Patents Assigned to Toray Plastics (America) Inc.
  • Publication number: 20190299578
    Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.
    Type: Application
    Filed: March 29, 2018
    Publication date: October 3, 2019
    Applicant: Toray Plastics (America), Inc.
    Inventors: Shichen DOU, Keunsuk P. CHANG
  • Publication number: 20190299579
    Abstract: The present disclosure is directed to a film formulation that resulted in a substantially non-migratory cold seal release film with improved blocking resistance. Specifically, the multilayered biaxially oriented polypropylene film can include a core layer of polypropylene homopolymer; a first outer layer on one side of the core layer that can be suitable for sealing, printing, or coating; and a second outer layer on the opposite side of the core layer that is a blocking resistant layer comprising thermoplastic polymers which reduce blocking tendency.
    Type: Application
    Filed: March 29, 2018
    Publication date: October 3, 2019
    Applicant: Toray Plastics (America), Inc.
    Inventors: Shichen DOU, Keunsuk P. CHANG
  • Patent number: 10406793
    Abstract: Disclosed herein are dual ovenable, high-hermecticity sealable films for packaging uses, such as form-fill-and-seal packages (e.g., bags). The films disclosed herein can have hermetic seal characteristics and hot tack strength at elevated temperatures for cooking and/or reheating operations. The films disclosed herein can be made comprising a heat stable base layer (e.g., a cast, monoaxially oriented, or biaxially oriented polypropylene, polyester, or polyamide film); a heat sealable layer; and/or a lap sealable layer.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: September 10, 2019
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Adam L. Hanks, Joshua R. Cloutier, Patrick Alexander Murphy
  • Patent number: 10384388
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: August 20, 2019
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Baldwin, Kaitlyn M. Bock, Pawel Sieradzki
  • Patent number: 10357913
    Abstract: Described are transparent oriented polypropylene films with improved barrier properties and methods of making these films. The films and methods include a core layer comprising polypropylene, hydrocarbon resin, and polyethylene wax to improve moisture vapor barrier properties, an optional barrier layer comprising polar polymers to improve oxygen barrier properties, and optional skin layers to improve heat sealing, winding, printing, and/or adhesion.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: July 23, 2019
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen Dou, Tracy A. Paolilli, Keunsuk P. Chang
  • Patent number: 10301447
    Abstract: A method of making a foam composition includes blending a composition including (i) about 15 to about 75 parts by weight of an olefin block copolymer with a controlled block sequence having a melt flow index of about 0.1 to about 15 grams per 10 minutes at 190° C. and a melting temperature of at least about 115° C., (ii) about 25 to about 85 parts by weight of at least one polypropylene based polymer having a melt flow index from about 0.1 to about 25 grams per 10 minutes at 230° C., (iii) a crosslinking monomer and (iv) a chemical blowing agent to produce a blended composition; crosslinking the blended composition to obtain a crosslinked composition having a crosslinking degree of about 20 to about 75%; and foaming the crosslinked composition at an elevated temperature to obtain a foam composition having a density of about 20 to about 250 kg/m3.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: May 28, 2019
    Assignee: Toray Plastics (America), Inc.
    Inventors: Pawel Sieradzki, Jesse J. Baldwin, Jeffrey S. Lippy
  • Publication number: 20190153183
    Abstract: Described is a mono-axially oriented polyolefin film including a core or base layer containing a plurality of voids formed by a cavitating agent, wherein the film is oriented at least 4 times in the machine direction, and exhibits excellent tear resistance in the transverse direction.
    Type: Application
    Filed: December 19, 2018
    Publication date: May 23, 2019
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Matthew H. BROWN, Harold Egon KOEHN, Claudio M. PAULINO
  • Patent number: 10294373
    Abstract: This invention relates to an optically clear film of predominantly thermoplastic polyester base layer and a carbodiimide-crosslinked, polyester and polymethylmethacrylate blend primer layer. The base layer preferably has a particle-free core layer and outer layers containing nonpolyester, organic and/or inorganic particles. The primer layer is preferably applied to the base layer from solution that is organic solvent-free. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer to form a solar control film. Functional additives, such as UV light blockers, can be present in various layers of the solar control film. Polymethylmethacrylate in the primer, especially in combination with crosslinking by the carbodiimide, provides the acrylic coated polyester base solar control film with notably reduced iridescence. Adhesion between the acrylic layer applied from organic solvent solutions and the polyester layers is durable in moist and warm service conditions.
    Type: Grant
    Filed: April 16, 2016
    Date of Patent: May 21, 2019
    Assignee: Toray Plastics (America), Inc.
    Inventor: Tracy A. Paolilli
  • Patent number: 10183471
    Abstract: A metal transfer film of thermoplastic polymer includes a polymeric carrier film, a layer of metal to be transferred onto an article, and a layer of retention adhesive suitable for bonding the transferred metal layer to a surface of the article. The transferable metal layer is adjacent between the carrier film and the retention adhesive layer. Optionally, the carrier film has a releasably adhesive layer on the side in contact with the metal. The retention adhesive is a polyvinyl amine crosslinked with citric acid. The retention adhesive is deposited on the metal layer from a liquid solution and dried to a non-tacky, solid coating enabling handling of the metal transfer film in conventional film processing unit operations. The dry retention adhesive can be activated by the metal transfer operator remotely from the adhesive application process and provides significant oxygen, moisture and aroma barrier properties to the metal covered article.
