Patents Assigned to NGK Insulators, Ltd.
  • Patent number: 11926570
    Abstract: A composite sintered body includes a base material that includes ceramic as a main component, and an electrode arranged inside the base material or on a surface of the base material. The electrode contains W and ZrO2.
    Type: Grant
    Filed: August 20, 2021
    Date of Patent: March 12, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Kyohei Atsuji, Keita Miyanishi, Asumi Nagai, Hirofumi Yamaguchi
  • Patent number: 11929301
    Abstract: A package has a cavity to be sealed by a lid. The package includes a heat sink having a coefficient of thermal expansion of 9 ppm/° C. or more and 15 ppm/° C. or less from 25° C. to 100° C. and a frame disposed on the heat sink, made of ceramics, and surrounding the cavity in plan view. An outer edge of the frame includes a first linear portion extending along a first direction, a second linear portion extending along a second direction orthogonal to the first direction, and a chamfer connecting the first linear portion and the second linear portion in plan view.
    Type: Grant
    Filed: March 22, 2022
    Date of Patent: March 12, 2024
    Assignees: NGK ELECTRONICS DEVICES, INC., NGK INSULATORS, LTD.
    Inventors: Naoya Shirai, Yoshikazu Mihara, Noriyasu Yamamoto
  • Publication number: 20240079218
    Abstract: A wafer placement table includes an upper substrate; a lower substrate; a through hole extending through the lower substrate in an up-down direction; a plurality of projections provided in a dot pattern, for example, at an entirety of an upper surface of the lower substrate and being in contact with the lower surface of the upper substrate; a heat dissipation sheet having a projection insertion hole and being disposed between the upper substrate and the lower substrate; a screw hole provided, in the lower surface of the upper substrate, at a position facing the through hole; a screw member inserted from a lower surface of the lower substrate into the through hole and screwed into the screw hole; and a thermally conductive paste interposed, for example, between side surfaces of the projections and an inner peripheral surface of the projection insertion hole of the heat dissipation sheet.
    Type: Application
    Filed: February 14, 2023
    Publication date: March 7, 2024
    Applicant: NGK Insulators, Ltd.
    Inventors: Tatsuya KUNO, Taro USAMI, Masaki ISHIKAWA
  • Publication number: 20240079217
    Abstract: A wafer placement table includes an upper substrate; a lower substrate; a through hole extending through the lower substrate in an up-down direction; a plurality of projections provided in a dot pattern, for example, at an entirety of an upper surface of the lower substrate and being in contact with the lower surface of the upper substrate; a heat dissipation sheet having a projection insertion hole and being disposed between the upper substrate and the lower substrate; a screw hole provided, in the lower surface of the upper substrate, at a position facing the through hole; a screw member inserted from a lower surface of the lower substrate into the through hole and screwed into the screw hole.
    Type: Application
    Filed: February 9, 2023
    Publication date: March 7, 2024
    Applicant: NGK Insulators, Ltd.
    Inventors: Tatsuya KUNO, Taro USAMI, Masaki ISHIKAWA
  • Patent number: 11919128
    Abstract: A method for processing a ceramic honeycomb structure, the method comprising subjecting an outer peripheral surface of the ceramic honeycomb structure to centerless grinding in an in-feed mode by bringing a rotationally driving grinding wheel into contact with the outer peripheral surface of the ceramic honeycomb structure rotationally supported by an adjusting wheel, a blade, and a press roller.
    Type: Grant
    Filed: January 15, 2020
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Toshihiro Fukui, Yasunobu Tanaka
  • Patent number: 11920786
    Abstract: A regenerative burner including: a combustion chamber; a heat exchange chamber; and a communication passage therebetween, the combustion chamber includes a tip of a fuel nozzle and a flame ejection port, and is configured such that fuel introduced from the fuel nozzle into the combustion chamber can be burned in the combustion chamber using combustion air introduced into the combustion chamber through the communication passage to eject flame from the flame ejection port; the fuel nozzle is configured such that fuel burned in the regenerative burner is introduced into the combustion chamber; and the heat exchange chamber comprises a heat accumulator interposed between the communication passage and an air port, and is configured such that combustion air can pass through the heat accumulator and then be introduced into the combustion chamber such that an exhaust gas passes through the heat accumulator and is discharged from the air port.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Satoshi Taniguchi, Takeshi Tokunaga
  • Patent number: 11924929
    Abstract: A ceramic heater includes a ceramic plate having a wafer placement surface, a tubular shaft having one end that is bonded to a rear surface of the ceramic plate on an opposite side to the wafer placement surface, a within-shaft region of the rear surface of the ceramic plate, an elongate hole extending from a start point in an outer peripheral portion of the within-shaft region to a terminal end position in the outer peripheral portion of the ceramic plate, and a thermocouple guide that guides a tip end of an outer-peripheral-side thermocouple to come into the start point of the elongate hole. A portion of the thermocouple guide, the portion extending from the other end (lower end) of the tubular shaft to the start point of the elongate hole, is formed in a shape following an inner wall of the tubular shaft.
