Patents Assigned to NGK Insulators
  • Publication number: 20230311048
    Abstract: A honeycomb filter comprising a pillar-shaped honeycomb structure body having a porous partition wall and a plugging portion, wherein a thickness of the partition wall is 0.217 mm or less, a porosity of the partition wall is 57 to 63%, an average pore diameter of the partition wall is 6 to 14 ?m, a number per unit area of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 ?m is 800 to 1500 /mm2, an average equivalent circle opening diameter of pores which exist at a surface of the partition wall and which have equivalent circle opening diameters exceeding 3 ?m is 6.7 to 12.5 ?m, and in a pore diameter distribution of the partition wall, D10 is 3.0 to 7.0 ?m, D90 is 13.0 to 27.0 ?m, and (Log (D90)-Log (D10))/Log (D50) is 0.75 or less.
    Type: Application
    Filed: March 2, 2023
    Publication date: October 5, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Yudai KURIMOTO, Fumihiko YOSHIOKA
  • Publication number: 20230311112
    Abstract: A pillar-shaped honeycomb structure includes an outer peripheral side wall, and a plurality of partition walls partitioning a plurality of cells, wherein an average pore diameter of the partition walls measured by a mercury intrusion method specified in JIS R1655: 2003 is 3 to 10 ?m, and when a cross-section of the plurality of partition walls is observed with an X-ray microscope and a porosity (%) is measured in a thickness direction from one surface to the other surface of each partition wall, assuming PAVE is an average porosity of each partition wall, P1 MIN is a minimum porosity from the one surface to a thickness of 5% of the partition wall, and P2MIN is a minimum porosity from the other surface to a thickness of 5% of the partition wall, 40% PAVE ?70%, and {(P1 MIN+P2MIN)/2} /PAVE ?0.9 are satisfied.
    Type: Application
    Filed: March 9, 2023
    Publication date: October 5, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Shuji MURAMATSU, Yasuhiro SHIGA
  • Publication number: 20230311109
    Abstract: A pillar-shaped honeycomb structure including an outer peripheral side wall, and a plurality of partition walls disposed on an inner peripheral side of the outer peripheral side wall, the plurality of partition walls partitioning a plurality of cells forming flow paths from a first end surface to a second end surface, wherein an average pore diameter of the partition walls measured by a mercury porosimeter is 10 ?m or less, and when a cross section of the plurality of partition walls is observed with an X-ray microscope and porosities (%) of each partition wall is measured in a thickness direction from one surface to the other surface of each partition wall, an average porosity of each partition wall is 40 to 70%, and a difference between a maximum value and a minimum value of the porosity of each partition wall is 11% or less.
    Type: Application
    Filed: February 1, 2023
    Publication date: October 5, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Yasuhiro SHIGA, Shuji MURAMATSU, Koji MOTOKI
  • Publication number: 20230313721
    Abstract: A honeycomb structure including an electrically conductive honeycomb structure portion, comprising an outer peripheral wall, and partition walls disposed inside the outer peripheral wall and partitioning a plurality of cells forming flow paths from one end surface to the other end surface; and a pair of electrode layers provided on an outer surface of the outer peripheral wall so as to face each other across a central axis of the honeycomb structure portion; wherein a coefficient of linear expansion of the honeycomb structure portion measured according to JIS R1618:2002 when temperature is changed from 40° C. to 300 ° C. is 4.1×10?6/° C. or more, and the coefficient of linear expansion of the honeycomb structure portion measured according to JIS R1618:2002 when the temperature is changed from 300 ° C. to 800 ° C. is 4.2×10?6/° C. or more and 4.8×10?6/° C. or less.
    Type: Application
    Filed: February 1, 2023
    Publication date: October 5, 2023
    Applicant: NGK Insulators, Ltd.
    Inventor: Mako HATTORI
  • Publication number: 20230311049
    Abstract: A honeycomb filter includes a honeycomb structure body that has porous partition walls disposed so as to surround cells, and plugging portions that are disposed at any one of the ends on the inflow end face and the ends on the outflow end face. A cross-sectional shape of each of the inflow cells is octagonal and a cross-sectional shape of each of the outflow cells is quadrangular. An area ratio (S1/S2) of a cross-sectional area S2 of each of the outflow cells to a cross-sectional area S1 of each of the inflow cells is 1.40 to 2.20. The plugging portions have convex portions that protrude from the end faces on which the plugging portions are disposed, toward the outer sides, and have a protruding height H of 0.3 to 3.0 mm, and the plugging portions have a plugging depth L of 4.0 to 9.0 mm.
