Abstract: A photovoltaic device includes a substrate structure and a p-type semiconductor absorber layer. A photovoltaic device may include a CdSeTe layer. A process for manufacturing a photovoltaic device includes forming a CdSeTe layer over a substrate. The process includes forming a p-type cadmium selenide telluride absorber layer.
Type:
Grant
Filed:
October 19, 2021
Date of Patent:
September 26, 2023
Assignee:
First Solar, Inc.
Inventors:
Dan Damjanovic, Feng Liao, Rick Powell, Rui Shao, Jigish Trivedi, Zhibo Zhao
Abstract: According to the embodiments provided herein, a method for scribing a layer stack of a photovoltaic device can include directing a laser scribing waveform to a film side of a layer stack. The laser scribing waveform can include pulse groupings that repeat at a group repetition period of greater than or equal to 1.5 µs. Each pulse of the pulse groupings can have a pulse width of less than or equal to 900 fs.
Abstract: Structures and methods for manufacturing photovoltaic devices by forming perovskite layers and perovskite precursor layers using vapor transport deposition (VTD) are described.
Type:
Application
Filed:
February 19, 2021
Publication date:
March 16, 2023
Applicant:
First Solar, Inc.
Inventors:
Le Chen, David Ho, Xiaoping Li, Rick Powell, Tze-Bin Song, Vera Steinmann, Aravamuthan Varadarajan, Dirk Weiss, Gang Xiong, Zhibo Zhao
Abstract: According to the embodiments provided herein, a photovoltaic device can include an absorber layer. The absorber layer can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015 cm?3. The absorber layer can include oxygen in a central region of the absorber layer. The absorber layer can include an alkali metal in the central region of the absorber layer. Methods for carrier activation can include exposing an absorber layer to an annealing compound in a reducing environment. The annealing compound can include cadmium chloride and an alkali metal chloride.
Type:
Application
Filed:
November 14, 2022
Publication date:
March 16, 2023
Applicant:
First Solar, Inc.
Inventors:
Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
Type:
Grant
Filed:
September 3, 2021
Date of Patent:
February 21, 2023
Assignee:
First Solar, Inc.
Inventors:
Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
Abstract: According to the embodiments provided herein, a method for scribing a layer stack of a photovoltaic device can include directing a laser scribing waveform to a film side of a layer stack. The laser scribing waveform can include pulse groupings that repeat at a group repetition period of greater than or equal to 1.5 ?s. Each pulse of the pulse groupings can have a pulse width of less than or equal to 900 fs.
Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
Type:
Application
Filed:
October 10, 2022
Publication date:
February 9, 2023
Applicant:
First Solar, Inc.
Inventors:
Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
Abstract: Photovoltaic devices, and methods of making the same, are described. A photovoltaic device comprises a plurality of electrically connected photovoltaic cells, wherein the photovoltaic cells comprise a conducting layer having a first surface and a second surface, the first surface facing an absorber layer; an insulating material disposed on the second surface over at least one of the photovoltaic cells; a conductive member on the insulating material, wherein the insulating material is configured to electrically insulate the conductive member from the second surface; a bus member electrically coupled to the one of the plurality of photovoltaic cells and to the conductive member; and an edge seal comprising a sealant material extending over at least a portion of the one of the plurality of photovoltaic cells; wherein the bus member is disposed between the edge seal and the plurality of photovoltaic cells.
Type:
Application
Filed:
October 23, 2020
Publication date:
December 1, 2022
Applicant:
First Solar, Inc.
Inventors:
Christopher DiRubio, Markus Gloeckler, Weixin Li, Richard Malik, Jr., Riley Maxwell, Jason Sharrer, Jigish Trivedi
Abstract: A photovoltaic device (100) can include an absorber layer (160). The absorber layer (160) can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015 cm?3. The absorber layer (160) can include oxygen in a central region of the absorber layer (160). The absorber layer (160) can include an alkali metal in the central region of the absorber layer (160). Methods for carrier activation can include exposing an absorber layer (160) to an annealing compound in a reducing environment (220). The annealing compound (224) can include cadmium chloride and an alkali metal chloride.
Type:
Grant
Filed:
December 7, 2017
Date of Patent:
November 15, 2022
Assignee:
First Solar, Inc.
