Patents Assigned to First Solar, Inc.
  • Publication number: 20210091254
    Abstract: According to the embodiments provided herein, a method for scribing a layer stack of a photovoltaic device can include directing a laser scribing waveform to a film side of a layer stack. The laser scribing waveform can include pulse groupings that repeat at a group repetition period of greater than or equal to 1.5 ?s. Each pulse of the pulse groupings can have a pulse width of less than or equal to 900 fs.
    Type: Application
    Filed: February 21, 2019
    Publication date: March 25, 2021
    Applicant: First Solar, Inc.
    Inventors: Nikhil Bhandari, Charles Wickersham
  • Publication number: 20210075219
    Abstract: The efficiency of a photovoltaic device is enhanced by operating the device in a dark bias mode during a dark period, and in a power generation mode during a subsequent illuminated period. The dark period occurs when an insufficient amount of irradiance is received by the photovoltaic device to produce a useful amount of generated power. In the dark bias mode, a forward DC biasing current is applied to the photovoltaic device, and the device consumes a small current. In the power generation mode, the forward bias is not applied to the photovoltaic device, and the photovoltaic device generates a current in a direction opposite to that of the forward biasing current that was applied during the preceding dark period.
    Type: Application
    Filed: September 4, 2020
    Publication date: March 11, 2021
    Applicant: First Solar, Inc.
    Inventor: Dmitry Krasikov
  • Publication number: 20210043794
    Abstract: A method for annealing an absorber layer is disclosed, the method including contacting a surface of the absorber layer with an annealing material provided as a gel. The annealing material comprises cadmium chloride and a thickening agent. A viscosity of the gel of the annealing material is greater than or equal to 5 millipascal seconds.
    Type: Application
    Filed: March 12, 2019
    Publication date: February 11, 2021
    Applicant: First Solar, Inc.
    Inventors: Joshua Brubaker, Joan King, Benjamin Milliron, Jay Norman, Jason Robinson, John Tumbush
  • Publication number: 20210036178
    Abstract: According to the embodiments provided herein, a method for doping an absorber layer can include contacting the absorber layer with an annealing compound. The annealing compound can include cadmium chloride and a group V salt comprising an anion and a cation. The anion, the cation, or both can include a group V element. The method can include annealing the absorber layer, whereby the absorber layer is doped with at least a portion of the group V element of the annealing compound.
    Type: Application
    Filed: January 14, 2019
    Publication date: February 4, 2021
    Applicant: First Solar, Inc.
    Inventors: Sachit Grover, Dingyuan Lu, Roger Malik, Gang Xiong
  • Patent number: 10896991
    Abstract: Disclosed are methods for the surface cleaning and passivation of PV absorbers, such as CdTe substrates usable in solar cells, and devices made by such methods. In some embodiments, the method involves an anode layer ion source (ALIS) plasma discharge process to clean and oxidize a CdTe surface to produce a thin oxide layer between the CdTe layer and subsequent back contact layer(s).
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: January 19, 2021
    Assignee: First Solar, Inc.
    Inventors: Changming Jin, Sanghyun Lee, Jun-Ying Zhang
  • Publication number: 20200403109
    Abstract: A layer structure for a photovoltaic device comprising: a transparent conductive oxide layer comprising indium tin oxide (20); a layer of tin dioxide (30) adjacent to the indium tin oxide of the transparent conductive oxide layer; and a layer of zinc magnesium oxide (40) adjacent to the layer of tin dioxide, wherein the layer of zinc magnesium oxide is an alloy of zinc oxide and magnesium oxide. A photovoltaic device comprising: a transparent conductive oxide layer comprising indium tin oxide; a layer of tin dioxide disposed on the indium tin oxide of the transparent conductive oxide layer; a layer of zinc magnesium oxide adjacent to the layer of tin dioxide, wherein the layer of zinc magnesium oxide is an alloy of zinc oxide and magnesium oxide; and an absorber layer disposed on the layer of zinc magnesium oxide, wherein the absorber layer comprises cadmium, tellurium, selenium, or any combination thereof.
