Patents Assigned to First Solar, Inc.
  • Publication number: 20220069151
    Abstract: A photovoltaic device includes an electron blocking layer (EBL) and an absorber layer. The EBL is positioned between the absorber layer and a back contact layer. A material of the EBL is a cadmium zinc telluride Cd(1-y)Zn(y)Te, and a material of the absorber layer is a cadmium telluride selenide CdTe(1-x)Se(x) producing a lattice mismatch between the materials of the EBL and between the materials of the absorber of less than about two tenths of a percent when x˜y and has a value less than about 0.4.
    Type: Application
    Filed: December 23, 2019
    Publication date: March 3, 2022
    Applicant: First Solar, Inc.
    Inventors: Rick Powell, Jongwoo Choi
  • Publication number: 20220045226
    Abstract: A photovoltaic device includes a substrate structure and a p-type semiconductor absorber layer. A photovoltaic device may include a CdSeTe layer. A process for manufacturing a photovoltaic device includes forming a CdSeTe layer over a substrate. The process includes forming a p-type cadmium selenide telluride absorber layer.
    Type: Application
    Filed: October 19, 2021
    Publication date: February 10, 2022
    Applicant: First Solar, Inc.
    Inventors: Dan Damjanovic, Feng Liao, Rick Powell, Rui Shao, Jigish Trivedi, Zhibo Zhao
  • Publication number: 20220045225
    Abstract: Provided are structures and methods for doping polycrystalline thin film semiconductor materials in photovoltaic devices. Embodiments include methods for forming and treating a photovoltaic semiconductor absorber layer.
    Type: Application
    Filed: October 25, 2021
    Publication date: February 10, 2022
    Applicant: First Solar, Inc.
    Inventors: Sachit Grover, Stuart Irvine, Xiaoping Li, Roger Malik, Shahram Seyedmohammadi, Gang Xiong, Wei Zhang
  • Publication number: 20220013674
    Abstract: According to the embodiments provided herein, a method for sputtering a TCO material onto a substrate includes process conditions that produce a textured topography at the interfaces of various layers. The textured topography can include an average roughness from about 5 to about 40 nm. The process conditions can include providing oxygen in the sputtering environment at a flow rate of from 0 to about 30 sccm; or heating the substrate to at least 200; or increasing the magnetic field strength to above 40 mT. The textured topography creates interfacial transition areas which have hybrid physical properties compared to their constituent materials.
    Type: Application
    Filed: September 23, 2019
    Publication date: January 13, 2022
    Applicant: First Solar, Inc.
    Inventors: Paulina Bourgeois, Robert Clark-Phelps, Qi Fang, Jing Guo, Gopal Mor, Rui Shao
  • Patent number: 11207731
    Abstract: A process for preparing alloy products is described using a self-sustaining or self-propagating SHS-type combustion process with point-source ignition, preferably a laser, in a pressurized vessel. Binary, ternary and quaternary alloys can be formed with control over polycrystalline structure and bandgap. Methods to tune the bandgap and the alloys formed are described. The alloy products may be doped. Preferably sulfides, tellurides or selenides are formed. Cooling during reaction takes place.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: December 28, 2021
    Assignee: First Solar, Inc.
    Inventors: Shrinivas Govindarajan, Michael Latusek, Christopher Wagner, Feng Yan
  • Publication number: 20210399159
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Application
    Filed: September 3, 2021
    Publication date: December 23, 2021
    Applicant: First Solar, Inc.
    Inventors: Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
  • Patent number: 11201257
    Abstract: According to the embodiments provided herein, a method for doping an absorber layer can include contacting the absorber layer with an annealing compound. The annealing compound can include cadmium chloride and a group V salt comprising an anion and a cation. The anion, the cation, or both can include a group V element. The method can include annealing the absorber layer, whereby the absorber layer is doped with at least a portion of the group V element of the annealing compound.
    Type: Grant
    Filed: January 14, 2019
    Date of Patent: December 14, 2021
    Assignee: First Solar, Inc.
    Inventors: Sachit Grover, Dingyuan Lu, Roger Malik, Gang Xiong
  • Publication number: 20210376177
    Abstract: According to the embodiments provided herein, a photovoltaic device can include a buffer layer adjacent to an absorber layer doped p-type with a group V dopant. The buffer layer can have a plurality of layers compatible with group V dopants.
    Type: Application
    Filed: October 23, 2019
    Publication date: December 2, 2021
    Applicant: First Solar, Inc.