    Type: Application
    Filed: February 7, 2023
    Publication date: October 5, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Fumihiko YOSHIOKA, Yudai KURIMOTO
  • Patent number: 11774398
    Abstract: A sensor element for detecting a specific gas concentration in a measurement-object gas includes: an element body including an oxygen-ion-conductive solid electrolyte layer, and having inside a measurement-object gas flow portion that introduces and flows a measurement-object gas and a reference gas chamber used to store a reference gas that is a reference for detecting a specific gas concentration; a reference electrode disposed in the reference gas chamber; and an electrically conductive portion which includes a reference electrode terminal and a reference electrode lead portion that provides electrical continuity between the reference electrode terminal and the reference electrode. The reference gas chamber is provided inside the sensor element in an isolated form, and at least part of the electrically conductive portion is densely formed so as to block movement of oxygen between the reference gas chamber and the outside of the sensor element via the electrically conductive portion.
    Type: Grant
    Filed: March 4, 2021
    Date of Patent: October 3, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Takayuki Sekiya
  • Patent number: 11773022
    Abstract: A manufacturing method of a plugged honeycomb structure including a plugging material preparing step of mixing a ceramic raw material, a pore former, a thickener, an organic binder, a dispersing agent, and water and preparing the plugging material which is slurried, to form the plugging portions, wherein the plugging material preparing step includes: a powder mixing step of mixing the ceramic raw material, the pore former, the organic binder and the dispersing agent each of which is constituted of powder, at predetermined blend ratios, a thickener mixing step of adding and mixing the thickener to a powder mixture obtained by the powder mixing step, and a kneading step of adding the water to a thickener added mixture obtained by the thickener mixing step, to perform kneading.
    Type: Grant
    Filed: January 18, 2018
    Date of Patent: October 3, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Shungo Nagai, Hiroaki Hayashi
  • Patent number: 11773762
    Abstract: A tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention includes: a tubular main body made of a metal; and an insulating layer formed at least on an inner peripheral surface of the tubular main body. The insulating layer contains glass containing a crystalline substance, and the insulating layer has a porosity of from 1% to 12%.
    Type: Grant
    Filed: December 15, 2021
    Date of Patent: October 3, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Oshita, Kisuke Yamamoto, Takahiro Tomita
  • Patent number: 11772983
    Abstract: A titania porous body is entirely formed of titania. The titania porous body includes a titania framework, first pores, and second pores. The titania framework forms a three-dimensional network structure. The first pores are opening portions of the three-dimensional structure. The second pores are disposed in a surface of the titania framework. Such a titania porous body is also referred to as a titania monolith.
    Type: Grant
    Filed: July 29, 2020
    Date of Patent: October 3, 2023
    Assignees: NGK INSULATORS, LTD., EMAUS KYOTO, INC.
    Inventors: Kazunari Yamada, Hideki Shimizu, Norio Ishizuka, Toshikazu Oda, Kyoko Konishi
  • Publication number: 20230302440
    Abstract: A metal ratio inspection method for inspecting a metal ratio of a thermally sprayed composite material containing at least one metal and at least one ceramic, the method includes: an imaging step (step S11) of imaging the thermally sprayed composite material while irradiating the thermally sprayed composite material with imaging light; and an estimating step (step S12) of estimating a metal ratio of the thermally sprayed composite material based on a luminance distribution of the image of the thermally sprayed composite material obtained in the imaging step.
    Type: Application
    Filed: March 16, 2023
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Rina YOKOI, Takashi NORO, Takamichi SATO
  • Publication number: 20230302524
    Abstract: A method for producing a heat conductive member includes the steps of: preparing a hollow type heat recovery member having: an inner peripheral surface and an outer peripheral surface in an axial direction; and a first end face and a second end face in a direction orthogonal to the axial direction; inserting an inner cylindrical member into a hollow portion formed in an inner region of the inner peripheral surface; and subjecting the inner cylindrical member to plastic working, and fitting at least a part of the inner cylindrical member to at least a part of one or more selected from the inner peripheral surface, the first end face, and the second end face of the heat recovery member.
    Type: Application
    Filed: January 19, 2023
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Makoto YOSHIHARA, Tatsuo KAWAGUCHI
  • Publication number: 20230309197
    Abstract: A heater includes: a first cordierite substrate; a glass portion provided on the first cordierite substrate; and an electrically heating portion embedded in the glass portion, wherein the glass portion comprises MgO, Al2O3 and SiO2.
    Type: Application
    Filed: November 17, 2022
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Yukio MIYAIRI, Masaaki MASUDA, Koji KUZUTANI, Shinzou HAYASHI
  • Publication number: 20230302523
    Abstract: A method for producing a shrink-fitted member by arranging a hollow type pillar shaped ceramic body inside a metal pipe and shrink-fitting them, the hollow type pillar shaped ceramic body including: an outer peripheral surface and an inner peripheral surface in a direction substantially parallel to an axial direction; and a first end face and a second end face in a direction substantially perpendicular to the axial direction. The method includes arranging the hollow type pillar shaped ceramic body inside the metal pipe while gripping the hollow type pillar shaped ceramic body using a chuck mechanism.