    Type: Application
    Filed: November 15, 2018
    Publication date: December 24, 2020
    Applicant: First Solar, Inc.
    Inventors: Le Chen, Jing Guo, Dirk Weiss
  • Patent number: 10861994
    Abstract: A photovoltaic cell can include a dopant in contact with a semiconductor layer.
    Type: Grant
    Filed: June 10, 2019
    Date of Patent: December 8, 2020
    Assignee: First Solar, Inc.
    Inventors: Anke Abken, Markus Gloeckler, Roger Green, Akhlesh Gupta, Upali Jayamaha, Peter Meyers, Rick Powell
  • Publication number: 20200381567
    Abstract: A photovoltaic device (100) can include an absorber layer (160). The absorber layer (160) can be doped p-type with a Group V dopant and can have a carrier concentration of the Group V dopant greater than 4×1015cm-3. The absorber layer (160) can include oxygen in a central region of the absorber layer (160). The absorber layer (160) can include an alkali metal in the central region of the absorber layer (160). Methods for carrier activation can include exposing an absorber layer (160) to an annealing compound in a reducing environment (220). The annealing compound (224) can include cadmium chloride and an alkali metal chloride.
    Type: Application
    Filed: December 7, 2017
    Publication date: December 3, 2020
    Applicant: First Solar, Inc.
    Inventors: Hongbo Cao, Sachit Grover, William Hullinger Huber, Xiaoping Li, Dingyuan Lu, Roger Malik, Hongying Peng, Joseph John Shiang, Qianqian Xin, Gang Xiong
  • Publication number: 20200350459
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Application
    Filed: July 21, 2020
    Publication date: November 5, 2020
    Applicant: First Solar, Inc.
    Inventors: Kristian William Andreini, Holly Ann Blaydes, Jongwoo Choi, Adam Fraser Halverson, Eugene Thomas Hinners, William Hullinger Huber, Yong Liang, Joseph John Shiang
  • Publication number: 20200343402
    Abstract: According to the embodiments provided herein, a photovoltaic device can have an energy side configured to be exposed to a light source. The photovoltaic device can include an absorber layer. The absorber layer can include a first surface facing the energy side and a thickness defined between the first surface and a second surface. The absorber layer can include mercury having a mole fraction y, cadmium having a mole fraction (1?y), and tellurium. The mole fraction y of the mercury can vary through the thickness of the absorber layer with distance from the first surface of the absorber layer.
    Type: Application
    Filed: December 20, 2018
    Publication date: October 29, 2020
    Applicant: First Solar, Inc.
    Inventors: Paul King, Xiaoping Li, Roger Malik, Gang Xiong, Wei Zhang
  • Patent number: 10812013
    Abstract: A photovoltaic device can include a module and a rail. The module can have an edge formed around a perimeter of the module. The rail can include a coupling surface at a top side of the rail, and a recessed surface offset from the coupling surface and towards a bottom side of the rail.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: October 20, 2020
    Assignee: First Solar, Inc.
    Inventors: Joshua Conley, Benjamin DeFresart, Peter Hruby, Matthew Kuzila, Daniel Smith, Thomas Truman
  • Patent number: 10784397
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Grant
    Filed: November 26, 2018
    Date of Patent: September 22, 2020
    Assignee: First Solar, Inc.
    Inventors: Holly Ann Blaydes, Kristian William Andreini, William Hullinger Huber, Eugene Thomas Hinners, Joseph John Shiang, Yong Liang, Jongwoo Choi, Adam Fraser Halverson
  • Publication number: 20200270744
    Abstract: Distributor assemblies for vapor transport deposition systems, and methods of conducting vapor transport deposition, are described.
    Type: Application
    Filed: October 24, 2018
    Publication date: August 27, 2020
    Applicant: First Solar, Inc.
    Inventors: Zhigang Ban, John Barden, Jerry Drennan, Litian Liu, Rick Powell, Nirav Vora, Yaojun Xu
  • Patent number: 10749068
    Abstract: An improved feeder system and method for continuous vapor transport deposition that includes at least two vaporizers couple to a common distributor through an improved seal for separately vaporizing and collecting at least any two vaporizable materials for deposition as a material layer on a substrate. Multiple vaporizer provide redundancy and allow for continuous deposition during vaporizer maintenance and repair.
