattern and/or comparing the first and second test patterns (33, 34) with one another; determining a first deviation of the first test pattern (33) from the reference pattern and/or a second deviation of the second test pattern (34) from the reference pattern an
Abstract: A device including a gas pressure device providing a variable initial pressure (PA), a fluid container providing a fluid for rinsing an eye, the fluid container being connected to a surgical handpiece to deliver the fluid into the eye at an irrigation pressure (PI) predeterminable by the surgeon. The fluid container is connected to a connecting element on a side which is upper in the operating position, and the fluid container communicates with a gas phase container via a mandrel of the connecting element on a lower side of the gas phase container, and the gas phase container and/or the fluid container exhibit(s) a gas phase and the gas phase communicates with the gas pressure device via the connecting element or a fluid container line, and the irrigation pressure (PI) of the surgical handpiece is adjustable via the variable initial pressure (PA) of the gas pressure device.
Abstract: The invention relates to a device for producing three-dimensional components of a powdery powder material by layered application of the powder material and partial solidification of the powder material of a layer by selectively irradiating points of the layer corresponding to a cross section of the component to be produced by means of at least one energy beam, comprising a construction container for accommodating the powder material, comprising a coating device for the layered application of the powder material, comprising an overflow container for accommodating an unused material residue of a production process, comprising an intermediate container for accommodating the unused material residue of an application process and furthermore for delivery to the overflow container. The invention also relates to a production method with the above device.
Type:
Application
Filed:
November 8, 2018
Publication date:
May 16, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Frank Jung, Alexander Prillwitz, Stephan Tenbrink, Stefan Paternoster, Stefan Gruenberger, Frank Mueller, Florian Otzmann, Lena Doehl
Abstract: A lip balm applicator product comprises upper and lower portions that are connectable together to define the applicator product being of a substantially spherical shape. A support platform is located in the lower portion and accommodates a quantity of lip balm having an arcuate surface. A lip balm comprises a composition of waxes and oils in solid form and formed to have an arcuate surface. The composition is formed to have the arcuate surface using a hot pour process. A method of manufacturing a lip balm comprises providing a receptacle having a concave arcuate surface. A lip balm material in a heated, liquefied phase is poured into the receptacle. Once poured, the heated, liquefied phase is allowed to solidify such that a surface of the solidified lip balm material has an arcuate configuration that corresponds to the concave arcuate surface of the receptacle.
Type:
Grant
Filed:
February 24, 2017
Date of Patent:
May 7, 2019
Assignee:
EOS PRODUCTS, LLC
Inventors:
Jonathan Teller, Craig Dubitsky, Coral Garvey, Dennis Payongayong
Abstract: A metering device serves as an equipping or retrofitting kit for a device for producing a three-dimensional object by means of solidifying, layer by layer, a building material in powder form at those positions that correspond to the cross-section of the object to be produced in the respective layer. The metering device has a metering element, which metering element is rotatable about an axis, preferably an axis of its own, particularly preferably about an, in particular its own, longitudinal axis and which is suitable for dispensing the building material in powder form in a metered manner. The metering element is designed to dispense locally different amounts of powder along the direction of the axis.
Type:
Application
Filed:
October 25, 2018
Publication date:
May 2, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Karl Merz, Andreas Baumann, Ulrich Schmid
Abstract: A method of generating control data for a manufacture of a three-dimensional object comprises the following steps: identifying surface data in a computer-based model of said object that correspond to a surface of the object, which is destined to get into contact with the fluid, determining the flow path adjacent a portion of said surface in said computer-based model, modifying said computer-based model such that support structure data are added to the model, said data specifying a support structure designed to be in contact with said portion of said at least one surface during the manufacture of said object, wherein said support structure data are added to the model such that at least one contact region between the support structure and said portion will essentially extend in parallel to the flow path adjacent said portion, preferably deriving control data for the manufacture of the object from the modified model.
Type:
Application
Filed:
November 2, 2017
Publication date:
May 2, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Christian Waizenegger, Peter Hein, Karl Wygant, Werner Bosen
Abstract: Method of manufacturing a three-dimensional object of a building material by an additive layer-wise building method, wherein based on material parameters of the building material and predetermined characteristics of the object to be manufactured, an internal structure of the object having a grid structure calculated, and the three-dimensional object is manufactured with this internal structure by the additive layer-wise building method, so that it comprises the predetermined characteristics.
Type:
Grant
Filed:
September 5, 2011
Date of Patent:
April 16, 2019
Assignee:
EOS GmbH Electro Optical Systems
Inventors:
Monika Gessler, Michael Jan Galba, Johann Oberhofer
Abstract: A method is disclosed and includes: for providing a control command set for producing a processing tool by means of an additive layer wise building device, which method comprises at least the following steps: providing computer-based model data (MD) representing at least one sub-surface of an object, which sub-surface is to be processed using a processing tool, generating a computer-based model of the processing tool having an interaction surface interacting with the at least one sub-surface within the scope of a processing process in such a way that the interaction surface in the geometric sense is analogous to the at least one sub-surface of the object to be processed, generating a control command set for an additive layer-wise building device, by means of which control command set the production of the processing tool is implemented on the basis of the computer-based model of the processing tool comprising the interaction surface.
Abstract: Disclosed is an apparatus for and method of determining spreading behavior of a powder material during an additive manufacturing process. The method deposits a powder mound, moves a spreader to distribute a layer of powder over a build supported on a build area, operates an energy source to cast intercept the powder mound in the path of the source and onto an optical sensor during displacement of the powder mound, and analyzes an output of the optical sensor to identify features relating to the spreading behavior of the powder.
Type:
Application
Filed:
October 1, 2018
Publication date:
April 11, 2019
Applicant:
EOS of North America, Inc.
Inventors:
Ankit Saharan, Erling Richard LaSalle, III
Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber, that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
Abstract: A method is disclosed and includes providing a first data set marking an object cross-section, determining whether the length of a connecting line undercuts a specified minimum dimension, generating a second data such that, in the event falling the minimum dimension is undercut, a position lying within an object cross-section on the connecting line is marked as a position not to be solidified or to which a reduced radiation to be supplied, and for a position lying outside of the object cross-section, positions of an object cross-section directly above or below that are adjacent to this position are marked as positions not to be solidified or to which a reduced radiation is to be supplied, and integrating the second data set into the control command set.
Type:
Application
Filed:
February 24, 2017
Publication date:
March 28, 2019
Applicant:
EOS GMBH ELECTRO OPTICAL SYSTEMS
Inventors:
Andrea Weichselbaumer, Michael Jan Galba
Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
Type:
Application
Filed:
March 1, 2017
Publication date:
March 21, 2019
Applicant:
EOS GmbH Electro Optical Systems
Inventors:
Stefan Paternoster, Stefan Grünberger, Peter Keller