Patents Assigned to Toray Plastics (America) Inc.
  • Patent number: 10040919
    Abstract: A multi-layer biaxially oriented polyester (BOPET) film having at least one BOPET film layer and at least one coating layer comprising a polyester polymer and particles that are partially or fully embedded in the coating layer is described herein. The particles have an average particle size of about 4 to 8 microns, the coating layer has a gloss of 25 GU or less measured by a 60 degree glossmeter, and the paint adhesion crosshatch test value of the BOPET film as per ASTM D3359-09 is 10% or less.
    Type: Grant
    Filed: January 31, 2016
    Date of Patent: August 7, 2018
    Assignee: TORAY PLASTICS (AMERICA) INC.
    Inventor: John Fitch
  • Patent number: 10035327
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Grant
    Filed: April 28, 2017
    Date of Patent: July 31, 2018
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Baldwin, Kaitlyn M. Bock, Pawel Sieradzki
  • Patent number: 10022942
    Abstract: A two-layer mono-axially oriented film includes a first layer of an opaque beta-nucleated microvoided propylene-based polymer; and a second layer containing a dark pigment that is adapted for use in a thermal printer in which the thermal print-head contacts the exposed surface of the first layer. The dark pigment of the second layer pigment has a color contrasting with the color of the first layer and can contain a carbon black. The first layer includes microvoids and may be made transparent upon the application of heat by collapsing the voids of the first layer or upon the application of ultra-sonic energy.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: July 17, 2018
    Assignee: TORAY PLASTICS (AMERICA) INC.
    Inventors: Matthew H. Brown, Harold E Koehn, Emilio Coletta
  • Patent number: 10016963
    Abstract: A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: July 10, 2018
    Assignee: Toray Plastics (America), Inc.
    Inventor: Jan Moritz
  • Publication number: 20180162035
    Abstract: Described are transparent oriented polypropylene films with improved barrier properties and methods of making these films. The films and methods include a core layer comprising polypropylene, hydrocarbon resin, and polyethylene wax to improve moisture vapor barrier properties, an optional barrier layer comprising polar polymers to improve oxygen barrier properties, and optional skin layers to improve heat sealing, winding, printing, and/or adhesion.
    Type: Application
    Filed: January 29, 2018
    Publication date: June 14, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen DOU, Tracy A. PAOLILLI, Keunsuk P. CHANG
  • Publication number: 20180147823
    Abstract: A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.
    Type: Application
    Filed: January 24, 2018
    Publication date: May 31, 2018
    Applicant: Toray Plastics (America), Inc.
    Inventor: Jan Moritz
  • Publication number: 20180141320
    Abstract: A carrier film of thermoplastic polyester has releasable metal adhesive properties suitable for a metal transfer in which the polyester film is metalized and the metal layer is subsequently transferred to a permanent adhesive-coated substrate. The metal layer is in direct contact with the polyester carrier film and no intermediate release layer is present. Desired metal adhesion is provided by dispersing an suitable surfactant, and optionally, a hydrocarbon wax, uniformly into the polyester film. Surfactant on the outer surface of the carrier film modifies metal adhesion to the polyester such that the metal can be removed in a metal transfer operation.
    Type: Application
    Filed: January 19, 2018
    Publication date: May 24, 2018
    Applicant: Toray Plastics (America), Inc.
    Inventor: Jan Moritz
  • Publication number: 20180134005
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: November 20, 2017
    Publication date: May 17, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Jude BALDWIN, Kaitlyn Michelle BOCK, Pawel SIERADZKI
  • Publication number: 20180126617
    Abstract: Described herein are methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes extrusion of all material components, including a liquid crosslinking agent, to manufacture extruded structures for production of irradiation crosslinked polypropylene foam.
    Type: Application
    Filed: January 8, 2018
    Publication date: May 10, 2018
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Jude BALDWIN, Pawel SIERADZKI, Paul GEIBLER
  • Patent number: 9956747
    Abstract: A composite includes a multilayer polyethylene terephthalate (PET) film having a base layer and an adjacent skin layer. The PET of the skin layer has inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T. The base layer can be affixed to a thin metal sheet. Optionally, the base layer of a second multilayer PET film with a skin layer inherent viscosity of about 0.70-0.90 and carboxyl endgroup concentration of less than 25 eq/T can be affixed to the opposite side of the metal sheet. The composite is suited for making food and chemical containers such as food storage cans that resist blush discoloration from steam contact during container formation and age degradation during extended storage of harsh chemical products.
    Type: Grant
    Filed: November 26, 2014
    Date of Patent: May 1, 2018
    Assignee: Toray Plastics (America), Inc.
    Inventor: Jan Moritz
  • Patent number: 9937525
    Abstract: This invention relates to a highly optically clear, composite film having a predominantly thermoplastic polyester base layer and a primer layer of a polyester and polyurethane blend composition. The base layer preferably has an A/B/C layered structure with a substantially particle-free core layer B of polyester and outer layers A and C of polyester containing nonpolyester, organic and/or inorganic particles. The primer layer is preferably applied to the base layer from solution that is organic solvent-free and is crosslinked using a carbodiimide crosslinking agent. The primer layer and base layer composite can be laminated with a protective layer of primarily acrylic polymer for a solar control film. Various layers of the composite and solar control films can contain effective amounts of functional additives, such as UV light blockers.