    Type: Grant
    Filed: November 9, 2018
    Date of Patent: August 18, 2020
    Assignee: First Solar, Inc.
    Inventors: John Barden, Rick C. Powell
  • Patent number: 10727362
    Abstract: In various embodiments, photovoltaic modules are hermetically sealed by providing a first glass sheet, a photovoltaic device disposed on the first glass sheet, and a second glass sheet, a gap being defined between the first and second glass sheets, disposing a glass powder within the gap, and heating the powder to seal the glass sheets.
    Type: Grant
    Filed: February 1, 2019
    Date of Patent: July 28, 2020
    Assignee: First Solar, Inc.
    Inventor: Markus Eberhard Beck
  • Patent number: 10720546
    Abstract: Embodiments of a photovoltaic device are provided herein. The photovoltaic device can include a layer stack and an absorber layer disposed on the layer stack. The absorber layer can include a first region and a second region. Each of the first region of the absorber layer and the second region of the absorber layer can include a compound comprising cadmium, selenium, and tellurium. An atomic concentration of selenium can vary across the absorber layer. The first region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. The second region of the absorber layer can have a thickness between 100 nanometers to 3000 nanometers. A ratio of an average atomic concentration of selenium in the first region of the absorber layer to an average atomic concentration of selenium in the second region of the absorber layer can be greater than 10.
    Type: Grant
    Filed: November 26, 2018
    Date of Patent: July 21, 2020
    Assignee: First Solar, Inc.
    Inventors: Holly Ann Blaydes, Kristian William Andreini, William Hullinger Huber, Eugene Thomas Hinners, Joseph John Shiang, Yong Liang, Jongwoo Choi, Adam Fraser Halverson
  • Publication number: 20200066928
    Abstract: Methods and devices are described for a photovoltaic device. The photovoltaic device includes a glass substrate, a semiconductor absorber layer formed over the glass substrate, a metal back contact layer formed over the semiconductor absorber layer, and a p-type back contact buffer layer formed from one of MnTe, Cd1-xMnxTe, and SnTe, the buffer layer disposed between the semiconductor absorber layer and the metal back contact layer.
    Type: Application
    Filed: October 28, 2019
    Publication date: February 27, 2020
    Applicant: First Solar, Inc.
    Inventors: Benyamin Buller, Markus Gloeckler, Akhlesh Gupta, Rick Powell, Rui Shao, Gang Xiong, Ming Lun Yu, Zhibo Zhao
  • Patent number: 10570516
    Abstract: A deposition system and method includes a deposition source, a roll conveyor and at least one shield positioned at a location proximate to the deposition source.
    Type: Grant
    Filed: April 2, 2015
    Date of Patent: February 25, 2020
    Assignee: First Solar, Inc.
    Inventor: Rick C. Powell
  • Publication number: 20200058818
    Abstract: A photovoltaic device includes a substrate structure and at least one Se-containing layer, such as a CdSeTe layer. A process for manufacturing the photovoltaic device includes forming the CdSeTe layer over a substrate by at least one of sputtering, evaporation deposition, CVD, chemical bath deposition process, and vapor transport deposition process. The process can also include controlling a thickness range of the Se-containing layer.
    Type: Application
    Filed: October 25, 2019
    Publication date: February 20, 2020
    Applicant: First Solar, Inc.
    Inventors: Dan Damjanovic, Markus Gloeckler, Feng Liao, Andrei Los, Dan Mao, Benjamin Milliron, Gopal Mor, Rick Powell, Kenneth Ring, Aaron Roggelin, Jigish Trivedi, Zhibo Zhao
  • Patent number: D904288
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: December 8, 2020
    Assignee: FIRST SOLAR, INC.
    Inventors: Benyamin Buller, Joshua Conley, Richard S. Malik, Jr., Brian Maus, Thomas Truman