    Type: Grant
    Filed: January 27, 2021
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Daisuke Tsunekawa, Shuichiro Motoyama
  • Patent number: 11921078
    Abstract: A sensor element includes an element body and a porous protective layer arranged to cover a part of a surface of the element body. The protective layer includes an inlet protective layer arranged to cover a gas inlet formed in the surface of the element body, and at least a part of a face included in the surface of the element body, the face on which the gas inlet is opens, and an arithmetic average roughness Rap of an inner peripheral surface of an internal space of the inlet protective layer satisfies at least one of conditions below: the arithmetic average roughness Rap is 8 ?m or more, and the arithmetic average roughness Rap is higher than an arithmetic average roughness Rac of a bonding surface of the protective layer, the bonding surface at which the protective layer is bonded to the element body.
    Type: Grant
    Filed: August 25, 2021
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Tomoki Nagae, Yoshimasa Kondo, Yusuke Ogiso, Katsunao Uenishi, Atsushi Watanabe, Ayato Koizumi
  • Patent number: 11920874
    Abstract: A heat exchange member includes: a honeycomb structure including: an outer peripheral wall; an inner peripheral wall; and partition walls arranged between the outer peripheral wall and the inner peripheral wall, the partition walls defining a plurality of cells, each of the cells extending from a first end face to a second end face to form a flow path for a first fluid; and a covering member for covering an outer peripheral surface of the outer peripheral wall. In a cross section of the honeycomb structure orthogonal to a flow path direction for the first fluid, the partition walls extend in a radial direction. Each of the cells is formed from the outer peripheral wall, the inner peripheral wall, and the partition walls.
    Type: Grant
    Filed: November 1, 2021
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Daisuke Kimura, Tatsuo Kawaguchi
  • Patent number: 11921079
    Abstract: A gas sensor sensing a sensing target gas component contained in a measurement gas and identifying concentration of the sensing target gas component includes: a sensor element having an inlet for the measurement gas on one end portion, and including: an element base made of an oxygen-ion conductive solid electrolyte; a heater buried in the element base; and a porous leading-end protective layer covering a predetermined range of the element base on the one end portion; and a metallic member within which the sensor element is fixedly disposed, wherein a minimum distance between the sensor element and an inner surface of the metallic member is 0.20 mm or more and 0.95 mm or less, and a portion of the inner surface of the metallic member closest to the sensor element has an arithmetic average roughness of 5 ?m or less.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: March 5, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Ryo Onishi
  • Patent number: 11916262
    Abstract: An alloy member includes a base member that includes a recess in a surface of the base member and is constituted by an alloy material containing chromium, an anchor portion is disposed in the recess and contains an oxide containing manganese and a covering layer is connected to the anchor portion and contains a low-equilibrium oxygen pressure element whose equilibrium oxygen pressure is lower than that of chromium.
    Type: Grant
    Filed: March 22, 2023
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yuta Matsuno, Yuki Tanaka, Toshiyuki Nakamura, Makoto Ohmori
  • Patent number: 11917752
    Abstract: A second main surface of the copper plate is opposite a first main surface of the copper plate, and is bonded to a silicon nitride ceramic substrate by the bonding layer. A first portion and a second portion of an end surface of the copper plate form an angle of 135° to 165° on an outside of the copper plate. An extended plane of the first portion and the second main surface form an angle of 110° to 145° a side where the second portion is located. A distance from the second main surface to an intersection of the first portion and the second portion in a direction of a thickness of the copper plate is 10 to 100 ?m. The second main surface extends beyond the extended plane of the first portion by a distance of 10 ?m or more.
    Type: Grant
    Filed: October 6, 2021
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Takashi Ebigase, Izumi Masuda, Takeshi Kaku
  • Patent number: 11915409
    Abstract: An inspection method for determining a presence of a defect on a sides surface of a pillar-shaped honeycomb structure including generating strip-shaped images by repeatedly capturing the side surface part by part with an area camera while relatively moving the area camera with respect to the pillar-shaped honeycomb structure; determining the presence or absence of defects based on the strip-shaped images when a number of the strip-shaped images generated is sufficient to cover the entire side surface; a shutter speed when the area camera captures a part of the side surface for generating a single strip-shaped image is 10 to 1000 ?sec; and each of the strip-shaped images has a length covering the entire height of the pillar-shaped honeycomb structure in a longitudinal direction, and a length of 1 to 10 mm in a width direction.
    Type: Grant
    Filed: February 17, 2021
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Takafumi Terahai, Ryota Kurahashi, Yoshihiro Sato
  • Patent number: 11913900
    Abstract: A sensor element includes: an element base including: a ceramic body made of an oxygen-ion conductive solid electrolyte, and having an inlet at one end portion thereof; at least one internal chamber located inside the ceramic body, and communicating with the inlet under predetermined diffusion resistance; an electrochemical pump cell including an electrode located on an outer surface of the ceramic body, an electrode facing the internal chamber, and a solid electrolyte located therebetween; and a heater buried in the ceramic body; and a porous leading-end protective layer surrounding a first range at least including a leading end surface and a region to be coped with water-induced cracking specified in advance. A single heat insulating space is interposed between the leading-end protective layer and a whole side surface of the element base at least in the above region.