    Type: Grant
    Filed: February 22, 2016
    Date of Patent: January 22, 2019
    Assignee: Toray Plastics (America), Inc.
    Inventors: Tracy A. Paolilli, Jan Moritz, G. Vincent Sharps, Jr.
  • Publication number: 20190002662
    Abstract: The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a recycled polyolefin material layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one nonrecycled foam composition layer with at least one recycled foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: June 29, 2017
    Publication date: January 3, 2019
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Jude BALDWIN, Dan BEN-DAAT, Winston Kenneth BISHOP, III, Kaitlyn Michelle BOCK, Pawel SIERADZKI
  • Patent number: 10150273
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: December 11, 2018
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Jude Baldwin, Kaitlyn Michelle Bock, Pawel Sieradzki
  • Patent number: 10137624
    Abstract: Described herein are methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes extrusion of all material components, including a liquid crosslinking agent, to manufacture extruded structures for production of irradiation crosslinked polypropylene foam.
    Type: Grant
    Filed: January 8, 2018
    Date of Patent: November 27, 2018
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Jude Baldwin, Pawel Sieradzki, Paul Geibler
  • Patent number: 10137625
    Abstract: A laminate film including at least one bio-based polyester layer. The polyester layer has a radiocarbon (14C) content of at least 21.5 pMC. The laminate film may further have additional layers such as a second bio-based polyester resin-containing layer of at least about 21.5 pMC radiocarbon content, a metal layer, or combinations thereof.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: November 27, 2018
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Stefanos L. Sakellarides, Keunsuk P. Chang
  • Publication number: 20180312360
    Abstract: A nip roller includes a core material having a surface coated with rubber. The nip roller having a support length L1 of 5 m or longer. The rubber surface has a hardness H (deg) equal to or lower than 65 deg as measured by a JIS K6253 Type A durometer (A type). Mass W (kg) of the nip roller and second moment of area I1 (m4) and the Young's modulus E1 (Pa) of the core material satisfy E1I1/W?80000.
    Type: Application
    Filed: May 11, 2017
    Publication date: November 1, 2018
    Applicants: TORAY INDUSTRIES, INC., TORAY PLASTICS (AMERICA), INC.
    Inventors: Takashi Ichinomiya, Nobuhiro Naito, Naohiro Takashima, Jeffrey Stephen L'Heureux
  • Patent number: 10099462
    Abstract: A carrier film of thermoplastic polyester has releasable metal adhesive properties suitable for a metal transfer in which the polyester film is metalized and the metal layer is subsequently transferred to a permanent adhesive-coated substrate. The metal layer is in direct contact with the polyester carrier film and no intermediate release layer is present. Desired metal adhesion is provided by dispersing an suitable surfactant, and optionally, a hydrocarbon wax, uniformly into the polyester film. Surfactant on the outer surface of the carrier film modifies metal adhesion to the polyester such that the metal can be removed in a metal transfer operation.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: October 16, 2018
    Assignee: Toray Plastics (America), Inc.
    Inventor: Jan Moritz
  • Publication number: 20180281363
    Abstract: The present disclosure is directed to peelable, heat-sealable lidding films for containers of diverse polymer compositions storing various products such as foodstuffs and pharmaceuticals. The lidding films disclosed herein can be heat-sealed to crystalline polyester trays (CPET), easily peeled, and contain improved antifogging performance by incorporating a non-migratory antifogging additive into the heat sealable layer of the film without deteriorating seal strengths.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Kari SHOOLBRAID, Takafumi SAKAI
  • Publication number: 20180281358
    Abstract: The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a TPU cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer with at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Dan BEN-DAAT, Jesse BALDWIN, Kaitlyn Michelle BOCK, Pawel SIERADZKI
  • Publication number: 20180281260
    Abstract: The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a TPU cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer with at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Dan BEN-DAAT, Jesse BALDWIN, Kaitlyn Michelle BOCK, Pawel SIERADZKI
  • Publication number: 20180281367
    Abstract: Disclosed herein are dual ovenable, high-hermecticity sealable films for packaging uses, such as form-fill-and-seal packages (e.g., bags). The films disclosed herein can have hermetic seal characteristics and hot tack strength at elevated temperatures for cooking and/or reheating operations. The films disclosed herein can be made comprising a heat stable base layer (e.g., a cast, monoaxially oriented, or biaxially oriented polypropylene, polyester, or polyamide film); a heat sealable layer; and/or a lap sealable layer.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Adam L. HANKS, Joshua R. CLOUTIER, Patrick Alexander MURPHY
  • Patent number: 10052852
    Abstract: A two-layer mono-axially oriented film includes a first layer of an opaque beta-nucleated microvoided propylene-based polymer; and a second layer containing a dark pigment that is adapted for use in a thermal printer in which the thermal print-head contacts the exposed surface of the first layer. The dark pigment of the second layer pigment has a color contrasting with the color of the first layer and can contain a carbon black. The first layer includes microvoids and may be made transparent upon the application of heat by collapsing the voids of the first layer or upon the application of ultra-sonic energy.
    Type: Grant
    Filed: August 30, 2016
    Date of Patent: August 21, 2018
    Assignee: TORAY PLASTICS (AMERICA) INC.
    Inventors: Matthew H. Brown, Harold E Koehn, Emilio Coletta