Abstract: According to the present invention there is provided a wear resistant material consisting of 3-60% by volume of diamond in a matrix containing at least one hard constituent consisting of carbide, nitride and/or carbonitride of one metal of group IV, V and VI in the Periodic Table and a binder phase based upon Co, Ni and/or Fe at which the diamonds are surrounded by a layer >1 .mu.m of refractory metals, carbides, nitrides, oxides, borides or silicides. In this way, a dissolution of diamonds during the sintering is prevented by a special combination of layer material and sintering compaction process.
Type:
Grant
Filed:
August 9, 1996
Date of Patent:
March 3, 1998
Assignee:
Sandvik AB
Inventors:
Helene S. R. Brandrup-Wognsen, Stefan S. O. Ederyd
Abstract: The invention relates to a coated cemented carbide body for rock drilling having a substrate containing at least one metal carbide and a binder metal and an at least partly covering coating comprising at least one diamond- or cBN-layer applied by CVD- or PVD-technique. The cemented carbide body has a core of cemented carbide containing eta-phase surrounded by a surface zone of cemented carbide free of eta-phase.
Type:
Grant
Filed:
March 17, 1994
Date of Patent:
February 17, 1998
Assignee:
Sandvik AB
Inventors:
Stefan S. O. Ederyd, E. K. Staffen Soderberg, Udo K. R. Fischer
Abstract: A sealing plug is insertable into a rear end of a cutting shaft on which a cutting insert is mounted. The plug forms an internal passage for conducting cooling liquid to a center duct of the shaft. The plug includes a sleeve portion insertable into the duct, and a radial flange which supports an elastically flexible sealing member that can be removed. The sealing plug is capable of multiple uses, e.g., a first use wherein the cutting shaft is mounted within an adapter and the sealing member seals radially outwardly against a surface of the adapter, and a second use wherein the cutting shaft is mounted in an open-ended bore of a holder (i.e., no adapter is used), the sealing member is removed, and sealing is effected by a tight-fit of the sleeve portion within the duct of the cutting shaft. By removing the sealing member, the maximum outer diameter of the plug is reduced to facilitate movement of the cutting shaft through the bore of the holder.
Abstract: The present invention relates to CVD-coated cemented carbide tool used for chip forming machining. More particularly, it relates to a coating with an intermediate layer acting as a diffusion barrier thus influencing the coating structure and coating adhesion of the following layer.
Abstract: A body is disclosed with a coating comprising one or more refractory layers of which one layer is an outermost smooth, shiny 110-textured .alpha.-Al.sub.2 O.sub.3 layer. Said Al.sub.2 O.sub.3 layer has a surface appearance almost like a polished Al.sub.2 O.sub.3 layer. Coated tools show improved tool lives compared to prior art tools when used for machining steel or cast iron material preferably for near net shape machining.
Abstract: Drive sprocket device for a chain saw, comprising a rim type sprocket located eccentrically in a ring. The ring has recesses on its outside periphery to receive tangs of drive links of a saw chain, and cylindrical surfaces to support the chain radially. On the inside periphery of the ring there are radial protrusions and cylindrical surfaces. The sprocket has recesses to receive the protrusions, and cylindrical surfaces in contact with the cylindrical surfaces formed on the inside periphery of the ring. Alternatively, the recesses in the ring could constitute through-holes, and the tangs of the drive links could extend through the through-holes to constitute the protrusions received in the sprocket recesses.
Abstract: A cutting tool for woodworking applications has a tungsten carbide substrate and a hard layer bonded to the substrate at high temperature and high pressure, i.e. where diamond or cubic boron nitride is thermodynamically stable. The hard layer comprises polycrystalline diamond or polycrystalline cubic boron nitride, and a supporting cobalt phase including adjuvant alloying materials for providing oxidation and corrosion resistance. Typical alloying elements include nickel, aluminum, silicon, titanium, molybdenum and chromium. Such materials also retard transformation of cobalt from the HCP to the FCC crystal structure at high temperature. The hard layer has an as-pressed surface parallel to the substrate and is only about 0.3 millimeters thick. An additional secondary phase including a carbide, nitride and carbonitride of metals such as titanium may also be present in the PCD or PCBN layer.