    Type: Grant
    Filed: May 10, 2022
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Mika Kai, Ryo Onishi, Saki Suzuki
  • Patent number: 11913103
    Abstract: There is provided a copper alloy consisting of: Ni: 10 to 15% by weight, Sn: 5.0% by weight or more, Mn: 0 to 0.5% by weight, Zr: 0 to 0.5% by weight, at least one selected from the group consisting of Nb, Fe, Al, Ti, B, Zn, Si, Co, P, Mg, and Bi: 0 to 0.2% by weight in total, and the balance being Cu and inevitable impurities. The copper alloy has, in an X-ray diffraction profile, (i) a peak in the vicinity of 2?=46 to 50° having a peak intensity of 30% or more with respect to a peak intensity in the vicinity of 2?=84 to 88° and (ii) a peak in the vicinity of 2?=40 to 42° having a peak intensity of 2.0% or more with respect to a peak intensity in the vicinity of 2?=84 to 88°.
    Type: Grant
    Filed: April 27, 2022
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryota Takeuchi, Takanori Asano
  • Patent number: 11911753
    Abstract: A method for producing a ceramic honeycomb structure including at least one slit filled with a filling material in a cross section in an axial direction of the honeycomb structure, wherein the honeycomb structure includes: an outer peripheral wall; and a partition wall, the partition wall defining a plurality of cells, wherein the method includes the steps of: preparing a honeycomb structure element comprising at least one slit; masking one end face of the honeycomb structure element except for the slit; and providing the honeycomb structure comprising the at least one slit filled with the filling material by applying a pressure to an axial direction of the honeycomb structure element and feeding the filling material from the one end face to intrude the filling material from the slit on the one end face side to the slit on the other end face side.
    Type: Grant
    Filed: December 23, 2021
    Date of Patent: February 27, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Yuto Naito
  • Patent number: 11904300
    Abstract: A silicon carbide porous body contains ?-SiC particles, Si particles, and metal silicide particles. The maximum particle diameter of the ?-SIC particles is not smaller than 15 ?m. The content of the Si particles is not lower than 10 mass %. The maximum particle diameter of the Si particles is not larger than 40 ?m. Further, an oxide coating film having a thickness not smaller than 0.01 ?m and not larger than 5 ?m is provided on surfaces of the Si particles.
    Type: Grant
    Filed: February 4, 2022
    Date of Patent: February 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Shinji Suzuki, Kyohei Atsuji, Takahiro Tomita
  • Patent number: 11904264
    Abstract: A method for producing a honeycomb structure for fine particle collection filters, the honeycomb structure including a plurality of porous honeycomb structure segments. The method includes joining each of the porous honeycomb segments via a joining material layers by applying a joining material between joining surfaces of each of the porous honeycomb structure segments, through a nozzle portion of a joining material applicator. The nozzle portion of the joining material applicator includes: a joining material introduction port; a joining material discharge space; and a joining material flow path having a bent portion, through which the joining material passes from the joining material introduction port to the joining material discharge space. The joining material flow path of the nozzle portion includes a buffer space configured such that a flow path cross section gradually expands toward the joining material discharge space on a downstream side of the bent portion.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: February 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Jun Inoue, Yutaka Ishii, Toshiharu Tsutsumi
  • Patent number: 11904498
    Abstract: A receiving table 100 for supporting a side surface of a honeycomb formed body, the side surface being parallel to a cell extending direction. The receiving table 100 comprises: a body portion 10 having a groove 11 extending in one direction; a support portion 20 comprising: a flexible sheet substrate 21 in contact with a surface of the groove 11 of the body portion 10; and a foam layer 22 attached to the flexible sheet substrate 21, the foam layer 22 being brought into contact with the side surface of the honeycomb formed body; and fixing members 30 for fixing the support portion 20 to the body portion 10. The support portion 20 is provided in a non-adhesive state to the body portion 10.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Hirotada Nakamura, Nobuyuki Kuroki
  • Patent number: 11904298
    Abstract: A composite oxide catalyst includes Ce that is a first metal, La that is a second metal, and a third metal as contained metals. The third metal is a transition metal, or a rare-earth metal other than Ce and La. A Ce content in the contained metals is higher than or equal to 5 mol % and lower than or equal to 95 mol %. An La content in the contained metals is higher than or equal to 2 mol % and lower than or equal to 93 mol %. A content of the third metal in the contained metals is higher than or equal to 2 mol % and lower than or equal to 93 mol %.
    Type: Grant
    Filed: September 16, 2020
    Date of Patent: February 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Takuya Nakashima, Yunie Izumi