    Type: Application
    Filed: January 9, 2023
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Fumitaka TAKEUCHI, Shuhei KUNO, Seiya SAWADA
  • Publication number: 20230307625
    Abstract: There is provided a lithium composite oxide which is composed of a lithium composite oxide having a layered rock salt structure containing Li, Ni, Co and Mn. The lithium composite oxide sintered plate has a porosity of 20 to 40%, a mean pore diameter of 3.5 ?m or larger and an interfacial length per 1 ?m2 of unit cross-sectional area of 0.45 ?m or shorter.
    Type: Application
    Filed: June 5, 2023
    Publication date: September 28, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Tsutomu NISHIZAKI, Mizuki HIROSE, Yoshimasa KOBAYASHI, Yuji KATSUDA
  • Publication number: 20230305192
    Abstract: There is provided an EUV transmissive membrane having an EUV transmittance of 80.0% or more at a wavelength of 13.5 nm and including a main layer having an IR emissivity of 2.0% or more at a wavelength of 2 µm and a protective layer that covers at least one side of the main layer and has an IR transmittance of 70% or more at a wavelength of 2 µm.
    Type: Application
    Filed: May 2, 2023
    Publication date: September 28, 2023
    Applicant: NGK INSULATORS, LTD.
    Inventors: Toshikatsu KASHIWAYA, Atsuo KONDO, Hiroki CHAEN, Takashi TANIMURA, Naoki GORIKI
  • Publication number: 20230304429
    Abstract: A honeycomb structure includes: a honeycomb structure portion including: an outer peripheral wall; a partition wall disposed on an inner side of the outer peripheral wall, the partition wall defining a plurality of cells, each of the cells extending from one end face to other end face to form a flow path, wherein the outer peripheral wall and/or the cells include at least one slit containing a filling material layer made of a filling material, wherein the filling material layer has pores, and wherein the pores having a pore diameter of 90 ?m or more account for 30% by volume or more of all the pores contained in the filling material layer.
    Type: Application
    Filed: February 6, 2023
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventor: Naoki SAKAI
  • Publication number: 20230303460
    Abstract: Provided is a method of manufacturing a Si-SiC-based composite structure capable of manufacturing a Si-SiC-based composite structure having a desired shape while suppressing the deformation of a molded body. The method of manufacturing a Si-SiC-based composite structure includes a step of impregnating a molten metal containing Si into a molded body containing SiC by heating a supply body containing Si under a state in which the molded body is in contact with a deformation suppressing member configured to suppress deformation of the molded body and in which the supply body is in contact with the molded body.
    Type: Application
    Filed: February 8, 2023
    Publication date: September 28, 2023
    Applicants: NGK Insulators, Ltd., NGKADREC Company
    Inventors: Sora GOTO, Shuhei KUNO, Hiroomi MATSUBA
  • Publication number: 20230309195
    Abstract: A ceramic body mainly based on BaTiO3-based crystalline particles in which a part of Ba is substituted with at least one rare earth element and at least one alkaline earth metal element. The ceramic body contains from 1.0 to 8.0% by mass of Ba6Ti17O40 crystalline particles. The BaTiO3-based crystal particles have a substituted amount of one mol of the Ba with the alkaline earth metal element of 0.01 to 0.10 mol.
    Type: Application
    Filed: February 27, 2023
    Publication date: September 28, 2023
    Applicant: NGK Insulators, Ltd.
    Inventors: Toru HAYASE, Hirofumi YAMAGUCHI
  • Patent number: 11767270
    Abstract: A joining material used for joining side surfaces of a plurality of silicon carbide-based honeycomb segments to each other to produce a silicon carbide-based honeycomb structure. The joining material contains from 0.1 to 50% by mass of processed powder generated in the production of the silicon carbide-based honeycomb segments and/or the silicon carbide-based honeycomb structure. The joining material has an average particle diameter D50 of from 0.5 to 60 ?m.
    Type: Grant
    Filed: February 27, 2020
    Date of Patent: September 26, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventor: Keisuke Kimura
  • Patent number: 11768169
    Abstract: A heater section includes a plate-like ceramic body (a first substrate layer 1, a second substrate layer 2, and a third substrate layer 3) having a longitudinal direction (front-rear direction) and a short-length direction (left-right direction), and a heater 72 disposed within the plate-like ceramic body and including a lead section 79 and a heating section 76 connected to the lead section 79. The heating section 76 includes a straight portion 78 extending along the longitudinal direction, and a lead side curved portion 77b connected to one of the ends of the straight portion 78 closer to the lead section 79. The lead side curved portion 77b has a lower resistance per unit length than the straight portion 78 at one or more temperatures in the range of 700° C. to 900° C.
    Type: Grant
    Filed: November 18, 2019
    Date of Patent: September 26, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Yusuke Watanabe, Takao Murase, Masashi Yasui