    Type: Grant
    Filed: July 9, 2015
    Date of Patent: April 10, 2018
    Assignee: Toray Plastics (America), Inc.
    Inventors: Tracy Paolilli, John Fitch
  • Patent number: 9878479
    Abstract: Described herein are methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes extrusion of all material components, including a liquid crosslinking agent, to manufacture extruded structures for production of irradiation crosslinked polypropylene foam.
    Type: Grant
    Filed: December 30, 2013
    Date of Patent: January 30, 2018
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Baldwin, Pawel Sieradzki, Paul Geibler
  • Patent number: 9821533
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: November 21, 2017
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse Baldwin, Kaitlyn M. Bock, Pawel Sieradzki
  • Publication number: 20170282507
    Abstract: Described are coextruded multi-layer biaxially oriented polyolefin barrier films with improved processability, moisture vapor barrier, and stiffness. The disclosed films comprise a cyclic olefin copolymer (COC) core layer blended with hydrogenated hydrocarbon resin and at least one outer layer having functionality for solvent resistance, heat sealing, or winding, or printing/coatings or adhesion for lamination.
    Type: Application
    Filed: March 31, 2016
    Publication date: October 5, 2017
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Shichen DOU, Keunsuk P. CHANG
  • Publication number: 20170246839
    Abstract: A physically crosslinked, closed cell continuous foam structure derived from recycled metallized polyolefin material; polypropylene, polyethylene, or combinations thereof, a crosslinking agent, and a chemical blowing agent is obtained. The foam structure is obtained by extruding a structure comprising a foam composition, irradiating the extruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: May 9, 2017
    Publication date: August 31, 2017
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse BALDWIN, Gary Hostman CLARK, Pawel SIERADZKI
  • Patent number: 9745455
    Abstract: A multi-layer biaxially oriented polypropylene (BOPP) film with a novel formulation which exhibits matte appearance is disclosed. This improved formulation comprises a blend of high density polyethylene (HDPE), medium density polyethylene (MDPE), low density polyethylene (LDPE) or linear low density polyethylene (LLDPE) with polypropylene (PP) used in the core layer to achieve a matte appearance low gloss PP-based film that still exhibits typical properties of BOPP films with significantly lower haze than conventional matte films. The multi-layer BOPP film has additional layers such as a second polyolefin resin-containing layer, a metal layer, or combinations thereof.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: August 29, 2017
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventors: Claudio M. Paulino, Keunsuk P. Chang, Christopher D. Roy
  • Publication number: 20170239926
    Abstract: A metal transfer film of thermoplastic polymer includes a polymeric carrier film, a layer of metal to be transferred onto an article, and a layer of retention adhesive suitable for bonding the transferred metal layer to a surface of the article. The transferable metal layer is adjacent between the carrier film and the retention adhesive layer. Optionally, the carrier film has a releasably adhesive layer on the side in contact with the metal. The retention adhesive is a polyvinyl amine crosslinked with citric acid. The retention adhesive is deposited on the metal layer from a liquid solution and dried to a non-tacky, solid coating enabling handling of the metal transfer film in conventional film processing unit operations. The dry retention adhesive can be activated by the metal transfer operator remotely from the adhesive application process and provides significant oxygen, moisture and aroma barrier properties to the metal covered article.
    Type: Application
    Filed: February 22, 2016
    Publication date: August 24, 2017
    Applicant: Toray Plastics (America), Inc.
    Inventors: Tracy A. Paolilli, Jan Moritz, G. Vincent Sharps, JR.
  • Publication number: 20170225431
    Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
    Type: Application
    Filed: April 28, 2017
    Publication date: August 10, 2017
    Applicant: TORAY PLASTICS (AMERICA), INC.
    Inventors: Jesse BALDWIN, Kaitlyn M. BOCK, Pawel SIERADZKI
  • Patent number: 9676169
    Abstract: A multi-layer biaxially oriented high density polyethylene (OHDPE) film with a novel formulation which exhibits superior heat seal properties is disclosed. This improved formulation comprises a blend of a single grade of high density polyethylene (HDPE) or several grades of high density polyethylene (HDPE) with a nucleating agent (NA) used in the core layer to achieve a lower sealing initiation temperature, higher heat seal strength and broader sealing temperature range HDPE-based film that still exhibits typical properties of OHDPE films and a lower haze than conventional OHDPE films. The multi-layer BOPP film has additional layers such as a third polyolefin resin-containing layer, a metal layer, or combinations thereof.
    Type: Grant
    Filed: July 31, 2014
    Date of Patent: June 13, 2017
    Assignee: TORAY PLASTICS (AMERICA), INC.
    Inventor: Claudio M Paulino
  • Patent number: 9676122
    Abstract: A method reclaims metalized polymer film or mixtures containing metal and/or metal alloys into a metal-containing, polymeric film. The resulting film structure has better oxygen and moisture barrier properties when metalized than plain metalized polymer films. The polymer to be reclaimed, originates in sheet form, and is densified, as by shredding, pelletizing and/or re-extruding into fine particulate form such as chips or pellets. The reclaimed polymeric film can be used, in a range of concentrations, to produce biaxially oriented polyester film for metalizing.
    Type: Grant
    Filed: January 31, 2014
    Date of Patent: June 13, 2017
    Assignee: Toray Plastics (America), Inc.
    Inventors: Douglas James Bower, Larissa Marie Peguero