Type:
Grant
Filed:
May 15, 1995
Date of Patent:
December 16, 1997
Assignees:
Smith International, Inc., Sandvik AB
Inventors:
Scott M. Packer, Arturo A. Rodriguez, Stefan Ederyd, Ghanshyam Rai
Abstract: A drill includes support pads for supporting and guiding the drill in the drill hole. The support pads are formed as parallelepiped-shaped cemented carbide bodies which each have two wing-shaped protrusions on their longitudinal sides. In a corresponding way, the drill head of the drill includes recesses with two bulged parts on the long sides. This gives the support pad a determined axial position and strengthens the support pad at the weakening caused by the central hole. Further, the support pad can be turned half a revolution if one of its ends becomes damaged since the end spaces do not have to function as abutment surfaces.
Abstract: A sintered body of titanium based carbonitride alloy containing hard constituents based on, in addition to titanium, one or more of the metals Zr, Hf, V, Nb, Ta, Cr, No or W in 5-30% binder phase based on Co and/or Ni is disclosed. The body has a binder phase enriched surface zone with a higher binder phase content than in the inner portion of the body in combination with an enrichment of simple hard constituents, i.e., the share of grains with core-rim structure is lower in the surface zone than in the inner of the body.A method of manufacturing the sintered carbonitride alloy is also provided which comprises forming a powder mixture containing binder phase containing Co and/or Ni and hard constituents of carbides and nitrides with titanium as a main component, the mixture having composition which is substoichiometric regarding an interstitial balance and sintering the mixture to completely transform the substoichiometric phases to stoichiometric by heating a) in vacuum to 1100-1200 C.
Abstract: A cutting tool for metal machining, in particular for grooving and parting operations, comprises a cutting insert-holding blade part (2) and a tool shaft (1), whereby both are formed with mutually matching joint portions. The blade part has a wedge groove (13) and the tool shaft a wedge part (18). This wedge part (18) comprises a movable wedge (20) with which the width of the wedge part can be varied in order to obtain a play-free joint with the wedge groove of the blade part.
Abstract: There is now provided a ceramic material comprising of alumina, 10-50% by volume, preferably 20-35% by volume, silicon carbide whiskers, 1-25% by volume, preferably 5-20% by volume, most preferably 7-15% by volume, zirconia and 1-20% by volume, preferably 3-15% by volume, titanium compound-containing cubic phase. If this cubic phase has a lattice spacing of 4.29 to 4.40 .ANG. and a zirconium content of 3-65 weight %, a material with improved performance when turning heat resistant material such as aged Iconel 718, is obtained.
Abstract: A cutting insert has top and bottom surfaces and a center hole extending between those surfaces. The insert is seated in a pocket of a toolholder. A clamp is attached to a body of the toolholder by a screw which extends through a through-hole of the clamp and is threadably engaged with the body. An inner end of the clamp engages the body, and a projection at the outer end of the clamp enters the center hole of the insert. When the clamp is tightened, it is displaced downwardly such that a planar under surface of the clamp pushes downwardly against the insert, and is also displaced inwardly so that the projection of the clamp pushes the insert rearwardly against an upright support surface. The inward displacement of the clamp is achieved by causing the inner end of the clamp to engage an inclined surface of the body, or by causing a head of the screw to displace the clamp inwardly.
Abstract: There is disclosed a method of producing holes or recesses in a workpiece of fiber reinforced materials using a rotary tool, preferably a rotary end mill, comprising a rear shaft portion and an integral forward cutting portion having a central axis. The cutting portion is a sintered body having at least a pair of longitudinally extending flutes and a corresponding pair of cutting edges made of diamond or cubic boron nitride at the circumference adjacent each flute so as to define the diameter of said tool. The tool is rotated about an axis and fed along said axis until the initial penetration of the tool is made whereby the tool supported after the initial penetration so that its central axis rotates eccentrically to the feed axis of the tool by a distance sufficient to drill a hole of a desired diameter greater than the diameter of the tool. The tool is fed in said direction until the hole has been completed.
Abstract: A titanium-based carbonitride grade for finishing and semi-finishing turning operations with excellent properties is obtained starting from a titanium-based carbonitride grade used for milling operations. The carbon content of a conventional titanium-based carbonitride grade used for milling operations is optimized in such a way that it is close to the point where .eta.-phase or other substoichiometric phases are formed. The improved titanium-based carbonitride is also provided with a thin wear resistant Ti-containing coating deposited preferably by PVD technique.
Abstract: A spiral drill includes a rear shank portion; a front tip; and a spiral (helical) middle portion extending therebetween. Spiral ribs are formed in the middle portion, and coolant channels extend through the drill to the tip for conducting coolant fluid. The coolant channels form exit openings in the tip which are spaced at different radial distances from a centerline of the drill. Each coolant channel extends spirally through a respective rib, and the portion of each coolant channel disposed in the shank is straight. Those straight portions are spaced by different radial distances from the centerline.