Inventors:
Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
Abstract: A doped photovoltaic device is presented. The photovoltaic device includes a semiconductor absorber layer or stack disposed between a front contact and a back contact. The absorber layer comprises cadmium, selenium, and tellurium doped with Ag, and optionally with Cu. The Ag dopant may be added to the absorber in amounts ranging from 5×1015/cm3 to 2.5×1017/cm3 via any of several methods of application before, during, or after deposition of the absorber layer. The photovoltaic device has improved Fill Factor and PMAX at higher Pr(=Isc*Voc product) values, e.g. about 160 W, which results in improved conversion efficiency compared to a device not doped with Ag. Improved PT may result from increased Isc, increased Voc, or both.
Type:
Grant
Filed:
May 31, 2017
Date of Patent:
September 20, 2022
Assignee:
First Solar, Inc.
Inventors:
Kenneth Ring, William H. Huber, Hongying Peng, Markus Gloeckler, Gopal Mor, Feng Liao, Zhibo Zhao, Andrei Los
Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.
Type:
Application
Filed:
May 23, 2022
Publication date:
September 8, 2022
Applicant:
First Solar, Inc.
Inventors:
Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
Abstract: An evaporation system comprises an evaporation chamber having an interior enclosed by one or more chamber walls; an evaporation source comprising (i) a source body for containing a feedstock material, and (ii) an evaporation port fluidly coupling the source body with an interior of the evaporation chamber; an insulation material; and a computer-based controller for configuring the insulation material in (i) a first configuration in which the insulation material is disposed snugly around the source body and (ii) a second configuration in which at least a portion of the insulation material is spaced away from the source body and at least a second portion of the insulation material is disposed snugly around the source body; wherein the insulation material does not cover an opening of the evaporation port in the first configuration and the second configuration.
Type:
Application
Filed:
May 6, 2022
Publication date:
August 18, 2022
Applicant:
First Solar, Inc.
Inventors:
Markus Eberhard Beck, Ulrich Alexander Bonne
Abstract: A photovoltaic device is presented. The photovoltaic device includes a buffer layer disposed on a transparent conductive oxide layer; a window layer disposed on the buffer layer; and an interlayer interposed between the transparent conductive oxide layer and the window layer. The interlayer includes a metal species, wherein the metal species includes gadolinium, beryllium, calcium, barium, strontium, scandium, yttrium, hafnium, cerium, lutetium, lanthanum, or combinations thereof. A method of making a photovoltaic device is also presented.
Type:
Grant
Filed:
May 4, 2017
Date of Patent:
August 16, 2022
Assignee:
First Solar, Inc.
Inventors:
Yong Liang, Jinbo Cao, William Hullinger Huber
Abstract: Solar cells, absorber structures, back contact structures, and methods of making the same are described. The solar cells and absorber structures include a pseudomorphically strained electron reflector layer.
Abstract: According to the embodiments provided herein, a method for forming a photovoltaic device can include depositing a plurality of semiconductor layers. The plurality of semiconductor layers can include a doped layer that is doped with a group V dopant. The doped layer can include cadmium selenide or cadmium telluride. The method can include annealing the plurality of semiconductor layers to form an absorber layer.
Type:
Grant
Filed:
February 27, 2018
Date of Patent:
May 24, 2022
Assignee:
First Solar, Inc.
Inventors:
Sachit Grover, Chungho Lee, Xiaoping Li, Dingyuan Lu, Roger Malik, Gang Xiong
Abstract: In various embodiments, evaporation sources for deposition processes have disposed therearound an insulation material configurable to fit snugly around the source body of the evaporation source and to be at least partially distanced away from the source body to expedite heat transfer therefrom.
Type:
Grant
Filed:
September 17, 2019
Date of Patent:
May 10, 2022
Assignee:
First Solar, Inc.
Inventors:
Markus Eberhard Beck, Ulrich Alexander Bonne
Abstract: The efficiency of a photovoltaic device is enhanced by operating the device in a dark bias mode during a dark period, and in a power generation mode during a subsequent illuminated period. The dark period occurs when an insufficient amount of irradiance is received by the photovoltaic device to produce a useful amount of generated power. In the dark bias mode, a forward DC biasing current is applied to the photovoltaic device, and the device consumes a small current. In the power generation mode, the forward bias is not applied to the photovoltaic device, and the photovoltaic device generates a current in a direction opposite to that of the forward biasing current that was applied during the preceding dark period.