    Inventors: Le Chen, Sachit Grover, Jason Kephart, Sergei Kniajanski, Chungho Lee, Xiaoping Li, Feng Liao, Dingyuan Lu, Rajni Mallick, Wenming Wang, Gang Xiong, Wei Zhang
  • Publication number: 20210359152
    Abstract: According to embodiments provided herein, the performance of photovoltaic device can be improved by rapidly heating an absorber layer of a device in open-circuit to a high temperature for a short period of time followed by rapid quenching. The rapid heating may be accomplished by one or more pulses of high intensity electromagnetic energy. The energy may be visible light. The energy may be absorbed primarily in the absorber layer, such that the absorber layer is preferentially heated, promoting chemical reactions of dopant complexes. The dopant chemical reactions disrupt compensating defect complexes that have formed in the device, and regenerate active carriers.
    Type: Application
    Filed: May 13, 2021
    Publication date: November 18, 2021
    Applicant: First Solar, Inc.
    Inventors: Dmitry Krasikov, Sachit Grover, Igor Sankin
  • Patent number: 11164989
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: November 2, 2021
    Assignee: First Solar, Inc.
    Inventors: Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
  • Patent number: 11158749
    Abstract: Provided are structures and methods for doping polycrystalline thin film semiconductor materials in photovoltaic devices. Embodiments include methods for forming and treating a photovoltaic semiconductor absorber layer.
    Type: Grant
    Filed: February 22, 2018
    Date of Patent: October 26, 2021
    Assignee: First Solar, Inc.
    Inventors: Sachit Grover, Stuart Irvine, Xiaoping Li, Roger Malik, Shahram Seyedmohammadi, Gang Xiong, Wei Zhang
  • Publication number: 20210301387
    Abstract: Distributor assemblies for vapor transport deposition systems, and methods of conducting vapor transport deposition, are described.
    Type: Application
    Filed: August 9, 2019
    Publication date: September 30, 2021
    Applicant: First Solar, Inc.
    Inventors: John Barden, Rick Powell, Aaron Roggelin, Nirav Vora
  • Publication number: 20210288204
    Abstract: A photovoltaic cell can include an interfacial layer in contact with a semiconductor layer.
    Type: Application
    Filed: June 1, 2021
    Publication date: September 16, 2021
    Applicant: First Solar, Inc.
    Inventors: David Eaglesham, Peter V. Meyers
  • Publication number: 20210280729
    Abstract: Photovoltaic devices, and methods of making the same, are described.
    Type: Application
    Filed: March 3, 2021
    Publication date: September 9, 2021
    Applicant: First Solar, Inc.
    Inventors: James Armour, Edmund Elce, Albert Mui, Allan Ward
  • Patent number: 11114580
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Grant
    Filed: July 21, 2020
    Date of Patent: September 7, 2021
    Assignee: First Solar, Inc.
    Inventors: Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
  • Publication number: 20210198783
    Abstract: In various embodiments, evaporation sources for deposition systems are heated and/or cooled via a fluid-based thermal management system.
    Type: Application
    Filed: February 23, 2021
    Publication date: July 1, 2021
    Applicant: First Solar, Inc.
    Inventors: Markus Eberhard Beck, Ulrich Alexander Bonne, Robert G. Wendt
  • Publication number: 20210143288
    Abstract: Provided are structures and methods for doping polycrystalline thin film semiconductor materials in photovoltaic devices. Embodiments include methods for forming and treating a photovoltaic semiconductor absorber layer.
    Type: Application
    Filed: February 22, 2018
    Publication date: May 13, 2021
    Applicant: First Solar, Inc.
    Inventors: Sachit Grover, Stuart Irvine, Xiaoping Li, Roger Malik, Shahram Seyedmohammadi, Gang Xiong, Wei Zhang
  • Publication number: 20210091250
    Abstract: A photovoltaic cell can include a dopant in contact with a semiconductor layer.
    Type: Application
    Filed: December 4, 2020
    Publication date: March 25, 2021
    Applicant: First Solar, Inc.
    Inventors: Anke Abken, Markus Gloeckler, Roger T. Green, Akhlesh Gupta, Upali Jayamaha, Peter Meyers, Rick C. Powell
  • Patent number: D943507
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: February 15, 2022
    Assignee: First Solar, Inc.
    Inventors: Joshua Conley, Benjamin De Fresart, Peter Hruby, Matthew Kuzila, Weixin Li, Joseph Lindgren, Daniel Smith, Thomas Truman, Charles Wickersham
  • Patent number: D944724
    Type: Grant
    Filed: April 15, 2019
    Date of Patent: March 1, 2022
    Assignee: First Solar, Inc.
    Inventors: Joshua Conley, Benjamin De Fresart, Peter Hruby, Matthew Kuzila, Weixin Li, Joseph Lindgren, Daniel Smith, Thomas Truman, Charles Wickersham